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Une liste de toutes les pages qui ont la propriété « Step Content » avec la valeur « <nowiki>Check through all parts lists and make sure that the parts that have been requested are the parts that are in the box. The picked parts should include all the consumable products that are in the BoMs (bolts, tie wraps, wires etc).<br /><br /><br />Once parts have been checked, they need to be handed to production for pre-assembly.<br /><br /><br />Ensure all information and drawing packs are available in the service job and in the relevant technical information boards on Monday.com. Link to Monday board for drawing packs here: <br /><br /><br />https://stugaltd.monday.com/boards/3338864598/pulses/5334026696</nowiki> ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 101 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).

Propriété : Valeur :

Liste de résultats

TB0452 ZD620 Zebra Printer Setup + (One difference between the GX420d and the … One difference between the GX420d and the ZD620d is the lack of a dedicated power switch. The newer ZD620d opts for a power button that must be pressed in order to turn on the printer after power is supplied. As our machines are fully un-powered after a machine is closed down it causes the operator to intervene and manually turn on the printer after power up. Ideally the Zebra ZD620d has an '''Power Recovery Mode''' that acts as a permanent switch in case of power failure. We can use this on the machines to allow the printer to turn on upon power up. 1. Disconnect from power. 2. Remove module door and use Ethernet cable to remove (plug in and pull). 3. Move the switch that is annotated AUTO to the ON position. 4. Reinstall the module. 5. Reconnect power, this should now turn on. Reconnect power, this should now turn on.)
TB0426 Replacement Zebra Printer Setup + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (infeedZeroToX=605 stopZeroToX=595 measureSensorPos1=1554)
Training Laser on Ecoline + (Sensitivity also needs settings 5 full turns after turning anticlockwise until it goes Sensitivity then turn clockwise until on then the 5 turns.)
Changing Pneumax Valve slice + (Please ensure screwdriver is a good fit to avoid wearing the head of the screw.)
R0015082B fencing and guards + (Please ensure supplied bungs with E0001176 Safety Hinge Switch x 3 are fitted. these are supplied in packaging with hinges)
TB0451 CX5120 Beckhoff PC Setup + (Go to Control Panel then ‘Region and Language’ and select ’English (United Kingdom)’.)
Setting Up New Printer - GX420d + (Plug in the power cable and ethernet cable to the back of printer, then turn the printer on with the switch at the back.)
Allocations + issuing received parts + (Populate the allocate column for each part … Populate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Position module A in front of module B Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis Set gap of 23mm -+ 2mm between module A roller frame and module B roller block)
TB0415 Method to Prevent Loosening of Saw Blade + (Position on shaft not important.)
Runing MRP + (Press the Planning Tab > Read demand > ok The demand will then read with a load screen. Once this has finished move on to the next step)
Upgrade - Gripper Slider Mechanism + (Remove all existing parts, including the profile lever, slideway and bearings, and the spring. Install new stronger slideway)
Flowline Turret Upgrade - Somatec + (Remove all parts from the existing turret, to leave just the mounting plate and the cylinder and fittings etc, as shown)
Fitting Zx5 Crank Upgrade + (B0001166)
PLC Source Control - Adding a Repository + (Select View From the Drop-down menu select Team Explorer)
Troubleshoot - Permanent IP Address - Windows 7 Embedded - Beckhoff + (Sometimes there is no possible way of conn … Sometimes there is no possible way of connecting to a Beckhoff PC due to an IP address conflict. In this case there are two options: # The '''customer''' must find a monitor with DVI port, DVI cable, USB keyboard, USB mouse and complete the next steps. # Connect to the PLC via '''Remote Desktop''' from the front end PC using the PLC name (i.e F050B)ront end PC using the PLC name (i.e F050B))
Replacing Beckhoff PC + (Take care to ensure all cables are replaced in the same relative positions Power on)
Fitting Y Axis energy chain strengthening plate + (Take out the 2 bolts holding the energy chain end bracket to the Aluminium bracket.)
R0015243 ZX5 module A-C-E Frame levelling + (Tap all holes to remove debris from coatin … Tap all holes to remove debris from coating process Ensure all holes cleaned after tapping with compressed air

...Ensure eye protection is worn when using compressed air

ext">...Ensure eye protection is worn when using compressed air</div> </div><br/>)
Laser Setup on Flowline/ZX3 for Laser Holes + (The laser sender needs to have a clear pat … The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
R0015338 Bench Assemble Serial Plate + (The Correct Stamping and information is vital on the machine serial plate. Please double check with supervisor to confirm data before applied to serial plate !)
Saje uPVC Unloading Process + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
Setting Infeed Loading Wheel + (Use the heaviest profile you can find - a … Use the heaviest profile you can find - a full bar of door T or transom Place it under the wheel so it can be fed into the machine

