Setting V notch blade offsets on Ecoline winMulti Software +
Medium +
minute(s) +
This is the full setup procedure for V not … This is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example -
- Blade Change
- Blade buckled
here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> <br/> +
here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> <br/> +
faux +
ZX5_V_Notch_Blade_Mechanical_Setup_step4.JPG +
none +
<div class="icon-instructions caution-i … e ecoline is producing consistent and reliable datum test results</div>
</div> +, You will need several lengths of large outer frame, around 1m long with square end preps. +, Use something around 30-40mm depth +, The goal is to get both physical blade dep … The goal is to get both physical blade depths the same by tweaking the depth of the "outfeed" offset using the dOffsetVO.
The notches are named "infeed" and "outfeed" to standardise the notch cut on both left and right feed machines
VI - Front Infeed
VO - Front Outfeed
WI - Rear Infeed
WO - Rear Outfeed
Make the adjustment and run again to checkMake the adjustment and run again to check +, Measure the bar width accurately with cal … Measure the bar width accurately with callipersSet the width of the sample profile in the flowops program to the nearest 0.1mm
v>Set the width of the sample profile in the flowops program to the nearest 0.1mm <br/> +, '''Starting with Front V notches (repeat t … '''Starting with Front V notches (repeat this process later for rear V notches)''' The distance between the V notch blades is known as the separation. This should be temporarily 'expanded' during testing to make the shapes easier to measure. It is normally around 136-138, so add 10mm on to the existing parameter to make 146-148
weaker and therefore unsuitable to run through a second time</div> </div><br/> +, The goal is to reduce the separation back to a good overlap. The simple way to do this is to measure the 'expanded' separation distance and subtract this from the VSEPERATION parameter Make the adjustment and run again to check +, Now that the shape of the V notch is corre … Now that the shape of the V notch is correct, adjust the overall depth. IF this is the "first time "setup on the front V notches, the V axis datum should be changed to ensure the machine is set in the correct base position. IF you are tweaking the values, use VSTARTPOS and WSTARTPOS adjustments: '''Front V Notch''' Use the VSTARTPOS parameter Increasing the VSTARTPOS parameter will make the front notch shallower '''Rear V Notch''' Use the WSTARTPOS parameter Increasing the WSTARTPOS parameter will make the rear notch deeper Make the adjustment and run again to check
need to be edited in userVariables.mul and this requires a reboot</div> </div><br/> +, Repeat from step 4 for the rear notches +, Run a piece with a datum test and V notch … Run a piece with a datum test and V notch in same position The goal is to align the hole centreline and notch centreline precisely Adjust the xOffsetVI parameter to tweak the position (xOffsetWI for rears) Make the adjustment and run again to check Repeat for rears and run again to check Repeat for rears + et This test is an in-depth test to ensure al … This test is an in-depth test to ensure all parameters are working together # Cut two clean pieces of outerframe # Measure their length with a trusted tape rule to nearest 0.25mm # Create two pieces with a V notch in the centre of the piece (needs to be to nearest 0.1mm) # Compare back to back to ensure all parameters are set up correctly
ffsetVI. Any bigger than this means there is another root cause</div> </div><br/> +
v>Set the width of the sample profile in the flowops program to the nearest 0.1mm <br/> +, '''Starting with Front V notches (repeat t … '''Starting with Front V notches (repeat this process later for rear V notches)''' The distance between the V notch blades is known as the separation. This should be temporarily 'expanded' during testing to make the shapes easier to measure. It is normally around 136-138, so add 10mm on to the existing parameter to make 146-148
weaker and therefore unsuitable to run through a second time</div> </div><br/> +, The goal is to reduce the separation back to a good overlap. The simple way to do this is to measure the 'expanded' separation distance and subtract this from the VSEPERATION parameter Make the adjustment and run again to check +, Now that the shape of the V notch is corre … Now that the shape of the V notch is correct, adjust the overall depth. IF this is the "first time "setup on the front V notches, the V axis datum should be changed to ensure the machine is set in the correct base position. IF you are tweaking the values, use VSTARTPOS and WSTARTPOS adjustments: '''Front V Notch''' Use the VSTARTPOS parameter Increasing the VSTARTPOS parameter will make the front notch shallower '''Rear V Notch''' Use the WSTARTPOS parameter Increasing the WSTARTPOS parameter will make the rear notch deeper Make the adjustment and run again to check
need to be edited in userVariables.mul and this requires a reboot</div> </div><br/> +, Repeat from step 4 for the rear notches +, Run a piece with a datum test and V notch … Run a piece with a datum test and V notch in same position The goal is to align the hole centreline and notch centreline precisely Adjust the xOffsetVI parameter to tweak the position (xOffsetWI for rears) Make the adjustment and run again to check Repeat for rears and run again to check Repeat for rears + et This test is an in-depth test to ensure al … This test is an in-depth test to ensure all parameters are working together # Cut two clean pieces of outerframe # Measure their length with a trusted tape rule to nearest 0.25mm # Create two pieces with a V notch in the centre of the piece (needs to be to nearest 0.1mm) # Compare back to back to ensure all parameters are set up correctly
ffsetVI. Any bigger than this means there is another root cause</div> </div><br/> +
Ensure the Datum and mitreOffset setup has been run +, Prepare Profiles +, Measure the bar width +, Separate the V notch to help measure +, Cut a V notch of around at a position of around 400mm +, Measure and Adjust the Depths +, Measure and Adjust the Separation +, Set V notch Depth +, Repeat the depth settings for the rear +, Check and adjust alignment of V notches to datum holes + et Back to back check +
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