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Gareth Green
Gareth Green
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www.stuga.co.uk
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TestTutorial
Test tutorial
  • Easy
  • 20 minute(s)
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Adding a new machine on Monday
Correct procedure to add a new machine on Monday and creating the associated Contract for the warranty
  • Very easy
  • 2 minute(s)
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ACE PC Re-Flash
How to use a FLASH disk to reFlash the RAM drive in an ACEpc
  • Easy
  • 10 minute(s)
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ACEpc Network Software - IP
Setting up a ACEpc with the NETSETGO software to interface with an IP address to a Windows XP or earlier computer.
  • Easy
  • 10 minute(s)
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Accessing Machine Location from a job
How to find a machine / customer location from an assigned job
  • Very easy
  • 2 minute(s)
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Hikvision Camera Setup
Setting up the Hikvision cameras and recording system
  • Medium
  • 30 minute(s)
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Monday - Getting Started For Engineers
Monday is a task management system that can be configured for anything. It can be used for to-do lists and project planning or that needs to hold a To-Do list of tasks. It allows a history of actions for tasks, along with an upload area for any type of file, photo, etc. Its real strength is in team communication, as everyone has access to all the information
  • Very easy
  • 5 minute(s)
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Training Laser on Ecoline
The laser on an Ecoline needs to be specially set up to measure the profile accurately
  • Medium
  • 10 minute(s)
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Upgrade Flowline Opto Sensors to Ultrasonic
Upgrading the 3 off opto sensors on a flowline Mk3 infeed table to ultrasonic version
  • Medium
  • 2 hour(s)
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Monday - Putting Customer Machines On Stop
Correct process for placing a customer on /off stop
  • Very easy
  • 1 minute(s)
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Training Ultrasonic Sensor
Describing a common problem with setting the ultrasonic sensor where the minimum range is set less than 30mm - the sensor will not work
  • Medium
  • 5 minute(s)
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Setting Ultrasonic Sensor - Vertical
How to set ultrasonic sensor to detect profile
  • Easy
  • 2 minute(s)
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Setting Ultrasonic Sensor - Horizontal
Setting an ultrasonic sensor mounted horizontally
  • Easy
  • 5 minute(s)
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TB0452 ZD620 Zebra Printer Setup
This document outlines the setup of the new ZD620 printers to replace the older Zebra 420d printers that are obsolete. Also Applies to ZD420 and ZD421 printers
  • Easy
  • 10 minute(s)
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Accessing Zebra Printer Settings Via Web Browser
How to access the settings of a Zebra printer via a web browser
  • Easy
  • 5 minute(s)
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Setting up TwinCAT Drive Manager for AX8000 Drives
Additions to Visual Studio Project to allow AX8000 Drives to work
  • Hard
  • 60 minute(s)
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Beckhoff AX8000 Flowline Upgrade
On site upgrade of Flowline Mk3 with Beckhoff AX8000 drives, EtherCAT IO slices and TwinCAT 3 IPC. - Update additional data for a ZX3 or 4
  • Very Hard
  • 5 day(s)
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ZX5 Specification
Specifications for Stuga ZX5
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ZX5 Safety Standards And Compliance
ZX5 Safety Standards And Compliance
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Autoflow Power On
How to power on the Autoflow
  • Very easy
  • 1 minute(s)
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ACEpc Changing IP address using netedit
Using the netedit program to change the IP address of an ACEpc running DOS software
  • Easy
  • 5 minute(s)
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ACEpc Installing netedit with NetSetGo disk
Using a NetSetGo disk to reformat an ACEpc hard drive and install all the correct software to enable IP address networking
  • Very easy
  • 5 minute(s)
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Using Reoptimising Feature to Improve Yield On Doors
How to utilise the additional controls in the winMulti software v6 to improve optimising on Doors and Door frames
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Setting Up Email Production Reports
Version 6 of the stuga software has a facility for emailing a daily production report to nominated email addresses
  • Medium
  • 2 minute(s)
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Wiring Diagram for Samsung Motor Plugs
Details of the colours and pin layout for the Samsung 9 pin and 4 pin connectors on Stuga machines
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TM016 Arrow Head Adjustment on Saw
This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.