...Ensure the infeed flights are out of the way

ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>)
Dokit - Editing Work Instructions + (The dokit references for work instructions … The dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
Toshiba - B-EX4T1 Printer Setup + (To gain access turn the green knob to FREE. You can then pull the front plate down and lift the printer head up.)
TB0445 ZX5 Setup - Infeed Measure Sensor Calibration + (The laser should be aligned to ensure the … The laser should be aligned to ensure the beam is level up / down and parallel to the backfence. The path should follow the Yellow edge of the lift rollers on the infeed table. Length feedback from the measurement system is visible all the time on the service form.
# Measure and mark the infeed table at fixed positions from the loading fence at MH end – (3m, 4m, 5m, 6m) # Use a short offcut of profile with a label on the end to act a a fixed reflector at the marked positions – check against the feedback on the screen. # Adjust the lengthMeasureOffset parameter to get the screen measurements to match reality (+/-10mm)e screen measurements to match reality (+/-10mm))
ZX3 Counterweight Installation + (Fit all 3 weight plates, and secure with the provided bolts and washers)
TB0447 ZX5 Setup - X Axis Beam Calibration + (The out and home sensors must be adjusted … The out and home sensors must be adjusted so that the "just" come on at the end of the stroke.

...This is important because the physical end stop position will directly affect the positional accuracy. If the end stop is not reached by as little as 0.5mm, the end stop sensor should be the fail-safe to ensure the machine stops with an alarm.

be the fail-safe to ensure the machine stops with an alarm.</div> </div><br/>)
Setting Ultrasonic Sensor - Horizontal + (The sensor will not work unless there is 30mm clearance to minimum position)
GE Control Components Changeover + (The supplier that we use for the supply of … The supplier that we use for the supply of our control components advised us of the need to changeover. The components that have been made unavailable are all of the GE components. This includes, all MCB's, all contactors (24Vdc, 24Vac, 230Vac), all motor overloads and any auxiliary components to go with these devices. See pictures for reference.these devices. See pictures for reference.)
Relay Replacement + (There Are 2 examples shown for this process. There is a clip to be unlatched on each relay shown, once unclipped this releases the relay which can then be pulled out. <br/>)
WinDelay for Twincat Startup + (This can be downloaded from Dropbox (Stuga Machinery Ltd)\Service\WinStartDelay\winstartdelay.zip)
Air Pressure Switch Setup + (This is usually called 'AIR'. From this point you will either need to have somebody watch the input on the screen or have means (eg dialled in on a laptop) to be able to watch the output while carrying out he next step.)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
ZX5 V Notch Blade Mechanical Setup + (Using a straight edge placed BETWEEN the t … Using a straight edge placed BETWEEN the teeth of the blade (W/I) you can see we have a gap around 2-3mm. On the opposite blade (W/O) we need to turn the setting bolt anti clockwise until the tips of the teeth just touch the straight edge, as seen in the second picture. If the tips of the teeth were overlapping we would need to increase separation by turning the adjusting bolt clockwise. Transfer the straight edge to the opposite blade (W/O) and adjust W/I as above.
lade (W/O) and adjust W/I as above. <br/>)
Diagnosing EtherCAT Issues - Advanced + ( #Choose the device network to interrogate … #Choose the device network to interrogate and press the Advanced button #Expand to the Diagnostics-Online View and select the CRC checks 0300-0304 and Link Lost 0310-0312. Click ok to exit #On the online view, the system now records more detail about the CRC errors or link lost problems. In the case in the pictures, FB015B has recorded 69 errors on issue 0310 , which is "Link Lost A/B". There are CRC errors on the output of FB016B and the input of FB015B. This tells me that the link between FB016B and FB015B is not reliable. Could be a loose connection on the etherCAT and / or power cable ection on the etherCAT and / or power cable )
Autocut Piece Jammed + (This will dump the air to the cylinders and probably free off the jammed piece)
Monday - Searching for Jobs at a Customer on Mobile App + (This will filter all the open jobs in the … This will filter all the open jobs in the service board that contain the text you are searching for

...You can also search for the build number or any bit of text that exists in the job

...The same process can be used on the "Service Jobs - Closed" board to search through the history

tions-text">...The same process can be used on the "Service Jobs - Closed" board to search through the history</div> </div>)
Autoflow Mk1-Mk3 Daily Maintenance + (To check the machine is ready for producti … To check the machine is ready for production, a couple of simple tests can be run # Datum Test # Pos Test

...Do not attempt to make any adjustments to the machine on the basis of one test. If there is an error, run the test again twice more. !! Adjustments are only effective if the error is repeatable !!

