Recherche par propriété

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Liste de résultats

R0015247 Fit X axis gearbox and Motor + ('''Tools Required''' … '''Tools Required''' Feeler gauge set Standard hex key set Standard Tap set Torque wrench (0-50nm) Extended 4mm hex bit 1/8 drive '''Parts Require''' D0015073B x 1 C0001212 x 1 H0008301 x 1 C0001122K x 1 D0015290 x 2 M0001087 x 201212 x 1 H0008301 x 1 C0001122K x 1 D0015290 x 2 M0001087 x 2)
R0015274 Fit X Axis Gearbox and Motor + ('''Tools Required''' … '''Tools Required''' Feeler gauge set Standard hex key set Standard Tap set Torque wrench (0-50nm) Extended 4mm hex bit 1/8 drive '''Parts Require''' D0015073B x 1 C0001212 x 1 H0008301 x 1 C0001122K x 1 D0015290 x 2 M0001087 x 201212 x 1 H0008301 x 1 C0001122K x 1 D0015290 x 2 M0001087 x 2)
R0015336 Pneumatic Output Testing Part 2 + ('''Tools Required''' PCL airline connection 12mm blanking ports Valve Manual over ride tool Standard screwdriver set Additional colleague when setting regulator pressures for outputs '''Parts required''' R0015040 completed module)
R0015286 Bench Assemble X axis Components and Energy Chain + ('''Tools Required''' Pipe cutters Cable / pipe markers '''Parts Required''' A0001077 x 5 A0001070 x 1 E0000439 x 2 E00001237 x 1)
R0015338 Bench Assemble Serial Plate + ('''Tools Required''' Serial plate stamping jig Large Alphabetic and Numerical stamps Correct machine build data '''Parts Required''' D0000086B Universal Serial Number Plate (UKCA) x 1 )
R0015292 Install Cylinder Rails and Align + ('''Tools Required''' … '''Tools Required''' Standard spanner set Standard hex key set Tape measure Wire line Pneumatic cylinder setting jig '''Parts Required''' R0015288 Bench Assemble Transfer slid units and cylinder rails R0015093 Bench Assemble Transfer Beamd units and cylinder rails R0015093 Bench Assemble Transfer Beam)
R0015290 Bench Assemble Top guard + ('''Tools Required''' … '''Tools Required''' Standard hex key set Acoustic foam cutting edge and Back board Stanley blade Standard HSS drill set Standard tap set Step drill '''Parts Required''' D0001352 Printer Shelf TLP2844-Z x 1 D0004719E Cut Bar Guard Mk5 (5476E) x 1 E0000249 Sounder Beacon x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 M0001127 Cable Tie Base (m6) x 1
with Black PVC Facing x 1 M0001127 Cable Tie Base (m6) x 1 )
R0015279 Align Backfences + ('''Tools Required''' Standard hex key set Standard spanner set Wire Line setting equipment 600mm rule Workshop Gripper setting jig 2 meter straight edge '''Parts Required''' Fitted and Levelled roller bed assemblies)
R0015332 Mount Backfences and Align + ('''Tools Required''' Standard hex key set 1 Meter straight edge Feeler gauges engineers square Shim pack '''Parts Required''' R0000559 Bench assemble machined parts R0015326 Bench Assemble Roller Backfences )
R0015119 Mount Assemblies + ('''Tools Required''' Standard hex key set Standard spanner set Standard hss drill set Standard tap set '''Parts Required''' D0004600 Outfeed Eject Bar R0015342 Bench Assemble Outfeed Parts )
R0010260 Bench Assemble Tool Break Sensor + ('''Tools Required''' … '''Tools Required''' Standard tap set Standard drill set Standard hex key set Pipe cutters Flush cutters M0001053 Stock 6mm copper tube M0000153 small Stuga sticker '''Parts Required''' A0001046 P Clip 6mm Steel / Rubber Liner x 6 D0001962 Tool Sensor Mount x 1 D0001963 Tool Sensor Post x 1 D0001964 Tool Sensor Logo Plate x 1 E0001120 Sensor: Ultrasonic M8 20-150mm x 1 E0001082 4 pin m8 sensor single ended x 1 P0000046 Fitting: 'Y' Adaptor 6mm x 1 P0000149 6mm to 4mm reducing stem x 2 P0000160 Fitting: Flow Controller In Line 6mm x 1 P0000456 Compact straight male adapter 4mm- M5 x 2
m x 1 P0000456 Compact straight male adapter 4mm- M5 x 2 )
R0015275 Fit shafts and pinions + ('''Tools Required''' Standard Hex key set '''Parts Required''' Previously assembled parts from [[R0015287 Bench Assemble Shafts, Bearings and Pinions]] B0001100 x 12 B0001153 x 1 B0001165 x 1)
R0015243 ZX5 module A-C-E Frame levelling + ('''Tools Required''' … '''Tools Required''' Standard taps set standard spanner set 2 meter straight edge 1" parallel blocks 300mm engineers level '''Parts Required''' D0015265 Frame M0000224 100x 100 frame cap 10 off F0000234 M16 x 1.5 nut 10 off F0000266 M16 x 1.5 set bolt x 10 off0000234 M16 x 1.5 nut 10 off F0000266 M16 x 1.5 set bolt x 10 off)
R0015315 Fit Y Axis Drive components + ('''Tools Required''' … '''Tools Required''' Standard hex key set External circlip pliers '''Parts Required''' B0000344 Circlip 15mm External x 1 D0001927 Intermediate Housing (AM3032) x 1 D0006487 Y Stepper Housing x 1 R0000962E Bench assemble Y axis Components
per Housing x 1 R0000962E Bench assemble Y axis Components )
R0015310 Install V Notch Subframe + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard Spanner set Parallel setting blocks 600mm rule 1 meter straight edge 2 meter straight edge 12 " engineers level 12" engineers square '''Parts Required''' D0015151 Shaft End Washer x 8 D0015155 Vertical Spacer Bar x 4 D0015150 shaft 40mm zx v notch x 4 D0015169B cylinder rod bracket x 2 R0015035 Bench Assemble V Notch Componentsinder rod bracket x 2 R0015035 Bench Assemble V Notch Components)
R000718E Stage 2 spindle assembly + ('''Tools Required''' … '''Tools Required''' 0.05mm feeler gauge Standard hex key set Standard spanner set Rule 6mm punch Ball pien hammer '''Parts Required''' D0007990 cylinder anchor x 7 D0007648 end plate x 4 D0007649 Double slide end plate x 4 D0007686 single motor plate x 4 D0007723 Double slide motor mount x 4 D0007687 Motor mount x 4 D0007600 Cylinder anchor x 4 D0015856 hard stop x 4
t x 4 D0007600 Cylinder anchor x 4 D0015856 hard stop x 4 )
R0015327 Level Frame and quality Check + ('''Tools Required''' … '''Tools Required''' 2 meter straight edge 1 meter steel rule 300mm engineers level Standard spanner set Copper grease Standard tap set Tape Measure Standard ratchet/socket set '''Parts Required''' Workshop consumable floor pads D0004576e frame x 1 M12 x 100 set bolts x 4 M12 Standard nut x 4004576e frame x 1 M12 x 100 set bolts x 4 M12 Standard nut x 4)
R0015323 Mount Electrical Cabinet + ('''Tools Required''' External circlip pliers Standard hex key set '''Parts Required''' Pre assembled electrical cabinet )
R0015033B ZX5 Module F Wiring Loom + ('''Tools Required''' Flush cutters Reed switch testing box Standard hex keys '''Parts Required''')
R0015336 Pneumatic Output Testing + ('''Tools Required''' … '''Tools Required''' PCL airline connection 12mm blanking ports Valve Manual over ride tool Standard screwdriver set Additional colleague when setting regulator pressures for outputs '''Parts required''' R0015040 completed modulet;u>'''Parts required''' R0015040 completed module)
R0015324 Install pipe and cable looms + ('''Tools Required''' … '''Tools Required''' Standard hex key set 6mm black Air pipe Pipe identification numbers Pneumatic Pipe cutters W0001002 cable (from consumable stock ) '''Parts Required''' M0001127 Cable Tie Base (m6) (from consumable stock) P0000046 Fitting: 'Y' Adaptor 6mm x 2
m consumable stock) P0000046 Fitting: 'Y' Adaptor 6mm x 2 )
R0015321 Bench Assemble Guards and Doors + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Dymo label printer '''Parts Required''' C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 3 C0001239 Micro SD Card 32Gb Class 10 x 3 D0007643B Perspex Glazing - Door x 4 D0007644B Machining Centre Door 1 x 2 D0007645B Machining Centre Door 2 x 2 D0007654B Perspex Glazing - Front Guard MkB x 1 H0015747 8mm diameter rod x 1 ( in process of changing to D0015747 x 4 ) M0000036 Sign - Ear Protection x 1 M0000201 T Handle Cabinet Lock x 2
gn - Ear Protection x 1 M0000201 T Handle Cabinet Lock x 2 )
R0015333 Fit Clamp Assembly + ('''Tools Required''' Standard hex key set Standard spanner set 1 meter straight edge Feeler gauges Soft hammer Engineers square '''Parts Required''' R0015064 Bench Assemble Clamp Assy ZX5)
R0015297 Mount V Notch Datum Rollers + ('''Tools Required''' Standard hex key set '''Parts Required''' R0015038 Bench Assemble V notch Datum Rollers)
R0015091 Mount Outfeed Beam Sensor + ('''Tools Required''' … '''Tools Required''' Standard hex key set Tape measure '''Parts Required''' D0015546 Reflector Mounting Plate x 1 D0015701 Maytec Post x 2 D0016322 Welded 90° Bracket: 76mm x 38mm x 38mm x 2 E0000279 Spare Reflectors for E0265 x 1 E0001139 Sensor: Outfeed Beam x 1 M0001059 Sensor Mount Bracket E1139 x 1 Sensor: Outfeed Beam x 1 M0001059 Sensor Mount Bracket E1139 x 1)
R0015317 Install Rotary Ring + ('''Tools Required''' … '''Tools Required''' Standard Hex Key set Standard spanner set Lifting Strop Overhead crane operation Torque wrench Soft hammer Ring lubrication oil '''Parts Required''' A0000309 Domed Blanking Plug 19mm x 3 C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1 D0000263 Stop Y Central x 1 D0002990E Strike Post ZX4 Mk5 x 1 D0002991 Switch carrier x 1 D0006061 Timing Belt cap x 1 D0007861 Y axis hard stop x 2 D0010756 Proximity Switch Mounting Block Reduced Size x 2 D0010894 Ethercat Cover ZX3/ZX4 x 1 D0015542 R Axis Motor Connector Cover x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 H0007995 Rotary base cover plate x 2 M0000451 Plug and Elbow x 2 R0000971E Bench Assemble R Axis Gearbox R0010260 Bench Assemble Tool Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge)
Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge) )
R0015334 Fit Centralise Front Table + ('''Tools Required''' … '''Tools Required''' Standard hex keyset 1 meter straight edge Large parallels 150mm engineers square Engineers level 300mm '''Parts Required''' H0004543 Gap cover saw finger guard R0000562 Bench assemble centralise top table R0015037 Bench assemble SY Assemblyssemble centralise top table R0015037 Bench assemble SY Assembly)
R0015291 Install Transfer Beams To Module C and E + ('''Tools Required''' Standard hex key set Module pitching jigs Tape measure 7.5 meter Engineers level 1 meter spirit level '''Parts required''' Pre assembled transfer beams)
R0015140 Spindle energy chains and looms + ('''Tools Required''' Standard screw driver set Flush side cutters '''Parts Required''' A0000344 Energy chain bracket set x 8 A0000343 Energy chain x 4 (metres))
R0015289 Bench Assemble Pipe Connection Rail + ('''Tools Required''' … '''Tools Required''' Standard hex key set Pipe cutters '''Parts Required''' D0015557 Pneumatics Support Bar 1 x 1 D0015579 Pneumatics Support Bar 2 x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 12 P0001030 Fitting: SMC 6mm Equal Tee x 48
ing Plug 6mm x 12 P0001030 Fitting: SMC 6mm Equal Tee x 48 )
R000562 Bench Assemble Centralise Top Table + ('''Tools Required''' … '''Tools Required''' Standard hex key set Consumable M8 studding Hacksaw and file 16mm hand reamer 1 meter straight edge '''Parts Required''' B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 4 D0004138 Centralising Bearing Block x 4 D0004337 Slide Bar Holder x 1 D0004338 Slide Support Bar x 1 D0004545 Slide Support End x 2 D0005235 Support Post x 2 D0005236 Support Post x 2 H0004624 Shaft 16mm: 343 Centralise x 2
6 Support Post x 2 H0004624 Shaft 16mm: 343 Centralise x 2 )
R0015094 Fit shafts and Pinions + ('''Tools Required''' Standard Hex key set Grease gun and grease '''Parts Required''' Previously assembled parts from [[R0015094 Bench Assemble shafts, Bearings and Pinions]] B0001100 x 24 B0001153 x 2 B0001165 x 2)
R0015335 Mount Electrical Cabinet + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard Tap set '''Parts Required''' D0004391E Left hand side sheet x 1 D0015425 Bracket: Beckhoff Box Right Angle x 1 D0015426 Mounting Plate: Airgun Assy x 1 D0015425 Beckhoff right angle mounting plate x 1 P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 1 P0000021 Airgun Assembly x 1 P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2 P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1 P0000278 Regulator 0-2 bar x 1 P0000373 Regulator fixing bracket x 1 R0015016C Electrical cabinet wiring Mod F
xing bracket x 1 R0015016C Electrical cabinet wiring Mod F )
R0002794E Mount Width sensor + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Hack saw '''Parts Required''' D0000655 Magnet mounting block x 1 E0000461B Analogue linear sensor x 1 E0000463 Captive magnet with ball joint x 1 M5 studding (consumable stock )tive magnet with ball joint x 1 M5 studding (consumable stock ))
R0015325 Mount Infeed Clamp + ('''Tools Required''' standard hex key set '''Parts Required''' R0015046 Bench Assemble Infeed Clamps)
R0015294 Fitment of wire basket and feed pipes + ('''Tools Required''' standard hex key set Pipe Cutters Wire basket cutting tools '''Parts Required''' A0001061 Retainer: Wire Basket Cable Tray x 2 A0001065 Wire cable tray 3m length x 1 )
R0015259 Mount roller beds to mainframe + ('''Tools Required''' Standard Hex key Set Standard spanner set '''Parts Required''' Completed Assemblies R0015081 R0015090)
R0015265 Mount Infeed arm covers and End guards + ('''Tools required''' Standard hex key set '''Parts Required''' A0000307 Domed Blanking Plug 32mm D0015457 Infeed Arm End Cover D0015518B Infeed Arm Guard )
Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting + ('''Tools required''' M0000055 24mm standard spanner x 1 D0005207 Flange C spanner x 1)
TB0398 Assembly of ZX4 Screen Cover + (== Problem == The previous design of scree … == Problem == The previous design of screen cover was susceptible to cracking and failing. The new design resolves this by having a metal hinge piece and an additional clear plastic plate, with both being joined by 3M VHB (Very High Bond) tape. Parts: D0010965 x1 D0010966 x1 M0001119 x 550mmD0010965 x1 D0010966 x1 M0001119 x 550mm)
R0015011 Bench assemble Gripper + (==Introduction== '''Tools Require … ==Introduction== '''Tools Required''' External circlip pliers Standard Hex key set Standard spanner set Reed switch setting box Hammer Standard screwdriver set Rule '''Parts Required''' B0001106 x 20 D0015095 x 8 D0015096 x 2 D0015086 x 1 B0000034 x 2 D0015084 x 2 D0015083 x 1 D0015082 x 1 E0000366L x 1 B0001182 x 2 M0001182 x 2 D0015756 x 1 P0001013 x 1 P0001041 x 1 P0001128 x 1 P0001198 x 2 P0001120 x 1 D0015431 x 1 B0000437 x 1 D0015430 x 1 D0015090 x 2 D0015085 x 1 D0015102 x 2 D0015103 x 2 D0015104 x 2 D0015170 x 2 P0000049 x 1 D0015097 x 2 D0015101 x 2 D0015292 x 1 E0001069 x 1 A0001044 x 4
7 x 2 D0015101 x 2 D0015292 x 1 E0001069 x 1 A0001044 x 4 )
TB0415 Method to Prevent Loosening of Saw Blade + (==Problem== On Z063 the bolt holding the s … ==Problem== On Z063 the bolt holding the saw blade onto the spindle has regularly been loosening during use. ==Solution== The M16 bolt will be replaced with a stud and castle nut that can be locked with a cotter pin. ==Tool List== Drill with Ø5.0 bit 24mm Spanner C Spanner = Parts List =

