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Liste de résultats

• ACEpc Installing netedit with NetSetGo disk  + (Switching on with the floppy disk in will boot from the floppy drive instead of the hard drive)
• Runing MRP  + (Press the Planning Tab > Read demand > ok The demand will then read with a load screen. Once this has finished move on to the next step)
• Programming Eaton DE Drive  + (Set these references P-20 to P-23 to 50Hz so it will not matter what input 3 or 4 is set to - it will always be 50Hz)
• Move SR Datum Sensor to Higher Level R0019217  + (Replace the upper brace plate with D0016338. This has the detection plate for the SR axis added on the top)
• Fitting Zx5 Crank Upgrade  + (B0001166)
• X252 Forward Clamp Out Sensor Setup Stuertz Infeed  + (Select Q1)
• PLC Source Control - Adding a Repository  + (Select View From the Drop-down menu select Team Explorer)
• Troubleshoot - Permanent IP Address - Windows 7 Embedded - Beckhoff  + (Sometimes there is no possible way of conn … Sometimes there is no possible way of connecting to a Beckhoff PC due to an IP address conflict. In this case there are two options: # The '''customer''' must find a monitor with DVI port, DVI cable, USB keyboard, USB mouse and complete the next steps. # Connect to the PLC via '''Remote Desktop''' from the front end PC using the PLC name (i.e F050B)ront end PC using the PLC name (i.e F050B))
• Autocut Cutting Tall Profiles  + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)
• Replacing Beckhoff PC  + (Take care to ensure all cables are replaced in the same relative positions Power on)
• Fitting Y Axis energy chain strengthening plate  + (Take out the 2 bolts holding the energy chain end bracket to the Aluminium bracket.)
• Laser Setup on Flowline/ZX3 for Laser Holes  + (The laser sender needs to have a clear pat … The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
• R0015338 Bench Assemble Serial Plate  + (The Correct Stamping and information is vital on the machine serial plate. Please double check with supervisor to confirm data before applied to serial plate !)
• Create a TwinCAT Project from Existing Project  + (The build needs to be the same machine typ … The build needs to be the same machine type and have an identical EtherCAT box and drive setup You can create a backup in three ways # Create an archive of an open project (you need to run Visual Studio on the desktop of the machine in question) # Copy the contents of the c:\TwinCAT\Stuga\[BuildNo] folder from the "donor" to your new machine setup # Use VPN to connect to the back end of the machine and upload the project from the target, then save it locally. this needs a good internet connection and Teamviewer remote VPN installed on the remote Beckhoff PCte VPN installed on the remote Beckhoff PC)
• Setting Infeed Loading Wheel  + (Use the heaviest profile you can find - a … Use the heaviest profile you can find - a full bar of door T or transom Place it under the wheel so it can be fed into the machine
  ...Ensure the infeed flights are out of the way
  
  ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>)
• Dokit - Creating A Work Instruction  + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
• Dokit - Editing Work Instructions  + (The dokit references for work instructions … The dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
• TB0445 ZX5 Setup - Infeed Measure Sensor Calibration  + (The laser should be aligned to ensure the … The laser should be aligned to ensure the beam is level up / down and parallel to the backfence. The path should follow the Yellow edge of the lift rollers on the infeed table. Length feedback from the measurement system is visible all the time on the service form.
  # Measure and mark the infeed table at fixed positions from the loading fence at MH end – (3m, 4m, 5m, 6m) # Use a short offcut of profile with a label on the end to act a a fixed reflector at the marked positions – check against the feedback on the screen. # Adjust the lengthMeasureOffset parameter to get the screen measurements to match reality (+/-10mm)e screen measurements to match reality (+/-10mm))
• ZX3 Counterweight Installation  + (Fit all 3 weight plates, and secure with the provided bolts and washers)
• Upgrade Flowline Opto Sensors to Ultrasonic  + (The sensor wiring directly replaces the 3 other sensors)
• GE Control Components Changeover  + (The supplier that we use for the supply of … The supplier that we use for the supply of our control components advised us of the need to changeover. The components that have been made unavailable are all of the GE components. This includes, all MCB's, all contactors (24Vdc, 24Vac, 230Vac), all motor overloads and any auxiliary components to go with these devices. See pictures for reference.these devices. See pictures for reference.)
