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Liste de résultats

C0001005MM Micromech Stepper Motor Assembly + (Mark the motor face as the picture to give … Mark the motor face as the picture to give the correct mounting position A 3mm hole must be drilled in this position at a depth of 5mm . Caution, damage can be caused to motor if this depth is not adhered to. Increase drill sizes incrementally when drilling, to ensure a good sized 3mm hole Use masking tape to stop swarf entering the stepper motor housing Use a drop of Loctite 270 to ensure dowel remains in place when fitted ensure dowel remains in place when fitted)
Install markings and measurements ZX5 + (Measure and mark up the distance between t … Measure and mark up the distance between two points (one on each) of the two modules. Mark up the points in a place where it is easy to read the markings and simply practical to get the two modules in a similar position (gap between the two) on installation - preferably on the front and the back of the modules. This makes it easier and closer to adjusting the loadpos and datum on the x-axis once setting up accuracy.um on the x-axis once setting up accuracy.)
R0015276 Line up slider units and mesh racks + (1 Slide drive pinion into position 1 under … 1 Slide drive pinion into position 1 under drive rack 2 Use M4 adjuster screws to adjust height of rack and M6 to secure 3 Slide out drive pinion and move rack to position 2. Refit drive pinion 4 Use M4 adjuster screws to adjust height of rack and M6 to secure 5 Repeat steps until correct meshing is present at all points indicated to check Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stagement as this will be done at a later stage)
Upgrade - Conveyor Top Guard + (Offer up the guard over the conveyor walls (the guard sits outside of the walls). The aim is that the smaller radius on the guard is concentric with the top roller.)
500mm Saw Blade Upgrade + (Remove the two grub screws from the taper … Remove the two grub screws from the taper lock pulleys and insert one into the hole that was initially empty. Screw in tight to break seal of taperlock and split the two parts. If siezed the outer part can be tapped back with a hammer. These parts are usually very brittle and can shatter with a heavy hammer blow. It can also be useful to have the belts on at this point to stop the pulley from turning.his point to stop the pulley from turning.)
Stuertz Infeed - Align and dowel GX rack + (Using the T0001090 alignment tool, check each 1m section of the rack is aligned to its neighbour <br/>)
Updating Beckhoff TwinCAT3 Backend Version + (On the desktop of the Beckhoff PC, right c … On the desktop of the Beckhoff PC, right click the Twincat Icon in the taskbar and select "About Twincat..." TwinCAT version is displayed. 3.4024.xx is needed

...The .xx is the build number. Generally, all .xx will be compatible, they release a new build number for bug fixes but will change the main version number when it becomes incompatible

change the main version number when it becomes incompatible</div> </div><br/>)
Easily resizable forms for any screen resolution in Visual Studio + (On the start screen in Visual Studio, click on the "Create a New Project" button.)
Autocut Daily Maintenance + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
TB0452 ZD620 Zebra Printer Setup + (One difference between the GX420d and the … One difference between the GX420d and the ZD620d is the lack of a dedicated power switch. The newer ZD620d opts for a power button that must be pressed in order to turn on the printer after power is supplied. As our machines are fully un-powered after a machine is closed down it causes the operator to intervene and manually turn on the printer after power up. Ideally the Zebra ZD620d has an '''Power Recovery Mode''' that acts as a permanent switch in case of power failure. We can use this on the machines to allow the printer to turn on upon power up. 1. Disconnect from power. 2. Remove module door and use Ethernet cable to remove (plug in and pull). 3. Move the switch that is annotated AUTO to the ON position. 4. Reinstall the module. 5. Reconnect power, this should now turn on. Reconnect power, this should now turn on.)
TB0426 Replacement Zebra Printer Setup + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
R0015336 Pneumatic Output Testing Part 2 + (Output testing will require valve operatio … Output testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered tocy Testing procedure is fully adhered to)
R0015336 Pneumatic Output Testing +
Training Laser on Ecoline + (Place a clean, white profile or sheet of paper in the clamps and adjust the Y axis position so the laser dot can be seen below it Focus the laser to make the dot as small as possible on the base of the profile)
R0000088E Stage 1 Spindle assemble + (Linear rail B0000045 needs fitting to each … Linear rail B0000045 needs fitting to each spindle base

..Linear rails have a datum face indication. Attention must be paid for correct orientation

