Recherche par propriété

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Liste de résultats

• Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit  + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
• ZX5 V Notch Blade Mechanical Setup  + (Using a straight edge placed BETWEEN the t … Using a straight edge placed BETWEEN the teeth of the blade (W/I) you can see we have a gap around 2-3mm. On the opposite blade (W/O) we need to turn the setting bolt anti clockwise until the tips of the teeth just touch the straight edge, as seen in the second picture. If the tips of the teeth were overlapping we would need to increase separation by turning the adjusting bolt clockwise. Transfer the straight edge to the opposite blade (W/O) and adjust W/I as above.
  lade (W/O) and adjust W/I as above. <br/>)
• Diagnosing EtherCAT Issues - Advanced  + ( #Choose the device network to interrogate … #Choose the device network to interrogate and press the Advanced button #Expand to the Diagnostics-Online View and select the CRC checks 0300-0304 and Link Lost 0310-0312. Click ok to exit #On the online view, the system now records more detail about the CRC errors or link lost problems. In the case in the pictures, FB015B has recorded 69 errors on issue 0310 , which is "Link Lost A/B". There are CRC errors on the output of FB016B and the input of FB015B. This tells me that the link between FB016B and FB015B is not reliable. Could be a loose connection on the etherCAT and / or power cable ection on the etherCAT and / or power cable )
• Accessing Machine Location from a job  + (This will depend on what is installed on your phone You should be able to open it into any map application and use satvav facilities)
• Autocut Piece Jammed  + (This will dump the air to the cylinders and probably free off the jammed piece)
• Monday - Searching for Jobs at a Customer on Mobile App  + (This will filter all the open jobs in the … This will filter all the open jobs in the service board that contain the text you are searching for
  ...You can also search for the build number or any bit of text that exists in the job
  ...The same process can be used on the "Service Jobs - Closed" board to search through the history
  tions-text">...The same process can be used on the "Service Jobs - Closed" board to search through the history</div> </div>)
• Autocut Taking A Backup  + (Through the winSaw software press '[F11] backup')
• Autoflow Mk1-Mk3 Daily Maintenance  + (To check the machine is ready for producti … To check the machine is ready for production, a couple of simple tests can be run # Datum Test # Pos Test
  ...Do not attempt to make any adjustments to the machine on the basis of one test. If there is an error, run the test again twice more. !! Adjustments are only effective if the error is repeatable !!
  
  
  ...The machine tolerance is +/0.5mm, so there is no need to adjust if an inaccuracy is less than this tolerance (1mm back to back)
  
  olerance is +/0.5mm, so there is no need to adjust if an inaccuracy is less than this tolerance (1mm back to back)</div> </div><br/>)
• Units of Measure modification CIM50  + (To make the item status of a product inact … To make the item status of a product inactive it needs to comply with all of the following conditions : Item has 0 in stock Item has 0 in quarantine Item does not exist on any live sales orders Item does not exist on any live purchase orders Item does not exist on any live works orders Item does not exist on a bill of material
  
  Please make a note of changes that are made stock levels allocations P.Os Works orders or BOM lists are amended to make an item inactive as these will have to all be re-entered after the unit of measure has been amended and saved.
  
  e re-entered after the unit of measure has been amended and saved.</div> </div><br/>)
• DM - Updating Resources  + (To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0)
• R0015251B Bench Assemble X Axis Energy chain  + (1 Assemble 111 links together , ensure all links are orientated the same way . 2 Identify the female end of the assembled links 3 Fit 2 more links of A0001113, but fit in a reversed orientation)
• R0015286B Bench Assemble X axis Energy Chain  + (Total links of for A0001113 Energy Chain is 95 Double check correct quantity)
• TB0385 Upgrading to winMulti v6  + ( (Defaults to Config mode after the TwinCAT update))
• Setting up NAS Server - MyCloud EX2  + (Use IPScan to find the address)
• R0000088E Stage 1 Spindle assemble  + (Linear rail B0000045 needs fitting to each … Linear rail B0000045 needs fitting to each spindle base
  