...The machine tolerance is +/0.5mm, so there is no need to adjust if an inaccuracy is less than this tolerance (1mm back to back)

olerance is +/0.5mm, so there is no need to adjust if an inaccuracy is less than this tolerance (1mm back to back)</div> </div><br/>)
Units of Measure modification CIM50 + (To make the item status of a product inact … To make the item status of a product inactive it needs to comply with all of the following conditions : Item has 0 in stock Item has 0 in quarantine Item does not exist on any live sales orders Item does not exist on any live purchase orders Item does not exist on any live works orders Item does not exist on a bill of material

Please make a note of changes that are made stock levels allocations P.Os Works orders or BOM lists are amended to make an item inactive as these will have to all be re-entered after the unit of measure has been amended and saved.

e re-entered after the unit of measure has been amended and saved.</div> </div><br/>)
DM - Updating Resources + (To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0)
R0015251B Bench Assemble X Axis Energy chain + (1 Assemble 111 links together , ensure all links are orientated the same way . 2 Identify the female end of the assembled links 3 Fit 2 more links of A0001113, but fit in a reversed orientation)
R0015286B Bench Assemble X axis Energy Chain + (Total links of for A0001113 Energy Chain is 95 Double check correct quantity)
Parts Identification Local Setup + (Type: SQL Server Name: Manufacturing 2019 Server: MAINSERVER/MANSQL)
TB0385 Upgrading to winMulti v6 + ( (Defaults to Config mode after the TwinCAT update))
Setting up NAS Server - MyCloud EX2 + (Use IPScan to find the address)
R0000088E Stage 1 Spindle assemble + (Linear rail B0000045 needs fitting to each … Linear rail B0000045 needs fitting to each spindle base

..Linear rails have a datum face indication. Attention must be paid for correct orientation

