Recherche par propriété

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Recherche par propriété

Une liste de toutes les pages qui ont la propriété « Step Content » avec la valeur « This is usually called 'AIR'. From this point you will either need to have somebody watch the input on the screen or have means (eg dialled in on a laptop) to be able to watch the output while carrying out he next step. ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 101 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).


    

Liste de résultats

  • R0000711 Rotary Base Assembly REV2  + (Rotary drive ring needs checking before fRotary drive ring needs checking before fitment.
    #Check teeth for burrs, damage and debris. Use compressed air to clean all areas #V edge should be checked for damage. Check entire circumference with fingers to identify any damage, lumps or high low spots #Check drive ring has been countersunk in the shown area
    rive ring has been countersunk in the shown area)
  • Fitting Zx5 Crank Upgrade  + (B0001166)
  • X252 Forward Clamp Out Sensor Setup Stuertz Infeed  + (Select Q1)
  • PLC Source Control - Adding a Repository  + (Select View From the Drop-down menu select Team Explorer)
  • Troubleshoot - Permanent IP Address - Windows 7 Embedded - Beckhoff  + (Sometimes there is no possible way of connSometimes there is no possible way of connecting to a Beckhoff PC due to an IP address conflict. In this case there are two options: # The '''customer''' must find a monitor with DVI port, DVI cable, USB keyboard, USB mouse and complete the next steps. # Connect to the PLC via '''Remote Desktop''' from the front end PC using the PLC name (i.e F050B)ront end PC using the PLC name (i.e F050B))
  • Replacing Beckhoff PC  + (Take care to ensure all cables are replaced in the same relative positions Power on)
  • R0015243 ZX5 module A-C-E Frame levelling  + (Tap all holes to remove debris from coatinTap all holes to remove debris from coating process Ensure all holes cleaned after tapping with compressed air
    ...Ensure eye protection is worn when using compressed air

    ext">...Ensure eye protection is worn when using compressed air</div> </div><br/>)
  • R0015287 Bench Assemble Shafts, Bearings and Pinions  + (Ensure shafts D0015556 and D0015555 are Ensure shafts D0015556 and D0015555 are clean before trial fitting . 1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present 2 Use compressed air to clean debris from all keyways on shafts . 3 Use Fe10 solvent to remove contaminants on shafts solvent to remove contaminants on shafts)
  • Laser Setup on Flowline/ZX3 for Laser Holes  + (The laser sender needs to have a clear patThe laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
  • Saje uPVC Unloading Process  + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
  • Setting Infeed Loading Wheel  + (Use the heaviest profile you can find - a Use the heaviest profile you can find - a full bar of door T or transom Place it under the wheel so it can be fed into the machine
    ...Ensure the infeed flights are out of the way

    ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>)
  • Dokit - Creating A Work Instruction  + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
  • Dokit - Editing Work Instructions  + (The dokit references for work instructionsThe dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
  • Beckhoff AX8000 Flowline Upgrade  + (The first step does not involve being on sThe first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
  • Toshiba - B-EX4T1 Printer Setup  + (To gain access turn the green knob to FREE. You can then pull the front plate down and lift the printer head up.)
  • TB0445 ZX5 Setup - Infeed Measure Sensor Calibration  + (The laser should be aligned to ensure the The laser should be aligned to ensure the beam is level up / down and parallel to the backfence. The path should follow the Yellow edge of the lift rollers on the infeed table. Length feedback from the measurement system is visible all the time on the service form.
    # Measure and mark the infeed table at fixed positions from the loading fence at MH end – (3m, 4m, 5m, 6m) # Use a short offcut of profile with a label on the end to act a a fixed reflector at the marked positions – check against the feedback on the screen. # Adjust the lengthMeasureOffset parameter to get the screen measurements to match reality (+/-10mm)
    e screen measurements to match reality (+/-10mm))
  • WinDelay for Twincat Startup  + (This can be downloaded from Dropbox (Stuga Machinery Ltd)\Service\WinStartDelay\winstartdelay.zip)
  • R0015278 Mount Completed Assemblies  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • Air Pressure Switch Setup  +
  • ZX5 V Notch Blade Mechanical Setup  + (Using a straight edge placed BETWEEN the tUsing a straight edge placed BETWEEN the teeth of the blade (W/I) you can see we have a gap around 2-3mm. On the opposite blade (W/O) we need to turn the setting bolt anti clockwise until the tips of the teeth just touch the straight edge, as seen in the second picture. If the tips of the teeth were overlapping we would need to increase separation by turning the adjusting bolt clockwise. Transfer the straight edge to the opposite blade (W/O) and adjust W/I as above.
    lade (W/O) and adjust W/I as above. <br/>)
  • Diagnosing EtherCAT Issues - Advanced  + ( #Choose the device network to interrogate #Choose the device network to interrogate and press the Advanced button #Expand to the Diagnostics-Online View and select the CRC checks 0300-0304 and Link Lost 0310-0312. Click ok to exit #On the online view, the system now records more detail about the CRC errors or link lost problems. In the case in the pictures, FB015B has recorded 69 errors on issue 0310 , which is "Link Lost A/B". There are CRC errors on the output of FB016B and the input of FB015B. This tells me that the link between FB016B and FB015B is not reliable. Could be a loose connection on the etherCAT and / or power cable ection on the etherCAT and / or power cable )
  • Units of Measure modification CIM50  + (To make the item status of a product inactTo make the item status of a product inactive it needs to comply with all of the following conditions : Item has 0 in stock Item has 0 in quarantine Item does not exist on any live sales orders Item does not exist on any live purchase orders Item does not exist on any live works orders Item does not exist on a bill of material
    Please make a note of changes that are made stock levels allocations P.Os Works orders or BOM lists are amended to make an item inactive as these will have to all be re-entered after the unit of measure has been amended and saved.