D0004031B Saw Washer 3mm 1
D0015560 Spindle Stud 1
F0000273 Spirol Pin Ø6 x 30 1
F0000549 Split Pin 4mm x 32 1
F0000550 Castle Nut M16x1.5 1
0000549 </td><td width="319">Split Pin 4mm x 32 </td><td width="302">1 </td></tr><tr valign="TOP"> <td width="76">F0000550 </td><td width="319">Castle Nut M16x1.5 </td><td width="302">1 </td></tr></table>)
Saje uPVC Unloading Process + (Access for machinery is limited at the Saj … Access for machinery is limited at the Saje factory. The machine will be delivered in the following modules, that should be unloaded from the lorry in this order #Electrical Cabinet #Machining centre base module (1.8 x 2.2m) #Infeed module (2.4 x 9.0m)
x 2.2m) #Infeed module (2.4 x 9.0m) )
ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Alignment and check procedure for mounting … Alignment and check procedure for mounting of hepco rail To main frame Parts required B0001102 hepco rail D0015492 5 off vertical adjustment plate D0015493 5 off Lateral adjustment plate D0015072 1 off Carriage Plate B0000184 journal wiper 4 off B0000185 journal 2 off B0000186 journal 2off Hepco Levelling Jig Hepco rail v block jigs Hepco rail Drive rack pitching jigk jigs Hepco rail Drive rack pitching jig)
VM Upgrade Software + (As an alternative to having a separate camera PC. Adding a VM (Virtual Machine) to the Front end allows access to the BE and cameras without interrupting the operator.)
R0000711 Rotary Base Assembly REV2 + (Detailed steps to correctly install rotary … Detailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1iper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1)
ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Details and steps for correct alignment of Module A to Module B '''Tools Required''' Laser Level 300mm rule 1 meter yellow level 24mm spanner Permanent marker Pipe cutters Ring main connection equipment)
ZX5 Production R0000548E Module G to R0015040 Module F alignment + (Details for correct alignment of module G to module H To include fitting of front safety tray once module G is installed)
Z Transom Width Measurement + (Difficulty can be had when trying to accurately measure the width of a Z transom profile section. This guide will show you how to accurately measure the width of the Z section to within 0.1mm which is required when setting up Y notching accurately)
Placing a TwinCAT3 Machine Under Source Control + (<div class="icon-instructions caution-i …

...Note - This dokit is now obsolete - the sourcetree system has been replaced by the internal one in TcXAEShell

Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.standard uses on all Stuga machines to enable quick, easy and stress free version control.)
Installation Procedure - Autoflow Mk4 + (General Procedure is * Prepare Area * Unload from Transport * Locate and level infeed table * Locate, level and align machining module * Locate, level and align outfeed table * Fix to floor * Locate waste conveyor system * Guard fencing assembly)
Full Version Upgrade TwinCAT3 WinMulti + (If a PC fails on a machine in the field an … If a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility

...This is a one-way process that cannot be reversed

ions-text">...This is a one-way process that cannot be reversed</div> </div> )
Commissioning - Off-Cut Laser Sensor + (Infeed Off-Cut Laser sensors are used to c … Infeed Off-Cut Laser sensors are used to check the length of profile with the proposed length from the software. This is to avoid incorrect lengths and profiles being cut. The sensors will be put at specific lengths along the infeed which will be input in the software files. When profile hits the back fence all covered sensors will trigger, hence, the profile must be larger that the final triggered sensor.be larger that the final triggered sensor.)
Ecoline Site Installation Guide + (Installation of an Ecoline is quite straig … Installation of an Ecoline is quite straight-forward as all of the main levelling and alignment is taken care of inside the main module housing. Installation involves 3 steps # Levelling main module # Attaching and Levelling Infeed Frame # Refitting Infeed coverling Infeed Frame # Refitting Infeed cover)
TB450 - CMOS Battery replacement + (Internal CMOS batteries are used in PCs to … Internal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
Monday - Putting Customer Machines On Stop + (It is important that everyone does this th … It is important that everyone does this the same way or confusion and frustration will follow. It is also important to understand how the relationship between a Machine and it’s contract works * Each machine on the “Machine” board needs to link to a “Contract” on the “Service Contracts” board * This allows multiple Machines to have the same “Contract” – eg Customade group contract * The “Contract” is the electronic version or equivalent to the bit of paper that the customer has signed, and contains the start and end dates, etc * For machines that have no contract, I have set up some other “General” contract types. These General Types are not machine specific – ** PAYG – General Pay as you go ** OnStop – Customer is on stop and nothing should be supplied ** AskFirst – Ask KG or management first before supplying goods and services ** Proforma – Payment required before supply of goods and services ** PreDelivery – Before warranty startses ** PreDelivery – Before warranty starts)
Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment Potential Symptoms of a problem *Gripper cannot pick up offcuts *Gripper /profile end forced away from backfence *Accuracy problems *Gripper wobbles after it has released profile Use the laptop to enable you to control the Service screen whilst inside the infeed table

...You will be inside the danger area of the machine - ensure operators are aware of your situation

Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. )
Monday - Emails to Updates + (Mondays has changed the way it deals with … Mondays has changed the way it deals with the way it writes updates via email, in a very useful way for us. This will save a lot of time cutting and pasting information from emails. Simply put, * when you send an email, cc: the unique email address for the item in your email you are sending. This is standard practice to get your email into Mondays. * When your contact replies (with reply all) * their reply will now magically appear in the Monday update for the item. * It even strips out the email trail, leaving just the important reply It used to be the case that only members of Stuga.co.uk could send an email directly to an update, but this has now changed…ly to an update, but this has now changed…)
R0000164 Spindle Disassemble for Required parts + (Obsoletion of main pcb tooling holder shaf … Obsoletion of main pcb tooling holder shaft has created inability to supply replacement spindle units that have failed on site. This procedure will extract required parts from failed units to provide a supply of parts required to create exchange units for R0000164 spindles
xchange units for R0000164 spindles )
TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (On Autoflow 2 Sawing Centres following 5 y … On Autoflow 2 Sawing Centres following 5 years of use., it has been found that the internal saw centre framework can lose its rigidity. this is probably due to "bruising" or denting of the aluminium joints introducing a slight amount of play. This is exacerbated by the design where it is attached and driven on from the base up A retrofit kit of parts has previously been created to allow additional reinforcement to be introduced within the structural framework. This kit builds upon the first kit to provide further accuracy enhancements by #Adding left right stability with additional slide rails at the top of the subframe #Adding front / back stability by moving the SY axis leadscrew to the same height as the saw table ====Parts required: ==== R0010272 Kit: Saw Frame Rigidity Pt 2 This kit consists of 2 carriage assemblies, specifically designed to provide further rigidity to the top of the Saw Head Assembly. In addition, 2 mounting blocks required to relocate the Saw Y Axis Assembly are also included. This allows the Saw Y Axis Assembly to continue to operate accurately, but improves the life of associated components. See also [[TB0259 Autoflow Saw Head Reinforcement]][[TB0259 Autoflow Saw Head Reinforcement]])
ZX5 V Notch Blade Mechanical Setup + (On previous models the V notch separation … On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct. On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)

...As you WILL have to stand inside the machining centre I would advise the use of a bump cap and gloves as you will be in close proximity to the V notch blades and tooling.

you will be in close proximity to the V notch blades and tooling.</div> </div>)
ZX5 Transfer Table Setup + (Sometimes the mesh between all the parts i … Sometimes the mesh between all the parts is too tight and left with no adjustment. This causes too much pressure on the moving parts, especially the delrin rollers which are not designed to take heavy loads. Any excess force on them leads to excessive wear and premature failure.s to excessive wear and premature failure.)
Installing VNC Server and Viewer + (Teamviewer are withdrawing support and are … Teamviewer are withdrawing support and are very dismissive of helping out with teamviewer issues for older operating systems. Sometimes the problem just has to be solved, so there are other tools that can be used to "piggy back" onto a teamviewer connection to an office PC. A reliable, free and simple method is to use VNC. This involves #Installing VNC Server on the old PC that you want to control #Installing VNC Viewer on the Piggy-back PC VNC Viewer can be downloaded [https://archive.realvnc.com/download/get/786/eula/ here] VNC Server can be downloaded [https://archive.realvnc.com/download/get/775/eula/ here]e.realvnc.com/download/get/775/eula/ here])
Convert TC2 Project to TC3 + (The Beckhoff system provides a system for upgrading to TC3 from a TC2 project. This tutorial goes through the steps required to ensure the links and setup of the original TC2 project are copied through to TC3.)
Guide to Fitting Eject Push Sensors on ZX Machines + (The Eject Push bar on the Saw Outfeed on t … The Eject Push bar on the Saw Outfeed on the ZX machines does not have sensors fitted to monitor the position of the cylinders. This causes an issue when the bar is obstructed and either does not fully extend or not fully extract. The cycle is not aware of the position of the cylinders and the machine will continue to run, often resulting in a collision. Not having sensors fitted also means that the Eject Push cycle is run via a timer. However, using a timer means that the system does not know the actual position of the cylinders. Having sensors fitted to the cylinders will allow us to have a cycle that monitors the position of the cylinders and we can determine the cycle has finished before allowing another operation to proceed. We can also use the sensors as feedback to stop the machine if the cycle fails. This will result in fewer collisions and damage to parts or products.
s and damage to parts or products. )
GE Control Components Changeover + (The GE control components are now obsolete … The GE control components are now obsolete and we have had to find a new manufacture to use. We have decided to go with Eaton control equipment for this. We are using the same supplier for these products and we have the added benefit if the supplier holding these parts in there stores. We had a choice to use either ABB, Eaton or Schneider components. Although all of the individual Eaton components are a direct replacement for the GE components, there are certain situation that we may be tripped up. This includes times when we need to change a motor breaker that has an auxiliary block connected to it. We can change the breaker but the GE auxiliary block will not fit on the new Eaton one. This means that the Eaton components need to have different part numbers to the GE components. This document will layout the new part numbers and what they relate to and instructions on how they are added and changed in the Sage system. are added and changed in the Sage system.)
ZX5 MH Infeed Basic IO Test and Setup + (The MH infeed on a ZX5 is a module which c … The MH infeed on a ZX5 is a module which can be tested individually away from the fully installed machine. Once build stage is complete, to be able to test individually, the Infeed Module needs: - To be connected to mains power & be powered on - An air supply to the main blue line - Network connection (Network Cube) - HDMI & Keyboard dongle to be plugged into the Beckhoff PLC inside the cabinet. Input and output activation when testing the sole module is done through the Twincat project rather than through WinMulti The above is only required If the Machine is not fully installed and connected with power air and network already. The below guide is specifically for a fully installed and connected infeed.ically for a fully installed and connected infeed.)
Autoflow Maintenance - Outfeed Table + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention)
Autoflow Maintenance - Sawing Centre + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention)
Autoflow Maintenance - Machining Centre + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention:)
PC Recovery Process + (The PCs are now shipped with a memory stick that includes a full recovery image. If the system fails in future, this allows a full recovery of the initial setup of the entire drive. Mouse and Keyboard are required for recovery process.)
Stuga Product Database - Edit Product Data + (The Stuga website has a parts database, much like a shop front for helping identify Stuga Machine parts. Keeping the data updated and logging nuggets of useful information is invaluable in helping identify parts on machines)
Updating Beckhoff TwinCAT3 Backend Version + (The TwinCAT3 beckhoff systems have a speci … The TwinCAT3 beckhoff systems have a special version of TwinCAT installed - the "Runtime" version XAR (eXtended Automation Runtime). This differs from the full "Engineering version XAE that is installed in the front end and camera PCs in that it is the bare bones of TwinCAT for machine running purposes. '''It does not have the Visual Studio editor in it.''' The runtime version may need updating to 3.4024.xx to allow the latest front end and PLC code to work the latest front end and PLC code to work)
TB0445 ZX5 Setup - Infeed Measure Sensor Calibration + (The ZX5 has two bar measuring systems – th … The ZX5 has two bar measuring systems – the side laser and the sensor array. The side laser scans the bar as it moves into the final loading location, which gives the software a “heads-up” for the length of the bar. If the length is different to expected, the software will then use the sensor array to measure the bar length. There are 2 measurement methods because the side laser is not 100% reliable, especially on shorter lengths below 3000mm. However, it does mean the system does not have to grip and measure / reoptimize each bar length, so improves the cycle time. The sequence is as follows 1. During the conveyor loading, measure the length using the side laser 2. Once loaded to backfence, check the backfence sensor array. 3. If the sensor array rough measurement does not match the laser – a. If the laser measured length < infeedLaserRemeasure, continue and measure with rear sensors b. If the laser measured length < infeedLaserRemeasure, flag an error that laser has not measured correctly. c. If it does match, use the laser value to reoptimize the bar if it is different than expected 4. Load and Grip bar, if necessary, measure accurately with rear sensor arrayssary, measure accurately with rear sensor array)
Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches. In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles

...With the ability to tweak settings comes the real danger that too many tweaks cause confusion. Therefore when setting up, ensure all fine adjustments are reset to zero. Be aware that changing the arrow head position permanently will also alter Y notch depths

the arrow head position permanently will also alter Y notch depths</div> </div> )
Repairing R axis datum pin + (The datum pin on the old ZX4 at Sidey was … The datum pin on the old ZX4 at Sidey was recommended to be changed at my last service visit. Unfortunately there are quite a few different datum spindle plates and we were having problems tracking down the correct one so it was decided that I would be sent out the new replaceable datum pin carrier as Sidey have a small machine shop I could use to modify the existing plate to make it fit. Unfortunately the mounting holes of the new carrier interfered with the mounting holes of the pneumatic cylinder so it couldn't be used. After taking dimensions of the existing plate for identification I realised there was actually a very small and quick repair that could be carried out until the correct parts were identified. All you need is a cordless drill, a 2.5 and a 3.1mm drill, M3 tap and an M3 x 15mm cap head screw.l, M3 tap and an M3 x 15mm cap head screw.)
X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (The out sensor used for the vorlaufwagen c … The out sensor used for the vorlaufwagen cannot be a standard reed switch because the cylinder that drives this output is a telescoping version. It is impossible to detect the out position. Therefore, a sensor is fitted that must be programmed to set a high output when it detects the full range has been reached The sensor is a [https://www.pepperl-fuchs.com/global/en/classid_53.htm?view=productdetails&prodid=42559#overview Pepperl+Fuchs VDM28-8-L] Datasheet can be downloaded [https://files.pepperl-fuchs.com/webcat/navi/productInfo/45/452859n.pdf?v=20220926110229 here] '''Function''' The distance measurement device contains one transmitter and one receiver incorporated into a single housing. The transmitter light is reflected back to the receiver from a target. The sensor determines the distance to the target and triggers a switching function or supplies the relevant measured value for processing. '''Assembly instructions''' The sensor can be mounted by means of through holes or by using a mounting bracket or mounting clamp Ensure that the surface is level in order to prevent the housing from becoming distorted when the fittings are tightened. It is advisable to secure the nuts and screws using spring washers in order to prevent the sensor from being incorrectly adjusted. '''Connection''' Connect the device in accordance with the connection diagram in the datasheet. '''Adjustment''' The green LED lights up when the operating voltage is switched on. Adjust the sensor so that the laser point is on the gripper bodyso that the laser point is on the gripper body)
Stuertz Infeed - Align and dowel GX rack + (The rack on a Stuertz infeed is a helical … The rack on a Stuertz infeed is a helical type and is supplied unpinned, as the motor is not connected before delivery to Stuga The alignment must be checked then dowelled with 5mm roll pins The racks are already located in the "Y" direction with location pins, this procedure is purely to align the racks to each other in the GX directionhe racks to each other in the GX direction)
Diagnosing EtherCAT Issues - Advanced + (There are many tools available to help tra … There are many tools available to help trace EtherCAT faults. This document describes some more advanced features that can help pinpoint an intermittent or hard to find issue. You will need a good working knowledge of the machine and the basis of EtherCAT networking See Also [[TwinCat Connection Faults]][[TwinCat Connection Faults]])
Recovery of Bar Queue following winMulti Crash + (There have been cases of software crashing … There have been cases of software crashing on the Stuga front end software, but the machine will continue to cut the holes and slots on the bar and eject it to the transfer table. This creates the situation that the bar is physically finished, but the software has not registered it as finished. This can lead to confusion for the operator and put the bar queue out of sync, which can lead to wasted profile of sync, which can lead to wasted profile)
R0015146 Pneumatic pipe Installation Part 2 + (This instruction is to incorporate assembl … This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this See Electrical department for prepared components from above assembly '''Tools Required''' Pipe cutters Pipe identification markers Flush cutters '''Parts Required''' P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6 P0000047 Bulkhead Elbow 6mm x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 2 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 3 P0001030 Fitting: SMC 6mm Equal Tee x 1 P0001008 regulator x 3 P0001009 Regulator nut x 3 P0001106 Plug in reducer 12-8mm x 1 P0001107 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 17 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1)
R0015146 Pneumatic pipe Installation + (This instruction is to incorporate assembl … This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this See Electrical department for prepared components from above assembly '''Tools Required''' Pipe cutters Pipe identification markers Flush cutters '''Parts Required''' P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6 P0000047 Bulkhead Elbow 6mm x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 2 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 3 P0001030 Fitting: SMC 6mm Equal Tee x 1 P0001008 regulator x 3 P0001009 Regulator nut x 3 P0001106 Plug in reducer 12-8mm x 1 P0001107 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1
12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1 )
R0015146 Pneumatic pipe Installation Part 3 + (This instruction is to incorporate assembl … This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this See Electrical department for prepared components from above assembly '''Tools Required''' Pipe cutters Pipe identification markers Flush cutters '''Parts Required''' P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6 P0000047 Bulkhead Elbow 6mm x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 2 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 3 P0001030 Fitting: SMC 6mm Equal Tee x 1 P0001008 regulator x 3 P0001009 Regulator nut x 3 P0001106 Plug in reducer 12-8mm x 1 P0001107 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 17 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1)
Allocations + issuing received parts + (This involves splitting down received orde … This involves splitting down received orders into the JC/Pick bins the parts have been allocated to by Sage. If there are parts to be allocated, after filling in the 'this delivery' column and pressing save, if there are parts to be allocated a list will appear. this list is in order of part number and in the sub-screen after highlighting each part number the specific Job card numbers will show quantities required for each bin and also the quantity to be allocated from the order received.y to be allocated from the order received.)
Flowline 6 to 6o5m Extension + (This procedure describes how to upgrade a … This procedure describes how to upgrade a flowline to increase the standard capacity from 6.0m to 6.5m. The procedure involves extending the machining centre outfeed travel and saw infeed travel base to 6.0m to cope with a longer rail on each side. These are generally supplied as a new part. Other ancillary parts that will need extending * Cables * Energy Chainsl need extending * Cables * Energy Chains)
A2001 - Light Curtain Timer + (This step by step guide will explain how to wire a timer relay into the light curtain and estop circuit on the A2001 Autoflow.)
ZX5 Transfer Table Crank set up + (This tutorial will show you how to mechani … This tutorial will show you how to mechanically set up the cranks and sensors so that the correct overlaps between the different cranks are achieved. Crank C is the crank on the Machining Centre Outfeed that controls the single pop up. Crank D is also mounted on the Machining Centre Outfeed and controls the pop ups on the Transfer Table. Crank E is the crank on the Saw Infeed and controls the single pop up that moves the profile in to the channel. that moves the profile in to the channel.)
Fitting Zx5 Crank Upgrade + (This upgrade replaces the crank arm assemb … This upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes

...The drives must be programmed before parts sent out

...Motors must be rewired for Delta and NOT Star

></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> )
R0019207 Upgrade SR Axis Spigot + (This upgrade utilises upgraded parts to en … This upgrade utilises upgraded parts to ensure a mechanical fix is maintained between the SR axis gearbox and main drive pin , whilst also giving the ability once upgraded for the gearbox to be removed with minimal mechanical time. three main parts will be replaced in this upgrade, obsoleting the removed parts Main components of upgrade D00004019E Turntable Mk5 D0004033E Alignment disc Mk5 D0004147E Turntable shaft Mk5nt disc Mk5 D0004147E Turntable shaft Mk5)
B0000082b Motor replacement For Obsolete part B0000082 + (To rectify the obsoletion of B0000082 driv … To rectify the obsoletion of B0000082 drive motor, the following replacement kit has been designed to enable continued support of older assemblies within stuga machines . The kit consists of a new motor and appropriate gearbox, adapter plate and new fasteners . Also details are included here for a small modification to enable the upgrade to function correctly Following parts are required for this upgrade B0000082b load motor and gearbox 1 off D0008225b adapter plate F0000189 M6 x 25 set bolts 4 off F0000058 A form washer 4 off F0000190 M8 x 40 set bolts 2 off F0000007 M5 x 16 cap head bolt 4 off off F0000007 M5 x 16 cap head bolt 4 off)
R0010309 Ecoline Ultrasonic Material Loaded Upgrade + (Upgrade of load sensor For infeed table on … Upgrade of load sensor For infeed table on Ecoline machines '''Component list''' A0001046 P Clip 6mm Steel / Rubber Liner x 2 D0010973 Material Loaded Sensor Plate x 1 E0001104 PreMade Cable: M8 Socket 4 Way Cable 5m x 1 E0001120 Sensor: Ultrasonic M8 20-150mm x 1 M0001053 Copper Tube 6mm x 4.4mm 10m Coil x 0.3 P0000046 Fitting: 'Y' Adaptor 6mm x 1 P0000069 Tube to tube fitting 6mm x 1 P0000160 Fitting: Flow Controller In Line 6mm x 1
000160 Fitting: Flow Controller In Line 6mm x 1 )
Upgrade Autoflow to Windows 10 + (Update 2024 - Upgrades now consist of a ne … Update 2024 - Upgrades now consist of a new Windows 11 PC with VM for the front end and a C6017 PC for the back end. Upgrading an Autoflow to Windows 10 involves upgrading two PCS #The Beckhoff control PC - replaced with a C0001225-KIT #The Camera PC - replaced with a C0000422-KIT with a VM setup. this now becomes the front end PC
=== For Historical reference, these are the pre-2024 notes: === ''Upgrading an Autoflow to Windows 10 on site involves upgrading two PCS'' #''The Beckhoff control PC'' #''The Camera PC'' ''
The Beckhoff PC is not upgradable so needs to be completely replaced. We use the miniature [https://www.beckhoff.com/english.asp?industrial_pc/c6017.htm Beckhoff C6017] for this'' ''It is not cost effective to upgrade and old camera PC, so a new one is supplied'' ===''Notes''=== *''The Beckhoff PC is now powerful enough to run the front end and back end.'' *''The camera PC is there to replace the camera PC on site and contains the storage for the machine cameras'' *''Because the Beckhoff PC has limited hard drive space, the DDRIVE will be on the cameraPC''hard drive space, the DDRIVE will be on the cameraPC'')
Removing TwinCAT3 Interpolation Licence + (Wen creating a new project on conversion f … Wen creating a new project on conversion from a TwinCAT2 to TwinCAT3 system, there may be a reference to a an unrequired NCi licence (interpolation)

...Interpolation is the term used for the maths required to run two or more axes together and variable speeds to create a shape, like a diagonal line or circle

variable speeds to create a shape, like a diagonal line or circle</div> </div> )
Easily resizable forms for any screen resolution in Visual Studio + (if you have issues with certain screen resolutions cropping off buttons and need to design a form which works at all resolutions, and also allows the user to resize parts of the form, then this tutorial will help.)
R0015079 Infeed extension assembly + (instructions and parts required for fittin … instructions and parts required for fitting of frame extension Parts required Levelled infeed frame D0015475 Infeed frame Extension leg 1 off D0015476 Infeed frame Beam upper 1 off D0015477 Infeed Extension Beam Lower 2 off F0000266 M16 set bolt x 2 F0000234 M16 nut x 2266 M16 set bolt x 2 F0000234 M16 nut x 2)

R0015271 Mount buffer bars + ('''Tools Required''' … '''Tools Required''' Standard Hex key set '''Parts Required''' D0015463 Infeed Front Endfence x1 D0015464B Infeed Rear Endfence x 1 D0015465 Endfence Spacer - Short x 3 D0015466 Endfence Spacer - Long x 3 D0016335 light curtain mounting post x 1ence Spacer - Long x 3 D0016335 light curtain mounting post x 1)

Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (<div class="annotatedImageDiv" typeof=" …
Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.

The original PC cannot be used because

*It is not powerful enough to run v6 front end
*The operating system cannot be upgraded to Windows 10
*It cannot be upgraded to TwinCAT3

The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
. It has an upgrade to 1.9Ghz 4 core processor.

Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
era PC, hence the camera PC can be retired after the upgrade )
R0015114 Bench Assemble Valve Banks and Regulators + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set

'''Parts Required'''

H0007998 Regulator internal mount 5 way x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 14

P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 9

P0000021 air gun assembly x 1

P0000024 hex nipple 1/4 x 3

P0000058 Regulator Mounting Kit x 1

P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2

P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2

P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2

P0000145 tee equal 1/4 x 3

P0000159 Fitting: Stem Blanking Plug 6mm x 2

P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1

P0000278 Regulator 0-2 bar x 1

P0000332 Regulator with Gauge G1/8'' 0-8 bar x 8

P0000361 1/4'' Male Probe to suit 1/4'' PCL Female coupling x 1

P0000419 Air Service Unit OH (P0283) x 1

P0001071 Valve base type41 8 position x 1

P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4

P0001101 Male straight 1/4 bsp to 12mm x 2

P0001102 Fitting male elbow 12mm 1/4 x 4

P0001105 Bulkhead straight 12mm x 6

P0001186 Valve. 24v dc smc x 8

 P0001071 Valve base type41 8 position x 1 P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4 P0001101 Male straight 1/4 bsp to 12mm x 2 P0001102 Fitting male elbow 12mm 1/4 x 4 P0001105 Bulkhead straight 12mm x 6 P0001186 Valve. 24v dc smc x 8 </nowiki>)
R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (<nowiki>'''Tools required&l … '''Tools required'''

Tape rule

Steel rule

standard hex keys

Standard HSS drill set

Standard Tap set

Hack saw

Ball Pein hammer

Centre punch

'''Part Required'''