1 Orientation of Datum face is as shown Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air. 2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw innd drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in)
Setting Up New Printer - GX420d + (Plug in the power cable and ethernet cable to the back of printer, then turn the printer on with the switch at the back.)
ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Position module A in front of module B Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis Set gap of 23mm -+ 2mm between module A roller frame and module B roller block)
TB0415 Method to Prevent Loosening of Saw Blade + (Position on shaft not important.)
ACEpc Installing netedit with NetSetGo disk + (Switching on with the floppy disk in will boot from the floppy drive instead of the hard drive)
Runing MRP + (Press the Planning Tab > Read demand > ok The demand will then read with a load screen. Once this has finished move on to the next step)
R0000299 Stroke assembly rebuild + (R0000728 and R0000729 are mirror images to each other Please inspect pictures to clarify and confirm correct hand to be built (Supplied unit to be refurbished will always be rebuilt as the same hand ))
R0000728 R0000729 Stroke Assembly Dismantling + (The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted Please use the following steps accurately)
D0008557 Modified cylinder Assembly + (Remove 4 off original shallow head fasteners (if still fitted after cylinder modification) ) that hold locking assembly onto cylinder and dispose)
Upgrade - Gripper Slider Mechanism + (Remove all existing parts, including the profile lever, slideway and bearings, and the spring. Install new stronger slideway)
Flowline Turret Upgrade - Somatec + (Remove all parts from the existing turret, to leave just the mounting plate and the cylinder and fittings etc, as shown)
TB450 - CMOS Battery replacement + (Remove cover by taking out the circled screw. Then holding the tab, pull in the direct shown to unclip and remove the cover.)
R0010309 Ecoline Ultrasonic Material Loaded Upgrade + (Remove old material load assembly from mac … Remove old material load assembly from machine. Held on by 2 off M6 socket caps indicated 2 Disconnect switch/sensor. Depending on variant fitted either Unscrew M8 plug connection to disconnect for sensor style Or Disconnect 2 off fork connections onto rear on switch 3 Disconnect bloweronto rear on switch 3 Disconnect blower)
Move SR Datum Sensor to Higher Level R0019217 + (Replace the upper brace plate with D0016338. This has the detection plate for the SR axis added on the top)
R0000711 Rotary Base Assembly REV2 + (Rotary drive ring needs checking before f … Rotary drive ring needs checking before fitment.
#Check teeth for burrs, damage and debris. Use compressed air to clean all areas #V edge should be checked for damage. Check entire circumference with fingers to identify any damage, lumps or high low spots #Check drive ring has been countersunk in the shown arearive ring has been countersunk in the shown area)
X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (Select Q1)
Troubleshoot - Permanent IP Address - Windows 7 Embedded - Beckhoff + (Sometimes there is no possible way of conn … Sometimes there is no possible way of connecting to a Beckhoff PC due to an IP address conflict. In this case there are two options: # The '''customer''' must find a monitor with DVI port, DVI cable, USB keyboard, USB mouse and complete the next steps. # Connect to the PLC via '''Remote Desktop''' from the front end PC using the PLC name (i.e F050B)ront end PC using the PLC name (i.e F050B))
Autocut Cutting Tall Profiles + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)
Fitting Y Axis energy chain strengthening plate + (Take out the 2 bolts holding the energy chain end bracket to the Aluminium bracket.)
R0015243 ZX5 module A-C-E Frame levelling +
R0015287 Bench Assemble Shafts, Bearings and Pinions + (Ensure shafts D0015556 and D0015555 are … Ensure shafts D0015556 and D0015555 are clean before trial fitting . 1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present 2 Use compressed air to clean debris from all keyways on shafts . 3 Use Fe10 solvent to remove contaminants on shafts solvent to remove contaminants on shafts)
Laser Setup on Flowline/ZX3 for Laser Holes + (The laser sender needs to have a clear pat … The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
R0015338 Bench Assemble Serial Plate + (The Correct Stamping and information is vital on the machine serial plate. Please double check with supervisor to confirm data before applied to serial plate !)
Saje uPVC Unloading Process + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
Dokit - Creating A Work Instruction + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
Dokit - Editing Work Instructions + (The dokit references for work instructions … The dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
Beckhoff AX8000 Flowline Upgrade + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
Toshiba - B-EX4T1 Printer Setup + (To gain access turn the green knob to FREE. You can then pull the front plate down and lift the printer head up.)
TB0447 ZX5 Setup - X Axis Beam Calibration + (The out and home sensors must be adjusted … The out and home sensors must be adjusted so that the "just" come on at the end of the stroke.