    e re-entered after the unit of measure has been amended and saved.</div> </div><br/>)
  • Autoflow Mk4 Greasing Points  + (4 off greasing points for Z axis)
  • TB0385 Upgrading to winMulti v6  + ( (Defaults to Config mode after the TwinCAT update))
  • Setting up NAS Server - MyCloud EX2  + (Use IPScan to find the address)
  • R0000088E Stage 1 Spindle assemble  + (Linear rail B0000045 needs fitting to eachLinear rail B0000045 needs fitting to each spindle base
    ..Linear rails have a datum face indication. Attention must be paid for correct orientation
    1 Orientation of Datum face is as shown Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air. 2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in
    nd drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in)
  • R0015035 Bench Assemble V Notch Components  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015314 Fit Z Axis Drive components  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015252 Bench Assemble Slider units  + (Attach P0000010 elbow fitting to cylinder P0001111 as shown)
  • R0000738 Pneumatic Installation Part 2  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0002916 Install Machine Trunking  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015071 Bench Assemble Pneumatics Rail  + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all fasteners to show finalised)
  • R0000738 Pneumatic Installation  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0010260 Bench Assemble Tool Break Sensor  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015292 Install Cylinder Rails and Align  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015027 Install Pneumatic Connection rail and Air Feeds  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015349 Install Waste collection boxes  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015303 Fit backplates and covers  + (Use Loctite 243 on all fasteners Pen mark all bolts to show finalised)
  • R0015279 Align Backfences  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015028D ZX5 Hepco Beam Alignment Module C part 2  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts once finalised)
  • R0015288 Bench Assemble Transfer slider units and Cylinder Rails  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • R0015342 Bench Assemble Outfeed Parts  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • R0015348 Fit Flexible Ducting  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015004 Bench Assemble Gripper  + (1 Fit bushes B0001106 (20 off) to 8 off D0015095 link bars 2 off D0015096 link bars 2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly)
  • R0015119 Mount Assemblies  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • R0015028D ZX5 Hepco Beam Alignment Module C  + (Ensure additional spacer is removed from jigs when using for alignment on module C)
  • R0015358 Conveyor chassis  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015060 Bench Assemble Flapper Beam  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • R0000738 Pneumatic Installation Part 3  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015011 Bench assemble Gripper  + (check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar)
  • R0015281 Bench Assemble Transfer Sliders  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • Autoflow Maintenance - Infeed  + (Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds)
  • J0001000H Autoflow Mk4 Mechanical installation-Alignment  + (Use footprint drawing to determine machine location for installation)
  • R0015310 Install V Notch Subframe  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015063 Bench Assemble Roller Tables  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015321 Bench Assemble Guards and Doors  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015007 Bench Assemble Roller Tables Machining Outfeed  + (13 off Check part D00150001 has been supplied to new specification Check indicated hole, should measure 8.2mm. If not open up with hand drill Drawing change requested 06/06/23 to amend from 8mm to 8.2mm <br/>)
  • R0015038 Bench Assemble V notch Datum Rollers  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015101 Bench Assemble Take Up Assembly  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015313 Material Clamp Alignment  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015316 V notch Final Assembly  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0000963E Bench Assemble Z axis Components  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015311 Install and Align Datum rollers  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015046 Bench Assemble Infeed Clamps  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0000962E Bench assemble Y axis Components  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015273 Module E support arm alignment  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015245 Module C support arm alignment  + (1 Move channel 2 section up or down to co1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points 2 Use 2 meter straight edge and level between points indicated Move channel 2 at the end indicated, to give a level reading 3 Tighten bolts to hold in place
    3 Tighten bolts to hold in place <br/>)
  • R0015332 Mount Backfences and Align  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0000706 Bench assemble Infeed Datum rollers  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015297 Mount V Notch Datum Rollers  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015312 Finalise V Notch Subframe  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015298 Bench Assemble V notch Clamps  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015090 Bench Assemble Roller Tables  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015079 Infeed extension assembly  + (1 Fit levelling jig to frame extension section as shown 2 Use engineers level to adjust the level with the floor jacking bolts to set the jig level)
  • R0015290 Bench Assemble Top guard  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0015255 Mount Assemblies to Main Frame  + (Using the first point used to set the bracUsing the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .
    ...If enough adjustment isnt available on remaining positions, first position can be moved up and new measurement taken
    sitions, first position can be moved up and new measurement taken</div> </div>)
  • R0015078B Module A infeed arm alignment  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0015263 Mount drive motor for load shaft  + (Apply adhesive and lock off all grubscrews in spherical bearings in all positions (9 off bearings ))
  • R0015266B mount completed assemblies  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0015262 Drive shaft fitting  + (Attach 9 off B0001150 to load arms as shoAttach 9 off B0001150 to load arms as shown . ensure correct position is used for mounting of bearings . Use 2 off M8 x 30 socket countersink fasteners per bearing to align and fix to arms Ensure greasing point of bearing is facing towards the front of the machine as shown towards the front of the machine as shown)
  • R0002913E Install and Align Rotary head Subframe  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0015247 Fit X axis gearbox and Motor  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • R0015269 Fit Frame ancillaries  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0015030B Bench assemble loader wheel  + (Attach cylinder mount block D0010238 to assembly with 4 off M6 x 20 socket caps)
  • R0015264 Fit Loader chains to arms  + (It is vital to tension the securing grubscIt is vital to tension the securing grubscrew for the drive sprockets correctly Use a straight ended 4mm hex key and extension bar to apply as much tension as possible to the m8 grubscrew Then add 2 drops of self wicking thread locker to complete the tension processead locker to complete the tension process)
  • R0015274 Fit X Axis Gearbox and Motor  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • R0015356 Assemble Pneumatics on to electrical cabinet  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0015324 Install pipe and cable looms  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • Troubleshoot - Permanent IP Addresses - UVision Cameras  + (Using any Stuga PC on the same network as the target machines, search for the program '''CameraSetup.exe'''.)
  • Omron E5CVS PV Shift  + (H0 = No offset. Temp at Plate =230 degrees - Display on E5CSV = 240 Degrees L10 = - 10 degree. Temp at plate = 230 degrees - Display E5CSV = 230 Degrees H10 = +10 degree . Temp at plate = 230 degrees - Display E5CSV = 250 Degrees)
  • Autoflow Maintenance - Gripper  + (Wipe away any excess oil, dirt or swarf. Apply oil lubricant and wipe of excess # Main X axis slideways # GY Gripper Y axis Slideway # GZ Gripper Z axis slideway)
  • Changing the Flowline Ops Password  + (Within FlowlineOps click on the unlock Button in the toolbar, you will be required to enter a challenge password to enter this area, this can be obtained from https://www.stuga.co.uk/unlock-code/)
  • Gripper Push Speed on Flowline and ZX  + (You can adjust the Flow control and Slow dYou can adjust the Flow control and Slow down the cylinder speed. The one you need to wind IN (clockwise) to slow down is the one nearest to the MH side - Not the Extractor side.
    ...Note, the photo is from a Right to Left feed machine, the video is from a Left to Right feed machine