  ..Linear rails have a datum face indication. Attention must be paid for correct orientation
  1 Orientation of Datum face is as shown Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air. 2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw innd drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in)
• R0015279 Align Backfences  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015004 Bench Assemble Gripper  + (1 Fit bushes B0001106 (20 off) to 8 off D0015095 link bars 2 off D0015096 link bars 2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly)
• R0015035 Bench Assemble V Notch Components  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015342 Bench Assemble Outfeed Parts  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
• R0015096 (c) Bench Assemble Transfer Drive Assembly  + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)
• R0015299 Install Spindle control pipework and fittings  + (Use Loctite 243 on all fasteners Pen mark all fasteners to show finalised)
• R0015252 Bench Assemble Slider units  + (Attach P0000010 elbow fitting to cylinder P0001111 as shown)
• R0015358 Conveyor chassis  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015011 Bench assemble Gripper  + (check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar)
• R0015140 Spindle energy chains and looms  + (Use Loctite 243 on all fasteners Pen mark bolts once finalised)
• R0015094 Fit shafts and Pinions  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R000718E Stage 2 spindle assembly  + (Do not add final tension to bolts until al … Do not add final tension to bolts until alignment has been achieved 1 Attach pre built cylinder anchor to end of cylinder 2 Position pre built cylinder on slide base assembly as shown 3 Use 2 off m5 x 25 socket caps with A form washers to attach to slide base 4 Temporarily mount D0007648 with 1 off m6 x 20 socket cap 5 Attach D0007790 cylinder anchor with 4 off M6 x 20 socket caps 6 Attach Cylinder base to anchor with 4 off M6x 20 socket capsse to anchor with 4 off M6x 20 socket caps)
• R0015272 1st Stage fitting Saw Outfeed  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
• R0015292 Install Cylinder Rails and Align  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015288 Bench Assemble Transfer slider units and Cylinder Rails  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
• R0000738 Pneumatic Installation  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015096 (e) Bench Assemble Transfer Drive Assembly  + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)
• R0010260 Bench Assemble Tool Break Sensor  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015028D ZX5 Hepco Beam Alignment Module C  + (Ensure additional spacer is removed from jigs when using for alignment on module C)
• R0015303 Fit backplates and covers  + (Use Loctite 243 on all fasteners Pen mark all bolts to show finalised)
• R0015093 Bench Assemble Transfer Beam  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
• R0015281 Bench Assemble Transfer Sliders  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
• R0015346 Conveyor blower system  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015343 Waste Guidance Installation  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0002916 Install Machine Trunking  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015275 Fit shafts and pinions  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015347 Bench Assemble Duplex extraction unit  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015301 Fit terminal holders and Ethercat boxes  + (1 Segregate cables and pipes as shown in image 2 Mount D0010806 relay mounting base using 4 off M3x 25 pan head screws 3 Repeat for 7 off other connection boxes)
• R0015060 Bench Assemble Flapper Beam  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
• R0000738 Pneumatic Installation Part 3  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015291 Install Transfer Beams To Module C and E  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015119 Mount Assemblies  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
• J0001000H Autoflow Mk4 Mechanical installation-Alignment  + (Use footprint drawing to determine machine location for installation)
• R0015332 Mount Backfences and Align  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015310 Install V Notch Subframe  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0000962E Bench assemble Y axis Components  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015321 Bench Assemble Guards and Doors  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015298 Bench Assemble V notch Clamps  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015311 Install and Align Datum rollers  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0000706 Bench assemble Infeed Datum rollers  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015046 Bench Assemble Infeed Clamps  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015317 Install Rotary Ring  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015090 Bench Assemble Roller Tables  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015038 Bench Assemble V notch Datum Rollers  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015245 Module C support arm alignment  + (1 Move channel 2 section up or down to co … 1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points 2 Use 2 meter straight edge and level between points indicated Move channel 2 at the end indicated, to give a level reading 3 Tighten bolts to hold in place