...This is important because the physical end stop position will directly affect the positional accuracy. If the end stop is not reached by as little as 0.5mm, the end stop sensor should be the fail-safe to ensure the machine stops with an alarm.

be the fail-safe to ensure the machine stops with an alarm.</div> </div><br/>)
Setting Ultrasonic Sensor - Horizontal + (The sensor will not work unless there is 30mm clearance to minimum position)
GE Control Components Changeover + (The supplier that we use for the supply of … The supplier that we use for the supply of our control components advised us of the need to changeover. The components that have been made unavailable are all of the GE components. This includes, all MCB's, all contactors (24Vdc, 24Vac, 230Vac), all motor overloads and any auxiliary components to go with these devices. See pictures for reference.these devices. See pictures for reference.)
Relay Replacement + (There Are 2 examples shown for this process. There is a clip to be unlatched on each relay shown, once unclipped this releases the relay which can then be pulled out. <br/>)
ZX5 Transfer Table Crank set up + (Follow the instructions in [[Programming Eaton DE Drive|this]] … Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.

...It is vital that the Eaton drives are programmed correctly as the distance the cranks travel and the time they take to stop depend on the acceleration and deceleration of the drive.

...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.

xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>)
R0015278 Mount Completed Assemblies + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
Autocut Piece Jammed + (This will dump the air to the cylinders and probably free off the jammed piece)
Autoflow Mk1-Mk3 Daily Maintenance + (To check the machine is ready for producti … To check the machine is ready for production, a couple of simple tests can be run # Datum Test # Pos Test

...Do not attempt to make any adjustments to the machine on the basis of one test. If there is an error, run the test again twice more. !! Adjustments are only effective if the error is repeatable !!

...The machine tolerance is +/0.5mm, so there is no need to adjust if an inaccuracy is less than this tolerance (1mm back to back)

olerance is +/0.5mm, so there is no need to adjust if an inaccuracy is less than this tolerance (1mm back to back)</div> </div><br/>)
Autoflow Mk4 Greasing Points + (4 off greasing points for Z axis)
TB0385 Upgrading to winMulti v6 + ( (Defaults to Config mode after the TwinCAT update))
Setting up NAS Server - MyCloud EX2 + (Use IPScan to find the address)
R0015352 Mount Buffer Beams +
R0015285 Bench Assemble Pneumatic Rail + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015004 Bench Assemble Gripper + (1 Fit bushes B0001106 (20 off) to 8 off D0015095 link bars 2 off D0015096 link bars 2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly)
R0015281 Bench Assemble Transfer Sliders + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015303 Fit backplates and covers + (Use Loctite 243 on all fasteners Pen mark all bolts to show finalised)
R000718E Stage 2 spindle assembly + (Use Loctite 243 on all fasteners Pen mark bolts when finalised)
R0015286 Bench Assemble X axis Components and Energy Chain + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015277 Set Drive pinions in position + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0015272 1st Stage fitting Saw Outfeed + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015342 Bench Assemble Outfeed Parts + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015140 Spindle energy chains and looms + (Use Loctite 243 on all fasteners Pen mark bolts once finalised)
R0015349 Install Waste collection boxes + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0000971E Bench Assemble R Axis Gearbox +
R0015253 Fit Slider units +
R0015011 Bench assemble Gripper + (check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar)
R0015275 Fit shafts and pinions + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015348 Fit Flexible Ducting + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0002916 Install Machine Trunking +
R0015096 (e) Bench Assemble Transfer Drive Assembly + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)
Autoflow Maintenance - Infeed + (Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds)
J0001000H Autoflow Mk4 Mechanical installation-Alignment + (Use footprint drawing to determine machine location for installation)
R0015297 Mount V Notch Datum Rollers +
R0015331 Mount Centralise Assembly + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015273 Module E support arm alignment + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015101 Bench Assemble Take Up Assembly + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015090 Bench Assemble Roller Tables + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015332 Mount Backfences and Align + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0000963E Bench Assemble Z axis Components +
R0000962E Bench assemble Y axis Components +
R0015063 Bench Assemble Roller Tables + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015290 Bench Assemble Top guard + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015357 Fit Guards + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015255 Mount Assemblies to Main Frame +
R0002913E Install and Align Rotary head Subframe PART 2 +
R0015271 Mount buffer bars +
R0015274 Fit X Axis Gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0019228 Autoflow R Axis Ring Seal Protection + (Using an air line and brush, clean away an … Using an air line and brush, clean away any and all swarf and other debris from the slewing ring. Next, using the rags and the FE10 solvent, wipe down the mating faces on the inside radius of the rear plate Once clean, scuff the surface with the scotchbrite pad. Wipe down the surface again with the solvent and rag.he surface again with the solvent and rag.)
ACEpc Network Software - IP + (Volume label [enter] This will format the hard drive and then copy all necessary network software as a ZIP file to the hard drive and then inflate it.)
Autoflow Maintenance - Gripper + (Wipe away any excess oil, dirt or swarf. Apply oil lubricant and wipe of excess # Main X axis slideways # GY Gripper Y axis Slideway # GZ Gripper Z axis slideway)
VM Upgrade Hardware + (With the machine turned off , find the FE PC and remove it as much as you need to gain access to the top cover. If you are upgrading the memory try and remove the PC to a flat surface.)
Z Transom Width Measurement + (A straight faced piece of profile the same height as the Z section or taller or a piece of steel straight edge or the like; then lastly a Z section profile for measuring.)
Filling Out An Online Daily Timesheet Form + (You will receive a link via email that wil … You will receive a link via email that will open up your timesheet. Copy the link from the email and paste it into a new shortcut on the desktop of the device you are using. The shortcut should be labelled 'Timesheet' for clarity. To create the shortcut, right-click on a spare area on your desktop and hover over 'New'. This will open a selection panel. Select 'Shortcut'. A text box will appear and this is where you need to paste the link from the email. Once you have pasted the link, select 'Next'. A prompt will will then ask you to name the shortcut. I would suggest that it is named 'Timesheet'. After naming the shortcut, click 'Finish' and the shortcut will appear on your desktop. Double-click on the shortcut to open up your timesheet form.e shortcut to open up your timesheet form.)
Changing Version Control to Visual Studio + (Delete the versionControl folder completel … Delete the versionControl folder completely