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 3

P0000024 Fitting: Hex Nipple 1/4 BSP x 1

P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2

P0000097 Fitting: Elbow Adaptor 8mm - 1/4 BSPT x 1

P0000159 Fitting: Stem Blanking Plug 6mm x 3

P0000160 Fitting: Flow Controller In Line 6mm x 2

P0000279 Female Cross 1/4'' NPT x 1

P0000297 HighLow Pressure Valve x 1

P0000419 Air Service Unit OH (P0283)x 1

P0001070 Valve Base: Type 41 6 Position Ø6 x 2

P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8

P0001101 Male straight 12mm to 1/4 bsp x 5

P0001102 Male elbow 12mm to 1/4 x 2

P0001186 Valve 24v dc SMC x 12

;P0001070 Valve Base: Type 41 6 Position Ø6 x 2 P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8 P0001101 Male straight 12mm to 1/4 bsp x 5 P0001102 Male elbow 12mm to 1/4 x 2 P0001186 Valve 24v dc SMC x 12 </nowiki>)
R0015034B ZX5 Module B Wiring Loom installation Part 3 + ('''Parts Required''' Pre labelled Wiring loom assembly R0015034B from electrical team '''Tools required''' Flush cutters Tie wraps small Tie Wraps Large)
R0015034B ZX5 Module B Wiring Loom installation + ('''Parts Required''' Pre labelled Wiring loom assembly R0015034B from electrical team '''Tools required''' Flush cutters Tie wraps small Tie Wraps Large )
R0015034B ZX5 Module B Wiring Loom installation Part 2 + ('''Parts Required''' Pre labelled Wiring loom assembly R0015034B from electrical team '''Tools required''' Flush cutters Tie wraps small Tie Wraps Large)
R0015248 Line up slider units and mesh racks + ('''Tools Required''' … '''Tools Required''' Standard hex key set Stubby hex key set Wire line Quick clamps P0000501 non return valve x 3 Standard HSS drill set Standard tap set Tape measure 300mm rule '''Parts Required''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2
t;/u>''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2 )
R0015303 Fit backplates and covers + ('''Tools Required''' Standard screw driver set Standard hex key set Countersink tool '''Parts Required''' D0007777 Back plate x 2 D0007844E Connection box lid x 8 )
R0015080 Bench Assemble Sensor Rail + ('''Tools Required''' Standard hex key set Standard spanner set '''Parts required''' D0015287 x 9 D0015478 x 1 E0000498 x 9)
R0002913E Install and Align Rotary head Subframe PART 2 + ('''Tools Required''' … '''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings AssembliesM16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies)
R0002913E Install and Align Rotary head Subframe + ('''Tools Required''' … '''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies
bolts) x 2 R0015296 Bench Assemble bearings Assemblies )
R0015287 Bench Assemble Shafts, Bearings and Pinions + ('''Tools Required''' Compressed air line 180 grit emery tape Fe10 solvent Cleaning cloth Standard Hex key set Standard spanner set Grease gun '''Parts Required''' D0015556 x 1 D0015555 x 1 B0001094 x 9 B0000228 x 9)
R0015096 (e) Bench Assemble Transfer Drive Assembly + ('''Tools Required''' … '''Tools Required''' External circlip pliers Internal circlip pliers Standard hex key set Standard spanner set '''Parts Required''' H0007576 x 1 B0000139 x 1 D0007577 x 1 D0015626 x 1 D0015561 x 1 D0015562 x 1 B0001167 x 1 D0015024 x 1 B0001100 x 3 B0001166 x 1 B0000229 x 1 D0015610 x 2015024 x 1 B0001100 x 3 B0001166 x 1 B0000229 x 1 D0015610 x 2)
R0015296 Bench Assemble Bearing Assemblies + ('''Tools Required''' … '''Tools Required''' Heat Gun Standard Hex key set Fe10 solvent '''Parts Required''' B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8 D0003236 Nut Block (25 x 10 pitch) x 1 D0006003 Horizontal Linear Block x 3 D0006023 Vertical Linear Block x 4
ontal Linear Block x 3 D0006023 Vertical Linear Block x 4 )
R0000738 Pneumatic Installation Part 3 + ('''Tools Required''' … '''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators connector x 8 R0015114 Bench Assemble Valve banks and Regulators)
R0000738 Pneumatic Installation Part 2 + ('''Tools Required''' … '''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators
tor x 8 R0015114 Bench Assemble Valve banks and Regulators )
R0015299 Install Spindle control pipework and fittings + ('''Tools Required''' … '''Tools Required''' Pipe cutters Standard screwdriver set Standard hex key set Standard spanner set '''Parts Required''' D0010807 upstand collar x 32 P0001023 6mm compact y x 4 P0000456 M5-4mm straight fitting x 24 P0001091 Bulkhead 6mm straight x 24 P0001093 6mm - 4mm stem elbow x 81091 Bulkhead 6mm straight x 24 P0001093 6mm - 4mm stem elbow x 8)
R0015286B Bench Assemble X axis Energy Chain + ('''Tools Required''' … '''Tools Required''' Small flat screwdriver Identification markers '''Parts Required''' A0001112 Energy Chain Separator: 2500 Chain x 20 A0001113 Energy Chain: Series 2500.03 55mm Bend Radius x 4.2 meter A0001114 Energy Chain Bracket Set: 24/2500 Plastic, Pivoting x 1 E0000439 Connector Brad Harrison M8 3 pole 10 m lead pvc x 2 E0001237 Pre Made Cable :Beckoff Extension AM8032 9.0m x 1 x 2 E0001237 Pre Made Cable :Beckoff Extension AM8032 9.0m x 1)
R0015253 Fit Slider units + ('''Tools Required''' Standard spanner set '''Parts Required''' Pre built Slide units)
R0015313 Material Clamp Alignment + ('''Tools Required''' Standard hex key set 12 " square 300mm parallels '''Parts Required''' R0015298)
R0015307 Bench assembly spindle drive cylinders + ('''Tools Required''' … '''Tools Required''' Standard spanner set Small screwdriver set Reed switch test box Araldite 2 part adhesive '''Parts Required''' D0015540 sensor bracket x 8 P0000488 Sensor x 8 P0001098 elbow adapter x 12 P0000238 6mm elbow x 8 P0001198 6mm flow elbow x 8 P0000459 4mm elbow x 4 P0001202 4mm flow elbow x 4 P0001200 cylinder x 8 P0001201 cylinder x 4 P0001047 reed switch x 16 D0007630 cylinder anchor x 8 M0001170 magnet x 8
ch x 16 D0007630 cylinder anchor x 8 M0001170 magnet x 8 )
R0015242 Level and Adjust Roller beds module C and E + ('''Tools Required''' Standard hex key set Standard spanner set Engineers level 2mm shim spacer 2 meter straight edge '''Parts Required''' Installed transfer beam assemblies)
R0015267 Assemble Backfences, Fit and Align + ('''Tools Required''' Standard Hex Key set Wire Line 150mm Rule '''Parts Required''' D0015420 M/C Infeed Backfence Plate x 9 D0015468 Infeed Backfence Bracket x 9 )
R0015095 Bench Assemble Infeed Support Arms + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015553 Transfer Support arm R/H (right to left machine ) OR D0015552 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18 M8 x 20 button hex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180ex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180)
R0015351 Mount monitor to Frame + ('''Tools Required''' Standard spanner set Standard hex key set '''Parts Required''' D0015142 monitor mount post E0001186 Monitor 32" M0001060 monitor mount)
R0015329 Fit Head Spindle Posts + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard flat hand file Emery tape 120 standard hand tap set Stubby hex key set Ratchet/hex bit set Blade flange spanner '''Parts Required''' D0004002 Webb x 1 D0004003 Top Shaft Block x 2 D0004004 Brace Support Bar (D7451) x 1 D0004157 Motor plate spacer x 3 D0004342 Damper Bracket (5312) x 1 D0007451 Brace Support Bar OH (D4004) x 1 D0015490 Saw Turntable Sensor Flag x 1 D0015491 Saw Turntable Flag Bracket x 1 H0004024 Infeed Clamp Post x 1 H0004025 Outfeed Clamp Post (5302) x 1 H0004510 Shaft 30mm: 540 Saw Stroke x 2 P0000055 Adjustable Damper 200mm (Saw Stroke) x 1 R0000560 Bench Assemble Spindle x 1 R0000569E Bench Assemble Head Spindle Posts Mk5 x 1 V0000043B Saw Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1
Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1 )
R0015086 Pneumatic connections + ('''Tools Required''' … '''Tools Required''' Standard spanner set Standard Hex key set Pipe Cutters '''Part Required'''
P0000160 Fitting: Flow Controller In Line 6mm x 1 P0001023 Fitting: SMC 6mm mini Y x 2 P0001030 Fitting: SMC 6mm Equal Tee x 16 P0001053 8-6 reducer x 1P0001106 reducer 12-8 x 1 P0001107 12mm Y connector x 1 P0001108 Tee connector 12mm x 212-8 x 1 P0001107 12mm Y connector x 1 P0001108 Tee connector 12mm x 2)
R0015071 Bench Assemble Pneumatics Rail + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Pipe cutters Standard HSS drill set Step cutting drill Standard screwdriver set '''Parts Required''' D0010167 x 3 C0001018 x 3 D0016300 x 1 P0001139 x 1 P0001102 x 2 P0001032 x 2 P0001068 x 1 P0001101 x 3 P0001163 x 8 P0001071 x 1 P0001186 x 10 P0001151 x 1 A0000240 x 1 P0000159 x 501071 x 1 P0001186 x 10 P0001151 x 1 A0000240 x 1 P0000159 x 5)
R0015330 Fit 1st stage Ejector and Level Base + ('''Tools Required''' … '''Tools Required''' Standard hex key set 300mm engineers level Copper /hide hammer '''Parts Required''' D0004014 Ejector Tie Bar x 2 D0004328 Rod Base (5303) x 1 H0004629 Shaft 20mm: 754 Ejector x 2 R0000570B Bench Assemble 1st stage Ejector and Level Base x 1x 2 R0000570B Bench Assemble 1st stage Ejector and Level Base x 1)