  • Hard
  • 2 hour(s)
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Programming RS Automation Servo Drive Parameters
Guide to programming the RS Automation Servo dirves via a USB port and the RSWare software using a UDB file
  • Medium
  • 5 minute(s)
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Viewing Camera Footage from Hikvision Cameras
How to view the live footage and stored data from a Hikvision camera on a Stuga machine
  • Easy
  • 5 minute(s)
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Minable and Maxable - Operations at the ends of the bar
Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar
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Stuga Batch Cutting List Specification
Full specification of the file format used by the entire range of Stuga machinery for cutting lengths and machining operations
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Recovery of Bar Queue following winMulti Crash
Recovering the bar queue to match the number of bars on transfer table following a crash on winMulti
  • Very easy
  • 2 minute(s)
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Fitting Zx5 Crank Upgrade
Fitting the crank upgrade to Z065, Z066, Z067
  • Hard
  • 2 day(s)
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TB0141 Obsolescence of Nextmove Card
Technical Bulletin for Nextmove Card Obsolescence Originally published 17/07/09
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TB0438 Part Obsolescence Notice Nextmove E100 and ESB
Obsolescence of Nextmove range and Smartdrive components Origially Published 26/04/2018
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Monday - Searching for Jobs at a Customer on Mobile App
How to look ahead or search for outstanding jobs at a particular customer or build number
  • Very easy
  • 1 minute(s)
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TB0455 Mint Workbench Upgrade Issues
Ran into problems on Armstrong F044 after attempting a Workbench upgrade to the latest version. The symptom was Error 2333 when the workbench was started and the program would not run – just display “Stopped”. From the front end, there was no “Start To Initialise” and the drives would not enable
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TB0314 Updating Mint File in Workbench
How to download a new mint file (.mnt) using mint workbench
  • Medium
  • 2 minute(s)
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Parameters Dictionary
Dictionary of parameters in Stuga machines
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Throwaway Chutewidth and SmallestGrip
The parameters work together to define the process that happens with the final offcut at the end of a bar when it is too small to be ejected onto the outfeed table. It is surprisingly complicated, particularly on an Autoflow machine where the final piece is gripped.
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TB0247 Safety Gate Distances on Autoflow
Confusion surrounds the parameter values needed to ensure the end of a bar length does not clash with the safety gate
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Case Study - Y notches interfering with Square cuts on ZX5
This case study analyses a problem on a ZX5 where a rear Y notch caused a back cut on the piece in front of it.
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TB0434 Setting Up Deep Y notches on ZX5
The saw “Y drive” on a ZX5 is limited in its depth range to +/- 20mm from the centreline of the profile, and 20mm from the backfence. This is fine for most normal Y notching, but there are combinations when a particularly deep Y notch is required. This process is also useful on an Autoflow where the SY axis distance is limited by the backfence / top clamp interference
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TB0111 Replacing Paxar Printers with Baby Zebra
The TLP-2844 has a pin-identical serial port to the Paxar printer, therefore it will plug straight in. The power supply to it has a different connector, however, a converter should be provided in the upgrade kit.
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ZX5 Improvements and Upgrades
This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5
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TB0394 Fitting Ultrasonic Sensor to Flowline OCLEAR
Currently, the Flowlines have an m12 barrel sensor fitted for the OCLEAR sensor. After research and updates to new machines, we have found that fitting an ultrasonic sensor is much more reliable and effective at picking up different profile colours. For this reason, we have created an upgrade kit to enhance the functionality of the OCLEAR sensor.
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TB0287 Importance of Outfeed Clear Sensor
Following an H&S Incident (0005 – Nova Profile Ejecting), all flowlines and ZXs need to be checked to ensure the “Outfeed Clear” sensor is working. The incident proved that if the sensor fails, the outfeed may not be clear and hence the profile can be pushed back through the machine.
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TB0161 Fitting Outfeed Clear Sensor on ZX Machine
The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.
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SZ Axis Bottoming Out on Autoflow
This page describes the diagnostic processes to go through to check if an Autoflow SZ axis is getting jammed with swarf at the bottom of its travel
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TB0238 Fault Finding 300Hz Spindles
Faults on the 300Hz spindle circuit have proved to be very difficult to trace. There symptoms are quite straight forward, but failing to find the real root cause has created huge costs in revisits and destroyed components. It is vital that all root causes are examined and eliminated, as there is often more than one root cause and very often they are intermittent.
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TB0239 Fault Finding G Axis Stalling
Faults on the G axis on a Flowline / ZX / Microline have proved to be a little difficult to trace. It is easy to follow a red herring and change the wrong component.
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TB0250 Fault Finding Welding Issues
Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur
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TB0251 Fault finding servo drives
Fault finding checklist for servo problems
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TB0257 Fault Finding Gripper Slip
Checklist of root causes for gripper slip issues
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TM003 Flowline Overview
This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.