...This prevents confusion in the future of where the project exists

prevents confusion in the future of where the project exists</div> </div><br/>)
Autocut Monthly Maintenance + ([[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]])
Autocut Regular Maintenance + ([[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]])
R0015278 Mount Completed Assemblies Section two + (these steps follow on from dokit [[R0015278 Mount Completed Assemblies]])

Laser Setup on Flowline/ZX3 for Laser Holes + (Once you are happy that the laser sender and receiver are clean, parallel and you have no deflections place a profile label over the receiver hole and check you have a clear point to the laser and not a large spot with undefined edges.)

Setting Arrow Heads on ZX5 or ZX5-E + ( # Are there any obstructions stopping the centraliser closing up smoothly or to its full extent? # Is the SY datum sensor damaged so the datum point is changing? # Is the SY axis motor and encoder OK? )
TB0314 Updating Mint File in Workbench + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
VM Upgrade Software + ( # Install the VM Upgrade hardware [[VM Upgrade Hardware]] # Check that you have at lease 12GB of memory. # Check that the extra disk is present (Should be D) )
Stuertz Infeed - Check GY Position Parallelism + ( #Datum the machine and move GY axis to ze … #Datum the machine and move GY axis to zero, GZ to 25 #Place the jig against the backfence and offer it up to the Gripper Jaw #If the GY datum is set correctly, the rear outer face of the jig should be just in contact with the rear serrated jaw #If this is not the case, set GY datum correctly his is not the case, set GY datum correctly )
ACE PC Re-Flash + (ctrl alt del)
TM018B Microline and ZX3 V Notch Blade Setup + (A calibration mnd file has been written to … A calibration mnd file has been written to help line up the x offsets called VTEST. This program creates the following pattern on the bottom of the profile using a 10mm spindle and the notching blades themselves: Run the VTest operation on a length of large outer frame of at least 1m long. Put the operation at a position of 500mm. The pattern allows you to measure the offsets required with calipers.