R0015269 Fit Frame ancillaries + ('''Tools Required''' … '''Tools Required''' Standard hex key set 125mm cutting disc /grinder Standard spanner set Standard hss drills Standard tap set Engineers level Tape measure '''Parts Required''' A0001060 x 6 A0001065 x 2 A0001061 x 6 D0015611 x 2 D0015070B x 201060 x 6 A0001065 x 2 A0001061 x 6 D0015611 x 2 D0015070B x 2)
R0015277 Set Drive pinions in position + ('''Tools Required''' Standard Hex key set '''Parts Required''' none)
R0015100 Fit Guarding + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' D0001878 Rear Door Saw Mk4 (1879) x 1 D0004584 Outfeed Side Rest x 3 D0015703 Air Gun Bracket x 1 D0016203 Compliance Guard - Saw Lower Front x 1 D0016204 Compliance Guard - Saw Lower Side x 1 D0016265 Saw Front Door: Bernstein Mount Plate x 1 D0016266 Saw Front Door: Bernstein Guard x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 M0000055 Saw Blade Spanner (24mm Combination) x 1 M0001051 Bullet Catch 70 x 12 x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 6 P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 3 P0001009 Panel Mount Nut (To suit P0001008) x 3 R0015041 Bench Assemble Top Hood Assembly x 1 R0015337 Bench assemble guarding components x 1 R0015338 Bench assemble serial plate x 1
g components x 1 R0015338 Bench assemble serial plate x 1 )
R0015252 Bench Assemble Slider units + ('''Tools Required''' Standard spanner set Standard hex key set '''Parts Required''' D0015551 x 9 D0015255 x 9 D0015549 x 9 P0001111 x 9 P0000010 x 9 B0001160 x 36 B0001161 x 18 B0001162 x 18)
R0015305 Install Wiring loom for Rotary loom + ('''Tools Required''' … '''Tools Required''' Standard hex key set Ball pein hammer 6mm drift/punch Drill driver 6mm hex drill attachment Small g clamp 50-100m Suport block Stubby 4mm hex key '''Parts Required''' D00000291 spindle plate x 8 M0000025 Ident numbers D0007703 r stop pin D0007990 cylinder anchor D0007611 infill plate x 4 D0001176 Infill plate x 4
nchor D0007611 infill plate x 4 D0001176 Infill plate x 4 )
R0000712E Rotary Trunking + ('''Tools Required''' … '''Tools Required''' Standard set Hex keys Standard socket set Countersink bit and drill Copper/hide hammer Standard hss drill set '''Parts Required''' D0006210 pre assembled energy chain D0003929 Access panel D0003930 Circular guide D0003985 Upper circular guard D0007817 Circular guard D0001171 plug bracket P0001023 6mm y adapter x 9 P0000401 non return valveug bracket P0001023 6mm y adapter x 9 P0000401 non return valve)
R0015331 Mount Centralise Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Steel rule 600mm Soft hammer '''Parts Required''' D0004672 Centralise Sensor Bracket x 1 D0004972 None Centralise Bracket x 1 D0004622 centralise cylinder spacer x 1 R0000572 Bench Assemble Centralise Assembly
r spacer x 1 R0000572 Bench Assemble Centralise Assembly )
R0015078B Module A infeed arm alignment + ('''Tools Required''' … '''Tools Required''' Standard spanner set Standard Hex key set Pedestal stand Adjustable jack 1 meter straight edge 300mm engineers level Lever bar Standard tap set Standard hss drill set Hammer Tape measure Wire line Clamps '''Parts Required''' D0015038B x 1 D0015039B x 1 D0015257 x 1 D0015035B x 1 D0015036B x 1 D0015037B x 139B x 1 D0015257 x 1 D0015035B x 1 D0015036B x 1 D0015037B x 1)
R0015281 Bench Assemble Transfer Sliders + ('''Tools Required''' Standard spanner set Standard hex key set '''Parts Required''' D0015551 x 9 D0015255 x 9 D0015549 x 9 P0001111 x 9 P0000010 x 9 B0001160 x 36 B0001161 x 18 B0001162 x 18)
R0015030B Bench assemble loader wheel + ('''Tools Required''' … '''Tools Required''' Standard hex keys Standard spanner set Cutting blade Rule External circlip pliers Switch setting box Ball pien hammer '''Parts Required''' D0015438 x 1 D0010431 x1 B0000426 x 1 B0000173 x 7 D0010238 x 1 B0000046 x 2 D0015741 x 1 D0015439 x 1 M0001077 x 1 D0010509 x 1 D0015436 x 1 D0010611 x 1 P0001044 x 1 P0001098 x 1 P000001174 x 1 P0000200 x 1 P0001198 x 1 P0001047 x 1 P0001041 x 1 P0001042 x 1 B0000240 x 1 B0001100 x 2 D0015435 x 1 B0000053 x 1.2 B0000054 x 2 D0015434 x 1 B0000189 x 1 B0000142 x 1053 x 1.2 B0000054 x 2 D0015434 x 1 B0000189 x 1 B0000142 x 1)
R0015314 Fit Z Axis Drive components + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Engineers level 300mm 5mm Carbide drill 150m verniers '''Parts Required''' A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2 A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2 B0000344 Circlip 15mm External x 2 B0000400 Circlip 17mm External x 2 D0001249 Z Axis Chain Offset Plate x 1 D0001271 Z Axis Chain Mounting Plate x 1 D0001927 Intermediate Housing (AM3032) x 1 D0006498 Z Housing Cap x 2 D0007453 Double Cylinder Bracket OH (D8106) x 1 D0007610 Chain Slide x 1 D0007795 Nut Housing x 1 D0007796 Nut Housing - Mirror x 1 D0007858 Kit: Z Axis Drive Chain ZX + Micro x 1 D0008106 Double Cylinder Bracket (D7453) x 1 H0007714 Z Spocket 20 teeth x 2 R0000963E Bench Assemble Z axis Components x 1
teeth x 2 R0000963E Bench Assemble Z axis Components x 1 )
R0015352 Mount Buffer Beams + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set 1 meter spirit level Tape measure '''Parts Required''' D0015326 transfer gate upright x 4 D0015334 ZX fence corner post x 2 D0015607 Fence 11 support beam x 4 D0015335 ZX fence cross post x 4 D0010202 Frame joining plate x 2 D0015232 Fence mounting bracket x 2 M0001016 angle bracket x 2 M0000516 adjustable foot x 2
0001016 angle bracket x 2 M0000516 adjustable foot x 2 )
R0015060 Bench Assemble Flapper Beam + ('''Tools Required''' … '''Tools Required''' Standard hex key set Tape measure Steel rule Engineers square '''Parts Required''' B0001099 Bush flange 10 i/d 12 o/d x 14 C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1 D0010167 Ethercat Mount Plate x 1 D0015353 Sensor Flapper Pivot x 8 D0015355 Sensor Flapper Plate (312) x 6 D0015357 Sensor Flapper Plate (270) x 1 D0015363 Sensor Flapper Support Transfer x 1 E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn x 7 F0000537 dowel pin 10 x 40 x 8 M0001016 Angle 74 x 38 x 2 M0001209 Bracket m8 proximity sensor bracket 90 deg x 7 '''Fastener list''' M5 x 6 Grubscrew kcp 8 off 10mm x 40 dowel 8 off M6 x 20 socket cap 8 off M5 D nut 14 off M6 D nut 10 off M8 D nuts 8 off M5 A form washer 7 off M5 x 10 socket cap 7 off M5 x 10 button socket 7 off M3 x 20 panhead 2 off M6 x 16 socket cap 2 off M6 A form washer 2 off M8 x 20 socket cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off
t cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off )
R0015264 Fit Loader chains to arms + ('''Tools Required''' Standard hex key set Standard spanner set 150mm rule Long nose pliers Loctite 290 Straight ended 4mm hex key and extension bar '''Parts Required''' Pre assembled R0000699 9off loader chains)
R0015085 Mount SR Datum Sensor and Flag + ('''Tools Required''' Standard Hex key set Standard spanner set '''Parts required''' D0015489 Saw Turntable Sensor Bar x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 M0001165 U bolt 3nb M12 BZP x 1 )
R0015356 Assemble Pneumatics on to electrical cabinet + ('''Tools Required''' … '''Tools Required''' Standard hex keys Standard spanner set Standard drill set Standard tapping set Tape measure Rule '''PartsRequired''' P0000458 x 1 P0001069 x 1 P0001022 x 1 D0001933 x 1 P0001008 x 1 P0000010 x 3 P0001009 x 1 P0001102 x1 P0000009 x 1 P0001163 x 4 P0001073 x 1 P0000159 x 3 P0001101 x 1 P0001108 12mm tee x 1 P0001186 x 3
159 x 3 P0001101 x 1 P0001108 12mm tee x 1 P0001186 x 3 )
R0015285 Bench Assemble Pneumatic Rail + ('''Tools Required''' … '''Tools Required''' Standard spanner set Standard hex key set Pipe cutters Standard screwdriver set '''Parts Required''' D0016300 x 1 P0001074 x 8 P0001101 x 2 P0001102 x 2 P0001071 x 1 P0001186 x 10 P0001068 x 1 P0000470 x 1 P0001040 x 2 P0000010 x 6 P00000007 x 2 P0000142 x 1 P0001008 x 2 D0010167 x 2 C0001018 x 2 P0001022 x 2 P0001009 x 2 P0001108 x 4 P0001166 x 1 P0001106 x 1
x 2 P0001009 x 2 P0001108 x 4 P0001166 x 1 P0001106 x 1 )
R0000088E Stage 1 Spindle assemble + ('''Tools Required''' … '''Tools Required''' Standard hex key set 5mm hex drill bit Drill Driver Ball pien hammer Nylon block 0.05 Feeler gauge '''Parts Required''' B0000045 linear rail x 8 B0000044 linear railx 4 B0000173 blanking caps x 68 B0000046 bearing x 24 D0007816 nipple extension x 12 B0000233 grease nipple metric fine x 24 D0007724 double slide base x 4 D0007725 single slide base x 4
07724 double slide base x 4 D0007725 single slide base x 4 )
R0000570B Bench Assemble 1st stage Ejector + ('''Tools Required''' … '''Tools Required''' Standard hex key set '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 6 D0004015 Front Slider (5301) x 1 D0004016 Rear Slider x 1 D0004329 Rod End Plate (5304) x 1 D0004420 Extension Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1
Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1 )