    feed machine, the video is from a Left to Right feed machine</div> </div><br/>)
  • TB0431 Samsung Drive Parameter Setup  + (Using a stripped plug and making sure therUsing a stripped plug and making sure there is no power going through the plug during installation: # '''Live wire''' (Brown) in the top port # '''Neutral wire''' (Blue) in the second port # '''Ground wire''' (Green + Yellow) in the bottom port # The '''Joggers''' Serial port # Plug in and '''turn on''' plugial port # Plug in and '''turn on''' plug)
  • Convert TC2 Project to TC3  + ( #Open Visual Studio #Create a new TC3 pro #Open Visual Studio #Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\ #Make sure "Create Directory..." is Unticked #Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’ #Click Cancel on the two windows asking to convert the PLC project #Ignore or cancel any warnings about libraries (this part will be replaced later)
    ...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.

    f all the devices and boxes in the project with the correct naming.</div> </div><br/> )
  • Filling Out An Online Daily Timesheet Form  + (You will receive a link via email that wilYou will receive a link via email that will open up your timesheet. Copy the link from the email and paste it into a new shortcut on the desktop of the device you are using. The shortcut should be labelled 'Timesheet' for clarity. To create the shortcut, right-click on a spare area on your desktop and hover over 'New'. This will open a selection panel. Select 'Shortcut'. A text box will appear and this is where you need to paste the link from the email. Once you have pasted the link, select 'Next'. A prompt will will then ask you to name the shortcut. I would suggest that it is named 'Timesheet'. After naming the shortcut, click 'Finish' and the shortcut will appear on your desktop. Double-click on the shortcut to open up your timesheet form.e shortcut to open up your timesheet form.)
  • Changing Version Control to Visual Studio  + (Delete the versionControl folder completelDelete the versionControl folder completely
    ...This prevents confusion in the future of where the project exists

    prevents confusion in the future of where the project exists</div> </div><br/>)
  • Autocut Regular Maintenance  + ([[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]])
  • Stuga Product Database - Edit Product Data  + (Search box is upper right)
  • R0015278 Mount Completed Assemblies Section two  + (these steps follow on from dokit [[R0015278 Mount Completed Assemblies]])
  • Air Pressure Switch Setup  + (This is usually called 'AIR'. From this point you will either need to have somebody watch the input on the screen or have means (eg dialled in on a laptop) to be able to watch the output while carrying out he next step.)
  • Setting Arrow Heads on ZX5 or ZX5-E  + ( # Are there any obstructions stopping the centraliser closing up smoothly or to its full extent? # Is the SY datum sensor damaged so the datum point is changing? # Is the SY axis motor and encoder OK? )
  • TB0314 Updating Mint File in Workbench  + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
  • Ensuring Mapped Drives Connect Every Time on Startup  + ( # Go to C:\\Users\Stuga - From here we need to go to 'View' and tick 'hidden items' to show folder 'App Data' # Navigate to C:\\Users\Stuga\App Data\Roaming\Microsoft\Windows\Start Menu\Programs\Start up )
  • VM Upgrade Software  + ( # Install the VM Upgrade hardware [[VM Upgrade Hardware]] # Check that you have at lease 12GB of memory. # Check that the extra disk is present (Should be D) )
  • Updating Teamviewer Host  + ( # Right click on the teamviewer icon in the taskbar (bottom right of screen) # Select Exit Teamviewer )
  • OBSOLETE Installing SourceTree Version Control Software  + ( #Download [http://sourcetreeapp.com/download/?v=win here] #Agree to Ts&Cs <br/> )
  • TM018B Microline and ZX3 V Notch Blade Setup  + (A calibration mnd file has been written toA calibration mnd file has been written to help line up the  x offsets called VTEST. This program creates the following pattern on the bottom of the profile using a 10mm spindle and the notching blades themselves: Run the VTest operation on a length of large outer frame of at least 1m long. Put the    operation at a position of 500mm. The pattern allows you to measure the offsets required with calipers.
    ...Profile is viewed from the bottom face, Basically turn it over when it comes of the transfer table.