1 Orientation of Datum face is as shown Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air. 2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw innd drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in)
R0010260 Bench Assemble Tool Break Sensor + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015275 Fit shafts and pinions + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015291 Install Transfer Beams To Module C and E + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015343 Waste Guidance Installation + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015323 Mount Electrical Cabinet + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015347 Bench Assemble Duplex extraction unit + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0000738 Pneumatic Installation Part 3 + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0002916 Install Machine Trunking + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015314 Fit Z Axis Drive components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015027 Install Pneumatic Connection rail and Air Feeds + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015340 Drill, Assemble and Mount Electrical Cabinet + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015028D ZX5 Hepco Beam Alignment Module C part 2 + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts once finalised)
R0015084 Bench assemble and Drill Off Swarf chutes + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015095 Bench Assemble Infeed Support Arms + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015315 Fit Y Axis Drive components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised <br/>)
R0015028D ZX5 Hepco Beam Alignment Module C + (Ensure additional spacer is removed from jigs when using for alignment on module C)
R0015094 Fit shafts and Pinions + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015272 1st Stage fitting Saw Outfeed + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015250 Bench Assemble Support Arms + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015294 Fitment of wire basket and feed pipes + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015303 Fit backplates and covers + (Use Loctite 243 on all fasteners Pen mark all bolts to show finalised)
R0015345 Conveyor Mounting Brackets + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015301 Fit terminal holders and Ethercat boxes + (1 Segregate cables and pipes as shown in image 2 Mount D0010806 relay mounting base using 4 off M3x 25 pan head screws 3 Repeat for 7 off other connection boxes)
R0015346 Conveyor blower system + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015093 Bench Assemble Transfer Beam + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0000738 Pneumatic Installation Part 2 + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015296 Bench Assemble Bearing Assemblies + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
Autoflow Maintenance - Infeed + (Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds)
R0000706 Bench assemble Infeed Datum rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015101 Bench Assemble Take Up Assembly + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015316 V notch Final Assembly Part 2 + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015038 Bench Assemble V notch Datum Rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015312 Finalise V Notch Subframe + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015262 Drive shaft fitting + (Attach 9 off B0001150 to load arms as sho … Attach 9 off B0001150 to load arms as shown . ensure correct position is used for mounting of bearings . Use 2 off M8 x 30 socket countersink fasteners per bearing to align and fix to arms Ensure greasing point of bearing is facing towards the front of the machine as shown towards the front of the machine as shown)
R0015270 Bench assemble Shafts, bearings and sprockets + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015356 Assemble Pneumatics on to electrical cabinet + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015079 Infeed extension assembly + (1 Fit levelling jig to frame extension section as shown 2 Use engineers level to adjust the level with the floor jacking bolts to set the jig level)
R0015078B Module A infeed arm alignment + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015265 Mount Infeed arm covers and End guards + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015271 Mount buffer bars + (Check D0015464B Infeed Rear Endfence has been drilled for m6 countersinks If not rework and note rework time)
R0015351 Mount monitor to Frame + (<br/>1 slide in monitor mount D0015142 into frame until bottom of post is visible through second set of holes (indicated) 2 Apply tension to M10 x 30 set bolts to pin monitor post and lock tension with the M10 nuts)
R0015269 Fit Frame ancillaries + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
Omron E5CVS PV Shift + (H0 = No offset. Temp at Plate =230 degrees - Display on E5CSV = 240 Degrees L10 = - 10 degree. Temp at plate = 230 degrees - Display E5CSV = 230 Degrees H10 = +10 degree . Temp at plate = 230 degrees - Display E5CSV = 250 Degrees)
PLC Source Control - Selecting GIT as the source control Plug-in + (When the error message : "Git is not the current Source Control plug-in" appears # Select the link to change the Plug-in)
Autoflow Maintenance - Gripper + (Wipe away any excess oil, dirt or swarf. Apply oil lubricant and wipe of excess # Main X axis slideways # GY Gripper Y axis Slideway # GZ Gripper Z axis slideway)
VM Upgrade Hardware + (With the machine turned off , find the FE PC and remove it as much as you need to gain access to the top cover. If you are upgrading the memory try and remove the PC to a flat surface.)
TB0431 Samsung Drive Parameter Setup + (Using a stripped plug and making sure ther … Using a stripped plug and making sure there is no power going through the plug during installation: # '''Live wire''' (Brown) in the top port # '''Neutral wire''' (Blue) in the second port # '''Ground wire''' (Green + Yellow) in the bottom port # The '''Joggers''' Serial port # Plug in and '''turn on''' plugial port # Plug in and '''turn on''' plug)
Convert TC2 Project to TC3 + ( #Open Visual Studio #Create a new TC3 pro … #Open Visual Studio #Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\ #Make sure "Create Directory..." is Unticked #Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’ #Click Cancel on the two windows asking to convert the PLC project #Ignore or cancel any warnings about libraries (this part will be replaced later)

...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.

f all the devices and boxes in the project with the correct naming.</div> </div><br/> )
Changing Version Control to Visual Studio + (Delete the versionControl folder completel … Delete the versionControl folder completely

...This prevents confusion in the future of where the project exists

prevents confusion in the future of where the project exists</div> </div><br/>)
Full Version Upgrade TwinCAT3 WinMulti + ([[Create a TwinCAT Project from Scratch]] This procedure ensures that the front end PC has the latest TwinCAT version, and that the PLC source control program is correctly integrated, meaning the latest PLC code version will be available)
Stuga Product Database - Edit Product Data + (Search box is upper right)
Setting Gripper Nose + (when it is in this position - Fully bottom … when it is in this position - Fully bottomed make sure the Grip on comes down but doesn't catch the Grip nose. Notice the Dead stop bolt at bottom is hard up then set grip switch bolt so that the dead stop bolt gap is no more than 1mm when grip switch goes off.o more than 1mm when grip switch goes off.)

Upgrade ZX Machine to Beckhoff Drives and Control + (<nowiki>Check through all parts list … Check through all parts lists and make sure that the parts that have been requested are the parts that are in the box. The picked parts should include all the consumable products that are in the BoMs (bolts, tie wraps, wires etc).

Once parts have been checked, they need to be handed to production for pre-assembly.