R0015063 Bench Assemble Roller Tables + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''Parts Required''' B0001092 Plastic roller x 48 B0001103 Bush flange x 28 B0001220 Spacer x 28 D0015001 Roller Bed Cylinder Arm x14 D0015002 Shaft 10mm: 58mm Rod End x 14 D0015003 Roller Bed Rail 375mm x 6 D0015004 Roller Bed Rail 550mm x 2 D0015005 Roller Bed Rail 1000mm x 10 D0015006B Roller Bed Arm Bracket x 14 D0015010 Rod End Spacer x 28 D0015283 Saw Infeed Backfence Plate x 5 D0015481 Shaft 8mm: 50mm Cylinder Pivot x 14 D0015547 Sensor Blower Plate x 1 D0015603 Roller Bed Pivot Shaft (silver steel) x 14 D0015608 Saw Infeed Backfence Plate (Full Length) x 5 E0001120 Sensor: Ultrasonic M8 20-150mm x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 14 P0000200 Elbow Adaptor 6mm - M5 x 1 P0001152 Cylinder 25 x 25 x 14 P0001198 Fitting Speed controller 1/8 x 6mm tube x 28 P0000160 flow regulator x1
ontroller 1/8 x 6mm tube x 28 P0000160 flow regulator x1 )
R0015099 Guard panel drilling + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard Hss drill set Standard Tap set Material clamps Clamping blocks Drill Cutting fluid Marker pen Hide hammer '''Parts Required''' D0000330 Rear Chute Panel (500mm) x 1 D0004391E LF Side Sheet Mk5 (5395E) x 1 D0004576E Saw Centre Frame Mk5 (5343E) Standard Hand x 1 D0010967 Saw Mk5 Undertray x 2 D0015238 Saw Top Hood ZX5 x 1 H0004649 Chute Insert Outfeed (5321) x 1 H0004697 Chute Insert Infeed (5322) x 1 H0004751 Ejector Tray Front (5323) x 1 H0004752 Ejector Tray Rear (5324) x 1 H0004846 Right Side Hinged Panel x 1 D0001878 Rear saw door x 1
846 Right Side Hinged Panel x 1 D0001878 Rear saw door x 1 )
R000559 Bench assemble machined parts + ('''Tools Required''' standard hex key set '''Parts Required''' D0004142 Backfence Support Bar x 2 D0004598 Backfence Bar Support x 1)
R0015358 Conveyor chassis + ('''Tools Required''' … '''Tools Required''' standard hex key set Standard spanner set Standard HSS drill set Standard tap set Utility knife '''Parts Required''' B0000441 Conveyor 3580mm x 300mm x 1 B0001013 Conveyor Motor SEW - WA 10 x 1 B0001177 Pair conveyor side cheeks and bearings slave x 2 M0000133 Conveyor Belt XL-AS 7350 x 300 B x 1 P0000200 Elbow Adaptor 6mm - M5 x 3
AS 7350 x 300 B x 1 P0000200 Elbow Adaptor 6mm - M5 x 3 )
R0000574 Fit Motor and Swarf Chute + ('''Tools Required''' … '''Tools Required''' standard hex keys Standard spanner set 1 meter steel rule Copper slip Chute flap template jig Standard Hss drills Standard taps Ratchet 3/8 drive and 13mm socket Copper/hide hammer '''Parts Required''' B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0001175 Saw V-belt (special size 987mm) for 500mm blade x 2 D0005628 Saw chute infill panel x 1 H0004637 Offcut Chute (H0005333) x 1 H0004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3)
R0015004 Bench Assemble Gripper + ('''Tools Required''' E … '''Tools Required''' External circlip pliers Standard Hex key set Standard spanner set Reed switch setting box Hammer Standard screwdriver set Rule '''Parts Required''' B0001106 x 20 D0015095 x 8 D0015096 x 2 D0015086 x 1 B0000034 x 2 D0015084 x 2 D0015083 x 1 D0015082 x 1 E0000366L x 1 B0001182 x 2 M0001182 x 2 D0015756 x 1 P0001013 x 1 P0001041 x 1 P0001128 x 1 P0001198 x 2 P0001120 x 1 D0015431 x 1 B0000437 x 1 D0015430 x 1 D0015090 x 2 D0015085 x 1 D0015102 x 2 D0015103 x 2 D0015104 x 2 D0015170 x 2 P0000049 x 1 D0015097 x 2 D0015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4)
R0015250 Bench Assemble Support Arms + ('''Tools Required''' S … '''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015552 Transfer Support arm R/H (right to left machine ) OR D0015553 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18)
R0015090 Bench Assemble Roller Tables + ('''Tools Required''' S … '''Tools Required''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''Parts Required''' P0001110 x 13 P0000049 x 13 P0001198 x 26 D0015001 x 13 B0001103 x 26 D0015481 x 13 B0001220 x 26 D0015603 x 13 D0015010 x 26 D00150002 x 13 D0015603 x 13 D0015005 x 10 B0001092 x 45 D0015004 x 2 D0015003 x 4 D00155547 x 1 E0001120 x 1 P0000200 x 1 P0000160 x 1 P0001030 x 1055547 x 1 E0001120 x 1 P0000200 x 1 P0000160 x 1 P0001030 x 10)
R0015276 Line up slider units and mesh racks + ('''Tools Required''' S … '''Tools Required''' Standard hex key set Stubby hex key set Wire line Quick clamps P0000501 non return valve x 3 Standard HSS drill set Standard tap set Tape measure 300mm rule '''Parts Required''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2quired''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2)
R0015268 Pneumatic module Test + ('''Tools Required''' '''Parts Required''' D0015513 Arm brace x 2 D0015514 Arm brace x 1 )
R0015318 Fit Swarf Chutes + ('''Tools Required''' Standard Hex key set Pipe cutters '''Parts Required''' R0015084 Bench assemble and Drill Off Swarf chutes)
R0015254 Bench Assemble shafts, Bearings and Pinions + ('''Tools Required''' … '''Tools Required''' Compressed air line 180 grit emery tape Fe10 solvent Cleaning cloth Standard Hex key set Standard spanner set Grease gun '''Parts Required''' D0015556B x 2 D0015555Bx 2 B0001094 x 17 B0000228 x 18
D0015556B x 2 D0015555Bx 2 B0001094 x 17 B0000228 x 18 )
R0015096 (c) Bench Assemble Transfer Drive Assembly + ('''Tools Required''' … '''Tools Required''' External circlip pliers Internal circlip pliers Standard hex key set Standard spanner set '''Parts Required''' H0007576 x 2 B0000139 x 2 D0007577 x 2 D0015626 x 2 D0015561 x 2 D0015562 x 2 B0001167 x 2 D0015024 x 2 B0001100 x 6 B0001166 x 2 B0000229 x 2 D0015610 x 4015024 x 2 B0001100 x 6 B0001166 x 2 B0000229 x 2 D0015610 x 4)
R0015270 Bench assemble Shafts, bearings and sprockets + ('''Tools Required''' Emery tape 180 grit FE10 solvent Compressed air line Cleaning cloth Grease application gun '''Parts Required''' D0015459B x 1 D0015458B x 1 B0001150 x 9 B0001145 x 9)
R0015349 Install Waste collection boxes + ('''Tools Required''' None '''Parts Required''' M0000277 Euro Container Ext 800x600x319mm Int 755x555x295 (ZX) x 2)
R0000738 Pneumatic Installation + ('''Tools Required''' … '''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators
x 8 R0015114 Bench Assemble Valve banks and Regulators )
R0015256 Pneumatic Connections + ('''Tools Required''' … '''Tools Required''' Pipe cutters Number identification Flush cutters '''Parts Required''' P0000160 Flow regulator 6mm inline x 2 P0000551 6mm inline Quick Exhaust Fitting x5 P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 1 P0001023 Fitting: SMC 6mm mini Y x 1 P0001030 Fitting: SMC 6mm Equal Tee x 27 R0015071 Pneumatics rail A0000343 energy chain x 1 A0000344 energy chain bracket set x 1 D0015577 fixed energy chain bracket x 1 P0001166 Tube to tube elbow 12mm x 1
rgy chain bracket x 1 P0001166 Tube to tube elbow 12mm x 1 )
R0015345 Conveyor Mounting Brackets + ('''Tools Required''' Standard hex key set Standard spanner set '''Parts required''' D0001968 Conveyor Support Bracket x 1 D0001969 Conveyor Foot Mount x 1 M0000516 Adjustable Foot Ø60 M14 x 2 )
R0015251B Bench Assemble X Axis Energy chain + ('''Tools Required''' … '''Tools Required''' Small flat screwdriver Identification markers '''Parts Required''' A0001112 Energy Chain Separator: 2500 Chain x 24 A0001113 Energy Chain: Series 2500.03 55mm Bend Radius x 4.2 meter A0001114 Energy Chain Bracket Set: 24/2500 Plastic, Pivoting x 1 E0000439 Connector Brad Harrison M8 3 pole 10 m lead pvc x 3 E0001237 Pre Made Cable :Beckoff Extension AM8032 9.0m x 1
E0001237 Pre Made Cable :Beckoff Extension AM8032 9.0m x 1 )
R0015328 Install Base and Turntable + ('''Tools Required''' Standard hex key set PPE Gloves '''Parts Required''' R0000558E Bench Assemble Base and Turntable Mk5 x 1 )
R0015046 Bench Assemble Infeed Clamps + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers Grease for lubrication M0000494 '''Parts Required''' B0000062 Circlip 20mm External x 2 B0000070 Linear Bearing: Ø25 x 40 Compact (Metal Case Only) x 8 B0001176 Washer :bearing shim x 3 D0000209 Shaft Strap (D8709) x 1 D0000211 Cylinder Extension x 1 D0001331 Roller Ø40 x 27 c/w bearing x 3 D0001334 Roller Ø40 x 102 c/w bearing x 2 D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 2 D0003788 Z Roller Pin (40mm) x 3 D0007680 Infeed Rail x 1 D0007774 Top Roller Block x 1 D0007792 Z Roller Block (D8711) x 1 D0007793 Z Roller Plate (D8710) x 1 D0015427 MC Hold Clamp Bar x 1 D0015428 Top Clamp Block Ø30 15 x 1 H0007773 Shaft 25mm: 268mm ZX Infeed Clamp Top x 2 H0007791 Shaft 25mm :250mm ZX Infeed side x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000010 elbow 6mm 1/8 fitting x 1 P0000200 Elbow Adaptor 6mm - M5 x 2 P0000484 Cylinder 32 x 100 stroke x 1 P0001160 Cylinder 32 x 70 stroke x 1 P0001198 Fitting: flow control 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1
rol 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1 )
R0015357 Fit Guards + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard HSS drill set Standard tap set Cutting disc '''Parts Required''' C0001275 Printer: ZD421 Direct Thermal (Not Incl. C0001276 P&P) C0001276 Peel & Present for ZD421 Printer D0016333 Bruehl Fence panel 1700 x 800 x 2 D0016334 Bruehl Fence panel 650 x 800 x 2 H0005178 Safety Table Extension x 1 M0000033 Frame End Cap 50 x 50 x 1 M0001207 Bruehl Fence Clip x 14 P0000069 Tube to tube fitting 6mm x 1 R0015290 Saw Outfeed Bench Assemble Top guard x 1
fitting 6mm x 1 R0015290 Saw Outfeed Bench Assemble Top guard x 1 )
R0015084 Bench assemble and Drill Off Swarf chutes + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard hex key set