    face, Basically turn it over when it comes of the transfer table.</div> </div><br/>)
  • Hikvision Camera Setup  + (<div class="annotatedImageDiv" typeof="
    SADP Tool Icon
    On the machine open the “SADPTool” . This is our camera finder and IP address modifier for the cameras
    )
  • Upgrade ZX Machine to Beckhoff Drives and Control  + (Before the upgrade is despatched to site, Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
    *Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''
    e use drawing packs from Monday.com board.*''''')
  • Setting Up Email Production Reports  + (Navigate to Settings->Parameters)
  • Installing VNC Server and Viewer  + (<nowiki>From the piggy back PC, connFrom the piggy back PC, connect to
    \\Bnnn\
    or
    \\Bnnn\saw
    [Where Bnnn is the build number - eg M012, F002 etc]
    on the older PC.

    If using the build number does not work, you may need to use IP addresses
    \\192.168.1.54\saw
    (Look up the IP address using ipconfig from the command prompt, or network settings)

    sing ipconfig from the command prompt, or network settings)</pre></div><br/></nowiki>)
  • ZX5 Alignment Check  + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
  • Autoflow Maintenance - Outfeed Table  + ( * Clean Stainless Steel Bed of swarf and * Clean Stainless Steel Bed of swarf and remove any tape that may have transferred onto the bed during normal operation * Lightly oil shaft on underside of bed, lightly oil cylinder rods * Lghtly oil Hepco rail, 1 -2 pumps of grease into Linear Bearings * Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds * Check Hepco rail, Linear Bearings, Shafts and cylinders for damage or wear gs, Shafts and cylinders for damage or wear )
  • Updating the Touchscreen Driver  + ( * Go to Control Panel > Programs and F * Go to Control Panel > Programs and Features > Uninstall a program * Scroll to 'EloMultiTouch' and click uninstall. Touchscreen will still work at this point as the Windows system takes over. However the new one still needs to be installed to allow for calibration. l needs to be installed to allow for calibration. )
  • Setting Up C0000422-KIT - Full Hardware 2023  + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
  • Upgrade Autoflow to Windows 10  + ( *Ensure regional settings correct - corre *Ensure regional settings correct - correct date format *Rename the Ethernet Adaptors to Ethernet and EtherCAT *Ensure the [https://stuga.dokit.app/wiki/TwinCAT_Issue_-_EtherCAT_Network_Protocol_Missing TwinCAT Protocol is installed] on the EtherCAT adaptor *Teamviewer setup *Administrator password set to "Stuga001" *Add Stuga desktop image *Latest winMulti in c:\multi desktop image *Latest winMulti in c:\multi )
  • PC Recovery Process  + (- Turn off the PC - Plug in recovery USB. - Turn the PC back on - Keep pressing F12 until the boot selection screen shows. <br/>)
  • R0000204 Notching gear boxes assembly  + (It is vital for correct function that all It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.
    ...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed

    o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
  • Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting  + (1 Open front door via control screen 2 Ensure emergency stop system is also activated for safe working 3 Remove swarf from saw)
  • TEST JAMIE B  + (<big>This means prepping the changing area so everything is in reach.</big> *(6) Nappies *(2) Baby wipes *(3) Nappy Bag *(4) Change of clothes *(5) A toy (Distraction) <br/>)
  • Ecoline - Disabling V axis To Swap Faulty Drive  + ([[Archiving a TwinCAT Project]])
  • Ecoline Site Installation Guide  + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
  • Ecoline - Setting V Notches on winMulti Software  + (<div class="icon-instructions caution-i
    ...Ensure that the ecoline is producing consistent and reliable datum test results
    e ecoline is producing consistent and reliable datum test results</div> </div>)
  • WinMulti Shutdown procedure  + (Once you have a black screen with a small blue text box in the middle you are safe to press the physical red 'POWER OFF' button on the console.)
  • Create a TwinCAT Project from Scratch  + (<div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div> </div>)
  • Viewing Camera Footage from Hikvision Cameras  + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
  • Correcting Linearity with Rack Offset File  + (Write the error +\- next to each notch, meWrite the error +\- next to each notch, measuring from machining centre end (photo shown is RtoL feed machine). Repeat for each notch on each of the 3 bars Again, check for consistency. If there is any doubt that the results have not repeated consistently 3 times, then do not proceed consistently 3 times, then do not proceed)
  • Disabling a Tool Home or Tool Out Sensor  + (A change has to be made to one of the setup files, so you need to exit to the desktop)
  • Importing Picking List from Sage To Monday  + (A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible.)
  • Guide to Fitting Eject Push Sensors on ZX Machines  + (A retrofit kit will be sent with all the pA retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
  • R0000712E Rotary Trunking  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • R0000713E Bench Assemble R Axis Limit Assembly  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • R0015334 Fit Centralise Front Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015034B ZX5 Module B Wiring Loom installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015333 Fit Clamp Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015329 Fit Head Spindle Posts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015041 Bench Assemble Top Hood Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015034B ZX5 Module B Wiring Loom installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015081 Bench Assemble Single Roller Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015337 Bench Assemble Guarding Components  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015034B ZX5 Module B Wiring Loom installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015246 Fit Hepco Drive Beam Cylinder  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015330 Fit 1st stage Ejector and Level Base  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015305 Install Wiring loom for Rotary loom  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000571 Fit and Level Cut Tables , Finalise Eject  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015085 Mount SR Datum Sensor and Flag  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015100 Fit Guarding  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015326 Bench Assemble Roller Backfences  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015037 Bench Assemble SY Assembly Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000574 Fit Motor and Swarf Chute  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R000569E Bench Assemble Head Spindle Posts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015037 Bench Assemble SY Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015259 Mount roller beds to mainframe  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015300 Rotary Ring pneumatic test  + (When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify)
  • Setting up an Ecoline Barcode Scanner  + (All refurbished Ecolines will now be proviAll refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
  • R0015029D Hepco Beam Alignment Part 2  + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • R0015029D Hepco Beam Alignment  + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • Commissioning a Beckhoff Axis  + (Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project Second number in axes.mul file)
  • ZX5 Production R0000548E Module G to R0015040 Module F alignment  + ( # X axis of module is levelled from the t # X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top # y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling ed on this face is sufficient for levelling )
  • ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Before installing module B, module C rolleBefore installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
  • R0015295 Finalise wiring loom for Rotary head  + (Cables must be adjusted between each spindCables must be adjusted between each spindle to ensure the cable lengths are correct . 1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail. 2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable 3 Repeat this process working your way around the spindles to set all ethercat cablesnd the spindles to set all ethercat cables)
  • ZX5 Installation Procedure 2023 Part 2  + (Check X axis alignment of horiczontal and Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
    [[R0015311 Install and Align Datum rollers]] <br/>)
  • Upgrading Project File on TwinCAT2 System  + (Check the [https://stugaltd.monday.com/boards/304269981 Control Systems Log] board to look up the machine and the control system used This procedure only applies to TwinCAT2 For TwinCAT3 upgrades use [[Full Version Upgrade TwinCAT3 WinMulti]])
  • TB0409 Setting Up Windows 10 PC 2018  + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
  • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
  • PLC Source Control - Working with GIT and TcXaeShell  + ( #Select '''Push''' #Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo )
  • Ecoline - Datum and MitreOffset Tests  + (Cut 3 lengths of outerframe around 1000mm Cut 3 lengths of outerframe around 1000mm long
    ...Make sure the gripper end of the profile has a clean edge - ie no swarf and profile tape is not "flapping" over the end

    ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>)
  • R0015099 Guard panel drilling  + (Drill hinge panel as detailed 1 Clamp pDrill hinge panel as detailed 1 Clamp panel in position equalising edges to frame 2 Drill vertical face holes onto frame M6 tapped 3 Mark 4 off holes with M6 pointed grubscrew 4 Drill 4 off to 7.5 mm 5 Check correct drilling by fixing panel with M6 socket capslling by fixing panel with M6 socket caps)
  • R0000164 Spindle Build  + (Ensure all parts supplied are visually cheEnsure all parts supplied are visually checked for damage such as burs or surface contamination Report any issues to supervisor D0006016 may be issued with surface rust . This should be cleaned with green scotchbrite pads as shown in photos to remove contaminationas shown in photos to remove contamination)
  • R0015268 Pneumatic module Test  + (Ensure area is clear and free from personnel)
  • R0015254 Bench Assemble shafts, Bearings and Pinions  + (Ensure shafts D0015556 2 off and D0015555Ensure shafts D0015556 2 off and D0015555 2 off are clean before trial fitting . 1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present 2 Use compressed air to clean debris from all keyways on shafts . 3 Use Fe10 solvent to remove contaminants on shaftssolvent to remove contaminants on shafts)
  • GY GZ axis setup with Jetter Motors  + (Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm.)
  • Autocut Startup Procedure  + (Ensure the main isolator on the console is in the on position (pointing up).)
  • ZX5 Transfer Table Setup  + (The rollers on top are mounted on eccentriThe rollers on top are mounted on eccentric bushes. We only need these just tight enough to not allow any slop or vertical play. Slacken the cams off completelely, you will need an 8mm spanner with the faces ground down to fit in the space. Slide the plate onto the rail and tighten the eccentric bushes until any vertical play is removed. Lightly try to move the assembly on the X axis, if there is any slop then it needs to be a little tighter but probably no more than an 1/8th of a turn. Once set you should still be able to spin the rollers by hand, but still feel a fair bit of resistance. Once set slide the assembly over the full length of the V rails to check fo any tight spots. If there are then you need to check that the two halves of the fail are fully mated!!! two halves of the fail are fully mated!!!)
  • AX8000 Drives - ES Contactor Wiring  + (Find a spare section of DIN rail that the contactor can be placed in. The contactor clips onto the din rail without the need for fixings.)
  • Recovery of Bar Queue following winMulti Crash  + (First you need to check out the bar queue First you need to check out the bar queue to see if it is the same as the actual bars on the transfer table #Restart winMulti #Count the total number of bars on the saw infeed and transfer table #Compare with the number of bars on the saw queue
    ...If you have some offcuts on the screen, this can help identify the queue position by looking at the length of the offcut
    If there is '''one more bar''' actually on the table than on the bar queue screen, follow the process below to add the missing bar to the queue.
    han on the bar queue screen, follow the process below to add the missing bar to the queue.)
  • VSM 20-30-P VertiQuad Heater Plate Setting  + (First, make sure the heater plates are cooFirst, make sure the heater plates are cool enough to work on. If not then gloves will be required to protect your hands from the heat Put the machine into input/output mode. This will then allow us to move the heater plates into a position to be worked on. Ensure the items highlighted in GREEN are on.ure the items highlighted in GREEN are on.)
  • Autocut Adding New Profile  + (Firstly, we need to make sure that the proFirstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
  • TB0422 Commissioning ZX5 Software 2018  + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
  • ZX5 Transfer Table Crank set up  + (Follow the instructions in [[Programming Eaton DE Drive|this]]Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.
    ...It is vital that the Eaton drives are programmed correctly as the distance the cranks travel and the time they take to stop depend on the acceleration and deceleration of the drive.
    ...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.

    xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>)
  • TB0425 Lenovo Tablet Setup  + (Go to the PlayStore  and download the e-Drawings  app. This will cost (currently £1.25) therefore ask appropriate member for a company card.)
  • Troubleshoot - Permanent IP Address - Windows 8  + (Go to '''Control Panel > Network and ShGo to '''Control Panel > Network and Sharing Centre'''.
    Alternatively you can access the Network and Sharing Centre by right clicking the network icon in the bottom right toolbar on the windows desktop (see picture).

