2nd stage of assembly of spindle assemblies
Auteur Gareth Green | Dernière modification 20/03/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
2nd stage of assembly of spindle assemblies
Stage_2_spindle_assembly_Screenshot_47.png
Tools Required
0.05mm feeler gauge
Standard hex key set
Standard spanner set
Rule
6mm punch
Ball pien hammer
Parts Required
D0007990 cylinder anchor x 7
D0007648 end plate x 4
D0007649 Double slide end plate x 4
D0007686 single motor plate x 4
D0007723 Double slide motor mount x 4
D0007687 Motor mount x 4
D0007600 Cylinder anchor x 4
D0015856 hard stop x 4
Do not add final tension to bolts until alignment has been achieved
1 Attach pre built cylinder anchor to end of cylinder
2 Position pre built cylinder on slide base assembly as shown
3 Use 2 off m5 x 25 socket caps with A form washers to attach to slide base
4 Temporarily mount D0007648 with 1 off m6 x 20 socket cap
5 Attach D0007790 cylinder anchor with 4 off M6 x 20 socket caps
6 Attach Cylinder base to anchor with 4 off M6x 20 socket caps
1 Use cylinder stroke adjustment to align these two faces
2 Apply Loctite 243 to cylinder nut and tighten
3 Use clearance in holes for mounting at points indicated to achieve cylinder alignment. Cylinder stroke should be even and free along entire stroke
4 Finalise bolts
Repeat on all four single spindles (2,4,6 and 8)
Check that component D0007649 has been manufactured correctly
Indicated hole should be tapped M6. Rework and report if not To M6 tapped spec
Do not add final tension to bolts until alignment has been achieved
1 Attach pre built cylinder anchor to end of cylinder
2 Position pre built cylinder on slide base assembly as shown
3 Use 2 off m5 x 25 socket caps with A form washers to attach to slide base
4 Temporarily mount D0007649 with 1 off m6 x 20 socket cap
5 Attach D0007790 cylinder anchor with 4 off M6 x 20 socket caps
6 Attach Cylinder base to anchor with 4 off M6x 20 socket caps
1 Use cylinder stroke adjustment to align these two faces
2 Apply Loctite 243 to cylinder nut and tighten
3 Use clearance in holes for mounting at points indicated to achieve cylinder alignment. Cylinder stroke should be even and free along entire stroke
4 Finalise bolts
Repeat on all four single spindles (1,3,5 and 7))
4 off
1 Attach D0007686 motor plate to elte motor using 4 off m6 x 12 socket caps and 2 off 6mmx 20 dowels
2 Attach to single spindle using 4 off m6 x 16 socket caps
Ensure that motor plate butts up to indicated parts and also register is aligned as shown
3 use 5 off m6 x 20 socket caps used to finalise end plate . ensure mounting is even to motor plate
4 off
1 Lightly Fix D0007723 motor mount to bearings as shown . Use 8 off M6 x 12 socket caps to fix.
2 Use 0.05mm feeler gauge to check datum faces are in contact, if not remove and inspect parts
3 Finalise bolts
4 off
1 Mount D0007687 motor plate to elte motor with 4 off M6 x 12 socket caps and 2 off 6mm x 20 dowels
2 Use 3 off M6 x 30 socket caps and mount elte motor as shown
4 off
1 Attach D0007600 cylinder mount using 2 off M5 x 20 socket caps
2 Attach lighty pre built cylinder assembly using 4 off M6 x 20 socket caps
3 Attach cylinder thread and adjust stroke of cylinder to achieve measurement of 28mm
4 Adhesive and lock off cylinder nut
5 Use clearance in indicated holes to achieve correct cylinder alignment . Stroke of cylinder should be free and consistent
6 Finalise all bolts
1 Use M5 x 16 socket caps to mount 4 off D00015856 hard stops to double plunge assemblies
2 Use 8 off m4x 12 socket caps and fix to all slide bases as a hard stop
en none 0 Draft
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