  3 Tighten bolts to hold in place <br/>)
• R0015063 Bench Assemble Roller Tables  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015007 Bench Assemble Roller Tables Machining Outfeed  + (13 off Check part D00150001 has been supplied to new specification Check indicated hole, should measure 8.2mm. If not open up with hand drill Drawing change requested 06/06/23 to amend from 8mm to 8.2mm <br/>)
• R0015312 Finalise V Notch Subframe  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0000963E Bench Assemble Z axis Components  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015273 Module E support arm alignment  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015274 Fit X Axis Gearbox and Motor  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• R0015324 Install pipe and cable looms  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015356 Assemble Pneumatics on to electrical cabinet  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015290 Bench Assemble Top guard  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015264 Fit Loader chains to arms  + (It is vital to tension the securing grubsc … It is vital to tension the securing grubscrew for the drive sprockets correctly Use a straight ended 4mm hex key and extension bar to apply as much tension as possible to the m8 grubscrew Then add 2 drops of self wicking thread locker to complete the tension processead locker to complete the tension process)
• R0015247 Fit X axis gearbox and Motor  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• R0015078B Module A infeed arm alignment  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015079 Infeed extension assembly  + (1 Fit levelling jig to frame extension section as shown 2 Use engineers level to adjust the level with the floor jacking bolts to set the jig level)
• R0002913E Install and Align Rotary head Subframe PART 2  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015121 Bench assemble Infeed arms  + (Use loctite 243 on all fasteners Pen mark all fasteners once finalised)
• R0002913E Install and Align Rotary head Subframe  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015262 Drive shaft fitting  + (Attach 9 off B0001150 to load arms as sho … Attach 9 off B0001150 to load arms as shown . ensure correct position is used for mounting of bearings . Use 2 off M8 x 30 socket countersink fasteners per bearing to align and fix to arms Ensure greasing point of bearing is facing towards the front of the machine as shown towards the front of the machine as shown)
• R0015255 Mount Assemblies to Main Frame  + (Using the first point used to set the brac … Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .
  ...If enough adjustment isnt available on remaining positions, first position can be moved up and new measurement taken
  sitions, first position can be moved up and new measurement taken</div> </div>)
• R0015271 Mount buffer bars  + (Check D0015464B Infeed Rear Endfence has been drilled for m6 countersinks If not rework and note rework time)
• R0015270 Bench assemble Shafts, bearings and sprockets  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015030B Bench assemble loader wheel  + (Attach cylinder mount block D0010238 to assembly with 4 off M6 x 20 socket caps)
• Troubleshoot - Permanent IP Addresses - UVision Cameras  + (Using any Stuga PC on the same network as the target machines, search for the program '''CameraSetup.exe'''.)
• Omron E5CVS PV Shift  + (H0 = No offset. Temp at Plate =230 degrees - Display on E5CSV = 240 Degrees L10 = - 10 degree. Temp at plate = 230 degrees - Display E5CSV = 230 Degrees H10 = +10 degree . Temp at plate = 230 degrees - Display E5CSV = 250 Degrees)
• ACEpc Network Software - IP  + (Volume label [enter] This will format the hard drive and then copy all necessary network software as a ZIP file to the hard drive and then inflate it.)
• PLC Source Control - Selecting GIT as the source control Plug-in  + (When the error message : "Git is not the current Source Control plug-in" appears # Select the link to change the Plug-in)
• Autoflow Maintenance - Gripper  + (Wipe away any excess oil, dirt or swarf. Apply oil lubricant and wipe of excess # Main X axis slideways # GY Gripper Y axis Slideway # GZ Gripper Z axis slideway)
• VM Upgrade Hardware  + (With the machine turned off , find the FE PC and remove it as much as you need to gain access to the top cover. If you are upgrading the memory try and remove the PC to a flat surface.)
• Changing the Flowline Ops Password  + (Within FlowlineOps click on the unlock Button in the toolbar, you will be required to enter a challenge password to enter this area, this can be obtained from https://www.stuga.co.uk/unlock-code/)
• Gripper Push Speed on Flowline and ZX  + (You can adjust the Flow control and Slow d … You can adjust the Flow control and Slow down the cylinder speed. The one you need to wind IN (clockwise) to slow down is the one nearest to the MH side - Not the Extractor side.
  ...Note, the photo is from a Right to Left feed machine, the video is from a Left to Right feed machine
  