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TM017 Setting Cut Length on Saw
This module guides the engineer on how to correctly set the cut lengths on Stuga saws
  • Medium
  • 60 minute(s)
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ZX5 Adjusting V Notch Depth and Position
How to change the depth and position of the V notch on a ZX5 machine
  • Very easy
  • 2 minute(s)
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Changing Main Saw Blade
How to change the main saw blade on a Stuga machine
  • Medium
  • 10 minute(s)
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Grease Gun
Grease Gun
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Autocut Monthly Maintenance
Carry out these checks once per month alongside daily and weekly checks
  • Easy
  • 20 minute(s)
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Autocut Open Guard Doors
How to open the doors on a Stuga Autocut machine
  • Very easy
  • 2 minute(s)
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Diagnosing EtherCAT Issues - Advanced
Hoe to trace TwinCAT3 EtherCAT issues using the System Manager Advanced features
  • Hard
  • 10 minute(s)
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E0001049 Connector - Field attachable, M8 4- wire, Male IDC
E0001049 Connector - Field attachable, M8 4- wire, Male IDC
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E0001050 Connector - Field attachable, M8 4- wire, Female,IDC
E0001050 Connector - Field attachable, M8 4- wire, Female,IDC
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Fitting M8 Plug for EtherCAT Boxes
This Dokit sets out be a guide on fitting m8 field attachable plugs to cable assemblies.
  • Hard
  • 10 minute(s)
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Gripper Push Speed on Flowline and ZX
How to adjust the Grip Push speed on a flowline and the consequences if it is too fast
  • Easy
  • 15 minute(s)
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Ensuring Mapped Drives Connect Every Time on Startup
Once a drive is mapped manually the first Time, it appears to me on all Saws that the Saw PC will never reconnect automatically without having to double click the Drive first. Also happens on Batch Folders.
  • Medium
  • 5 minute(s)
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Autocut Daily Maintenance
Daily maintenance tasks on a Stuga Autocut machine
  • Very easy
  • 1 hour(s)
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Autocut Piece Jammed
What to do if a small offcut is trapped int he machine leading to errors
  • Easy
  • 5 minute(s)
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WinMulti Shutdown procedure
How to correctly shut down the Stuga Autocut
  • Very easy
  • 2 minute(s)
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Autocut Startup Procedure
How to safely switch on and startup a Stuga Autocut Machine
  • Very easy
  • 10 minute(s)
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Autocut Cutting Tall Profiles
How to configure a Stuga Autocut saw to cut tall profiles
  • Very easy
  • 5 minute(s)
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Autocut Wrong Bar Cut
What to do if the wrong bar has been cut by mistake
  • Very easy
  • 2 minute(s)
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Sage and Monday Picking List Instructions
Instructions for issuing parts in Sage following first pick
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Reducing Saw Cut Height for Lower Profiles
For sawing modules running from winMulti (including flowlines with integrated control), there is an option to reduce the cut height. This is managed through an additional sensor on the saw cut stroke cylinder. This is particularly useful on saws with a 500mm blade (to cut wide or tall profiles) but a reduced cycle time can be gained by reducing the saw cut stoke time by limiting its travel on shorter profiles
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Programming Eaton DE Drive
Programming the Eaton DE Drive
  • Easy
  • 10 minute(s)
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Importing Picking List from Sage To Monday
How to import a picking list created in Sage to a Monday board
  • Medium
  • 30 minute(s)
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Autocut Regular Maintenance
Weekly Maintenance Procedures
  • Medium
  • 30 minute(s)
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Autocut Taking A Backup
How to backup the data on your Autocut
  • Very easy
  • 1 minute(s)
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Autocut Adding New Profile
This is a step-by-step instruction manual for adding new profiles on an Autocut Saw
  • Easy
  • 5 minute(s)
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Contacting Stuga Service
How to report an issue on Stuga Machinery
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Autoflow PC Cleanup
How to clear up any temporary or historical files that may slow the PC down
  • Medium
  • 10 minute(s)
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Setting Up New Printer - GX420d
This guide will take you through installing a new printer (GX420d) step-by-step:
  • Hard
  • 30 minute(s)
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TM018B Microline and ZX3 V Notch Blade Setup
ZX3/Microline/Flowline ZX3 V Notch Blade Setup This module guides the engineer on how to correctly set the V notch blades
  • Hard
  • 30 minute(s)
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Saw Variable Angle Cutting Specification
Specification used for variable angle cutting on Stuga Saws
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Adding Machine Build Number to Label
How to add the machine build number to a label created by 3rd Party Software company
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TB0338 Saw 500mm Blade Upgrade Switch Block Relocation
The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.
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Stuga Zebra Label Batch File Specification
The requirement is for a separate file to directly print labels from the Stuga machinery, driven by the third party software company. To maintain backwards compatibility, a third saw link file will be generated – a Zebra print file written in the zebra printer language. This allows graphic and font information to be transferred to create a more visually appealing label.
