R0015321 Bench Assemble Guards and Doors

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Auteur avatarGareth Green | Dernière modification 10/01/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard hex key set

Standard spanner set

Dymo label printer


Parts Required


C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 3

C0001239 Micro SD Card 32Gb Class 10 x 3

D0007643B Perspex Glazing - Door x 4

D0007644B Machining Centre Door 1 x 2

D0007645B Machining Centre Door 2 x 2

D0007654B Perspex Glazing - Front Guard MkB x 1

H0015747 8mm diameter rod x 1 ( in process of changing to D0015747 x 4 )

M0000036 Sign - Ear Protection x 1

M0000201 T Handle Cabinet Lock x 2


Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised



Étape 2 - Paintwork quality

Please ensure all paintwork is inspected before assembly and any quality issues are reported.


All paintwork must be of a good quality with no damage evident



Étape 3 - Roof Panel fit light

Please Provide Fastener details and hole positions for drilled holes to fit lights if required

Please Provide photos of this step

Fit Pre assembled lights to roof panel


Ensure nyloc nuts are used to back of fixings on light assemblies


Fit cable tie bases


Attach Cables from lights to tie bases


Étape 4 - Roof panel fit beacon

Please Provide photos of this step 


Fit Beacon assembly to roof


Étape 5 - Roof panel fit Stuga sticker

Please Provide photos of this step


Fit Large clear Stuga sticker to top face of roof. Please ensure sticker is applied wet, so no air bubbles are present once fitted


fit central and facing infeed


Étape 6 - Front Panel Upper Fit screen

Please Provide photos of this step


Fit screen to front panel


Use M6 x 20 socket caps, M6 penny washers, M6 A Form washers and M6 nyloc nuts to fix


Ecr raised 11/12/23 to amend hole position on screen D0007654B Perspex Glazing - Front Guard MkBto allow fitment


Holes require slotting for time being until ecr is actioned


Étape 7 - Front Panel Upper fit camera

Please Provide photos of this step

Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting

Fit camera to top guard using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers

Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top


Camera must be fitted to top corner of front guard closest to Module F saw unit


Étape 8 - Front Panel upper Fit Sticker

Please Provide photos of this step


Fit small clear Stuga sticker to front panel


Ensure sticker is fitted wet , so no air bubbles are present once fitted


Étape 9 - Rear Upper Panel Fit Camera

Please Provide photos of this step

Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting


Fit camera to rear panel using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers


Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top


Étape 10 - Rear upper Panel Fit sticker

Please Provide photos of this step


Fit large Clear Stuga sticker . Ensure sticker is fitted wet to avoid air bubbles once fitted


Étape 11 - Door assembly Fit Handles

Fit door handles to doors, ensure orientated as shown, With striker facing centre of door


Ensure Loctite 243 is used on all securing nuts and Securing bolts. Remove all pre fitted bolts and add adhesive


Once tightened sufficiently check that rotation of handles are smooth


Fit 2 off door bars to each door , Adhesive is vital on locking fasteners for these rods


Ensure chauffeured end is present and orientated correctly

Étape 12 - Attach key to handle

Ensure handle is left unlocked and key is fitted to handle as shown



Étape 13 - Door Assembly Fit screens

Fit screens to doors


Use M6 x 20 socket caps, M6 penny washers , M6 A form washers and M6 Nyloc

nuts to fix


Ensure protective wrap is only removed from edges to allow fitment of screen



Étape 14 - Door Assembly Fit stickers

Fit stickers as shown


Ensure all stickers are fitted wet, so no air bubbles are present once fitted


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