  feed machine, the video is from a Left to Right feed machine</div> </div><br/>)
• TB0431 Samsung Drive Parameter Setup  + (Using a stripped plug and making sure ther … Using a stripped plug and making sure there is no power going through the plug during installation: # '''Live wire''' (Brown) in the top port # '''Neutral wire''' (Blue) in the second port # '''Ground wire''' (Green + Yellow) in the bottom port # The '''Joggers''' Serial port # Plug in and '''turn on''' plugial port # Plug in and '''turn on''' plug)
• Removing TwinCAT3 Interpolation Licence  + (You will get an error message saying a licence has expired. In the project view under licences, you will see TF5100 (TC NC I) expired)
• Convert TC2 Project to TC3  + ( #Open Visual Studio #Create a new TC3 pro … #Open Visual Studio #Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\ #Make sure "Create Directory..." is Unticked #Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’ #Click Cancel on the two windows asking to convert the PLC project #Ignore or cancel any warnings about libraries (this part will be replaced later)
  
  ...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.
  
  f all the devices and boxes in the project with the correct naming.</div> </div><br/> )
• Filling Out An Online Daily Timesheet Form  + (You will receive a link via email that wil … You will receive a link via email that will open up your timesheet. Copy the link from the email and paste it into a new shortcut on the desktop of the device you are using. The shortcut should be labelled 'Timesheet' for clarity. To create the shortcut, right-click on a spare area on your desktop and hover over 'New'. This will open a selection panel. Select 'Shortcut'. A text box will appear and this is where you need to paste the link from the email. Once you have pasted the link, select 'Next'. A prompt will will then ask you to name the shortcut. I would suggest that it is named 'Timesheet'. After naming the shortcut, click 'Finish' and the shortcut will appear on your desktop. Double-click on the shortcut to open up your timesheet form.e shortcut to open up your timesheet form.)
• Changing Version Control to Visual Studio  + (Delete the versionControl folder completel … Delete the versionControl folder completely
  ...This prevents confusion in the future of where the project exists
  
  prevents confusion in the future of where the project exists</div> </div><br/>)
• Autocut Regular Maintenance  + ([[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]])
• Autocut Monthly Maintenance  + ([[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]])
• Full Version Upgrade TwinCAT3 WinMulti  + ([[Create a TwinCAT Project from Scratch]] This procedure ensures that the front end PC has the latest TwinCAT version, and that the PLC source control program is correctly integrated, meaning the latest PLC code version will be available)
• Stuga Product Database - Edit Product Data  + (Search box is upper right)
• R0015278 Mount Completed Assemblies Section two  + (these steps follow on from dokit [[R0015278 Mount Completed Assemblies]])
• Setting Gripper Nose  + (when it is in this position - Fully bottom … when it is in this position - Fully bottomed make sure the Grip on comes down but doesn't catch the Grip nose. Notice the Dead stop bolt at bottom is hard up then set grip switch bolt so that the dead stop bolt gap is no more than 1mm when grip switch goes off.o more than 1mm when grip switch goes off.)