Standard HSS drill set

Standard tap set

Standard spanner set

'''Parts Required'''

D7908 Swarf chute front section ( OH-D0002973)

D7905 Swarf Chute Front Section Small (OH D0008702)

H0007907 Swarf dispersal lip x 1

H0007909 Swarf corner left x 1

H0007910 Swarf corner right x 1

H0007946 Front swarf chute infill x 1

P0000047 Bulkhead Elbow 6mm x 2

P0000152 Bulkhead Elbow 8mm x 2

P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 2

P0000489 Air Nozzle Flat(Air Knife) x 2

P0000540 Straight Adaptor Ø8mm x 1/4'' BSP Female x 2t;br /> P0000152 Bulkhead Elbow 8mm x 2 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 2 P0000489 Air Nozzle Flat(Air Knife) x 2 P0000540 Straight Adaptor Ø8mm x 1/4'' BSP Female x 2</nowiki>)
R0015337 Bench Assemble Guarding Components + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Acoustic mat cutting board and straight edge Utility blade '''Parts Required''' D0000770 Door Hinge (M0016) x 2 D0001886 Front Door Saw Mk 4 x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 M0000031 panel edging ( consumable stock ) M0000150 Stuga sticker clear x 1 M0000154 Stuga service sticker x 1
uga sticker clear x 1 M0000154 Stuga service sticker x 1 )
R0015340 Drill, Assemble and Mount Electrical Cabinet + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set 1000mm rule '''Parts Required''' A0000164K Electrical Cabinet (Machined Door) x 1 D0010746 Cabinet Main Mount x 2 D0010747 Cabinet Brace x 2 D0010771 Electrical Cabinet Swing Arm Pin x 2
t Brace x 2 D0010771 Electrical Cabinet Swing Arm Pin x 2 )
R0015344 Bench Assemble Conveyor Parts + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' D0001966 Conveyor Sidewall 1175mm x 4 D0010626 Conveyor Side Bracket x 12 D0010913 Conveyor Sidewall 1175mm (with curved end) x 1 D0010914 Conveyor Sidewall 1175mm (with curved end) OH x 1
D0010914 Conveyor Sidewall 1175mm (with curved end) OH x 1 )
R0002916 Install Machine Trunking + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard tap set Disc cutter '''Parts Required''' A0000068 Top lid gusset 50x50 bend 90° Armorduct x 4 A0001065 wire basket x 0.5 A0001061 Retainer: Wire Basket Cable Tray x 2 D0000301 M/C centre trunking front lower ZX4 x 1 D0000305 M/C centre trunking rear lower ZX4 x 1 D0000306 M/C centre trunking infeed lower (D8736) x 1 D0000307 M/C centre trunking infeed front offset x 1 D0000308 M/C centre trunking infeed rear offsetx 1 D0000309 M/C centre trunking outfeed front offset x 1 D0000313 M/C centre trunking outfeed rear offset x 1 D0000324 M/C centre trunking outfeed front upper x 1 D0000325 M/C centre trunking infeed front upper x 1 D0000326 M/C centre trunking front drop x 2 D0000327 M/C centre trunking outfeed lower x 1 D0000329 M/C centre trunking infeed rear end x 1 D0000694 M/C centre trunking outfeed rear end x 1 D0007996 Trunking support pillar x 1
outfeed rear end x 1 D0007996 Trunking support pillar x 1 )
R000569E Bench Assemble Head Spindle Posts + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Internal circlip pliers Consumable 4mm yellow grease line Pneumatic pipe cutters '''Parts Required''' B0000002 Bearing: 12/28dia x 8mm Sheilded x 2 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001061 Grease fitting x 6 D0004001 Head Bearing Block x 3 D0004021 Upstroke Plate x 1 D0004078 Motor Plate (5311) x 1 D0004099 Cylinder Bearing Block x 1 D0004256 Cylinder rod bar x 1 D0004343 Lower Damper Bracket (5313) x 1 D0004445 Semi circular slit strip (5533) 500mm x 1 D0004634 Chute Sawblade Strip 500mm (5532) x 1 D0004733 Belt Adjuster Pulley x 1 D0004734 Belt Adjusting Bar x 1 D0004735 Belt Adjuster Pin x 1 D0010780 Grease Manifold x 1 H0004444 Semi-circular Guard (5332) x1 P0000009 Fitting: 1/4 BSPT - 6mm Elbow x 2 P0000037 Magnetic Cylinder 40 x 185 with 15mm rod extension x 1 P0000308 Flow Controller In Line 6mm x 1
rod extension x 1 P0000308 Flow Controller In Line 6mm x 1 )
R0015041 Bench Assemble Top Hood Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard Hss drill set Standard tap set Acoustic foam cutting board and straight edge Utility Blade '''Parts Required''' Pre wired light, beacon and network cable from electrical department C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1 C0001239 Micro SD Card 32Gb Class 10 x 1 D0000770 Door Hinge (M0016) x 2 D0001877 Saw Top Door Mk4 x 1 D0004641 Hinge Pin Block (D7445) x 1 D0004642 Flap Counterbalance Bar x 1 D0004645 Safety Flap Hinge Pin x 1 D0004679 Flap Stiffening Bar x 1 D0004705 Flap Hinge Bar x 1 D0004747B top door screen x 1 D0004807 Flap x 1 D0007445 Hinge Pin Block OH (D4641) x 1 D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1 E0000275 Button: Base Fixing 1 N/C x 1 E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 H0004643 4mm Axxis Clear 145mm x 690mm x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock ) M0000036 Sign - Ear Protection x 1 M0000048 Gas Spring 15mm x 100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1
100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 )
R0015343 Waste Guidance Installation + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard tap set '''Parts Required''' D0001967 Conveyor End Plate x 1 D0001970 Swarf Funnel Support x 2 D0005616 Conveyor Swarf Funnel x 1 D0010843 Conveyor Deflector Plate x 1 M0000031 Panel Edging Strip; 9 x 6mm (consumable stock ) R0015344 Bench Assemble Conveyor Parts
(consumable stock ) R0015344 Bench Assemble Conveyor Parts )
R0015346 Conveyor blower system + ('''Tools Required''' Standard hex key set Pipe cutters Pipe identification numbers '''Parts Required''' P0000046 Fitting: 'Y' Adaptor 6mm x 1 P0000053 6mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 1 )
R0015301 Fit terminal holders and Ethercat boxes + ('''Tools Required''' Standard screwdriver set Standard hex key set '''Parts Required''' E0000519 Relay x 8 A0000160 Relay base x 8 C0001018 Ethercat box x 8 D0010806 Mounting plate x 8)
R0015027 Install Pneumatic Connection rail and Air Feeds + ('''Tools Required''' … '''Tools Required''' Standard hex key set Pipe cutters Standard spanner set '''Parts Required''' D0015578 Energy Chain Bracket - Moving x 2 P0000551 6mm inline Quick Exhaust Fitting x 6 P0000046 6mm y fitting x 6 R0015289 Bench assemble pipe connection rail
ting x 6 R0015289 Bench assemble pipe connection rail )
R0015121 Bench assemble Infeed arms + ('''Tools Required''' … '''Tools Required''' Circlip pliers internal and external Standard hex key set Standard spanner set Standard Tap set '''Parts Required''' B0000139 x 9 D0015456B x 9 D0001256 x 9 D0002943 x 9 D0001254 x 9 D0001253 x 9 D0002717 x 18 D0001255 x 9 H0007576 x 9 B0000252 x 9 D0007577 x 9 D0002999 x 9 D0015619 x 9 D0015620 x 9
D0007577 x 9 D0002999 x 9 D0015619 x 9 D0015620 x 9 )
R0015245 Module C support arm alignment + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard HSS drill set Wire line Tape Measure Engineers level 300mm Pedestal stand Adjusting jack '''
Parts Required''' D0015035B 1 off D0015036B 1 off D0015257 1 off D0015037B 1 off D0015038B 1 off D0015039B 1 off D0015743 x 1 off D0015744 x 1 off M0000516 x 1 off M0001016 x 1 off D0015592 x 14 off
44 x 1 off M0000516 x 1 off M0001016 x 1 off D0015592 x 14 off )
R0015087 Pneumatic Connections + ('''Tools require''' P … '''Tools require''' Pipe cutters Number identification Flush cutters '''Parts required''' P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 8 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 7 P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x1 P0001022 Regulator Bracket: to suit P0001008 x 1 A0000343 energy chain x 1 A0000344 energy chain bracket set x 1 D0015577 Fixed energy chain bracket x 1 P0001030 6mm compact tee x 12
ed energy chain bracket x 1 P0001030 6mm compact tee x 12 )
R0000706 Bench assemble Infeed Datum rollers + ('''Tools required''' … '''Tools required''' External circlip pliers Standard hex key set Pipe cutters Pneumatic identification numbers '''Parts Required''' B0000062 Circlip 20mm External x 6 D0001176 Washer : bearing shim x 3 D0001333 Roller Ø40 x 80 c/w bearing x 3 D0001334 Roller Ø40 x 102 c/w bearing x 3 D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 3 D0007677 Infeed Base Rail (D2972) x 1 D0007942 Shaft 20mm: 119.4mm ZX Datum Roller Circlip x 3 D0010896 Infeed Clamp Blower Vert x 1 D0010897 Infeed Clamp Blower x 1 P0000053 6mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 16mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 1)
R0015257 Module C Pneumatic Tests + ('''Tools required''' Pcl air line -12mm connector '''Parts Required''' R0015000B Completed Module C)
R0015280 Module E Pneumatic Tests + ('''Tools required''' Pcl air line -12mm connector '''Parts Required''' R0015000B Completed Module C)
R0015295 Finalise wiring loom for Rotary head + ('''Tools required''' Standard Hex keys '''Parts Required''' D0007788 inspection cover 8 off)
R0015273 Module E support arm alignment + ('''Tools required''' … '''Tools required''' Standard Hex key set Standard HSS drill set Wire line Tape Measure Engineers level 300mm Pedestal stand Adjusting jack '''Parts Required''' D0015035B 1 off D0015036B 1 off D0015257 1 off D0015037B 1 off D0015038B 1 off D0015039B 1 off D0015743 x 1 off D0015744 x 1 off M0000516 x 1 off M0001016 x 1 off D0015592 x 14 off744 x 1 off M0000516 x 1 off M0001016 x 1 off D0015592 x 14 off)
R0015311 Install and Align Datum rollers + ('''Tools required''' Standard hex key set 2 meter straight edge 1 meter straight edge 12" engineers level 12" inch engineers square Feeler gauge set '''Parts Required''' R0015297 Mount V Notch Datum rollers)
R0015322 Remove Electrical Control Cabinet Assembly + ('''Tools required''' standard hex key set External circlip pliers '''Parts required''' fitted cabinet assembly)
TB0314 Updating Mint File in Workbench + ( * Updating software can be very complicat … * Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again * In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case * Version numbers have always followed a numerical order, so the higher the number, the later the version * Mnt files should always be stored in ** c:\multi on MH side – called Multi X.xxx.mnt ** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt aw side of flowline – called IgSaw X.xx.mnt )
R0015066 Bench Assemble Saw Motor Assembly + ('''Tool Required''' … '''Tool Required''' Standard hex key set Standard spanner set Cutting disc Standard hand taps '''Parts Required''' A0000013 32mm Conduit Adaptorx 1 A0000027 Flexible Conduit Ø32mm x 1 D0004079 Saw Motor (Modified Front Flange) x 1 D0004437 Motor Conduit Bracket x 2 D0004835 Flex conduit plate x 1 D0004997 Connector Support Block (5360) x 1 D0004999 Reed Switch Terminal Box x 1 D0005219 Turntable Nozzle x 1 D0008198 Chute Flap x 1 H0008200 Chute Flap Bracket x 1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1
1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1 )
R0015246 Fit Hepco Drive Beam Cylinder + ('''Tools Required''' … '''Tools Required''' Standard hex key set Ball pein hammer Standard spanner set '''Parts Required''' D0015074 Cylinder Support x 2 D0015075 Cylinder Bracket x 4 D0015077B Cylinder Drive Adapter x 1 D0015144 Datum Switch Bracket x 2 D0015948 ZX5 Beam Move Cylinder Guard x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 P0000109 RB Series Shock Absorber x 2 P0001118 cylinder 50 x 700 rodless x 1 P0001145 Fitting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4itting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4)
R0015320 Pneumatic Output Test + ('''Tools Required''' Standard screwdriver set Standard grease gun and cartridge '''Parts Required''' Mains air connection)
R0015348 Fit Flexible Ducting + ('''Tools Required''' Utility knife Side cutters Tape measure Standard screwdriver set '''Parts Required''' M0000113 Flexible Ducting 125mm PVC x 10 M0000114 Jubilee Clip 110-140mm x 6 M0000036 ear defender sticker x 1)
R0015244 Frame ancillaries Fitting + ('''Tools Required''' … '''Tools Required''' 115mm disc cutter Standard Hex key set Standard spanner set Standard tape measure Standard Tap set Standard HSS drill set '''Parts Required''' A0001060 Support bracket :Cable basket Tray x 5 A0001061 Retainer: Wire Basket Cable Tray x 7 A0001065 Wire cable tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2
y 3m length x 2.5 D0015611 Reference Levelling Bracket x 2 )
R0015284 Frame ancillaries + ('''Tools Required''' … '''Tools Required''' 115mm disc cutter Standard Hex key set Standard spanner set Standard tape measure Standard Tap set Standard HSS drill set '''Parts Required''' A0001060 Support bracket :Cable basket Tray x 5 A0001061 Retainer: Wire Basket Cable Tray x 7 A0001065 Wire cable tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2ble tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2)
R0015312 Finalise V Notch Subframe + ('''Tools Required''' … '''Tools Required''' 2 off 2 meter straight edge 1 meter straight edge Engineers level Engineers 12" square Feeler gauges Standard hex key set Standard HSS drill set Standard tap set Clamp blocks 600m steel rule Vernier 300mm parallels 1" parallels '''Parts required''' R0015310 install v notch subframe''Parts required''' R0015310 install v notch subframe)
R0015251 Bench Assemble X Axis components and Energy chain + ('''Tools Required''' Pipe cutters Cable / pipe markers '''Parts Required''' A0001077 x 5.37 A0001070 x 1 E0000439 x 2 E00001237 x 1)

D0004031B	Saw Washer 3mm	1
D0015560	Spindle Stud	1
F0000273	Spirol Pin Ø6 x 30	1
F0000549	Split Pin 4mm x 32	1
F0000550	Castle Nut M16x1.5	1