...Profile is viewed from the bottom face, Basically turn it over when it comes of the transfer table.

face, Basically turn it over when it comes of the transfer table.</div> </div><br/>)
R0000164 Spindle Disassemble for Required parts + ( #Remove 2 off M6 grubscrew from pulley #R … #Remove 2 off M6 grubscrew from pulley #Remove pulley from shaft

...If pulley is tight to remove, use lever bars to prise pulley off

pulley is tight to remove, use lever bars to prise pulley off</div> </div><br/> )
ACEpc Changing IP address using netedit + (This is supplied by customer. IT department <small>''If testing in house it needs to be on the 192.168.16.xxx range.''</small> <small>''e.g 192.168.16.101''</small>)
Upgrade ZX Machine to Beckhoff Drives and Control + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
*Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''e use drawing packs from Monday.com board.*''''')
Autoflow Power On + ((minimum 6 bar to machine))
ZX5 Installation Procedure + (No hard pipe under the Saw.)
ZX5 Alignment Check + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
Autoflow Maintenance - Outfeed Table + ( * Clean Stainless Steel Bed of swarf and … * Clean Stainless Steel Bed of swarf and remove any tape that may have transferred onto the bed during normal operation * Lightly oil shaft on underside of bed, lightly oil cylinder rods * Lghtly oil Hepco rail, 1 -2 pumps of grease into Linear Bearings * Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds * Check Hepco rail, Linear Bearings, Shafts and cylinders for damage or wear gs, Shafts and cylinders for damage or wear )
Updating the Touchscreen Driver + ( * Go to Control Panel > Programs and F … * Go to Control Panel > Programs and Features > Uninstall a program * Scroll to 'EloMultiTouch' and click uninstall. Touchscreen will still work at this point as the Windows system takes over. However the new one still needs to be installed to allow for calibration. l needs to be installed to allow for calibration. )
Autoflow Maintenance - Sawing Centre + ( * Remove any debris from clamp pads and rollers * Visually check the rollers and clamp pads for damage or excessive wear, oil rollers with supplied oil, visually check cylinder rods for damage )
Autoflow Maintenance - Machining Centre + (Check level of grease in Auto lube Part replacement order code is M0001047)
Setting Up C0000422-KIT - Full Hardware 2023 + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
Upgrade Autoflow to Windows 11 + ( *Ensure regional settings correct - corre … *Ensure regional settings correct - correct date format *Rename the Ethernet Adaptors to Ethernet and EtherCAT *Ensure the [https://stuga.dokit.app/wiki/TwinCAT_Issue_-_EtherCAT_Network_Protocol_Missing TwinCAT Protocol is installed] on the EtherCAT adaptor *Teamviewer setup *Administrator password set to "Stuga001" *Add Stuga desktop image *Latest winMulti in c:\multi desktop image *Latest winMulti in c:\multi )
Decommissioning - Autoflow Mk4 1 + (Ensure the plugs are labelled <br/>)
R0000204 Notching gear boxes assembly + (It is vital for correct function that all … It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.

...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed

o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting + (1 Open front door via control screen 2 Ensure emergency stop system is also activated for safe working 3 Remove swarf from saw)
R0000322 Tensioner Pulley Assembly + (1 Use FE10 solvent to wash parts shown to remove residual grease and contaminants 2 Thoroughly dry with compressed air line gun)
TB0444 Renewing CF Card on TwinCAT2 Systems + (1. From Camera PC, use System Manager … 1. From Camera PC, use System Manager to activate original configuration 2. From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.

DO NOT FORGET TO ACTIVATE BOOT PROJECT

instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
TEST JAMIE B + (<big>This means prepping the changing area so everything is in reach.</big> *(6) Nappies *(2) Baby wipes *(3) Nappy Bag *(4) Change of clothes *(5) A toy (Distraction) <br/>)
WinMulti Shutdown procedure + (Once you have a black screen with a small blue text box in the middle you are safe to press the physical red 'POWER OFF' button on the console.)
Ecoline - Disabling V axis To Swap Faulty Drive + ([[Archiving a TwinCAT Project]])
Ecoline Site Installation Guide + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
Ecoline - Setting V Notches on winMulti Software + (<div class="icon-instructions caution-i …

...Ensure that the ecoline is producing consistent and reliable datum test results

e ecoline is producing consistent and reliable datum test results</div> </div>)
Setting Profile Detection Laser Sensor + (<div class="icon-instructions caution-i …