• Relay Replacement  + (There Are 2 examples shown for this process. There is a clip to be unlatched on each relay shown, once unclipped this releases the relay which can then be pulled out. <br/>)
• Hotswap Beckhoff PLC with Licence Slice Installed  + (There are a row of retaining clips on bot the top and bottom of the PC that hold it to the Din rail. Pop them open with a flathead screwdriver)
• R0015278 Mount Completed Assemblies  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• Air Pressure Switch Setup  + (This is usually called 'AIR'. From this point you will either need to have somebody watch the input on the screen or have means (eg dialled in on a laptop) to be able to watch the output while carrying out he next step.)
• Diagnosing EtherCAT Issues - Advanced  + ( #Choose the device network to interrogate … #Choose the device network to interrogate and press the Advanced button #Expand to the Diagnostics-Online View and select the CRC checks 0300-0304 and Link Lost 0310-0312. Click ok to exit #On the online view, the system now records more detail about the CRC errors or link lost problems. In the case in the pictures, FB015B has recorded 69 errors on issue 0310 , which is "Link Lost A/B". There are CRC errors on the output of FB016B and the input of FB015B. This tells me that the link between FB016B and FB015B is not reliable. Could be a loose connection on the etherCAT and / or power cable ection on the etherCAT and / or power cable )
• Autocut Piece Jammed  + (This will dump the air to the cylinders and probably free off the jammed piece)
• Autocut Taking A Backup  + (Through the winSaw software press '[F11] backup')
• DM - Updating Resources  + (To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0)
• R0015251B Bench Assemble X Axis Energy chain  + (1 Assemble 111 links together , ensure all links are orientated the same way . 2 Identify the female end of the assembled links 3 Fit 2 more links of A0001113, but fit in a reversed orientation)
• R0015286B Bench Assemble X axis Energy Chain  + (Total links of for A0001113 Energy Chain is 95 Double check correct quantity)
• TB0385 Upgrading to winMulti v6  + ( (Defaults to Config mode after the TwinCAT update))
• Setting up NAS Server - MyCloud EX2  + (Use IPScan to find the address)
• R0015301 Fit terminal holders and Ethercat boxes  + (1 Segregate cables and pipes as shown in image 2 Mount D0010806 relay mounting base using 4 off M3x 25 pan head screws 3 Repeat for 7 off other connection boxes)
• R0015119 Mount Assemblies  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
• R0015253 Fit Slider units  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015323 Mount Electrical Cabinet  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015096 (e) Bench Assemble Transfer Drive Assembly  + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)
• R0015299 Install Spindle control pipework and fittings  + (Use Loctite 243 on all fasteners Pen mark all fasteners to show finalised)
• R0000738 Pneumatic Installation Part 3  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015251 Bench Assemble X Axis components and Energy chain  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015340 Drill, Assemble and Mount Electrical Cabinet  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0000738 Pneumatic Installation Part 2  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0010260 Bench Assemble Tool Break Sensor  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015060 Bench Assemble Flapper Beam  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
• R0015095 Bench Assemble Infeed Support Arms  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015286 Bench Assemble X axis Components and Energy Chain  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015094 Fit shafts and Pinions  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015027 Install Pneumatic Connection rail and Air Feeds  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015285 Bench Assemble Pneumatic Rail  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015275 Fit shafts and pinions  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0000738 Pneumatic Installation  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015096 (c) Bench Assemble Transfer Drive Assembly  + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)
• R0015071 Bench Assemble Pneumatics Rail  + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all fasteners to show finalised)
• R0015319 Fit Guards and Doors  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015312 Finalise V Notch Subframe  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015332 Mount Backfences and Align  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015007 Bench Assemble Roller Tables Machining Outfeed  + (13 off Check part D00150001 has been supplied to new specification Check indicated hole, should measure 8.2mm. If not open up with hand drill Drawing change requested 06/06/23 to amend from 8mm to 8.2mm <br/>)
• R0015313 Material Clamp Alignment  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015298 Bench Assemble V notch Clamps  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015063 Bench Assemble Roller Tables  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015331 Mount Centralise Assembly  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015090 Bench Assemble Roller Tables  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015317 Install Rotary Ring  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015316 V notch Final Assembly Part 2  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015247 Fit X axis gearbox and Motor  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• R0002913E Install and Align Rotary head Subframe  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015255 Mount Assemblies to Main Frame  + (Using the first point used to set the brac … Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .
  ...If enough adjustment isnt available on remaining positions, first position can be moved up and new measurement taken
  sitions, first position can be moved up and new measurement taken</div> </div>)
• R0015324 Install pipe and cable looms  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015121 Bench assemble Infeed arms  + (Use loctite 243 on all fasteners Pen mark all fasteners once finalised)
• R0015263 Mount drive motor for load shaft  + (Apply adhesive and lock off all grubscrews in spherical bearings in all positions (9 off bearings ))
• R0015266B mount completed assemblies  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015269 Fit Frame ancillaries  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015262 Drive shaft fitting  + (Attach 9 off B0001150 to load arms as sho … Attach 9 off B0001150 to load arms as shown . ensure correct position is used for mounting of bearings . Use 2 off M8 x 30 socket countersink fasteners per bearing to align and fix to arms Ensure greasing point of bearing is facing towards the front of the machine as shown towards the front of the machine as shown)
• R0015356 Assemble Pneumatics on to electrical cabinet  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015271 Mount buffer bars  + (Check D0015464B Infeed Rear Endfence has been drilled for m6 countersinks If not rework and note rework time)
• R0015357 Fit Guards  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015274 Fit X Axis Gearbox and Motor  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• Omron E5CVS PV Shift  + (H0 = No offset. Temp at Plate =230 degrees - Display on E5CSV = 240 Degrees L10 = - 10 degree. Temp at plate = 230 degrees - Display E5CSV = 230 Degrees H10 = +10 degree . Temp at plate = 230 degrees - Display E5CSV = 250 Degrees)
• ACEpc Network Software - IP  + (Volume label [enter] This will format the hard drive and then copy all necessary network software as a ZIP file to the hard drive and then inflate it.)
• PLC Source Control - Selecting GIT as the source control Plug-in  + (When the error message : "Git is not the current Source Control plug-in" appears # Select the link to change the Plug-in)
• Changing the Flowline Ops Password  + (Within FlowlineOps click on the unlock Button in the toolbar, you will be required to enter a challenge password to enter this area, this can be obtained from https://www.stuga.co.uk/unlock-code/)
• TB0431 Samsung Drive Parameter Setup  + (Using a stripped plug and making sure ther … Using a stripped plug and making sure there is no power going through the plug during installation: # '''Live wire''' (Brown) in the top port # '''Neutral wire''' (Blue) in the second port # '''Ground wire''' (Green + Yellow) in the bottom port # The '''Joggers''' Serial port # Plug in and '''turn on''' plugial port # Plug in and '''turn on''' plug)
• Z Transom Width Measurement  + (A straight faced piece of profile the same height as the Z section or taller or a piece of steel straight edge or the like; then lastly a Z section profile for measuring.)
• Convert TC2 Project to TC3  + ( #Open Visual Studio #Create a new TC3 pro … #Open Visual Studio #Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\ #Make sure "Create Directory..." is Unticked #Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’ #Click Cancel on the two windows asking to convert the PLC project #Ignore or cancel any warnings about libraries (this part will be replaced later)
  
  ...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.
