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Liste de résultats
- Autocut Daily Maintenance + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
- TB0452 ZD620 Zebra Printer Setup + (One difference between the GX420d and the … One difference between the GX420d and the ZD620d is the lack of a dedicated power switch. The newer ZD620d opts for a power button that must be pressed in order to turn on the printer after power is supplied. As our machines are fully un-powered after a machine is closed down it causes the operator to intervene and manually turn on the printer after power up. Ideally the Zebra ZD620d has an '''Power Recovery Mode''' that acts as a permanent switch in case of power failure. We can use this on the machines to allow the printer to turn on upon power up. 1. Disconnect from power. 2. Remove module door and use Ethernet cable to remove (plug in and pull). 3. Move the switch that is annotated AUTO to the ON position. 4. Reinstall the module. 5. Reconnect power, this should now turn on. Reconnect power, this should now turn on.)
- Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (infeedZeroToX=605 stopZeroToX=595 measureSensorPos1=1554)
- R0015336 Pneumatic Output Testing Part 2 + (Output testing will require valve operatio … Output testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered tocy Testing procedure is fully adhered to)
- Changing Pneumax Valve slice + (Please ensure screwdriver is a good fit to avoid wearing the head of the screw.)
- R0015082B fencing and guards + (Please ensure supplied bungs with E0001176 Safety Hinge Switch x 3 are fitted. these are supplied in packaging with hinges)
- TB0451 CX5120 Beckhoff PC Setup + (Go to Control Panel then ‘Region and Language’ and select ’English (United Kingdom)’.)
- Setting Up New Printer - GX420d + (Plug in the power cable and ethernet cable to the back of printer, then turn the printer on with the switch at the back.)
- Allocations + issuing received parts + (Populate the allocate column for each part … Populate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
- ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Position module A in front of module B Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis Set gap of 23mm -+ 2mm between module A roller frame and module B roller block)
- TB0415 Method to Prevent Loosening of Saw Blade + (Position on shaft not important.)
- Runing MRP + (Press the Planning Tab > Read demand > ok The demand will then read with a load screen. Once this has finished move on to the next step)
- Upgrade - Gripper Slider Mechanism + (Remove all existing parts, including the profile lever, slideway and bearings, and the spring. Install new stronger slideway)
- Flowline Turret Upgrade - Somatec + (Remove all parts from the existing turret, to leave just the mounting plate and the cylinder and fittings etc, as shown)
- R0010309 Ecoline Ultrasonic Material Loaded Upgrade + (Remove old material load assembly from mac … Remove old material load assembly from machine. Held on by 2 off M6 socket caps indicated 2 Disconnect switch/sensor. Depending on variant fitted either Unscrew M8 plug connection to disconnect for sensor style Or Disconnect 2 off fork connections onto rear on switch 3 Disconnect bloweronto rear on switch 3 Disconnect blower)
- Move SR Datum Sensor to Higher Level R0019217 + (Replace the upper brace plate with D0016338. This has the detection plate for the SR axis added on the top)
- Fitting Zx5 Crank Upgrade + (B0001166)
- X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (Select Q1)
- Placing a TwinCAT3 Machine Under Source Control + (See this tutorial for backing up (archiving) a TwinCAT3 project)
- Device Magic - Adding a Device Email Address + (Select the 3 dots dropdown box)
- Autocut Cutting Tall Profiles + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)
- Fitting Y Axis energy chain strengthening plate + (Take out the 2 bolts holding the energy chain end bracket to the Aluminium bracket.)
- R0015243 ZX5 module A-C-E Frame levelling + (Tap all holes to remove debris from coatin … Tap all holes to remove debris from coating process
Ensure all holes cleaned after tapping with compressed air
ext">...Ensure eye protection is worn when using compressed air</div> </div><br/>) - TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (The 2 carriage assemblies are as shown. Fi … The 2 carriage assemblies are as shown. First, the rails need to be loosely installed onto the horizontal Maytec extrusion, allowing for lateral adjustment. Parts D0010710, D00010711 and B0000046 are to be assembled, as shown. Two of these sub-assemblies are required. Two of these sub-assemblies are required.)
- R0015338 Bench Assemble Serial Plate + (The Correct Stamping and information is vital on the machine serial plate. Please double check with supervisor to confirm data before applied to serial plate !)