...Incorrect L/D setting will make the sensor read back to front

# Turn L/D adjustment clockwise so it is on its maximum "L" # Turn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes offurn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes off)
Correcting Linearity with Rack Offset File + (Write the error +\- next to each notch, me … Write the error +\- next to each notch, measuring from machining centre end (photo shown is RtoL feed machine). Repeat for each notch on each of the 3 bars Again, check for consistency. If there is any doubt that the results have not repeated consistently 3 times, then do not proceed consistently 3 times, then do not proceed)
Safety Circuit Principles + (A machinery safety circuit is designed to … A machinery safety circuit is designed to protect both the equipment and operators from harm by ensuring safe operation. It monitors critical safety functions, like emergency stops, protective guards, and sensors, to prevent accidents or malfunctions. In case of a failure or hazard detection, the circuit triggers shutdowns or alerts, ensuring that the machine operates within safe limits and reduces the risk of injury or damage. and reduces the risk of injury or damage.)
Importing Picking List from Sage To Monday + (A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible.)
Guide to Fitting Eject Push Sensors on ZX Machines + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
ZX4 Infeed Roller Reinforcement + (Align the infeed roller block so that it is square (check the roller with a straight edge against the other rollers). Fit the bracket using the 2 off M8 x 25 Bolts. Mark through the clearance holes on the bracket onto the roller block.)
R0000712F Rotary Trunking + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
R0000712E Rotary Trunking + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
R0015337 Bench Assemble Guarding Components + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000559 Bench assemble machined parts + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015037 Bench Assemble SY Assembly Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000574 Fit Motor and Swarf Chute + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000562 Bench Assemble Centralise Top Table + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015328 Install Base and Turntable + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015305A Install Wiring loom for Rotary Ring + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
R0015333 Fit Clamp Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015329 Fit Head Spindle Posts + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015326 Bench Assemble Roller Backfences + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015100 Fit Guarding + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000558E Bench Assemble Base and Turntable + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015064 Bench Assemble Clamp Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation Part 3 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015037 Bench Assemble SY Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000570B Bench Assemble 1st stage Ejector + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015064 Bench Assemble Clamp Assembly Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015085 Mount SR Datum Sensor and Flag + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015330 Fit 1st stage Ejector and Level Base + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015041 Bench Assemble Top Hood Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015335 Mount Electrical Cabinet + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015034B ZX5 Module B Wiring Loom installation Part 3 +
R0015066 Bench Assemble Saw Motor Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015305 Install Wiring loom for Rotary loom + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
R000569E Bench Assemble Head Spindle Posts + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000560 Bench Assemble Spindle + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000558E Bench Assemble Base and Turntable Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015300 Rotary Ring pneumatic test + (When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify)
R0000299 Stroke assembly rebuild Part 2 + (Always use Loctite 243 on all fasteners fitted unless stated different All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required All fasteners should be marked once finalised)
ZX5 Production R0000548E Module G to R0015040 Module F alignment +
R0015382 Top Spindle Blower Upgrade + (Assemble Valve and Y connector as shown)
Maintenance - Tensioning for R Axis on ZX3 + (Measure the deflection of the belt to be 5mm from its relaxed position)
ZX5 Production R0015139 Module B to R0015000B Module C alignment + (Before installing module B, module C rolle … Before installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
R0015295 Finalise wiring loom for Rotary head + (Cables must be adjusted between each spind … Cables must be adjusted between each spindle to ensure the cable lengths are correct . 1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail. 2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable 3 Repeat this process working your way around the spindles to set all ethercat cablesnd the spindles to set all ethercat cables)
ZX5 Installation Procedure 2023 Part 2 + (Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
[[R0015311 Install and Align Datum rollers]] <br/>)
Upgrading Project File on TwinCAT2 System + (Check the [https://stugaltd.monday.com/boards/304269981 Control Systems Log] board to look up the machine and the control system used This procedure only applies to TwinCAT2 For TwinCAT3 upgrades use [[Full Version Upgrade TwinCAT3 WinMulti]])
R0015327 Level Frame and quality Check + (Clean all threads in frame using standard taps)
TB0409 Setting Up Windows 10 PC 2018 + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
R0015284 Frame ancillaries + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
Ecoline - Datum and MitreOffset Tests + (Cut 3 lengths of outerframe around 1000mm … Cut 3 lengths of outerframe around 1000mm long

...Make sure the gripper end of the profile has a clean edge - ie no swarf and profile tape is not "flapping" over the end

ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>)
R0019264 Autoflow Mk 4,1 Infeed Safe moving equipment + (D0016506 non slip pads must be used in all applications They should be placed between both clamping faces in all configurations of lifting. These will provide prevention of slip and product damage)
Repairing R axis datum pin + (Drill a 2.5mm hole in the datum pin shoulder. Refit to datum plate and use the drilled hole as a guide to drill the aluminium spindle plate. Remove datum pin and tap the hole in the plate using the M3 tap.)
R0015099 Guard panel drilling + (Drill hinge panel as detailed 1 Clamp p … Drill hinge panel as detailed 1 Clamp panel in position equalising edges to frame 2 Drill vertical face holes onto frame M6 tapped 3 Mark 4 off holes with M6 pointed grubscrew 4 Drill 4 off to 7.5 mm 5 Check correct drilling by fixing panel with M6 socket capslling by fixing panel with M6 socket caps)
Saw machining centre alignment and level check points + (Ensure all faces being checked are clean and free from dust and swarf . Accuracy of level reading is vital in this operation)
R0000164 Spindle Build + (Ensure all parts supplied are visually che … Ensure all parts supplied are visually checked for damage such as burs or surface contamination Report any issues to supervisor D0006016 may be issued with surface rust . This should be cleaned with green scotchbrite pads as shown in photos to remove contaminationas shown in photos to remove contamination)
CX5120 Replacement + (Ensure replacement CX5120 is setup using [[TB0451 CX5120 Beckhoff PC Setup|https://stuga.dokit.app/wiki/TB0451_CX5120_Beckhoff_PC_Setup]] before sending to site)
GY GZ axis setup with Jetter Motors + (Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm.)
ZX5 Transfer Table Setup + (The rollers on top are mounted on eccentri … The rollers on top are mounted on eccentric bushes. We only need these just tight enough to not allow any slop or vertical play. Slacken the cams off completelely, you will need an 8mm spanner with the faces ground down to fit in the space. Slide the plate onto the rail and tighten the eccentric bushes until any vertical play is removed. Lightly try to move the assembly on the X axis, if there is any slop then it needs to be a little tighter but probably no more than an 1/8th of a turn. Once set you should still be able to spin the rollers by hand, but still feel a fair bit of resistance. Once set slide the assembly over the full length of the V rails to check fo any tight spots. If there are then you need to check that the two halves of the fail are fully mated!!! two halves of the fail are fully mated!!!)
Recovery of Bar Queue following winMulti Crash + (First you need to check out the bar queue … First you need to check out the bar queue to see if it is the same as the actual bars on the transfer table #Restart winMulti #Count the total number of bars on the saw infeed and transfer table #Compare with the number of bars on the saw queue

...If you have some offcuts on the screen, this can help identify the queue position by looking at the length of the offcut

If there is '''one more bar''' actually on the table than on the bar queue screen, follow the process below to add the missing bar to the queue.han on the bar queue screen, follow the process below to add the missing bar to the queue.)
VSM 20-30-P VertiQuad Heater Plate Setting + (First, make sure the heater plates are coo … First, make sure the heater plates are cool enough to work on. If not then gloves will be required to protect your hands from the heat Put the machine into input/output mode. This will then allow us to move the heater plates into a position to be worked on. Ensure the items highlighted in GREEN are on.ure the items highlighted in GREEN are on.)
Alignment guide using wire line + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
Autocut Adding New Profile + (Firstly, we need to make sure that the pro … Firstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
TB0425 Lenovo Tablet Setup + (Go to the PlayStore and download the e-Drawings app. This will cost (currently £1.25) therefore ask appropriate member for a company card.)
Updating winStugaSaw Software to v4 + (If the PC is Windows XP, it has to be replaced. All XP machines are over 5 years old now, so well beyond their expected lifespan and should be replaced anyway. <br/>)
ZX5 Installation Procedure 2023 + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
R0015280 Module E Pneumatic Tests + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testinglies are at a sufficient stage for testing)
Fitting M8 Plug for EtherCAT Boxes + (Inside the packet of the plug will be 5 co … Inside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommets

...The 'white' grommet and numbered insert may be stuck in the metal shell. Please check!

Make sure you check that you have all of these parts before disposing of the packaging.gt;Make sure you check that you have all of these parts before disposing of the packaging.)
Flowline 6 to 6o5m Extension + (Clean and remove any dirt/grease/imperfections on the box section ready the the new rails. If any of the tapped holes are compromised, re-tap 6mm.)
Stuertz VSM 30.20-P Welder Installation + (Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side)
ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Locations of jigs required mounting method)
R0015307 Bench assembly spindle drive cylinders + (8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/>)