Installation steps for Electrical looms installation into Module B +
Hard +
minute(s) +
'''<u>Parts Required</u>'''
Pre labelled Wiring loom assembly R0015034B from electrical team
'''<u>Tools required</u>'''
Flush cutters
Tie wraps small
Tie Wraps Large +
faux +
R0015034B_ZX5_Module_B_Wiring_Loom_installation_Part_3_Screenshot_2024-02-21_085621.png +
none +
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Route as shown power connection from wiring loom assembly
Z105 onwards as pictures
Z104 and below Different style plug mounted internally in trunking
Route cable to rear of machine as shown +, Please diagram to determine handing positions of machine sections +, Use pre wired guard switches from wiring l … Use pre wired guard switches from wiring loom box
CB45B Front interlock guard switch
Cb46B Rear interlock guard switch
Use diagram to determine position
Run cable to rear exits of machine
...Gaurd switches will be fixed into position at a later point</div> </div> <br/> +, Route yellow and green network cables from loom box as shown Cables route from Rear outfeed to rear infeed as shown . Please clarify length of cable to be left extended from front or back of machine please +, Route 25way cable as shown. Route from Rear Infeed to Rear outfeed positions Male plug to be positioned at Rear infeed position as shown <br/> +, Use cables CB01B for connection to V … Use cables CB01B for connection to VI motor CB02B for connection to VO motor CB03B for connection to WI motor CB04B for connection to WO motor and already installed Cable x120 Motor identification should be determined by diagrams shownion should be determined by diagrams shown +, Route Cables as shown , to first energy chain , then through energy chain to exit point Ensure cable retention points on energy chain brackets are used +, Use Servo cable identified V axis from wir … Use Servo cable identified V axis from wiring loom box, and incorporate with previous step cables to enter next energy chain . Ensure cables are as shown and cable retention bracket is used to enable cables to be kept flat once fitted Exit cables from top of energy chained Exit cables from top of energy chain +, Route 4 off green cables and x120 into trunking through 2 off 20mm grommit holes Route servo cable as shown on cable tie bases Ensure large cable base is fitted and used at indicated point Exit cables at rear of machine +, Use step 3 for correct identification of p … Use step 3 for correct identification of positions required Use 4 off cables from wiring loom box CB40B Front Infeed Hinge CB41B Front Outfeed Hinge CB42B Rear Infeed Hinge CB43B Rear Outfeed Hinge Ensure Tie base is used as shown , and star grommits are used for cable entry and exit through main frame work All Cables to exit at rear of machinek All Cables to exit at rear of machine +, Use cable from loom box labelled EN04B Run from vertical trunking and exit cable at rear of machine <br/> +, Use cable from loom box labelled EN05B Run from vertical trunking and exit cable at rear of machine +, Use cable from loom box labelled EN06B Always fitted same side of machine as previous 2 fitted camera cables Run from vertical trunking and exit cable at rear of machine +, Use cables CB532B and CB06B from wiring loom box. Fit as shown to Infeed Front position on frame. Route cables to exit at rear of frame +, Use cable CB44B from wiring loom assembly. Exit lower infeed trunking as shown leaving 1.5 meters out of trunking . Route cable through trunking and exit at rear of frame +, Use cable AX2 and connect to width sensor … Use cable AX2 and connect to width sensor assembly as shown For R-L configuration, cable must enter trunking and route across lower trunking from width sensor to FB03B connection box For L-R configuration (shown) connect cable to width sensor assembly, enter trunking then exit again for connection to FB03Bng then exit again for connection to FB03B +, Use diagram to identify rear loom routing point For L-R cable loom should route to the right side (viewed from back ) For R-L cable loom should route to the left side (viewed from back ) +, Loom cables across wire basket Ensure top 2 fixing points are not used for cables (required for pneumatics) +, When fitting hinges in next step, it is vital that the supplied bungs with E0001176 hinges are fitted to hinges. These are vital for correct operation of hinges + et Fit E0001176 and E0001177 hinges as shown using M5x 12 socket caps and M5 A Forms washers Use diagrams for positions for R-L and L-R +