- Saje uPVC Unloading Process + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
- Create a TwinCAT Project from Existing Project + (The build needs to be the same machine typ … The build needs to be the same machine type and have an identical EtherCAT box and drive setup You can create a backup in three ways # Create an archive of an open project (you need to run Visual Studio on the desktop of the machine in question) # Copy the contents of the c:\TwinCAT\Stuga\[BuildNo] folder from the "donor" to your new machine setup # Use VPN to connect to the back end of the machine and upload the project from the target, then save it locally. this needs a good internet connection and Teamviewer remote VPN installed on the remote Beckhoff PCte VPN installed on the remote Beckhoff PC)
- Setting Infeed Loading Wheel + (Use the heaviest profile you can find - a … Use the heaviest profile you can find - a full bar of door T or transom
Place it under the wheel so it can be fed into the machine
ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>) - Dokit - Editing Work Instructions + (The dokit references for work instructions … The dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
- Beckhoff AX8000 Flowline Upgrade + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
- Toshiba - B-EX4T1 Printer Setup + (To gain access turn the green knob to FREE. You can then pull the front plate down and lift the printer head up.)
- ZX3 Counterweight Installation + (Fit all 3 weight plates, and secure with the provided bolts and washers)
- TB0447 ZX5 Setup - X Axis Beam Calibration + (The out and home sensors must be adjusted … The out and home sensors must be adjusted so that the "just" come on at the end of the stroke.
be the fail-safe to ensure the machine stops with an alarm.</div> </div><br/>) - Setting Ultrasonic Sensor - Horizontal + (The sensor will not work unless there is 30mm clearance to minimum position)
- GE Control Components Changeover + (The supplier that we use for the supply of … The supplier that we use for the supply of our control components advised us of the need to changeover. The components that have been made unavailable are all of the GE components. This includes, all MCB's, all contactors (24Vdc, 24Vac, 230Vac), all motor overloads and any auxiliary components to go with these devices. See pictures for reference.these devices. See pictures for reference.)
- Relay Replacement + (There Are 2 examples shown for this process. There is a clip to be unlatched on each relay shown, once unclipped this releases the relay which can then be pulled out. <br/>)
- Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
- ZX5 V Notch Blade Mechanical Setup + (Using a straight edge placed BETWEEN the t … Using a straight edge placed BETWEEN the teeth of the blade (W/I) you can see we have a gap around 2-3mm. On the opposite blade (W/O) we need to turn the setting bolt anti clockwise until the tips of the teeth just touch the straight edge, as seen in the second picture. If the tips of the teeth were overlapping we would need to increase separation by turning the adjusting bolt clockwise.
Transfer the straight edge to the opposite blade (W/O) and adjust W/I as above.
lade (W/O) and adjust W/I as above. <br/>) - Autocut Piece Jammed + (This will dump the air to the cylinders and probably free off the jammed piece)
- Monday - Searching for Jobs at a Customer on Mobile App + (This will filter all the open jobs in the … This will filter all the open jobs in the service board that contain the text you are searching for tions-text">...The same process can be used on the "Service Jobs - Closed" board to search through the history</div> </div>)
- Autocut Taking A Backup + (Through the winSaw software press '[F11] backup')
- Autoflow Mk1-Mk3 Daily Maintenance + (To check the machine is ready for producti … To check the machine is ready for production, a couple of simple tests can be run
# Datum Test
# Pos Test
olerance is +/0.5mm, so there is no need to adjust if an inaccuracy is less than this tolerance (1mm back to back)</div> </div><br/>) - Units of Measure modification CIM50 + (To make the item status of a product inact … To make the item status of a product inactive it needs to comply with all of the following conditions :
Item has 0 in stock
Item has 0 in quarantine
Item does not exist on any live sales orders
Item does not exist on any live purchase orders
Item does not exist on any live works orders
Item does not exist on a bill of material
e re-entered after the unit of measure has been amended and saved.</div> </div><br/>) - R0015251B Bench Assemble X Axis Energy chain + (1 Assemble 111 links together , ensure all links are orientated the same way . 2 Identify the female end of the assembled links 3 Fit 2 more links of A0001113, but fit in a reversed orientation)
- R0015286B Bench Assemble X axis Energy Chain + (Total links of for A0001113 Energy Chain is 95 Double check correct quantity)
- TB0385 Upgrading to winMulti v6 + ( (Defaults to Config mode after the TwinCAT update))
- Setting up NAS Server - MyCloud EX2 + (Use IPScan to find the address)
- R0000088E Stage 1 Spindle assemble + (Linear rail B0000045 needs fitting to each … Linear rail B0000045 needs fitting to each spindle base
1 Orientation of Datum face is as shown Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air. 2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw innd drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in) - R0015291 Install Transfer Beams To Module C and E + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015279 Align Backfences + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015094 Fit shafts and Pinions + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- R0015277 Set Drive pinions in position + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- R0015347 Bench Assemble Duplex extraction unit + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015299 Install Spindle control pipework and fittings + (Use Loctite 243 on all fasteners Pen mark all fasteners to show finalised)
- R0002916 Install Machine Trunking + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015242 Level and Adjust Roller beds module C and E + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015294 Fitment of wire basket and feed pipes + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015314 Fit Z Axis Drive components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015272 1st Stage fitting Saw Outfeed + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
- R0015251 Bench Assemble X Axis components and Energy chain + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- R0015323 Mount Electrical Cabinet + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015344 Bench Assemble Conveyor Parts + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015140 Spindle energy chains and looms + (Use Loctite 243 on all fasteners Pen mark bolts once finalised)
- R0015275 Fit shafts and pinions + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- Autoflow Maintenance - Infeed + (Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds)
- J0001000H Autoflow Mk4 Mechanical installation-Alignment + (Use footprint drawing to determine machine location for installation)
- R0015298 Bench Assemble V notch Clamps + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015101 Bench Assemble Take Up Assembly + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015038 Bench Assemble V notch Datum Rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015086 Pneumatic connections + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0000963E Bench Assemble Z axis Components + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015325 Mount Infeed Clamp + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0000962E Bench assemble Y axis Components + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015264 Fit Loader chains to arms + (It is vital to tension the securing grubsc … It is vital to tension the securing grubscrew for the drive sprockets correctly Use a straight ended 4mm hex key and extension bar to apply as much tension as possible to the m8 grubscrew Then add 2 drops of self wicking thread locker to complete the tension processead locker to complete the tension process)
- R0015324 Install pipe and cable looms + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- R0002913E Install and Align Rotary head Subframe PART 2 + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- R0015270 Bench assemble Shafts, bearings and sprockets + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- Omron E5CVS PV Shift + (H0 = No offset. Temp at Plate =230 degrees - Display on E5CSV = 240 Degrees L10 = - 10 degree. Temp at plate = 230 degrees - Display E5CSV = 230 Degrees H10 = +10 degree . Temp at plate = 230 degrees - Display E5CSV = 250 Degrees)
- VM Upgrade Hardware + (With the machine turned off , find the FE PC and remove it as much as you need to gain access to the top cover. If you are upgrading the memory try and remove the PC to a flat surface.)
- Gripper Push Speed on Flowline and ZX + (You can adjust the Flow control and Slow d … You can adjust the Flow control and Slow down the cylinder speed.
The one you need to wind IN (clockwise) to slow down is the one nearest to the MH side - Not the Extractor side.
feed machine, the video is from a Left to Right feed machine</div> </div><br/>) - Convert TC2 Project to TC3 + (
#Open Visual Studio
#Create a new TC3 pro …
#Open Visual Studio
#Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\
#Make sure "Create Directory..." is Unticked
#Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’
#Click Cancel on the two windows asking to convert the PLC project
#Ignore or cancel any warnings about libraries (this part will be replaced later)
f all the devices and boxes in the project with the correct naming.</div> </div><br/> ) - Changing Version Control to Visual Studio + (Delete the versionControl folder completel … Delete the versionControl folder completely
prevents confusion in the future of where the project exists</div> </div><br/>) - Autocut Regular Maintenance + ([[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]])
- Full Version Upgrade TwinCAT3 WinMulti + ([[Create a TwinCAT Project from Scratch]] This procedure ensures that the front end PC has the latest TwinCAT version, and that the PLC source control program is correctly integrated, meaning the latest PLC code version will be available)
- Setting Gripper Nose + (when it is in this position - Fully bottom … when it is in this position - Fully bottomed make sure the Grip on comes down but doesn't catch the Grip nose. Notice the Dead stop bolt at bottom is hard up then set grip switch bolt so that the dead stop bolt gap is no more than 1mm when grip switch goes off.o more than 1mm when grip switch goes off.)
- R0015252 Bench Assemble Slider units + (2 off on each assembly 9 off in total & … 2 off on each assembly 9 off in total Fit concentric wheels to assembly . Assemble with in this order M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nutrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut)
- TB0314 Updating Mint File in Workbench + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
- Correct Adjustment of Saw Anaconda Rotation + ( # Ensure that the conduit is twisted / biased back # Ensure it misses the guard locking device when manually rotated # Lock off the locknuts in this biassed position )
- Ensuring Mapped Drives Connect Every Time on Startup + ( # Go to C:\\Users\Stuga - From here we need to go to 'View' and tick 'hidden items' to show folder 'App Data' # Navigate to C:\\Users\Stuga\App Data\Roaming\Microsoft\Windows\Start Menu\Programs\Start up )
- VM Upgrade Software + ( # Install the VM Upgrade hardware [[VM Upgrade Hardware]] # Check that you have at lease 12GB of memory. # Check that the extra disk is present (Should be D) )
- Updating Teamviewer Host + ( # Right click on the teamviewer icon in the taskbar (bottom right of screen) # Select Exit Teamviewer )
- OBSOLETE Installing SourceTree Version Control Software + ( #Download [http://sourcetreeapp.com/download/?v=win here] #Agree to Ts&Cs <br/> )
- TM018B Microline and ZX3 V Notch Blade Setup + (A calibration mnd file has been written to … A calibration mnd file has been written to help line up the x offsets called VTEST. This program creates the following pattern on the bottom of the profile using a 10mm spindle and the notching blades themselves:
Run the VTest operation on a length of large outer frame of at least 1m long. Put the operation at a position of 500mm.
The pattern allows you to measure the offsets required with calipers.
face, Basically turn it over when it comes of the transfer table.</div> </div><br/>) - R0000164 Spindle Disassemble for Required parts + (
#Remove 2 off M6 grubscrew from pulley
#R …
#Remove 2 off M6 grubscrew from pulley
#Remove pulley from shaft
pulley is tight to remove, use lever bars to prise pulley off</div> </div><br/> ) - Hikvision Camera Setup + (<div class="annotatedImageDiv" typeof=" … On the machine open the “SADPTool” . This is our camera finder and IP address modifier for the cameras)
- ACEpc Changing IP address using netedit + (This is supplied by customer. IT department <small>''If testing in house it needs to be on the 192.168.16.xxx range.''</small> <small>''e.g 192.168.16.101''</small>)
- Setting Up Email Production Reports + (Navigate to Settings->Parameters)
- Installing VNC Server and Viewer + (<nowiki>From the piggy back PC, conn …
From the piggy back PC, connect to sing ipconfig from the command prompt, or network settings)</pre></div><br/></nowiki>)on the older PC.\\Bnnn\
or
\\Bnnn\saw
[Where Bnnn is the build number - eg M012, F002 etc]
If using the build number does not work, you may need to use IP addresses\\192.168.1.54\saw
(Look up the IP address using ipconfig from the command prompt, or network settings) - Autoflow Power On + ((minimum 6 bar to machine))
- ZX5 Installation Procedure + (No hard pipe under the Saw.)
- ZX5 Alignment Check + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
- Setting Up Windows PC C0000422-KIT 2023 + ( * Connect Keyboard and mouse * Connect network * Connect monitor )
- Autoflow Maintenance - Sawing Centre + ( * Remove any debris from clamp pads and rollers * Visually check the rollers and clamp pads for damage or excessive wear, oil rollers with supplied oil, visually check cylinder rods for damage )
- Autoflow Maintenance - Machining Centre + (Check level of grease in Auto lube Part replacement order code is M0001047)
- Setting Up C0000422-KIT - Full Hardware 2023 + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
- Upgrade Autoflow to Windows 10 + ( *Ensure regional settings correct - corre … *Ensure regional settings correct - correct date format *Rename the Ethernet Adaptors to Ethernet and EtherCAT *Ensure the [https://stuga.dokit.app/wiki/TwinCAT_Issue_-_EtherCAT_Network_Protocol_Missing TwinCAT Protocol is installed] on the EtherCAT adaptor *Teamviewer setup *Administrator password set to "Stuga001" *Add Stuga desktop image *Latest winMulti in c:\multi desktop image *Latest winMulti in c:\multi )
- ZX5 Clamp and Gripper Height Changes for Tall Profile + (-Remove the gripper pin block by taking ou … -Remove the gripper pin block by taking out the centre bolt between the pins,
-Pull the block piece from the gripper body. to remove
>...These Changes are Required on both MH and Saw side Grippers</div> </div><br/>) - Ecoline - Disabling V axis To Swap Faulty Drive + ([[Archiving a TwinCAT Project]])
- Ecoline - Setting V Notches on winMulti Software + (<div class="icon-instructions caution-i … e ecoline is producing consistent and reliable datum test results</div> </div>)
- WinMulti Shutdown procedure + (Once you have a black screen with a small blue text box in the middle you are safe to press the physical red 'POWER OFF' button on the console.)
- Back Polish Stuga Saw Blades + (<div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">Always Polish in this orientation in relation to the Teeth of the blade</div> </div>)
- Ecoline Site Installation Guide + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
- Setting Profile Detection Laser Sensor + (<div class="icon-instructions caution-i … # Turn L/D adjustment clockwise so it is on its maximum "L" # Turn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes offurn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes off)
- Turning Off and Changing Datum Tool + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">Do not alter anything on the 'Tool' Settings' side.</div> </div><br/>)
- Viewing Camera Footage from Hikvision Cameras + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
- Disabling a Tool Home or Tool Out Sensor + (A change has to be made to one of the setup files, so you need to exit to the desktop)
- Importing Picking List from Sage To Monday + (A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible.)
- Guide to Fitting Eject Push Sensors on ZX Machines + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
- ZX4 Infeed Roller Reinforcement + (Align the infeed roller block so that it is square (check the roller with a straight edge against the other rollers). Fit the bracket using the 2 off M8 x 25 Bolts. Mark through the clearance holes on the bracket onto the roller block.)
- R0015326 Bench Assemble Roller Backfences + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015146 Pneumatic pipe Installation Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015328 Install Base and Turntable + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015064 Bench Assemble Clamp Assembly Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015034B ZX5 Module B Wiring Loom installation Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R000562 Bench Assemble Centralise Top Table + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015146 Pneumatic pipe Installation Part 3 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0000558E Bench Assemble Base and Turntable + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015259 Mount roller beds to mainframe + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0000570B Bench Assemble 1st stage Ejector + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R000559 Bench assemble machined parts + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015333 Fit Clamp Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015029D Hepco Beam Alignment Part 2 + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- Commissioning a Beckhoff Axis + (Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project Second number in axes.mul file)
- ZX5 Production R0000548E Module G to R0015040 Module F alignment + ( # X axis of module is levelled from the t … # X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top # y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling ed on this face is sufficient for levelling )
- Upgrading Visual Studio to Beckhoff TCXAEShell + (Ask one of the IT team to connect and down … Ask one of the IT team to connect and download it
G:\Design\TwinCAT3\TC31-FULL-Setup.3.1.4024.22.exe
er 1Gb long!</div> </div> G:\Design\TwinCAT3\TC31-FULL-Setup.3.1.4024.22.exe <br/>) - Maintenance - Tensioning for R Axis on ZX3 + (Measure the deflection of the belt to be 5mm from its relaxed position)
- ZX5 Production R0015139 Module B to R0015000B Module C alignment + (Before installing module B, module C rolle … Before installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
- Changing saw pusher bearings - Standalone Saw + (Bring the Saw pusher to the end where the chain tensioner and sprocket are. Remove the pusher arm by taking out 2 bolts below the arm. Remove the face plate by taking out the 4 bolts in the fron of the plate Take off the top roller bearings.)
- R0015295 Finalise wiring loom for Rotary head + (Cables must be adjusted between each spind … Cables must be adjusted between each spindle to ensure the cable lengths are correct . 1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail. 2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable 3 Repeat this process working your way around the spindles to set all ethercat cablesnd the spindles to set all ethercat cables)
- ZX5 Installation Procedure 2023 Part 2 + (Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges
Any discrepancy must be reported and rectified if present
Tolerance 0.002" / 0.05mm
[https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
[[R0015311 Install and Align Datum rollers]] <br/>) - Upgrading Project File on TwinCAT2 System + (Check the [https://stugaltd.monday.com/boards/304269981 Control Systems Log] board to look up the machine and the control system used This procedure only applies to TwinCAT2 For TwinCAT3 upgrades use [[Full Version Upgrade TwinCAT3 WinMulti]])
- Removing or changing a Beckhoff AX8000 series servo drive + (Circuit breaker will be labelled 'Servo Drives')
- R0015327 Level Frame and quality Check + (Clean all threads in frame using standard taps)
- ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
- PLC Source Control - Working with GIT and TcXaeShell + ( #Select '''Push''' #Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo )
- Ecoline - Datum and MitreOffset Tests + (Cut 3 lengths of outerframe around 1000mm … Cut 3 lengths of outerframe around 1000mm long
ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>) - Batch Printing Part Drawings + (Double click on the P.O the drawings are required to be batch printed for.)