• Convert TC2 Project to TC3  + ( #Open the PLC Control program on the came … #Open the PLC Control program on the camera PC #Note the version of software currently running (.pro) #Find the .pro file in c:\TwinCAT\Stuga\ #Copy to c:\twinCAT\stuga\ on the "New" camera PC #Also copy the latest PLC Reset project
  ...If the camera PC is not available, you can lookup the last installed version from the Control Systems Log and find the version backup from G:\Design\TwinCAT\Previous Versions
  
  d the version backup from G:\Design\TwinCAT\Previous Versions</div> </div><br/> )

• Setting Arrow Heads on ZX5 or ZX5-E  + ( # Are there any obstructions stopping the centraliser closing up smoothly or to its full extent? # Is the SY datum sensor damaged so the datum point is changing? # Is the SY axis motor and encoder OK? )
• TB0314 Updating Mint File in Workbench  + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
• Ensuring Mapped Drives Connect Every Time on Startup  + ( # Go to C:\\Users\Stuga - From here we need to go to 'View' and tick 'hidden items' to show folder 'App Data' # Navigate to C:\\Users\Stuga\App Data\Roaming\Microsoft\Windows\Start Menu\Programs\Start up )
• VM Upgrade Software  + ( # Install the VM Upgrade hardware [[VM Upgrade Hardware]] # Check that you have at lease 12GB of memory. # Check that the extra disk is present (Should be D) )
• TB0449 Ecoline Clearing out Old Archived Data  + ( # Open the '''Ecoline software''' and press '''login'''. # Select '''Supervisor''' and type password: '''th0mas''' # Now '''login'''. )
• Monday - Putting Customer Machines On Stop  + ( # Open the Machines board # In the “Searc … # Open the Machines board # In the “Search / Filter Board” oval box at the top left, Filter by the customer name (just a few letters are needed) # Click on the “Service Contract” column # Type “General” and then select  “General On Stop” or “General On Hold” Repeat for each machine this applies to (some machines may be under warranty) es to (some machines may be under warranty) )
• Updating Teamviewer Host  + ( # Right click on the teamviewer icon in the taskbar (bottom right of screen) # Select Exit Teamviewer )
• OBSOLETE Installing SourceTree Version Control Software  + ( #Download [http://sourcetreeapp.com/download/?v=win here] #Agree to Ts&Cs <br/> )
• TM018B Microline and ZX3 V Notch Blade Setup  + (A calibration mnd file has been written to … A calibration mnd file has been written to help line up the  x offsets called VTEST. This program creates the following pattern on the bottom of the profile using a 10mm spindle and the notching blades themselves: Run the VTest operation on a length of large outer frame of at least 1m long. Put the    operation at a position of 500mm. The pattern allows you to measure the offsets required with calipers.
  
  ...Profile is viewed from the bottom face, Basically turn it over when it comes of the transfer table.
  
  face, Basically turn it over when it comes of the transfer table.</div> </div><br/>)
• R0000164 Spindle Disassemble for Required parts  + ( #Remove 2 off M6 grubscrew from pulley #R … #Remove 2 off M6 grubscrew from pulley #Remove pulley from shaft
  ...If pulley is tight to remove, use lever bars to prise pulley off
  
  pulley is tight to remove, use lever bars to prise pulley off</div> </div><br/> )
• Hikvision Camera Setup  + (<div class="annotatedImageDiv" typeof=" …
  
  On the machine open the “SADPTool” . This is our camera finder and IP address modifier for the cameras)
• PLC Source Control - Git Credential Manager for Windows Install  + ( # Keep the destination folder as the default # Select Components , keep as defaults # Start Menu Folder keep as default # Chose the default editor ,keep as default # Select Use Git from the windows Command Prompt # Use the Window secure Channel Library )
• ACEpc Changing IP address using netedit  + (This is supplied by customer. IT department <small>''If testing in house it needs to be on the 192.168.16.xxx range.''</small> <small>''e.g 192.168.16.101''</small>)
• Upgrade ZX Machine to Beckhoff Drives and Control  + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
  *Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''e use drawing packs from Monday.com board.*''''')
• Setting Up Email Production Reports  + (Navigate to Settings->Parameters)
• Installing VNC Server and Viewer  + (<nowiki>From the piggy back PC, conn … From the piggy back PC, connect to

  \\Bnnn\
  or
  \\Bnnn\saw
  [Where Bnnn is the build number - eg M012, F002 etc]

  on the older PC.
  