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Autocut IO Definitions
How to access the IO page and IO channel function
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D4360 Power Circuit
Autocut Power Circuit
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D4361 Saw 24v AC Circuit
D4361 Saw 24v AC Circuit
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Autocut Introduction
Introduction to the Autocut
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TB0201 Stuga Unlock Code Generator User Notes
How to unlock the Flowops Administrator Area
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Homing Sequence
Description of how the homing of an axis works
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TB0399 Fitting Spindle Plunge End Stop on ZX
If the plunge cylinder fails on the spindle, the entire assembly can come off the end of the bearing rail and fall into the centre of the spindle ring, causing more damage
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TB0449 Ecoline Clearing out Old Archived Data
How to free up space on an Ecoline by archiving the old data
  • Very easy
  • 1 minute(s)
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PC Configuration - Flowline A
PC network configuration of the original Flowline
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PC Configuration - Flowline B
PC network configuration of the Flowline following a Nextmove PC upgrade to Nextmove E100. This was a popular upgrade to overcome Nextmove PC obsolescence
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Masterdir File
Description of masterdir.saw file

Vos dernières discussions

0 Answer(s)
Z010 - (Oct 2023) output no.394 in conflict - now sorted - see GG note for 425 to 432
Stuga Machine IO Dictionary - Outputs
Z010 - (Oct 2023) output no.394 in conflict - now sorted - see GG note for 425 to 432
Gareth Green
Oct 19 at 7:11 pm
1 Answer(s)
Z055 - Zx4 pinefield
Fitting Yaskawa Inverter
Z055 - ZX4 has been fitted using existing Software setup so Ou_InvDP not used (24v linked to S3 and S4.X308 - Inverter Zero fitted but not used. Uses Drive Run Fwd not using SMOT.
Gareth Green
May 2 at 7:01 pm
0 Answer(s)
NOTE
WEG Inverter Setup
Please note : Z094 recently when fitting a new Unit that not all the Parameters above exist Like P275 - Unless it has that module fitted.
Gareth Green
Oct 24 at 3:41 pm
0 Answer(s)
P265 and P266
WEG Inverter Setup
Matthew Preston Also reports on Z094 that P265 had to be set at 0 not 20 to work, Also P266 had to be set at 0 not 40 to work. These where the values in the 2 other units that where working
Gareth Green
Oct 25 at 11:08 am
0 Answer(s)
Z082 is a ZX5E - No Beam on GX axis - How many links will it need
Energy Chain Installation - 2500 Series
Z082 is a ZX5E - No Beam on GX axis - How many links will it need
Gareth Green
Nov 21 at 5:01 pm
0 Answer(s)
Newer Version
TB450 - CMOS Battery replacement
Newer Versions have battery in a different place (Z073) - Photos added to Step 2 and also its Soldered in with a connector These are on the H370M- ITX Gen3 x4 Motherboards
Gareth Green
Aug 14 at 3:28 pm
0 Answer(s)
Datum spindle - What tool is it
Turning Off and Changing Datum Tool
Datum Spindle is a Spindle with a 10mm Tool fitted .
Gareth Green
Jul 9 at 11:00 am
0 Answer(s)
FDS Zeb file offset
TB0452 ZD620 Zebra Printer Setup
Z071 -- also needs the -30 (3mm) left position offset - Uses FDS Zeb files originally set to 101mm
Gareth Green
Jul 29 at 3:49 pm
0 Answer(s)
Known Problems
TB0452 ZD620 Zebra Printer Setup
On the original FDS Zeb files the label format is for 102mm Width to get the new printers to work you need set width at 832 (102mm) and in Advanced settings set left Position at -30 (-3mm) which will allow the label to work on a 99mm width
Gareth Green
Jun 19 at 12:11 pm
0 Answer(s)
Torque Limiter Plates
ZX5 Transfer Table Setup
Check Clutch Plate Torque Loading- Still to follow. The Steel Plates fitted all together as C cup Plates is the setting for Maximum load required to Make the Torque Limiter Slip.
Gareth Green
Feb 22 at 6:38 pm

Je les ai fait :

ZX5_Transfer_Table_Setup_Correct_Pinion_Adjustment.jpg
ZX5 Transfer Table Setup
How to correctly set mesh between racks/pinions, V rail and delrin rollers
  • Easy
  • 20 minute(s)

Favoris

Changing_Pneumax_Valve_slice_IMG_2481.jpg
Changing Pneumax Valve slice
Instructions on how to change a Pneumax valve slice
  • Easy
  • 5 minute(s)
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Hikvision Camera Setup
Setting up the Hikvision cameras and recording system
  • Medium
  • 30 minute(s)
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Back Polish Stuga Saw Blades
How to back polish a Stuga saw blade using emery cloth
  • Easy
  • 5 minute(s)
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