  
  f all the devices and boxes in the project with the correct naming.</div> </div><br/> )
• Filling Out An Online Daily Timesheet Form  + (You will receive a link via email that wil … You will receive a link via email that will open up your timesheet. Copy the link from the email and paste it into a new shortcut on the desktop of the device you are using. The shortcut should be labelled 'Timesheet' for clarity. To create the shortcut, right-click on a spare area on your desktop and hover over 'New'. This will open a selection panel. Select 'Shortcut'. A text box will appear and this is where you need to paste the link from the email. Once you have pasted the link, select 'Next'. A prompt will will then ask you to name the shortcut. I would suggest that it is named 'Timesheet'. After naming the shortcut, click 'Finish' and the shortcut will appear on your desktop. Double-click on the shortcut to open up your timesheet form.e shortcut to open up your timesheet form.)
• Changing Version Control to Visual Studio  + (Delete the versionControl folder completel … Delete the versionControl folder completely
  ...This prevents confusion in the future of where the project exists
  
  prevents confusion in the future of where the project exists</div> </div><br/>)
• Autocut Monthly Maintenance  + ([[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]])
• Stuga Product Database - Edit Product Data  + (Search box is upper right)
• Setting Gripper Nose  + (when it is in this position - Fully bottom … when it is in this position - Fully bottomed make sure the Grip on comes down but doesn't catch the Grip nose. Notice the Dead stop bolt at bottom is hard up then set grip switch bolt so that the dead stop bolt gap is no more than 1mm when grip switch goes off.o more than 1mm when grip switch goes off.)

• Beckhoff AX8000 Flowline Upgrade  + (List of components to be removed and unwir … List of components to be removed and unwired from the MH cabinet:
  *Nextmove E100 - ''Remove the unit but keep the IO wiring in place as this is where the new IO slices will be wired.'' *Nextmove cards (orange IO cards) - ''Remove the unit but keep the IO wiring in place as this is where the new IO slices will be wired.'' *Samsung servo drives - ''Remove the drives, resistors and wiring.'' *Baldor servo drives - ''Remove the drives, resistors and wiring.'' *SA14 unit ''- Remove the drive and wiring.'' *APC ''- Remove PC, unplug all serial devices, unplug VGA cable and RJ45 cable. The VGA cable will be reused so do not cut this.'' *4 off 10A single pole breakers ''- There will be 5 breakers in total but we keep 1 breaker in as spare to save time on rewiring the link wires at the top. We will add a 3 pole breaker (10A E0000291) and another single pole breaker further into the upgrade.'' *Timer unit ''- This can be removed completely.'' *Ethernet switch ''- This will be replaced with a newer model.'' *Telephone modem - ''The can be removed completely.'' All of the servo and stepper wiring can be removed from the cabinet. The glands that the servo cables enter the cabinet via can also be removed as the new servo cables are bigger.o be removed as the new servo cables are bigger.)

• TB0314 Updating Mint File in Workbench  + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
• Stuertz Infeed - Check GY Position Parallelism  + ( #Datum the machine and move GY axis to ze … #Datum the machine and move GY axis to zero, GZ to 25 #Place the jig against the backfence and offer it up to the Gripper Jaw #If the GY datum is set correctly, the rear outer face of the jig should be just in contact with the rear serrated jaw #If this is not the case, set GY datum correctly his is not the case, set GY datum correctly )
• ACE PC Re-Flash  + (ctrl alt del)
• TM018B Microline and ZX3 V Notch Blade Setup  + (A calibration mnd file has been written to … A calibration mnd file has been written to help line up the  x offsets called VTEST. This program creates the following pattern on the bottom of the profile using a 10mm spindle and the notching blades themselves: Run the VTest operation on a length of large outer frame of at least 1m long. Put the    operation at a position of 500mm. The pattern allows you to measure the offsets required with calipers.
  
  ...Profile is viewed from the bottom face, Basically turn it over when it comes of the transfer table.