...Gaurd switches will be fixed into position at a later point</div> </div> <br/> +, Route yellow and green network cables from loom box as shown Cables route from Rear outfeed to rear infeed as shown . Please clarify length of cable to be left extended from front or back of machine please +, Route 25way cable as shown. Route from Rear Infeed to Rear outfeed positions Male plug to be positioned at Rear infeed position as shown <br/> +, Use cables CB01B for connection to V … Use cables CB01B for connection to VI motor CB02B for connection to VO motor CB03B for connection to WI motor CB04B for connection to WO motor and already installed Cable x120 Motor identification should be determined by diagrams shownion should be determined by diagrams shown +, Route Cables as shown , to first energy chain , then through energy chain to exit point Ensure cable retention points on energy chain brackets are used +, Use Servo cable identified V axis from wir … Use Servo cable identified V axis from wiring loom box, and incorporate with previous step cables to enter next energy chain . Ensure cables are as shown and cable retention bracket is used to enable cables to be kept flat once fitted Exit cables from top of energy chained Exit cables from top of energy chain +, Route 4 off green cables and x120 into trunking through 2 off 20mm grommit holes Route servo cable as shown on cable tie bases Ensure large cable base is fitted and used at indicated point Exit cables at rear of machine +, Use step 3 for correct identification of p … Use step 3 for correct identification of positions required Use 4 off cables from wiring loom box CB40B Front Infeed Hinge CB41B Front Outfeed Hinge CB42B Rear Infeed Hinge CB43B Rear Outfeed Hinge Ensure Tie base is used as shown , and star grommits are used for cable entry and exit through main frame work All Cables to exit at rear of machinek All Cables to exit at rear of machine +, Use cable from loom box labelled EN04B Run from vertical trunking and exit cable at rear of machine <br/> +, Use cable from loom box labelled EN05B Run from vertical trunking and exit cable at rear of machine +, Use cable from loom box labelled EN06B Always fitted same side of machine as previous 2 fitted camera cables Run from vertical trunking and exit cable at rear of machine +, Use cables CB532B and CB06B from wiring loom box. Fit as shown to Infeed Front position on frame. Route cables to exit at rear of frame +, Use cable CB44B from wiring loom assembly. Exit lower infeed trunking as shown leaving 1.5 meters out of trunking . Route cable through trunking and exit at rear of frame +, Use cable AX2 and connect to width sensor … Use cable AX2 and connect to width sensor assembly as shown For R-L configuration, cable must enter trunking and route across lower trunking from width sensor to FB03B connection box For L-R configuration (shown) connect cable to width sensor assembly, enter trunking then exit again for connection to FB03Bng then exit again for connection to FB03B +, Use diagram to identify rear loom routing point For L-R cable loom should route to the right side (viewed from back ) For R-L cable loom should route to the left side (viewed from back ) +, Loom cables across wire basket Ensure top 2 fixing points are not used for cables (required for pneumatics) +, When fitting hinges in next step, it is vital that the supplied bungs with E0001176 hinges are fitted to hinges. These are vital for correct operation of hinges + et Fit E0001176 and E0001177 hinges as shown using M5x 12 socket caps and M5 A Forms washers Use diagrams for positions for R-L and L-R +
Unless otherwise stated +, Route Pre made 300hz connection +, Handing guide +, Guard switches +, Route Network cables +, Route 25way cable +, V notch Motor Cables and VY Datum +, Route V notch motor cables and X120 1st energy chain +, Route V notch motor cables, SY servo cable and X120 2nd energy chain +, Route V notch motor cables, SY servo cable and X120 +, Door Hinge safety cables +, Camera Ring +, Camera Infeed +, Camera Outfeed +, Beacon and light +, Air service unit Connection +, Width Sensor connection +, Identify rear loom position +, Loom Cables +, Quality instance + et Fit hinges +
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