- Saw machining centre alignment and level check points + (Ensure all faces being checked are clean and free from dust and swarf . Accuracy of level reading is vital in this operation)
- CX5120 Replacement + (Ensure replacement CX5120 is setup using [[TB0451 CX5120 Beckhoff PC Setup|https://stuga.dokit.app/wiki/TB0451_CX5120_Beckhoff_PC_Setup]] before sending to site)
- GY GZ axis setup with Jetter Motors + (Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm.)
- Recovery of Bar Queue following winMulti Crash + (First you need to check out the bar queue … First you need to check out the bar queue to see if it is the same as the actual bars on the transfer table #Restart winMulti #Count the total number of bars on the saw infeed and transfer table #Compare with the number of bars on the saw queue If there is '''one more bar''' actually on the table than on the bar queue screen, follow the process below to add the missing bar to the queue.han on the bar queue screen, follow the process below to add the missing bar to the queue.)
- VSM 20-30-P VertiQuad Heater Plate Setting + (First, make sure the heater plates are coo … First, make sure the heater plates are cool enough to work on. If not then gloves will be required to protect your hands from the heat Put the machine into input/output mode. This will then allow us to move the heater plates into a position to be worked on. Ensure the items highlighted in GREEN are on.ure the items highlighted in GREEN are on.)
- Alignment guide using wire line + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
- Autocut Adding New Profile + (Firstly, we need to make sure that the pro … Firstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
- TB0390 Fitting SR Datum Sensor + (Fit U Bolt and Sensor Bar to Table Post on infeed side of saw. See Image for height)
- TB0422 Commissioning ZX5 Software 2018 + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
- ZX5 Transfer Table Crank set up + (Follow the instructions in [[Programming Eaton DE Drive|this]] … Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.
xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>) - TB0425 Lenovo Tablet Setup + (Go to the PlayStore and download the e-Drawings app. This will cost (currently £1.25) therefore ask appropriate member for a company card.)
- Troubleshoot - Permanent IP Address - Windows 8 + (Go to '''Control Panel > Network and Sh … Go to '''Control Panel > Network and Sharing Centre'''.
the bottom right toolbar on the windows desktop (see picture).</div> </div><br/>) - Troubleshoot - Permanent IP Address - Windows 10 + (Go to '''Control Panel > Network and Sh … Go to '''Control Panel > Network and Sharing Centre'''.
the network icon in the bottom right toolbar on the windows desktop.</div> </div><br/>) - TestGG + (Here is some process #Mini step 1 #mini step 2 <br/><div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not do this</div> </div><br/>)
- Autoflow Hepco Slewing Ring - Journal Adjustment + (Identify the blank spindles - these are the ones with no machining stations on them.)
- Updating winStugaSaw Software to v4 + (If the PC is Windows XP, it has to be replaced. All XP machines are over 5 years old now, so well beyond their expected lifespan and should be replaced anyway. <br/>)
- ZX5 Installation Procedure 2023 + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
- Setting Motor Overload Relays + (In order to read the motor plate we need t … In order to read the motor plate we need to know 3 pieces of information *Whether the motor is wired in star or delta *The frequency at which the motor is running *The voltage at which the motor is running Whether the motor is wired in star or delta depends on the application. Refer to the electrical diagrams to find out which it is. For example, the saw blade motor is wired in star, whereas most extractor motors are wired in delta. The UK standard for a three phase electrical supply is 415v at 50Hz. Unless the supply to a motor runs through an inverter (i.e the spindles) this is also the standard for our machines. Using the picture on the right as an example, we know the motor will be running at 50Hz (1) so we can disregard the information on the right of the plate as this provides figures for a 60Hz supply. Looking at the box numbered (2) we can work out that this motor would be wired in delta if it were running on a single phase 230v supply. However, we know that this is a three phase supply and will be wired in star. So when we move on to the box numbered (3) we will be looking at the number on the right hand side of the slash. Therefore, this particular motor would need an Overload Relay set to 3.00A.would need an Overload Relay set to 3.00A.)