  
  face, Basically turn it over when it comes of the transfer table.</div> </div><br/>)
• Hikvision Camera Setup  + (<div class="annotatedImageDiv" typeof=" …
  
  On the machine open the “SADPTool” . This is our camera finder and IP address modifier for the cameras)
• PLC Source Control - Git Credential Manager for Windows Install  + ( # Keep the destination folder as the default # Select Components , keep as defaults # Start Menu Folder keep as default # Chose the default editor ,keep as default # Select Use Git from the windows Command Prompt # Use the Window secure Channel Library )
• ACEpc Changing IP address using netedit  + (This is supplied by customer. IT department <small>''If testing in house it needs to be on the 192.168.16.xxx range.''</small> <small>''e.g 192.168.16.101''</small>)
• Setting Up Email Production Reports  + (Navigate to Settings->Parameters)
• Autoflow Power On  + ((minimum 6 bar to machine))
• ZX5 Installation Procedure  + (No hard pipe under the Saw.)
• Setting Up Windows PC C0000422-KIT 2023  + ( * Connect Keyboard and mouse * Connect network * Connect monitor )
• Updating the Touchscreen Driver  + ( * Go to Control Panel > Programs and F … * Go to Control Panel > Programs and Features > Uninstall a program * Scroll to 'EloMultiTouch' and click uninstall. Touchscreen will still work at this point as the Windows system takes over. However the new one still needs to be installed to allow for calibration. l needs to be installed to allow for calibration. )
• Upgrade Autoflow to Windows 10  + ( *Ensure regional settings correct - corre … *Ensure regional settings correct - correct date format *Rename the Ethernet Adaptors to Ethernet and EtherCAT *Ensure the [https://stuga.dokit.app/wiki/TwinCAT_Issue_-_EtherCAT_Network_Protocol_Missing TwinCAT Protocol is installed] on the EtherCAT adaptor *Teamviewer setup *Administrator password set to "Stuga001" *Add Stuga desktop image *Latest winMulti in c:\multi desktop image *Latest winMulti in c:\multi )
• TB0444 Renewing CF Card on TwinCAT2 Systems  + (1.      From Camera PC, use System Manager … 1.      From Camera PC, use System Manager to activate original configuration 2.      From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.
  DO NOT FORGET TO ACTIVATE BOOT PROJECT
  
  instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
• Ecoline - Setting V Notches on winMulti Software  + (<div class="icon-instructions caution-i …
  ...Ensure that the ecoline is producing consistent and reliable datum test results
  e ecoline is producing consistent and reliable datum test results</div> </div>)
• Setting Profile Detection Laser Sensor  + (<div class="icon-instructions caution-i …
  ...Incorrect L/D setting will make the sensor read back to front
  # Turn L/D adjustment clockwise so it is on its maximum "L" # Turn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes offurn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes off)
• Turning Off and Changing Datum Tool  + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">Do not alter anything on the 'Tool' Settings' side.</div> </div><br/>)
• Viewing Camera Footage from Hikvision Cameras  + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
• Disabling a Tool Home or Tool Out Sensor  + (A change has to be made to one of the setup files, so you need to exit to the desktop)
• Importing Picking List from Sage To Monday  + (A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible.)
• Guide to Fitting Eject Push Sensors on ZX Machines  + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
• Commissioning - Off-Cut Laser Sensor  + (Adjust the "'''Light Dark'''" balance on t … Adjust the "'''Light Dark'''" balance on the sensor. To do this, using a small flat head screwdriver, turn the light dark dial '''clockwise''' until the orange light goes off. Then slowly turn '''anti-clockwise''' until the orange light turns on again, when this happens re-turn a '''little clockwise''' to turn off the orange light.clockwise''' to turn off the orange light.)