  If using the build number does not work, you may need to use IP addresses

  \\192.168.1.54\saw
  (Look up the IP address using ipconfig from the command prompt, or network settings)

  
  sing ipconfig from the command prompt, or network settings)</pre></div><br/></nowiki>)
• Autoflow Power On  + ((minimum 6 bar to machine))
• ZX5 Installation Procedure  + (No hard pipe under the Saw.)
• ZX5 Alignment Check  + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
• Setting Up Windows PC C0000422-KIT 2023  + ( * Connect Keyboard and mouse * Connect network * Connect monitor )
• Updating the Touchscreen Driver  + ( * Go to Control Panel > Programs and F … * Go to Control Panel > Programs and Features > Uninstall a program * Scroll to 'EloMultiTouch' and click uninstall. Touchscreen will still work at this point as the Windows system takes over. However the new one still needs to be installed to allow for calibration. l needs to be installed to allow for calibration. )
• Autoflow Maintenance - Sawing Centre  + ( * Remove any debris from clamp pads and rollers * Visually check the rollers and clamp pads for damage or excessive wear, oil rollers with supplied oil, visually check cylinder rods for damage )
• Setting Up C0000422-KIT - Full Hardware 2023  + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
• Upgrade Autoflow to Windows 10  + ( *Ensure regional settings correct - corre … *Ensure regional settings correct - correct date format *Rename the Ethernet Adaptors to Ethernet and EtherCAT *Ensure the [https://stuga.dokit.app/wiki/TwinCAT_Issue_-_EtherCAT_Network_Protocol_Missing TwinCAT Protocol is installed] on the EtherCAT adaptor *Teamviewer setup *Administrator password set to "Stuga001" *Add Stuga desktop image *Latest winMulti in c:\multi desktop image *Latest winMulti in c:\multi )
• PC Recovery Process  + (- Turn off the PC - Plug in recovery USB. - Turn the PC back on - Keep pressing F12 until the boot selection screen shows. <br/>)
• ZX5 Clamp and Gripper Height Changes for Tall Profile  + (-Remove the gripper pin block by taking ou … -Remove the gripper pin block by taking out the centre bolt between the pins, -Pull the block piece from the gripper body. to remove
  
  ...These Changes are Required on both MH and Saw side Grippers
  
  >...These Changes are Required on both MH and Saw side Grippers</div> </div><br/>)
• R0000204 Notching gear boxes assembly  + (It is vital for correct function that all … It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.
  ...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed
  
  o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
• R0019207 Upgrade SR Axis Spigot  + (Refit bearing housing assembly to main plate)
• Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting  + (1 Open front door via control screen 2 Ensure emergency stop system is also activated for safe working 3 Remove swarf from saw)
• TB0444 Renewing CF Card on TwinCAT2 Systems  + (1.      From Camera PC, use System Manager … 1.      From Camera PC, use System Manager to activate original configuration 2.      From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.
  DO NOT FORGET TO ACTIVATE BOOT PROJECT
  
  instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
• Ecoline - Disabling V axis To Swap Faulty Drive  + ([[Archiving a TwinCAT Project]])
• Ecoline - Setting V Notches on winMulti Software  + (<div class="icon-instructions caution-i …
  ...Ensure that the ecoline is producing consistent and reliable datum test results
  e ecoline is producing consistent and reliable datum test results</div> </div>)
• WinMulti Shutdown procedure  + (Once you have a black screen with a small blue text box in the middle you are safe to press the physical red 'POWER OFF' button on the console.)
• Ecoline Site Installation Guide  + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
• Back Polish Stuga Saw Blades  + (<div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">Always Polish in this orientation in relation to the Teeth of the blade</div> </div>)
• Setting Profile Detection Laser Sensor  + (<div class="icon-instructions caution-i …
  ...Incorrect L/D setting will make the sensor read back to front
  # Turn L/D adjustment clockwise so it is on its maximum "L" # Turn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes offurn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes off)
• Turning Off and Changing Datum Tool  + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">Do not alter anything on the 'Tool' Settings' side.</div> </div><br/>)
• Create a TwinCAT Project from Scratch  + (<div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div> </div>)
• Correcting Linearity with Rack Offset File  + (Write the error +\- next to each notch, me … Write the error +\- next to each notch, measuring from machining centre end (photo shown is RtoL feed machine). Repeat for each notch on each of the 3 bars Again, check for consistency. If there is any doubt that the results have not repeated consistently 3 times, then do not proceed consistently 3 times, then do not proceed)
• Viewing Camera Footage from Hikvision Cameras  + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
• Disabling a Tool Home or Tool Out Sensor  + (A change has to be made to one of the setup files, so you need to exit to the desktop)
• Importing Picking List from Sage To Monday  + (A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible.)
• Guide to Fitting Eject Push Sensors on ZX Machines  + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
• R0000712E Rotary Trunking  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
• R0000558E Bench Assemble Base and Turntable  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015305 Install Wiring loom for Rotary loom  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
• R0015330 Fit 1st stage Ejector and Level Base  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0000570B Bench Assemble 1st stage Ejector  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0000558E Bench Assemble Base and Turntable Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015081 Bench Assemble Single Roller Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015146 Pneumatic pipe Installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R000569E Bench Assemble Head Spindle Posts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R000560 Bench Assemble Spindle  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015259 Mount roller beds to mainframe  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015034B ZX5 Module B Wiring Loom installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0000574 Fit Motor and Swarf Chute  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015064 Bench Assemble Clamp Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015146 Pneumatic pipe Installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015246 Fit Hepco Drive Beam Cylinder  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015087 Pneumatic Connections  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015334 Fit Centralise Front Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015329 Fit Head Spindle Posts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015034B ZX5 Module B Wiring Loom installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015337 Bench Assemble Guarding Components  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015100 Fit Guarding  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015326 Bench Assemble Roller Backfences  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015034B ZX5 Module B Wiring Loom installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015041 Bench Assemble Top Hood Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R000562 Bench Assemble Centralise Top Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015037 Bench Assemble SY Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• ZX5 Installation Procedure 2023 Pneumatic connections  + (All control pneumatic connections will be … All control pneumatic connections will be identified with identification numbers All permanently fed supply lines will be identified by the use of Red pneumatic pipe All Emergency stop switched air feeds will be identified by the use of Blue pneumatic pipeentified by the use of Blue pneumatic pipe)
• R0015300 Rotary Ring pneumatic test  + (When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify)
• Setting up an Ecoline Barcode Scanner  + (All refurbished Ecolines will now be provi … All refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
• R0015029D Hepco Beam Alignment  + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• R0015029D Hepco Beam Alignment Part 2  + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• Commissioning a Beckhoff Axis  + (Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project Second number in axes.mul file)
• ZX5 Production R0000548E Module G to R0015040 Module F alignment  + ( # X axis of module is levelled from the t … # X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top # y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling ed on this face is sufficient for levelling )
• Upgrading Visual Studio to Beckhoff TCXAEShell  + (Ask one of the IT team to connect and down … Ask one of the IT team to connect and download it
  
