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Recherche par propriété

Une liste de toutes les pages qui ont la propriété « Step Content » avec la valeur « Fit the new pulleys and belts, no need for Loctite on the grub screws Check alignment of belts and tension. Fit old blade. The old blade can be used to cut a little clearance in the new slit strip before the 500mm blade is fitted. If this is not done then the motor overload may trip as the 500mm blade can be stalled by the tight gap in the slit strip. ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 101 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).

    

Liste de résultats

  • 500mm Saw Blade Upgrade  + (Fit the new pulleys and belts, no need for … Fit the new pulleys and belts, no need for Loctite on the grub screws Check alignment of belts and tension. Fit old blade. The old blade can be used to cut a little clearance in the new slit strip before the 500mm blade is fitted. If this is not done then the motor overload may trip as the 500mm blade can be stalled by the tight gap in the slit strip.talled by the tight gap in the slit strip.)
  • Setting Arrow Heads on ZX5 or ZX5-E  + ( # Are there any obstructions stopping the centraliser closing up smoothly or to its full extent? # Is the SY datum sensor damaged so the datum point is changing? # Is the SY axis motor and encoder OK? )
  • TM018B Microline and ZX3 V Notch Blade Setup  + (A calibration mnd file has been written to … A calibration mnd file has been written to help line up the  x offsets called VTEST. This program creates the following pattern on the bottom of the profile using a 10mm spindle and the notching blades themselves: Run the VTest operation on a length of large outer frame of at least 1m long. Put the    operation at a position of 500mm. The pattern allows you to measure the offsets required with calipers.
    ...Profile is viewed from the bottom face, Basically turn it over when it comes of the transfer table.

     face, Basically turn it over when it comes of the transfer table.</div> </div><br/>)
  • R0000164 Spindle Disassemble for Required parts  + ( #Remove 2 off M6 grubscrew from pulley #R … #Remove 2 off M6 grubscrew from pulley #Remove pulley from shaft
    ...If pulley is tight to remove, use lever bars to prise pulley off

    pulley is tight to remove, use lever bars to prise pulley off</div> </div><br/> )
  • Upgrade ZX Machine to Beckhoff Drives and Control  + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
    *Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''    e use drawing packs from Monday.com board.*''''')
  • ZX5 Alignment Check  + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
  • Autoflow Maintenance - Sawing Centre  + ( * Remove any debris from clamp pads and rollers * Visually check the rollers and clamp pads for damage or excessive wear, oil rollers with supplied oil, visually check cylinder rods for damage )
  • R0000204 Notching gear boxes assembly  + (It is vital for correct function that all … It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.
    ...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed

    o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
  • R0019207 Upgrade SR Axis Spigot  + (Refit bearing housing assembly to main plate)
  • Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting  + (1 Open front door via control screen 2 Ensure emergency stop system is also activated for safe working 3 Remove swarf from saw)
  • Ecoline - Disabling V axis To Swap Faulty Drive  + ([[Archiving a TwinCAT Project]])
  • Ecoline - Setting V Notches on winMulti Software  + (<div class="icon-instructions caution-i …
    ...Ensure that the ecoline is producing consistent and reliable datum test results
    e ecoline is producing consistent and reliable datum test results</div> </div>)
  • Back Polish Stuga Saw Blades  + (<div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">Always Polish in this orientation in relation to the Teeth of the blade</div> </div>)
  • Correcting Linearity with Rack Offset File  + (Write the error +\- next to each notch, me … Write the error +\- next to each notch, measuring from machining centre end (photo shown is RtoL feed machine). Repeat for each notch on each of the 3 bars Again, check for consistency. If there is any doubt that the results have not repeated consistently 3 times, then do not proceed consistently 3 times, then do not proceed)
  • Guide to Fitting Eject Push Sensors on ZX Machines  + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
  • ZX4 Infeed Roller Reinforcement  + (Align the infeed roller block so that it is square (check the roller with a straight edge against the other rollers). Fit the bracket using the 2 off M8 x 25 Bolts. Mark through the clearance holes on the bracket onto the roller block.)
  • R0000713E Bench Assemble R Axis Limit Assembly  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • R0000712E Rotary Trunking  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • R0015334 Fit Centralise Front Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015246 Fit Hepco Drive Beam Cylinder  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015333 Fit Clamp Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015066 Bench Assemble Saw Motor Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015267 Assemble Backfences, Fit and Align  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015041 Bench Assemble Top Hood Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015259 Mount roller beds to mainframe  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015085 Mount SR Datum Sensor and Flag  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015064 Bench Assemble Clamp Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R000560 Bench Assemble Spindle  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015328 Install Base and Turntable  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015330 Fit 1st stage Ejector and Level Base  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015100 Fit Guarding  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015329 Fit Head Spindle Posts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R000559 Bench assemble machined parts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R000562 Bench Assemble Centralise Top Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015034B ZX5 Module B Wiring Loom installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015064 Bench Assemble Clamp Assembly Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000571 Fit and Level Cut Tables , Finalise Eject  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015087 Pneumatic Connections  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015335 Mount Electrical Cabinet  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015337 Bench Assemble Guarding Components  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000558E Bench Assemble Base and Turntable  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000574 Fit Motor and Swarf Chute  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000558E Bench Assemble Base and Turntable Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015034B ZX5 Module B Wiring Loom installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015326 Bench Assemble Roller Backfences  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000570B Bench Assemble 1st stage Ejector  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015081 Bench Assemble Single Roller Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015305 Install Wiring loom for Rotary loom  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
  • R000569E Bench Assemble Head Spindle Posts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015037 Bench Assemble SY Assembly Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015034B ZX5 Module B Wiring Loom installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015037 Bench Assemble SY Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015029D Hepco Beam Alignment Part 2  + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • R0015029D Hepco Beam Alignment  + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • ZX5 Production R0000548E Module G to R0015040 Module F alignment  + ( # X axis of module is levelled from the t … # X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top # y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling ed on this face is sufficient for levelling )
  • ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Before installing module B, module C rolle … Before installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
  • Changing saw pusher bearings - Standalone Saw  + (Bring the Saw pusher to the end where the chain tensioner and sprocket are. Remove the pusher arm by taking out 2 bolts below the arm. Remove the face plate by taking out the 4 bolts in the fron of the plate Take off the top roller bearings.)
  • ZX5 Installation Procedure 2023 Part 2  + (Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
    [[R0015311 Install and Align Datum rollers]] <br/>)
  • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
  • R0015284 Frame ancillaries  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
  • R0015244 Frame ancillaries Fitting  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
  • Ecoline - Datum and MitreOffset Tests  + (Cut 3 lengths of outerframe around 1000mm … Cut 3 lengths of outerframe around 1000mm long
    ...Make sure the gripper end of the profile has a clean edge - ie no swarf and profile tape is not "flapping" over the end

     ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>)
  • Repairing R axis datum pin  + (Drill a 2.5mm hole in the datum pin shoulder. Refit to datum plate and use the drilled hole as a guide to drill the aluminium spindle plate. Remove datum pin and tap the hole in the plate using the M3 tap.)
  • R0015099 Guard panel drilling  + (Drill hinge panel as detailed 1 Clamp p … Drill hinge panel as detailed 1 Clamp panel in position equalising edges to frame 2 Drill vertical face holes onto frame M6 tapped 3 Mark 4 off holes with M6 pointed grubscrew 4 Drill 4 off to 7.5 mm 5 Check correct drilling by fixing panel with M6 socket capslling by fixing panel with M6 socket caps)
  • R0000164 Spindle Build  + (Ensure all parts supplied are visually che … Ensure all parts supplied are visually checked for damage such as burs or surface contamination Report any issues to supervisor D0006016 may be issued with surface rust . This should be cleaned with green scotchbrite pads as shown in photos to remove contaminationas shown in photos to remove contamination)
  • R0015268 Pneumatic module Test  + (Ensure area is clear and free from personnel)
  • R0015254 Bench Assemble shafts, Bearings and Pinions  + (Ensure shafts D0015556 2 off and D0015555 … Ensure shafts D0015556 2 off and D0015555 2 off are clean before trial fitting . 1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present 2 Use compressed air to clean debris from all keyways on shafts . 3 Use Fe10 solvent to remove contaminants on shaftssolvent to remove contaminants on shafts)
  • GY GZ axis setup with Jetter Motors  + (Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm.)
  • ZX5 Transfer Table Setup  + (The rollers on top are mounted on eccentri … The rollers on top are mounted on eccentric bushes. We only need these just tight enough to not allow any slop or vertical play. Slacken the cams off completelely, you will need an 8mm spanner with the faces ground down to fit in the space. Slide the plate onto the rail and tighten the eccentric bushes until any vertical play is removed. Lightly try to move the assembly on the X axis, if there is any slop then it needs to be a little tighter but probably no more than an 1/8th of a turn. Once set you should still be able to spin the rollers by hand, but still feel a fair bit of resistance. Once set slide the assembly over the full length of the V rails to check fo any tight spots. If there are then you need to check that the two halves of the fail are fully mated!!! two halves of the fail are fully mated!!!)
  • VSM 20-30-P VertiQuad Heater Plate Setting  + (First, make sure the heater plates are coo … First, make sure the heater plates are cool enough to work on. If not then gloves will be required to protect your hands from the heat Put the machine into input/output mode. This will then allow us to move the heater plates into a position to be worked on. Ensure the items highlighted in GREEN are on.ure the items highlighted in GREEN are on.)
  • Alignment guide using wire line  + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
  • TB0390 Fitting SR Datum Sensor  + (Fit U Bolt and Sensor Bar to Table Post on infeed side of saw. See Image for height)
  • ZX5 Transfer Table Crank set up  + (Follow the instructions in [[Programming Eaton DE Drive|this]] … Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.
    ...It is vital that the Eaton drives are programmed correctly as the distance the cranks travel and the time they take to stop depend on the acceleration and deceleration of the drive.
    ...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.

    xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>)
  • ZX5 Installation Procedure 2023 Part 3 Guarding Conformity checks  + (Supplied fencing kit is fitted to module A under loader arms)
  • ZX5 Adjusting V Notch Depth and Position  + (If the blades do not meet properly, or form a "W" shape, the mechanical setup is not correct. Please follow procedure: [[ZX5 V Notch Blade Mechanical Setup|https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup]] <br/>)
  • ZX5 Installation Procedure 2023  + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
  • Setting Motor Overload Relays  + (In order to read the motor plate we need t … In order to read the motor plate we need to know 3 pieces of information *Whether the motor is wired in star or delta *The frequency at which the motor is running *The voltage at which the motor is running Whether the motor is wired in star or delta depends on the application. Refer to the electrical diagrams to find out which it is. For example, the saw blade motor is wired in star, whereas most extractor motors are wired in delta. The UK standard for a three phase electrical supply is 415v at 50Hz. Unless the supply to a motor runs through an inverter (i.e the spindles) this is also the standard for our machines. Using the picture on the right as an example, we know the motor will be running at 50Hz (1) so we can disregard the information on the right of the plate as this provides figures for a 60Hz supply. Looking at the box numbered (2) we can work out that this motor would be wired in delta if it were running on a single phase 230v supply. However, we know that this is a three phase supply and will be wired in star. So when we move on to the box numbered (3) we will be looking at the number on the right hand side of the slash. Therefore, this particular motor would need an Overload Relay set to 3.00A.would need an Overload Relay set to 3.00A.)
  • R0015257 Module C Pneumatic Tests  + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed
    * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testing    assemblies are at a sufficient stage for testing)
  • R0015280 Module E Pneumatic Tests  + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testinglies are at a sufficient stage for testing)
  • Fitting M8 Plug for EtherCAT Boxes  + (Inside the packet of the plug will be 5 co … Inside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommets
    ...The 'white' grommet and numbered insert may be stuck in the metal shell. Please check!
    Make sure you check that you have all of these parts before disposing of the packaging.    gt;Make sure you check that you have all of these parts before disposing of the packaging.)
  • Flowline 6 to 6o5m Extension  + (Clean and remove any dirt/grease/imperfections on the box section ready the the new rails. If any of the tapped holes are compromised, re-tap 6mm.)
  • Stuertz VSM 30.20-P Welder Installation  + (Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side)
  • ZX5 - ZX3 Hepco alignment Module E Saw Infeed  + (Locations of jigs required mounting method)
  • R0015307 Bench assembly spindle drive cylinders  + (8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/>)
  • ZX5 Gripper Energy Chain & Tray Setup  + (Make sure the cables and piped are fixed with cable ties to the fingers of the bracket to avoid movement or twisting inside the energy chain.)
  • Changing Main Saw Blade  + (Make sure you have stopped cutting and nothing on the machine is moving - press an emergency stop button to ensure this.)
  • C0001005MM Micromech Stepper Motor Assembly  + (Mark the motor face as the picture to give … Mark the motor face as the picture to give the correct mounting position A 3mm hole must be drilled in this position at a depth of 5mm . Caution, damage can be caused to motor if this depth is not adhered to. Increase drill sizes incrementally when drilling, to ensure a good sized 3mm hole Use masking tape to stop swarf entering the stepper motor housing Use a drop of Loctite 270 to ensure dowel remains in place when fitted ensure dowel remains in place when fitted)
  • Install markings and measurements ZX5  + (Measure and mark up the distance between t … Measure and mark up the distance between two points (one on each) of the two modules. Mark up the points in a place where it is easy to read the markings and simply practical to get the two modules in a similar position (gap between the two) on installation - preferably on the front and the back of the modules. This makes it easier and closer to adjusting the loadpos and datum on the x-axis once setting up accuracy.um on the x-axis once setting up accuracy.)
  • R0015248 Line up slider units and mesh racks  + (Mesh requires setting between slider unit … Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown)
  • R0015276 Line up slider units and mesh racks  + (Mesh requires setting between slider unit … Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown)
  • R0015256 Pneumatic Connections  + (6mm black air pipe Pipe identified as 12 … 6mm black air pipe Pipe identified as 1259 9 off pop up C cylinders to be connected (1) Ensure enough slack is left on pipe between basket and cylinder to allow full range of movement
    *(1) 6mm tee feeds cylinder above and to the left *(2) 6mm tee feeds cylinder above and ring main left and right *(3) 6mm tee feeds cylinder above and ring main left and right *(4) 6mm tee feeds cylinder above and ring main left and right *(5) 6mm tee feeds valve below and ring main left and right *(6) 6mm tee feeds cylinder above and ring main left and right *(7) 6mm tee feeds cylinder above and ring main left and right *(8) 6mm tee feeds cylinder above and cylinder to the right    e feeds cylinder above and cylinder to the right)
  • B0000082b Motor replacement For Obsolete part B0000082  + (New motor B0000082b will need modification of drive key to function correctly. 5mm should be removed from key in situ as shown in photo This will enable clutch plate to move to desired position on assembly)
  • 500mm Saw Blade Upgrade  + (Remove the two grub screws from the taper … Remove the two grub screws from the taper lock pulleys and insert one into the hole that was initially empty. Screw in tight to break seal of taperlock and split the two parts. If siezed the outer part can be tapped back with a hammer. These parts are usually very brittle and can shatter with a heavy hammer blow. It can also be useful to have the belts on at this point to stop the pulley from turning.his point to stop the pulley from turning.)
  • Stuertz Infeed - Align and dowel GX rack  + (Using the T0001090 alignment tool, check each 1m section of the rack is aligned to its neighbour <br/>)
  • Stuertz Infeed - Freeing Roller under Gripper Arm  + (OuA_VorDn = On then Off)
  • R0015320 Pneumatic Output Test  + (Output testing will be carried out under a no-emergency stop situation ensure pcl coupling is used for ability for quick disconnection Ensure all colleagues are aware of testing and ensure good working practise is followed)
  • R0015336 Pneumatic Output Testing Part 2  + (Output testing will require valve operatio … Output testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered tocy Testing procedure is fully adhered to)
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