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Recherche par propriété

Une liste de toutes les pages qui ont la propriété « Step Content » avec la valeur « 5 off Attach D0015069 backfence to roller assembly using M6 x 16 socket caps, A form washers and M6 nyloc nut ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 101 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).


    

Liste de résultats

  • Stuertz Infeed - Check GY Position Parallelism  + ( #Datum the machine and move GY axis to ze #Datum the machine and move GY axis to zero, GZ to 25 #Place the jig against the backfence and offer it up to the Gripper Jaw #If the GY datum is set correctly, the rear outer face of the jig should be just in contact with the rear serrated jaw #If this is not the case, set GY datum correctly his is not the case, set GY datum correctly )
  • R0000164 Spindle Disassemble for Required parts  + ( #Remove 2 off M6 grubscrew from pulley #R #Remove 2 off M6 grubscrew from pulley #Remove pulley from shaft
    ...If pulley is tight to remove, use lever bars to prise pulley off

    pulley is tight to remove, use lever bars to prise pulley off</div> </div><br/> )
  • Upgrade ZX Machine to Beckhoff Drives and Control  + (Before the upgrade is despatched to site, Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
    *Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''
    e use drawing packs from Monday.com board.*''''')
  • ZX5 Installation Procedure  + (No hard pipe under the Saw.)
  • ZX5 Alignment Check  + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
  • Autoflow Maintenance - Sawing Centre  + ( * Remove any debris from clamp pads and rollers * Visually check the rollers and clamp pads for damage or excessive wear, oil rollers with supplied oil, visually check cylinder rods for damage )
  • Autoflow Maintenance - Machining Centre  + (Check level of grease in Auto lube Part replacement order code is M0001047)
  • Setting Up C0000422-KIT - Full Hardware 2023  + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
  • Decommissioning - Autoflow Mk4 1  + (Ensure the plugs are labelled <br/>)
  • R0000204 Notching gear boxes assembly  + (It is vital for correct function that all It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.
    ...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed

    o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
  • R0000322 Tensioner Pulley Assembly  + (1 Use FE10 solvent to wash parts shown to remove residual grease and contaminants 2 Thoroughly dry with compressed air line gun)
  • Ecoline Site Installation Guide  + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
  • Correcting Linearity with Rack Offset File  + (Write the error +\- next to each notch, meWrite the error +\- next to each notch, measuring from machining centre end (photo shown is RtoL feed machine). Repeat for each notch on each of the 3 bars Again, check for consistency. If there is any doubt that the results have not repeated consistently 3 times, then do not proceed consistently 3 times, then do not proceed)
  • Guide to Fitting Eject Push Sensors on ZX Machines  + (A retrofit kit will be sent with all the pA retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
  • ZX4 Infeed Roller Reinforcement  + (Align the infeed roller block so that it is square (check the roller with a straight edge against the other rollers). Fit the bracket using the 2 off M8 x 25 Bolts. Mark through the clearance holes on the bracket onto the roller block.)
  • R0000712E Rotary Trunking  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • R0000712F Rotary Trunking  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • R0015335 Mount Electrical Cabinet  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R000560 Bench Assemble Spindle  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015037 Bench Assemble SY Assembly Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000574 Fit Motor and Swarf Chute  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015305A Install Wiring loom for Rotary Ring  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015064 Bench Assemble Clamp Assembly Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015330 Fit 1st stage Ejector and Level Base  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015085 Mount SR Datum Sensor and Flag  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015305 Install Wiring loom for Rotary loom  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
  • R000559 Bench assemble machined parts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015100 Fit Guarding  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015066 Bench Assemble Saw Motor Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015087 Pneumatic Connections  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015041 Bench Assemble Top Hood Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015328 Install Base and Turntable  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000558E Bench Assemble Base and Turntable Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015326 Bench Assemble Roller Backfences  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R000562 Bench Assemble Centralise Top Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015034B ZX5 Module B Wiring Loom installation Part 3  +
  • R0015337 Bench Assemble Guarding Components  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015329 Fit Head Spindle Posts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015333 Fit Clamp Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015037 Bench Assemble SY Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R000569E Bench Assemble Head Spindle Posts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000558E Bench Assemble Base and Turntable  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015064 Bench Assemble Clamp Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015300 Rotary Ring pneumatic test  + (When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify)
  • R0000299 Stroke assembly rebuild Part 2  + (Always use Loctite 243 on all fasteners fitted unless stated different All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required All fasteners should be marked once finalised)
  • ZX5 Production R0000548E Module G to R0015040 Module F alignment  +
  • R0015382 Top Spindle Blower Upgrade  + (Assemble Valve and Y connector as shown)
  • ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Before installing module B, module C rolleBefore installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
  • Changing saw pusher bearings - Standalone Saw  + (Bring the Saw pusher to the end where the chain tensioner and sprocket are. Remove the pusher arm by taking out 2 bolts below the arm. Remove the face plate by taking out the 4 bolts in the fron of the plate Take off the top roller bearings.)
  • R0015295 Finalise wiring loom for Rotary head  + (Cables must be adjusted between each spindCables must be adjusted between each spindle to ensure the cable lengths are correct . 1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail. 2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable 3 Repeat this process working your way around the spindles to set all ethercat cablesnd the spindles to set all ethercat cables)
  • ZX5 Installation Procedure 2023 Part 2  + (Check X axis alignment of horiczontal and Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
    [[R0015311 Install and Align Datum rollers]] <br/>)
  • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
  • R0015284 Frame ancillaries  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
  • R0019264 Autoflow Mk 4,1 Infeed Safe moving equipment  + (D0016506 non slip pads must be used in all applications They should be placed between both clamping faces in all configurations of lifting. These will provide prevention of slip and product damage)
  • R0015099 Guard panel drilling  + (Drill hinge panel as detailed 1 Clamp pDrill hinge panel as detailed 1 Clamp panel in position equalising edges to frame 2 Drill vertical face holes onto frame M6 tapped 3 Mark 4 off holes with M6 pointed grubscrew 4 Drill 4 off to 7.5 mm 5 Check correct drilling by fixing panel with M6 socket capslling by fixing panel with M6 socket caps)
  • R0000164 Spindle Build  + (Ensure all parts supplied are visually cheEnsure all parts supplied are visually checked for damage such as burs or surface contamination Report any issues to supervisor D0006016 may be issued with surface rust . This should be cleaned with green scotchbrite pads as shown in photos to remove contaminationas shown in photos to remove contamination)
  • ZX5 Transfer Table Setup  + (The rollers on top are mounted on eccentriThe rollers on top are mounted on eccentric bushes. We only need these just tight enough to not allow any slop or vertical play. Slacken the cams off completelely, you will need an 8mm spanner with the faces ground down to fit in the space. Slide the plate onto the rail and tighten the eccentric bushes until any vertical play is removed. Lightly try to move the assembly on the X axis, if there is any slop then it needs to be a little tighter but probably no more than an 1/8th of a turn. Once set you should still be able to spin the rollers by hand, but still feel a fair bit of resistance. Once set slide the assembly over the full length of the V rails to check fo any tight spots. If there are then you need to check that the two halves of the fail are fully mated!!! two halves of the fail are fully mated!!!)
  • Autocut Adding New Profile  + (Firstly, we need to make sure that the proFirstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
  • TB0425 Lenovo Tablet Setup  + (Go to the PlayStore  and download the e-Drawings  app. This will cost (currently £1.25) therefore ask appropriate member for a company card.)
  • ZX5 Installation Procedure 2023  + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
  • R0015280 Module E Pneumatic Tests  + (In this process pneumatic outputs will be In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testinglies are at a sufficient stage for testing)
  • Flowline 6 to 6o5m Extension  + (Clean and remove any dirt/grease/imperfections on the box section ready the the new rails. If any of the tapped holes are compromised, re-tap 6mm.)
  • R0015307 Bench assembly spindle drive cylinders  + (8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/>)
  • R0008013 Clacker assembly  + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
  • R0008013-ECO Ecoline dipper arm clacker  + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
  • ZX5 MH Infeed Basic IO Test and Setup  + (Make sure the reset of the Estop circuit wMake sure the reset of the Estop circuit works. Be aware when resetting this will reset the air to home all pneumatics. Test each emergency stop button individually (Button box, infeed rear middle and end) making sure this breaks the circuit when pressed and the air is dumped. The Infeed beam sensor should be tested, when broken should also break the circuit and dump the air. Check on Service menu - IO tab that each input works correctly for each Estop unit.input works correctly for each Estop unit.)
  • Install markings and measurements ZX5  + (Measure and mark up the distance between tMeasure and mark up the distance between two points (one on each) of the two modules. Mark up the points in a place where it is easy to read the markings and simply practical to get the two modules in a similar position (gap between the two) on installation - preferably on the front and the back of the modules. This makes it easier and closer to adjusting the loadpos and datum on the x-axis once setting up accuracy.um on the x-axis once setting up accuracy.)
  • R0015276 Line up slider units and mesh racks  + (1 Slide drive pinion into position 1 under1 Slide drive pinion into position 1 under drive rack 2 Use M4 adjuster screws to adjust height of rack and M6 to secure 3 Slide out drive pinion and move rack to position 2. Refit drive pinion 4 Use M4 adjuster screws to adjust height of rack and M6 to secure 5 Repeat steps until correct meshing is present at all points indicated to check Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stagement as this will be done at a later stage)
  • B0000082b Motor replacement For Obsolete part B0000082  + (New motor B0000082b will need modification of drive key to function correctly. 5mm should be removed from key in situ as shown in photo This will enable clutch plate to move to desired position on assembly)
  • Upgrade - Conveyor Top Guard  + (Offer up the guard over the conveyor walls (the guard sits outside of the walls). The aim is that the smaller radius on the guard is concentric with the top roller.)
  • 500mm Saw Blade Upgrade  + (Remove the two grub screws from the taper Remove the two grub screws from the taper lock pulleys and insert one into the hole that was initially empty. Screw in tight to break seal of taperlock and split the two parts. If siezed the outer part can be tapped back with a hammer. These parts are usually very brittle and can shatter with a heavy hammer blow. It can also be useful to have the belts on at this point to stop the pulley from turning.his point to stop the pulley from turning.)
  • Easily resizable forms for any screen resolution in Visual Studio  + (On the start screen in Visual Studio, click on the "Create a New Project" button.)
  • Autocut Daily Maintenance  + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
  • TB0426 Replacement Zebra Printer Setup  + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
  • Stuertz Infeed - Freeing Roller under Gripper Arm  + (OuA_VorDn = On then Off)
  • R0015336 Pneumatic Output Testing  +
  • R0000088E Stage 1 Spindle assemble  + (Linear rail B0000045 needs fitting to eachLinear rail B0000045 needs fitting to each spindle base
    ..Linear rails have a datum face indication. Attention must be paid for correct orientation
    1 Orientation of Datum face is as shown Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air. 2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in
    nd drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in)
  • ZX5 Production R0015122 Module A to R0015139 Module B alignment  + (Position module A in front of module B Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis Set gap of 23mm -+ 2mm between module A roller frame and module B roller block)
  • R0000728 R0000729 Stroke Assembly Dismantling  + (The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted Please use the following steps accurately)
  • R0000299 Stroke assembly rebuild  + (R0000728 and R0000729 are mirror images to each other Please inspect pictures to clarify and confirm correct hand to be built (Supplied unit to be refurbished will always be rebuilt as the same hand ))
  • D0008557 Modified cylinder Assembly  + (Remove 4 off original shallow head fasteners (if still fitted after cylinder modification) ) that hold locking assembly onto cylinder and dispose)
  • R0010309 Ecoline Ultrasonic Material Loaded Upgrade  + (Remove old material load assembly from macRemove old material load assembly from machine. Held on by 2 off M6 socket caps indicated 2 Disconnect switch/sensor. Depending on variant fitted either Unscrew M8 plug connection to disconnect for sensor style Or Disconnect 2 off fork connections onto rear on switch 3 Disconnect bloweronto rear on switch 3 Disconnect blower)
  • R0000711 Rotary Base Assembly REV2  + (Rotary drive ring needs checking before fRotary drive ring needs checking before fitment.
    #Check teeth for burrs, damage and debris. Use compressed air to clean all areas #V edge should be checked for damage. Check entire circumference with fingers to identify any damage, lumps or high low spots #Check drive ring has been countersunk in the shown area
    rive ring has been countersunk in the shown area)
  • X252 Forward Clamp Out Sensor Setup Stuertz Infeed  + (Select Q1)
  • Autocut Cutting Tall Profiles  + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)
  • R0015243 ZX5 module A-C-E Frame levelling  +
  • R0015287 Bench Assemble Shafts, Bearings and Pinions  + (Ensure shafts D0015556 and D0015555 are Ensure shafts D0015556 and D0015555 are clean before trial fitting . 1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present 2 Use compressed air to clean debris from all keyways on shafts . 3 Use Fe10 solvent to remove contaminants on shafts solvent to remove contaminants on shafts)
  • TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements  + (The 2 carriage assemblies are as shown. FiThe 2 carriage assemblies are as shown. First, the rails need to be loosely installed onto the horizontal Maytec extrusion, allowing for lateral adjustment. Parts D0010710, D00010711 and B0000046 are to be assembled, as shown. Two of these sub-assemblies are required. Two of these sub-assemblies are required.)
  • Dokit - Creating A Work Instruction  + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
  • Beckhoff AX8000 Flowline Upgrade  + (The first step does not involve being on sThe first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
  • ZX3 Counterweight Installation  + (Fit all 3 weight plates, and secure with the provided bolts and washers)
  • Setting Ultrasonic Sensor - Horizontal  + (The sensor will not work unless there is 30mm clearance to minimum position)
  • ZX5 Transfer Table Crank set up  + (Follow the instructions in [[Programming Eaton DE Drive|this]]Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.
    ...It is vital that the Eaton drives are programmed correctly as the distance the cranks travel and the time they take to stop depend on the acceleration and deceleration of the drive.
    ...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.

    xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>)
  • R0015278 Mount Completed Assemblies  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit  + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
  • OBSOLETE DM - Updating Resources  + (To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0)
  • R0015342 Bench Assemble Outfeed Parts  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)