  ...It is over 1Gb long!
  G:\Design\TwinCAT3\TC31-FULL-Setup.3.1.4024.22.exe
  er 1Gb long!</div> </div> G:\Design\TwinCAT3\TC31-FULL-Setup.3.1.4024.22.exe <br/>)
• ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Before installing module B, module C rolle … Before installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
• Updating Zebra Firmware on ZD620 model  + (Both the zip files for the install of the Zdownloader and the ZPL version file can be located in G:\Builds\Install Files\Zebra Firmware. there is a manual for using the Zdonloader in with the zip file containing the ZPL version file .)
• R0015295 Finalise wiring loom for Rotary head  + (Cables must be adjusted between each spind … Cables must be adjusted between each spindle to ensure the cable lengths are correct . 1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail. 2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable 3 Repeat this process working your way around the spindles to set all ethercat cablesnd the spindles to set all ethercat cables)
• ZX5 Installation Procedure 2023 Part 2  + (Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
  [[R0015311 Install and Align Datum rollers]] <br/>)
• Upgrading Project File on TwinCAT2 System  + (Check the [https://stugaltd.monday.com/boards/304269981 Control Systems Log] board to look up the machine and the control system used This procedure only applies to TwinCAT2 For TwinCAT3 upgrades use [[Full Version Upgrade TwinCAT3 WinMulti]])
• Removing or changing a Beckhoff AX8000 series servo drive  + (Circuit breaker will be labelled 'Servo Drives')
• Autoflow PC Cleanup  + (Click the checkbox)
• TB0409 Setting Up Windows 10 PC 2018  + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
• ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
• TB0428 Connecting To Yaskawa with Silex USB  + (Connect the Silex to mains, onto the network via RJ45 and via USB to the Yaskawa)
• PLC Source Control - Working with GIT and TcXaeShell  + ( #Select '''Push''' #Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo )
• R0015284 Frame ancillaries  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
• R0015244 Frame ancillaries Fitting  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
• Ecoline - Datum and MitreOffset Tests  + (Cut 3 lengths of outerframe around 1000mm … Cut 3 lengths of outerframe around 1000mm long
  ...Make sure the gripper end of the profile has a clean edge - ie no swarf and profile tape is not "flapping" over the end
  
  ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>)
• Batch Printing Part Drawings  + (Double click on the P.O the drawings are required to be batch printed for.)
• R0015099 Guard panel drilling  + (Drill hinge panel as detailed 1 Clamp p … Drill hinge panel as detailed 1 Clamp panel in position equalising edges to frame 2 Drill vertical face holes onto frame M6 tapped 3 Mark 4 off holes with M6 pointed grubscrew 4 Drill 4 off to 7.5 mm 5 Check correct drilling by fixing panel with M6 socket capslling by fixing panel with M6 socket caps)
• R0000164 Spindle Build  + (Ensure all parts supplied are visually che … Ensure all parts supplied are visually checked for damage such as burs or surface contamination Report any issues to supervisor D0006016 may be issued with surface rust . This should be cleaned with green scotchbrite pads as shown in photos to remove contaminationas shown in photos to remove contamination)
• CX5120 Replacement  + (Ensure replacement CX5120 is setup using   [[TB0451 CX5120 Beckhoff PC Setup|https://stuga.dokit.app/wiki/TB0451_CX5120_Beckhoff_PC_Setup]] before sending to site)
• R0015254 Bench Assemble shafts, Bearings and Pinions  + (Ensure shafts D0015556 2 off and D0015555 … Ensure shafts D0015556 2 off and D0015555 2 off are clean before trial fitting . 1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present 2 Use compressed air to clean debris from all keyways on shafts . 3 Use Fe10 solvent to remove contaminants on shaftssolvent to remove contaminants on shafts)
• GY GZ axis setup with Jetter Motors  + (Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm.)
• Autocut Startup Procedure  + (Ensure the main isolator on the console is in the on position (pointing up).)
• ZX5 Transfer Table Setup  + (The rollers on top are mounted on eccentri … The rollers on top are mounted on eccentric bushes. We only need these just tight enough to not allow any slop or vertical play. Slacken the cams off completelely, you will need an 8mm spanner with the faces ground down to fit in the space. Slide the plate onto the rail and tighten the eccentric bushes until any vertical play is removed. Lightly try to move the assembly on the X axis, if there is any slop then it needs to be a little tighter but probably no more than an 1/8th of a turn. Once set you should still be able to spin the rollers by hand, but still feel a fair bit of resistance. Once set slide the assembly over the full length of the V rails to check fo any tight spots. If there are then you need to check that the two halves of the fail are fully mated!!! two halves of the fail are fully mated!!!)