Ensure all information and drawing packs are available in the service job and in the relevant technical information boards on Monday.com. Link to Monday board for drawing packs here:

https://stugaltd.monday.com/boards/3338864598/pulses/5334026696t;br /><br />https://stugaltd.monday.com/boards/3338864598/pulses/5334026696</nowiki>)

TB0314 Updating Mint File in Workbench + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
Correct Adjustment of Saw Anaconda Rotation + ( # Ensure that the conduit is twisted / biased back # Ensure it misses the guard locking device when manually rotated # Lock off the locknuts in this biassed position )
Ensuring Mapped Drives Connect Every Time on Startup + ( # Go to C:\\Users\Stuga - From here we need to go to 'View' and tick 'hidden items' to show folder 'App Data' # Navigate to C:\\Users\Stuga\App Data\Roaming\Microsoft\Windows\Start Menu\Programs\Start up )
VM Upgrade Software + ( # Install the VM Upgrade hardware [[VM Upgrade Hardware]] # Check that you have at lease 12GB of memory. # Check that the extra disk is present (Should be D) )
Monday - Putting Customer Machines On Stop + ( # Open the Machines board # In the “Searc … # Open the Machines board # In the “Search / Filter Board” oval box at the top left, Filter by the customer name (just a few letters are needed) # Click on the “Service Contract” column # Type “General” and then select “General On Stop” or “General On Hold” Repeat for each machine this applies to (some machines may be under warranty) es to (some machines may be under warranty) )
Updating Teamviewer Host + ( # Right click on the teamviewer icon in the taskbar (bottom right of screen) # Select Exit Teamviewer )
Stuertz Infeed - Check GY Position Parallelism + ( #Datum the machine and move GY axis to ze … #Datum the machine and move GY axis to zero, GZ to 25 #Place the jig against the backfence and offer it up to the Gripper Jaw #If the GY datum is set correctly, the rear outer face of the jig should be just in contact with the rear serrated jaw #If this is not the case, set GY datum correctly his is not the case, set GY datum correctly )
ACE PC Re-Flash + (ctrl alt del)
TM018B Microline and ZX3 V Notch Blade Setup + (A calibration mnd file has been written to … A calibration mnd file has been written to help line up the x offsets called VTEST. This program creates the following pattern on the bottom of the profile using a 10mm spindle and the notching blades themselves: Run the VTest operation on a length of large outer frame of at least 1m long. Put the operation at a position of 500mm. The pattern allows you to measure the offsets required with calipers.

...Profile is viewed from the bottom face, Basically turn it over when it comes of the transfer table.

face, Basically turn it over when it comes of the transfer table.</div> </div><br/>)
Hikvision Camera Setup + (<div class="annotatedImageDiv" typeof=" …
On the machine open the “SADPTool” . This is our camera finder and IP address modifier for the cameras)
PLC Source Control - Git Credential Manager for Windows Install + ( # Keep the destination folder as the default # Select Components , keep as defaults # Start Menu Folder keep as default # Chose the default editor ,keep as default # Select Use Git from the windows Command Prompt # Use the Window secure Channel Library )
ACEpc Changing IP address using netedit + (This is supplied by customer. IT department <small>''If testing in house it needs to be on the 192.168.16.xxx range.''</small> <small>''e.g 192.168.16.101''</small>)
Setting Up Email Production Reports + (Navigate to Settings->Parameters)
Installing VNC Server and Viewer + (<nowiki>From the piggy back PC, conn … From the piggy back PC, connect to
\\Bnnn\
or
\\Bnnn\saw
[Where Bnnn is the build number - eg M012, F002 etc]
on the older PC.

If using the build number does not work, you may need to use IP addresses
\\192.168.1.54\saw
(Look up the IP address using ipconfig from the command prompt, or network settings)

sing ipconfig from the command prompt, or network settings)</pre></div><br/></nowiki>)
Autoflow Power On + ((minimum 6 bar to machine))
ZX5 Alignment Check + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
Autoflow Maintenance - Outfeed Table + ( * Clean Stainless Steel Bed of swarf and … * Clean Stainless Steel Bed of swarf and remove any tape that may have transferred onto the bed during normal operation * Lightly oil shaft on underside of bed, lightly oil cylinder rods * Lghtly oil Hepco rail, 1 -2 pumps of grease into Linear Bearings * Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds * Check Hepco rail, Linear Bearings, Shafts and cylinders for damage or wear gs, Shafts and cylinders for damage or wear )
Setting Up Windows PC C0000422-KIT 2023 + ( * Connect Keyboard and mouse * Connect network * Connect monitor )
Updating the Touchscreen Driver + ( * Go to Control Panel > Programs and F … * Go to Control Panel > Programs and Features > Uninstall a program * Scroll to 'EloMultiTouch' and click uninstall. Touchscreen will still work at this point as the Windows system takes over. However the new one still needs to be installed to allow for calibration. l needs to be installed to allow for calibration. )
Autoflow Maintenance - Machining Centre + (Check level of grease in Auto lube Part replacement order code is M0001047)
Setting Up C0000422-KIT - Full Hardware 2023 + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
Upgrade Autoflow to Windows 10 + ( *Ensure regional settings correct - corre … *Ensure regional settings correct - correct date format *Rename the Ethernet Adaptors to Ethernet and EtherCAT *Ensure the [https://stuga.dokit.app/wiki/TwinCAT_Issue_-_EtherCAT_Network_Protocol_Missing TwinCAT Protocol is installed] on the EtherCAT adaptor *Teamviewer setup *Administrator password set to "Stuga001" *Add Stuga desktop image *Latest winMulti in c:\multi desktop image *Latest winMulti in c:\multi )
PC Recovery Process + (- Turn off the PC - Plug in recovery USB. - Turn the PC back on - Keep pressing F12 until the boot selection screen shows. <br/>)
ZX5 Clamp and Gripper Height Changes for Tall Profile + (-Remove the gripper pin block by taking ou … -Remove the gripper pin block by taking out the centre bolt between the pins, -Pull the block piece from the gripper body. to remove

...These Changes are Required on both MH and Saw side Grippers

>...These Changes are Required on both MH and Saw side Grippers</div> </div><br/>)
Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting + (1 Open front door via control screen 2 Ensure emergency stop system is also activated for safe working 3 Remove swarf from saw)
TB0444 Renewing CF Card on TwinCAT2 Systems + (1. From Camera PC, use System Manager … 1. From Camera PC, use System Manager to activate original configuration 2. From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.

DO NOT FORGET TO ACTIVATE BOOT PROJECT

instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
Ecoline Site Installation Guide + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
Ecoline - Setting V Notches on winMulti Software + (<div class="icon-instructions caution-i …

...Ensure that the ecoline is producing consistent and reliable datum test results

e ecoline is producing consistent and reliable datum test results</div> </div>)
Setting Profile Detection Laser Sensor + (<div class="icon-instructions caution-i …

...Incorrect L/D setting will make the sensor read back to front

# Turn L/D adjustment clockwise so it is on its maximum "L" # Turn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes offurn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes off)
Ecoline - Disabling V axis To Swap Faulty Drive + ([[Archiving a TwinCAT Project]])
WinMulti Shutdown procedure + (Once you have a black screen with a small blue text box in the middle you are safe to press the physical red 'POWER OFF' button on the console.)
Create a TwinCAT Project from Scratch + (<div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div> </div>)
Correcting Linearity with Rack Offset File + (Write the error +\- next to each notch, me … Write the error +\- next to each notch, measuring from machining centre end (photo shown is RtoL feed machine). Repeat for each notch on each of the 3 bars Again, check for consistency. If there is any doubt that the results have not repeated consistently 3 times, then do not proceed consistently 3 times, then do not proceed)
Viewing Camera Footage from Hikvision Cameras + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
Disabling a Tool Home or Tool Out Sensor + (A change has to be made to one of the setup files, so you need to exit to the desktop)
Importing Picking List from Sage To Monday + (A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible.)
Commissioning - Off-Cut Laser Sensor + (Adjust the "'''Light Dark'''" balance on t … Adjust the "'''Light Dark'''" balance on the sensor. To do this, using a small flat head screwdriver, turn the light dark dial '''clockwise''' until the orange light goes off. Then slowly turn '''anti-clockwise''' until the orange light turns on again, when this happens re-turn a '''little clockwise''' to turn off the orange light.clockwise''' to turn off the orange light.)
ZX4 Infeed Roller Reinforcement + (Align the infeed roller block so that it is square (check the roller with a straight edge against the other rollers). Fit the bracket using the 2 off M8 x 25 Bolts. Mark through the clearance holes on the bracket onto the roller block.)
R0000712E Rotary Trunking + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
R0015064 Bench Assemble Clamp Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation Part 3 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015337 Bench Assemble Guarding Components + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015267 Assemble Backfences, Fit and Align + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000570B Bench Assemble 1st stage Ejector + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000559 Bench assemble machined parts + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015034B ZX5 Module B Wiring Loom installation Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015326 Bench Assemble Roller Backfences + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000571 Fit and Level Cut Tables , Finalise Eject + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015066 Bench Assemble Saw Motor Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
ZX5 Installation Procedure 2023 Pneumatic connections + (All control pneumatic connections will be … All control pneumatic connections will be identified with identification numbers All permanently fed supply lines will be identified by the use of Red pneumatic pipe All Emergency stop switched air feeds will be identified by the use of Blue pneumatic pipeentified by the use of Blue pneumatic pipe)
Setting up an Ecoline Barcode Scanner + (All refurbished Ecolines will now be provi … All refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
R0015029D Hepco Beam Alignment + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
Commissioning a Beckhoff Axis + (Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project Second number in axes.mul file)
ZX5 Production R0000548E Module G to R0015040 Module F alignment + ( # X axis of module is levelled from the t … # X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top # y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling ed on this face is sufficient for levelling )
Upgrading Visual Studio to Beckhoff TCXAEShell + (Ask one of the IT team to connect and down … Ask one of the IT team to connect and download it

...It is over 1Gb long!

G:\Design\TwinCAT3\TC31-FULL-Setup.3.1.4024.22.exe
er 1Gb long!</div> </div> G:\Design\TwinCAT3\TC31-FULL-Setup.3.1.4024.22.exe <br/>)
Maintenance - Tensioning for R Axis on ZX3 + (Measure the deflection of the belt to be 5mm from its relaxed position)
ZX5 Production R0015139 Module B to R0015000B Module C alignment + (Before installing module B, module C rolle … Before installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
Updating Zebra Firmware on ZD620 model + (Both the zip files for the install of the Zdownloader and the ZPL version file can be located in G:\Builds\Install Files\Zebra Firmware. there is a manual for using the Zdonloader in with the zip file containing the ZPL version file .)
R0015295 Finalise wiring loom for Rotary head + (Cables must be adjusted between each spind … Cables must be adjusted between each spindle to ensure the cable lengths are correct . 1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail. 2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable 3 Repeat this process working your way around the spindles to set all ethercat cablesnd the spindles to set all ethercat cables)
Upgrading Project File on TwinCAT2 System + (Check the [https://stugaltd.monday.com/boards/304269981 Control Systems Log] board to look up the machine and the control system used This procedure only applies to TwinCAT2 For TwinCAT3 upgrades use [[Full Version Upgrade TwinCAT3 WinMulti]])
Removing or changing a Beckhoff AX8000 series servo drive + (Circuit breaker will be labelled 'Servo Drives')
R0015327 Level Frame and quality Check + (Clean all threads in frame using standard taps)
TB0409 Setting Up Windows 10 PC 2018 + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
TB0428 Connecting To Yaskawa with Silex USB + (Connect the Silex to mains, onto the network via RJ45 and via USB to the Yaskawa)
PLC Source Control - Working with GIT and TcXaeShell + ( #Select '''Push''' #Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo )
R0015284 Frame ancillaries + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
R0015244 Frame ancillaries Fitting + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
Ecoline - Datum and MitreOffset Tests + (Cut 3 lengths of outerframe around 1000mm … Cut 3 lengths of outerframe around 1000mm long

...Make sure the gripper end of the profile has a clean edge - ie no swarf and profile tape is not "flapping" over the end

ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>)
R0015099 Guard panel drilling + (Drill hinge panel as detailed 1 Clamp p … Drill hinge panel as detailed 1 Clamp panel in position equalising edges to frame 2 Drill vertical face holes onto frame M6 tapped 3 Mark 4 off holes with M6 pointed grubscrew 4 Drill 4 off to 7.5 mm 5 Check correct drilling by fixing panel with M6 socket capslling by fixing panel with M6 socket caps)
Saw machining centre alignment and level check points + (Ensure all faces being checked are clean and free from dust and swarf . Accuracy of level reading is vital in this operation)
R0015268 Pneumatic module Test + (Ensure area is clear and free from personnel)
CX5120 Replacement + (Ensure replacement CX5120 is setup using [[TB0451 CX5120 Beckhoff PC Setup|https://stuga.dokit.app/wiki/TB0451_CX5120_Beckhoff_PC_Setup]] before sending to site)
GY GZ axis setup with Jetter Motors + (Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm.)
Autocut Startup Procedure + (Ensure the main isolator on the console is in the on position (pointing up).)
AX8000 Drives - ES Contactor Wiring + (Find a spare section of DIN rail that the contactor can be placed in. The contactor clips onto the din rail without the need for fixings.)
Recovery of Bar Queue following winMulti Crash + (First you need to check out the bar queue … First you need to check out the bar queue to see if it is the same as the actual bars on the transfer table #Restart winMulti #Count the total number of bars on the saw infeed and transfer table #Compare with the number of bars on the saw queue

...If you have some offcuts on the screen, this can help identify the queue position by looking at the length of the offcut

If there is '''one more bar''' actually on the table than on the bar queue screen, follow the process below to add the missing bar to the queue.han on the bar queue screen, follow the process below to add the missing bar to the queue.)
VSM 20-30-P VertiQuad Heater Plate Setting + (First, make sure the heater plates are coo … First, make sure the heater plates are cool enough to work on. If not then gloves will be required to protect your hands from the heat Put the machine into input/output mode. This will then allow us to move the heater plates into a position to be worked on. Ensure the items highlighted in GREEN are on.ure the items highlighted in GREEN are on.)
Alignment guide using wire line + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
Autocut Adding New Profile + (Firstly, we need to make sure that the pro … Firstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
TB0390 Fitting SR Datum Sensor + (Fit U Bolt and Sensor Bar to Table Post on infeed side of saw. See Image for height)
TB0422 Commissioning ZX5 Software 2018 + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
TB0425 Lenovo Tablet Setup + (Go to the PlayStore and download the e-Drawings app. This will cost (currently £1.25) therefore ask appropriate member for a company card.)
TwinCat Connection Faults + (From here we can see there are no comms, and more importantly the devices name. This name can be cross referenced from the wiring diagrams to find where it is located.)
Updating winStugaSaw Software to v4 + (If the PC is Windows XP, it has to be replaced. All XP machines are over 5 years old now, so well beyond their expected lifespan and should be replaced anyway. <br/>)
ZX5 Adjusting V Notch Depth and Position + (If the blades do not meet properly, or form a "W" shape, the mechanical setup is not correct. Please follow procedure: [[ZX5 V Notch Blade Mechanical Setup|https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup]] <br/>)
Setting Motor Overload Relays + (In order to read the motor plate we need t … In order to read the motor plate we need to know 3 pieces of information *Whether the motor is wired in star or delta *The frequency at which the motor is running *The voltage at which the motor is running Whether the motor is wired in star or delta depends on the application. Refer to the electrical diagrams to find out which it is. For example, the saw blade motor is wired in star, whereas most extractor motors are wired in delta. The UK standard for a three phase electrical supply is 415v at 50Hz. Unless the supply to a motor runs through an inverter (i.e the spindles) this is also the standard for our machines. Using the picture on the right as an example, we know the motor will be running at 50Hz (1) so we can disregard the information on the right of the plate as this provides figures for a 60Hz supply. Looking at the box numbered (2) we can work out that this motor would be wired in delta if it were running on a single phase 230v supply. However, we know that this is a three phase supply and will be wired in star. So when we move on to the box numbered (3) we will be looking at the number on the right hand side of the slash. Therefore, this particular motor would need an Overload Relay set to 3.00A.would need an Overload Relay set to 3.00A.)
R0015280 Module E Pneumatic Tests + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testinglies are at a sufficient stage for testing)
R0015257 Module C Pneumatic Tests + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed
* Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testingassemblies are at a sufficient stage for testing)
Fitting M8 Plug for EtherCAT Boxes + (Inside the packet of the plug will be 5 co … Inside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommets

...The 'white' grommet and numbered insert may be stuck in the metal shell. Please check!

Make sure you check that you have all of these parts before disposing of the packaging.gt;Make sure you check that you have all of these parts before disposing of the packaging.)
PC Bios Power settings + (Keep pressing the “DELETE “button on the k … Keep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above. The Menu Will look something similar to thise Menu Will look something similar to this)
Stuertz VSM 30.20-P Welder Installation + (Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side)
Updating Baldor ESB Firmware 2022 + (Located in the dropbox folder D:\Dropbox (Stuga Machinery Ltd)\service\3rd Party Manuals\Servos\Baldor)
ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Locations of jigs required mounting method)
R0015307 Bench assembly spindle drive cylinders + (8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/>)
ZX5 Gripper Energy Chain & Tray Setup + (Make sure the cables and piped are fixed with cable ties to the fingers of the bracket to avoid movement or twisting inside the energy chain.)
Installation Procedure - Autoflow Mk4 + (Machining centre distance to infeed between frames =)
ZX5 MH Infeed Basic IO Test and Setup + (Make sure the reset of the Estop circuit w … Make sure the reset of the Estop circuit works. Be aware when resetting this will reset the air to home all pneumatics. Test each emergency stop button individually (Button box, infeed rear middle and end) making sure this breaks the circuit when pressed and the air is dumped. The Infeed beam sensor should be tested, when broken should also break the circuit and dump the air. Check on Service menu - IO tab that each input works correctly for each Estop unit.input works correctly for each Estop unit.)