- R0015280 Module E Pneumatic Tests + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testinglies are at a sufficient stage for testing)
- R0015257 Module C Pneumatic Tests + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment
Ensure safe working practice is followed
* Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testingassemblies are at a sufficient stage for testing) - Fitting M8 Plug for EtherCAT Boxes + (Inside the packet of the plug will be 5 co … Inside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommetsMake sure you check that you have all of these parts before disposing of the packaging.gt;Make sure you check that you have all of these parts before disposing of the packaging.)
- Stuertz VSM 30.20-P Welder Installation + (Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side)
- ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Locations of jigs required mounting method)
- R0015307 Bench assembly spindle drive cylinders + (8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/>)
- R0008013-ECO Ecoline dipper arm clacker + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
- R0008013 Clacker assembly + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
- ZX5 Gripper Energy Chain & Tray Setup + (Make sure the cables and piped are fixed with cable ties to the fingers of the bracket to avoid movement or twisting inside the energy chain.)
- Installation Procedure - Autoflow Mk4 + (Machining centre distance to infeed between frames =)
- ZX5 MH Infeed Basic IO Test and Setup + (Make sure the reset of the Estop circuit w … Make sure the reset of the Estop circuit works. Be aware when resetting this will reset the air to home all pneumatics. Test each emergency stop button individually (Button box, infeed rear middle and end) making sure this breaks the circuit when pressed and the air is dumped. The Infeed beam sensor should be tested, when broken should also break the circuit and dump the air. Check on Service menu - IO tab that each input works correctly for each Estop unit.input works correctly for each Estop unit.)
- C0001005MM Micromech Stepper Motor Assembly + (Mark the motor face as the picture to give … Mark the motor face as the picture to give the correct mounting position A 3mm hole must be drilled in this position at a depth of 5mm . Caution, damage can be caused to motor if this depth is not adhered to. Increase drill sizes incrementally when drilling, to ensure a good sized 3mm hole Use masking tape to stop swarf entering the stepper motor housing Use a drop of Loctite 270 to ensure dowel remains in place when fitted ensure dowel remains in place when fitted)
- Install markings and measurements ZX5 + (Measure and mark up the distance between t … Measure and mark up the distance between two points (one on each) of the two modules. Mark up the points in a place where it is easy to read the markings and simply practical to get the two modules in a similar position (gap between the two) on installation - preferably on the front and the back of the modules. This makes it easier and closer to adjusting the loadpos and datum on the x-axis once setting up accuracy.um on the x-axis once setting up accuracy.)
- OBSOLETE Upgrade - ZX5 Energy Chain - Both Sides + (IMPORTANT Check brackets visually to ensure they correct '''A0001074''' Horizontal Mount bracket required to allow pivoting)
- ZX5 Datum and Grip Pin Setup + (In SETTINGS > PARAMETERS > MEASUREMENT > loadingPos=11 If set at a different figure, update to 11 and SAVE)
- Upgrade - Conveyor Top Guard + (Offer up the guard over the conveyor walls (the guard sits outside of the walls). The aim is that the smaller radius on the guard is concentric with the top roller.)
- 500mm Saw Blade Upgrade + (Remove the two grub screws from the taper … Remove the two grub screws from the taper lock pulleys and insert one into the hole that was initially empty. Screw in tight to break seal of taperlock and split the two parts. If siezed the outer part can be tapped back with a hammer. These parts are usually very brittle and can shatter with a heavy hammer blow. It can also be useful to have the belts on at this point to stop the pulley from turning.his point to stop the pulley from turning.)
- Commissioning - Z-Block Calibration + (On the '''Service > IO''' tab use output '''Y214''' to turn the infeed turret. <br/>)
- Stuertz Infeed - Align and dowel GX rack + (Using the T0001090 alignment tool, check each 1m section of the rack is aligned to its neighbour <br/>)
- Monday - Emails to Updates + (On the job / case / item in Mondays, open the Updates and click on "Write Updates via Email)
- Autocut Daily Maintenance + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
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