• R0000712E Rotary Trunking  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
• R0000713E Bench Assemble R Axis Limit Assembly  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
• R0015034B ZX5 Module B Wiring Loom installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015066 Bench Assemble Saw Motor Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015081 Bench Assemble Single Roller Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015146 Pneumatic pipe Installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015326 Bench Assemble Roller Backfences  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015034B ZX5 Module B Wiring Loom installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015246 Fit Hepco Drive Beam Cylinder  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015267 Assemble Backfences, Fit and Align  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015064 Bench Assemble Clamp Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R000569E Bench Assemble Head Spindle Posts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0000558E Bench Assemble Base and Turntable  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015034B ZX5 Module B Wiring Loom installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015337 Bench Assemble Guarding Components  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015146 Pneumatic pipe Installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015087 Pneumatic Connections  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• ZX5 Installation Procedure 2023 Pneumatic connections  + (All control pneumatic connections will be … All control pneumatic connections will be identified with identification numbers All permanently fed supply lines will be identified by the use of Red pneumatic pipe All Emergency stop switched air feeds will be identified by the use of Blue pneumatic pipeentified by the use of Blue pneumatic pipe)
• R0015300 Rotary Ring pneumatic test  + (When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify)
• Setting up an Ecoline Barcode Scanner  + (All refurbished Ecolines will now be provi … All refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
• Commissioning a Beckhoff Axis  + (Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project Second number in axes.mul file)
• Maintenance - Tensioning for R Axis on ZX3  + (Measure the deflection of the belt to be 5mm from its relaxed position)
• ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Before installing module B, module C rolle … Before installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
• Updating Zebra Firmware on ZD620 model  + (Both the zip files for the install of the Zdownloader and the ZPL version file can be located in G:\Builds\Install Files\Zebra Firmware. there is a manual for using the Zdonloader in with the zip file containing the ZPL version file .)
• R0015295 Finalise wiring loom for Rotary head  + (Cables must be adjusted between each spind … Cables must be adjusted between each spindle to ensure the cable lengths are correct . 1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail. 2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable 3 Repeat this process working your way around the spindles to set all ethercat cablesnd the spindles to set all ethercat cables)
• ZX5 Installation Procedure 2023 Part 2  + (Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
  [[R0015311 Install and Align Datum rollers]] <br/>)
• Upgrading Project File on TwinCAT2 System  + (Check the [https://stugaltd.monday.com/boards/304269981 Control Systems Log] board to look up the machine and the control system used This procedure only applies to TwinCAT2 For TwinCAT3 upgrades use [[Full Version Upgrade TwinCAT3 WinMulti]])
• Removing or changing a Beckhoff AX8000 series servo drive  + (Circuit breaker will be labelled 'Servo Drives')
• R0015033B ZX5 Module F Wiring Loom  + (Connect ethercat power cables)
• TB0409 Setting Up Windows 10 PC 2018  + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
• ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
• TB0428 Connecting To Yaskawa with Silex USB  + (Connect the Silex to mains, onto the network via RJ45 and via USB to the Yaskawa)
• PLC Source Control - Working with GIT and TcXaeShell  + ( #Select '''Push''' #Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo )
• R0015284 Frame ancillaries  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
• R0015244 Frame ancillaries Fitting  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
• Ecoline - Datum and MitreOffset Tests  + (Cut 3 lengths of outerframe around 1000mm … Cut 3 lengths of outerframe around 1000mm long
  ...Make sure the gripper end of the profile has a clean edge - ie no swarf and profile tape is not "flapping" over the end
  
  ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>)
• Batch Printing Part Drawings  + (Double click on the P.O the drawings are required to be batch printed for.)
• R0015268 Pneumatic module Test  + (Ensure area is clear and free from personnel)
• Autocut Startup Procedure  + (Ensure the main isolator on the console is in the on position (pointing up).)
• Recovery of Bar Queue following winMulti Crash  + (First you need to check out the bar queue … First you need to check out the bar queue to see if it is the same as the actual bars on the transfer table #Restart winMulti #Count the total number of bars on the saw infeed and transfer table #Compare with the number of bars on the saw queue
  ...If you have some offcuts on the screen, this can help identify the queue position by looking at the length of the offcut
  If there is '''one more bar''' actually on the table than on the bar queue screen, follow the process below to add the missing bar to the queue.han on the bar queue screen, follow the process below to add the missing bar to the queue.)
• Alignment guide using wire line  + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
• Autocut Adding New Profile  + (Firstly, we need to make sure that the pro … Firstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
• TB0422 Commissioning ZX5 Software 2018  + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
• ZX5 Transfer Table Crank set up  + (Follow the instructions in [[Programming Eaton DE Drive|this]] … Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.