    the bottom right toolbar on the windows desktop (see picture).</div> </div><br/>)
  • Troubleshoot - Permanent IP Address - Windows 10  + (Go to '''Control Panel > Network and ShGo to '''Control Panel > Network and Sharing Centre'''.
    Alternatively you can access the Network and Sharing Centre by right clicking the network icon in the bottom right toolbar on the windows desktop.

    the network icon in the bottom right toolbar on the windows desktop.</div> </div><br/>)
  • TestGG  + (Here is some process #Mini step 1 #mini step 2 <br/><div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not do this</div> </div><br/>)
  • ZX5 Adjusting V Notch Depth and Position  + (If the blades do not meet properly, or form a "W" shape, the mechanical setup is not correct. Please follow procedure: [[ZX5 V Notch Blade Mechanical Setup|https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup]] <br/>)
  • ZX5 Installation Procedure 2023  + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
  • Setting Motor Overload Relays  + (In order to read the motor plate we need tIn order to read the motor plate we need to know 3 pieces of information *Whether the motor is wired in star or delta *The frequency at which the motor is running *The voltage at which the motor is running Whether the motor is wired in star or delta depends on the application. Refer to the electrical diagrams to find out which it is. For example, the saw blade motor is wired in star, whereas most extractor motors are wired in delta. The UK standard for a three phase electrical supply is 415v at 50Hz. Unless the supply to a motor runs through an inverter (i.e the spindles) this is also the standard for our machines. Using the picture on the right as an example, we know the motor will be running at 50Hz (1) so we can disregard the information on the right of the plate as this provides figures for a 60Hz supply. Looking at the box numbered (2) we can work out that this motor would be wired in delta if it were running on a single phase 230v supply. However, we know that this is a three phase supply and will be wired in star. So when we move on to the box numbered (3) we will be looking at the number on the right hand side of the slash. Therefore, this particular motor would need an Overload Relay set to 3.00A.would need an Overload Relay set to 3.00A.)
  • R0015257 Module C Pneumatic Tests  + (In this process pneumatic outputs will be In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed
    * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testing
    assemblies are at a sufficient stage for testing)
  • R0015280 Module E Pneumatic Tests  + (In this process pneumatic outputs will be In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testinglies are at a sufficient stage for testing)
  • Fitting M8 Plug for EtherCAT Boxes  + (Inside the packet of the plug will be 5 coInside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommets
    ...The 'white' grommet and numbered insert may be stuck in the metal shell. Please check!
    Make sure you check that you have all of these parts before disposing of the packaging.
    gt;Make sure you check that you have all of these parts before disposing of the packaging.)
  • Flowline 6 to 6o5m Extension  + (Clean and remove any dirt/grease/imperfections on the box section ready the the new rails. If any of the tapped holes are compromised, re-tap 6mm.)
  • PC Bios Power settings  + (Keep pressing the “DELETE “button on the kKeep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above. The Menu Will look something similar to thise Menu Will look something similar to this)
  • Updating Baldor ESB Firmware 2022  + (Located in the dropbox folder D:\Dropbox (Stuga Machinery Ltd)\service\3rd Party Manuals\Servos\Baldor)
  • ZX5 - ZX3 Hepco alignment Module E Saw Infeed  + (Locations of jigs required mounting method)
  • R0015307 Bench assembly spindle drive cylinders  + (8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/>)
  • ZX5 MH Infeed Basic IO Test and Setup  + (Make sure the reset of the Estop circuit wMake sure the reset of the Estop circuit works. Be aware when resetting this will reset the air to home all pneumatics. Test each emergency stop button individually (Button box, infeed rear middle and end) making sure this breaks the circuit when pressed and the air is dumped. The Infeed beam sensor should be tested, when broken should also break the circuit and dump the air. Check on Service menu - IO tab that each input works correctly for each Estop unit.input works correctly for each Estop unit.)
  • R0015276 Line up slider units and mesh racks  + (Mesh requires setting between slider unit Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown)