R0015027 Install Pneumatic Connection rail and Air Feeds

Assembly and connection details for transfer pneumatic rail

Difficulté

Medium Moyen

Durée

3 hour(s) heure(s)

R0015027_Install_Pneumatic_Connection_rail_and_Air_Feeds_Screenshot_2023-10-30_103843.png

Introduction

Tools Required

Standard hex key set

Pipe cutters

Standard spanner set

Parts Required

D0015578 Energy Chain Bracket - Moving x 2

P0000551 6mm inline Quick Exhaust Fitting x 6

P0000046 6mm y fitting x 6

R0015289 Bench assemble pipe connection rail

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

Étape 2 - Fit connection rail

Fit pre assembled connection rail

Étape 3 - Tap indicated holes

Use M4 tap to thread/check thread in part shown. Repeat for other side as shown

This is performed on beam 4 only

Étape 4 - Check for ECR Hole position

Check bracket D0015578 for hole pposition

Ecr raised to amend 11mm dimension indicated to 8mm

Check parts issued. If measured at 11mm, M4 spacers will have to be fitted behind bracket as shown

If 8mm, no spacers will be required

Étape 5 - Add energy chain mounting brackets

Fit energy chain mounting brackets to cylinder rails using M4 x 12 socket caps and M4 A form washers

Étape 6 - Connect energy chains from modules

Connect fitted energy chains from modules C and E to brackets using M3 x 6 pan heads (2 per bracket)

Étape 7 - Add Y connections

Break into feed lines on cylinder rails with 6mm y fittings

Étape 8 - Connect Feed pipes

Connect feed pipes from energy chain to supply Y fittings

Étape 9 - Add P0000551 Quick exhaust valves

Add 3 off per side P0000551 qev valves to feed pipes

ensure mounted in correct orientation

Straight arrow should point towards cylinders on cylinder rails

Étape 10 - Connect cylinder rail 1 pipe loom

Connect cylinder rail 1 pipe loom to connection rail

Étape 11 - Connect cylinder rail 2 pipe loom

Connect cylinder rail 2 pipe loom to connection rail

Étape 12 - Connect cylinder rail 3 pipe loom

Connect cylinder rail 3 pipe loom to connection rail

Étape 13 - Connect cylinder rail 4 pipe loom

Connect cylinder rail 4 pipe loom to connection rail

Étape 14 - Connect cylinder rail 5 pipe loom

Connect cylinder rail 5 pipe loom to connection rail

Étape 15 - Connect cylinder rail 6 pipe loom

Connect cylinder rail 6 pipe loom to connection rail

Étape 16 - Connect cylinder rail 7 pipe loom

Connect cylinder rail 7 pipe loom to connection rail

Étape 17 - Connect cylinder rail 8 pipe loom

Connect cylinder rail 8 pipe loom to connection rail

Étape 18 - Connection test

Once all pneumatic connections have been made, an air test is required to identify any connection leaks

2349 Disconnect from module C multi head outfeed valve bank and connect to air supply. Check no audible leaks are present and all cylinders identified as 2349 fire and pistons extend. Check that pistons retract when air is removed

2339 Disconnect from module C multi head outfeed valve bank and connect to air supply. Check no audible leaks are present and all cylinders identified as 2339 fire and pistons extend. Check that pistons retract when air is removed

2329 Disconnect from module C multi head outfeed valve bank and connect to air supply. Check no audible leaks are present and all cylinders identified as 2339 fire and pistons extend. Check that pistons retract when air is removed

2319 Disconnect from module E Saw infeed valve bank and connect to air supply. Check no audible leaks are present and all cylinders identified as 2319 fire and pistons extend. Check that pistons retract when air is removed

2309 Disconnect from module E Saw infeed valve bank and connect to air supply. Check no audible leaks are present and all cylinders identified as 2309 fire and pistons extend. Check that pistons retract when air is removed

2299 Disconnect from module E Saw infeed valve bank and connect to air supply. Check no audible leaks are present and all cylinders identified as 2299 fire and pistons extend. Check that pistons retract when air is removed

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