  ...It is vital that the Eaton drives are programmed correctly as the distance the cranks travel and the time they take to stop depend on the acceleration and deceleration of the drive.
  ...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.
  
  xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>)
• TB0425 Lenovo Tablet Setup  + (Go to the PlayStore  and download the e-Drawings  app. This will cost (currently £1.25) therefore ask appropriate member for a company card.)
• TwinCat Connection Faults  + (From here we can see there are no comms, and more importantly the devices name. This name can be cross referenced from the wiring diagrams to find where it is located.)
• ZX5 Installation Procedure 2023 Part 3 Guarding Conformity checks  + (Supplied fencing kit is fitted to module A under loader arms)
• Updating winStugaSaw Software to v4  + (If the PC is Windows XP, it has to be replaced. All XP machines are over 5 years old now, so well beyond their expected lifespan and should be replaced anyway. <br/>)
• Stuertz Welder - Setting Barcode Reader  + (If this is a Zebra scanner, the Zebra CDC scanner program will be installed already. For other manufacturers, this may need to be downloaded from the internet <br/>)
• ZX5 Installation Procedure 2023  + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
• Setting Motor Overload Relays  + (In order to read the motor plate we need t … In order to read the motor plate we need to know 3 pieces of information *Whether the motor is wired in star or delta *The frequency at which the motor is running *The voltage at which the motor is running Whether the motor is wired in star or delta depends on the application. Refer to the electrical diagrams to find out which it is. For example, the saw blade motor is wired in star, whereas most extractor motors are wired in delta. The UK standard for a three phase electrical supply is 415v at 50Hz. Unless the supply to a motor runs through an inverter (i.e the spindles) this is also the standard for our machines. Using the picture on the right as an example, we know the motor will be running at 50Hz (1) so we can disregard the information on the right of the plate as this provides figures for a 60Hz supply. Looking at the box numbered (2) we can work out that this motor would be wired in delta if it were running on a single phase 230v supply. However, we know that this is a three phase supply and will be wired in star. So when we move on to the box numbered (3) we will be looking at the number on the right hand side of the slash. Therefore, this particular motor would need an Overload Relay set to 3.00A.would need an Overload Relay set to 3.00A.)
• Fitting M8 Plug for EtherCAT Boxes  + (Inside the packet of the plug will be 5 co … Inside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommets
  ...The 'white' grommet and numbered insert may be stuck in the metal shell. Please check!
  Make sure you check that you have all of these parts before disposing of the packaging.gt;Make sure you check that you have all of these parts before disposing of the packaging.)
• Updating Baldor ESB Firmware 2022  + (Located in the dropbox folder D:\Dropbox (Stuga Machinery Ltd)\service\3rd Party Manuals\Servos\Baldor)
• ZX5 - ZX3 Hepco alignment Module E Saw Infeed  + (Locations of jigs required mounting method)
• R0008013-ECO Ecoline dipper arm clacker  + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
• R0008013 Clacker assembly  + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
• ZX5 Gripper Energy Chain & Tray Setup  + (Make sure the cables and piped are fixed with cable ties to the fingers of the bracket to avoid movement or twisting inside the energy chain.)
• ZX5 MH Infeed Basic IO Test and Setup  + (Make sure the reset of the Estop circuit w … Make sure the reset of the Estop circuit works. Be aware when resetting this will reset the air to home all pneumatics. Test each emergency stop button individually (Button box, infeed rear middle and end) making sure this breaks the circuit when pressed and the air is dumped. The Infeed beam sensor should be tested, when broken should also break the circuit and dump the air. Check on Service menu - IO tab that each input works correctly for each Estop unit.input works correctly for each Estop unit.)
• C0001005MM Micromech Stepper Motor Assembly  + (Mark the motor face as the picture to give … Mark the motor face as the picture to give the correct mounting position A 3mm hole must be drilled in this position at a depth of 5mm . Caution, damage can be caused to motor if this depth is not adhered to. Increase drill sizes incrementally when drilling, to ensure a good sized 3mm hole Use masking tape to stop swarf entering the stepper motor housing Use a drop of Loctite 270 to ensure dowel remains in place when fitted ensure dowel remains in place when fitted)
• Install markings and measurements ZX5  + (Measure and mark up the distance between t … Measure and mark up the distance between two points (one on each) of the two modules. Mark up the points in a place where it is easy to read the markings and simply practical to get the two modules in a similar position (gap between the two) on installation - preferably on the front and the back of the modules. This makes it easier and closer to adjusting the loadpos and datum on the x-axis once setting up accuracy.um on the x-axis once setting up accuracy.)
• Setting up TwinCAT Drive Manager for AX8000 Drives  + (Measurement-> TwinCAT Drive Manager 2 Project)
• R0015256 Pneumatic Connections  + (6mm black air pipe Pipe identified as 12 … 6mm black air pipe Pipe identified as 1259 9 off pop up C cylinders to be connected (1) Ensure enough slack is left on pipe between basket and cylinder to allow full range of movement
  *(1) 6mm tee feeds cylinder above and to the left *(2) 6mm tee feeds cylinder above and ring main left and right *(3) 6mm tee feeds cylinder above and ring main left and right *(4) 6mm tee feeds cylinder above and ring main left and right *(5) 6mm tee feeds valve below and ring main left and right *(6) 6mm tee feeds cylinder above and ring main left and right *(7) 6mm tee feeds cylinder above and ring main left and right *(8) 6mm tee feeds cylinder above and cylinder to the righte feeds cylinder above and cylinder to the right)
• Adding a new machine on Monday  + (Name the entry as the other machines in this list - CustomerName then Build No)
• B0000082b Motor replacement For Obsolete part B0000082  + (New motor B0000082b will need modification of drive key to function correctly. 5mm should be removed from key in situ as shown in photo This will enable clutch plate to move to desired position on assembly)
• Updating Beckhoff TwinCAT3 Backend Version  + (On the desktop of the Beckhoff PC, right c … On the desktop of the Beckhoff PC, right click the Twincat Icon in the taskbar and select "About Twincat..." TwinCAT version is displayed. 3.4024.xx is needed
  ...The .xx is the build number. Generally, all .xx will be compatible, they release a new build number for bug fixes but will change the main version number when it becomes incompatible
  
  change the main version number when it becomes incompatible</div> </div><br/>)
• Booking in  + (Once this is entered press the 'Tab' on the keyboard)
• TB0426 Replacement Zebra Printer Setup  + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
• Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3  + (infeedZeroToX=605 stopZeroToX=595 measureSensorPos1=1554)
• Stuertz Infeed - Freeing Roller under Gripper Arm  + (OuA_VorDn = On then Off)
• R0015336 Pneumatic Output Testing Part 2  + (Output testing will require valve operatio … Output testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered tocy Testing procedure is fully adhered to)
• R0015336 Pneumatic Output Testing  + (Output testing will require valve operatio … Output testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered toy Testing procedure is fully adhered to)
• Training Laser on Ecoline  + (Sensitivity also needs settings 5 full turns after turning anticlockwise until it goes Sensitivity then turn clockwise until on then the 5 turns.)
• R0015082B fencing and guards  + (Please ensure supplied bungs with E0001176 Safety Hinge Switch x 3 are fitted. these are supplied in packaging with hinges)
• TB0451 CX5120 Beckhoff PC Setup  + (Go to Control Panel then ‘Region and Language’ and select ’English (United Kingdom)’.)
• Setting Up New Printer - GX420d  + (Plug in the power cable and ethernet cable to the back of printer, then turn the printer on with the switch at the back.)
• Allocations + issuing received parts  + (Populate the allocate column for each part … Populate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
• ZX5 Production R0015122 Module A to R0015139 Module B alignment  + (Position module A in front of module B Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis Set gap of 23mm -+ 2mm between module A roller frame and module B roller block)