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Recherche par propriété

Une liste de toutes les pages qui ont la propriété « Step Content » avec la valeur « Once this is entered press the 'Tab' on the keyboard ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 101 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).


    

Liste de résultats

  • R0015268 Pneumatic module Test  + (Ensure area is clear and free from personnel)
  • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
  • R0015246 Fit Hepco Drive Beam Cylinder  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015064 Bench Assemble Clamp Assembly Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015332 Mount Backfences and Align  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • ZX5 Installation Procedure 2023 Pneumatic connections  + (All control pneumatic connections will be All control pneumatic connections will be identified with identification numbers All permanently fed supply lines will be identified by the use of Red pneumatic pipe All Emergency stop switched air feeds will be identified by the use of Blue pneumatic pipeentified by the use of Blue pneumatic pipe)
  • R0015027 Install Pneumatic Connection rail and Air Feeds  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015259 Mount roller beds to mainframe  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015291 Install Transfer Beams To Module C and E  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R000560 Bench Assemble Spindle  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015273 Module E support arm alignment  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015245 Module C support arm alignment  + (1 Move channel 2 section up or down to co1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points 2 Use 2 meter straight edge and level between points indicated Move channel 2 at the end indicated, to give a level reading 3 Tighten bolts to hold in place
    3 Tighten bolts to hold in place <br/>)
  • R0015242 Level and Adjust Roller beds module C and E  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015293 Install Flap Sensor Beam  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • WinDelay for Twincat Startup  + (This can be downloaded from Dropbox (Stuga Machinery Ltd)\Service\WinStartDelay\winstartdelay.zip)
  • R0015311 Install and Align Datum rollers  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015292 Install Cylinder Rails and Align  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • Upgrade - Flowline 12 station to 8 station reduction upgrade  + (This will keep the plate captive, but will allow for movement)
  • R0015279 Align Backfences  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015334 Fit Centralise Front Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000299 Stroke assembly rebuild Part 2  + (Always use Loctite 243 on all fasteners fitted unless stated different All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required All fasteners should be marked once finalised)
  • ZX5 Datum and Grip Pin Setup  + (In SETTINGS  > PARAMETERS > MEASUREMENT > loadingPos=11 If set at a different figure, update to 11 and SAVE)
  • R0015029D Hepco Beam Alignment Part 2  + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • PC Bios Power settings  + (Keep pressing the “DELETE “button on the kKeep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above. The Menu Will look something similar to thise Menu Will look something similar to this)
  • ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Before installing module B, module C rolleBefore installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
  • R0015248 Line up slider units and mesh racks  + (1 Slide drive pinion into position 1 unde1 Slide drive pinion into position 1 under drive rack 2 Use M4 adjuster screws to adjust height of rack and M6 to secure 3 Slide out drive pinion and move rack to position 2. Refit drive pinion 4 Use M4 adjuster screws to adjust height of rack and M6 to secure 5 Repeat steps until correct meshing is present at all points indicated to check Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stagement as this will be done at a later stage)
  • Guide to Fitting Eject Push Sensors on ZX Machines  + (A retrofit kit will be sent with all the pA retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
  • TB0422 Commissioning ZX5 Software 2018  + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
  • R0015305 Install Wiring loom for Rotary loom  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015300 Rotary Ring pneumatic test  + (When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify)
  • Alignment guide using wire line  + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
  • R0019207 Upgrade SR Axis Spigot  + (Refit bearing housing assembly to main plate)
  • Changing Main Saw Blade  + (Make sure you have stopped cutting and nothing on the machine is moving - press an emergency stop button to ensure this.)
  • R0015028D ZX5 Hepco Beam Alignment Module C  + (Ensure additional spacer is removed from jigs when using for alignment on module C)
  • Autocut Cutting Tall Profiles  + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)
  • Autocut Open Guard Doors  + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
  • Autocut Daily Maintenance  + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
  • Stuertz VSM 30.20-P Welder Installation  + (Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side)
  • Allocations + issuing received parts  + (Populate the allocate column for each partPopulate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
  • R0000204 Notching gear boxes assembly  + (It is vital for correct function that all It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.
    ...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed

    o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
  • ZX5 Installation Procedure 2023  + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
  • Booking in  + (Once this is entered press the 'Tab' on the keyboard)
  • Laser Setup on Flowline/ZX3 for Laser Holes  + (The laser sender needs to have a clear patThe laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
  • WinMulti Shutdown procedure  + (Once you have a black screen with a small blue text box in the middle you are safe to press the physical red 'POWER OFF' button on the console.)
  • Fitting M8 Plug for EtherCAT Boxes  + (Inside the packet of the plug will be 5 coInside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommets
    ...The 'white' grommet and numbered insert may be stuck in the metal shell. Please check!
    Make sure you check that you have all of these parts before disposing of the packaging.
    gt;Make sure you check that you have all of these parts before disposing of the packaging.)
  • TB0452 ZD620 Zebra Printer Setup  + (One difference between the GX420d and the One difference between the GX420d and the ZD620d is the lack of a dedicated power switch. The newer ZD620d opts for a power button that must be pressed in order to turn on the printer after power is supplied. As our machines are fully un-powered after a machine is closed down it causes the operator to intervene and manually turn on the printer after power up. Ideally the Zebra ZD620d has an '''Power Recovery Mode''' that acts as a permanent switch in case of power failure. We can use this on the machines to allow the printer to turn on upon power up. 1.      Disconnect from power. 2.      Remove module door and use Ethernet cable to remove (plug in and pull). 3.      Move the switch that is annotated AUTO to the ON position. 4.      Reinstall the module. 5.      Reconnect power, this should now turn on. Reconnect power, this should now turn on.)
  • TB0385 Upgrading to winMulti v6  + ( (Defaults to Config mode after the TwinCAT update))
  • Create a TwinCAT Project from Existing Project  + (The build needs to be the same machine typThe build needs to be the same machine type and have an identical EtherCAT box and drive setup You can create a backup in three ways # Create an archive of an open project (you need to run Visual Studio on the desktop of the machine in question) # Copy the contents of the c:\TwinCAT\Stuga\[BuildNo] folder from the "donor" to your new machine setup # Use VPN to connect to the back end of the machine and upload the project from the target, then save it locally. this needs a good internet connection and Teamviewer remote VPN installed on the remote Beckhoff PCte VPN installed on the remote Beckhoff PC)
  • TB0444 Renewing CF Card on TwinCAT2 Systems  + (1.      From Camera PC, use System Manager1.      From Camera PC, use System Manager to activate original configuration 2.      From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.
    DO NOT FORGET TO ACTIVATE BOOT PROJECT

    instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
  • Setting Up Windows PC C0000422-KIT 2023  + ( * Connect Keyboard and mouse * Connect network * Connect monitor )
  • Monday - Emails to Updates  + (On the job / case / item in Mondays, open the Updates and click on "Write Updates via Email)
  • TB0426 Replacement Zebra Printer Setup  + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
  • Updating Realtime Drivers for EtherCAT  + (If you have I/O connected but do not see a device with (EtherCAT) then check that the drivers have been installed.)
  • ZX5 Adjusting V Notch Depth and Position  + (If the blades do not meet properly, or form a "W" shape, the mechanical setup is not correct. Please follow procedure: [[ZX5 V Notch Blade Mechanical Setup|https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup]] <br/>)
  • Batch Printing Part Drawings  + (Double click on the P.O the drawings are required to be batch printed for.)
  • Phantom Estops  + (Click on the Windows button and then open the "Show Hidden Icons Button" Navigate to TwinCAT XAE and open it.)
  • Autocut Daily Maintenance  + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
  • Setting up an Ecoline Barcode Scanner  + (All refurbished Ecolines will now be proviAll refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
  • R0015035 Bench Assemble V Notch Components  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • TB0398 Assembly of ZX4 Screen Cover  + (Orientate the plastic plate to fit inside the metal hinge piece, noting which way is the length and which is the width.)
  • R0000713E Bench Assemble R Axis Limit Assembly  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • ZX5 - ZX3 Hepco alignment Module E Saw Infeed  + (Locations of jigs required mounting method)
  • R0015262 Drive shaft fitting  + (Attach 9 off B0001150 to load arms as shoAttach 9 off B0001150 to load arms as shown . ensure correct position is used for mounting of bearings . Use 2 off M8 x 30 socket countersink fasteners per bearing to align and fix to arms Ensure greasing point of bearing is facing towards the front of the machine as shown towards the front of the machine as shown)
  • Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3  + (infeedZeroToX=605 stopZeroToX=595 measureSensorPos1=1554)
  • Stuertz Infeed - Freeing Roller under Gripper Arm  + (OuA_VorDn = On then Off)
  • TB0383 Mint and RS Automation Drive Setup  + (Our actual Stepper motors are 400 steps per revolution which is equivalent to an encoder quadrature count of 400/4 = 100.)
  • R0015320 Pneumatic Output Test  + (Output testing will be carried out under a no-emergency stop situation ensure pcl coupling is used for ability for quick disconnection Ensure all colleagues are aware of testing and ensure good working practise is followed)
  • R0015336 Pneumatic Output Testing  + (Output testing will require valve operatioOutput testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered toy Testing procedure is fully adhered to)
  • R0015336 Pneumatic Output Testing Part 2  + (Output testing will require valve operatioOutput testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered tocy Testing procedure is fully adhered to)
  • Fitting Zx5 Crank Upgrade  + (B0001166)
  • Stuertz Infeed - Check GY Position Parallelism  + ( #Datum the machine and move GY axis to ze #Datum the machine and move GY axis to zero, GZ to 25 #Place the jig against the backfence and offer it up to the Gripper Jaw #If the GY datum is set correctly, the rear outer face of the jig should be just in contact with the rear serrated jaw #If this is not the case, set GY datum correctly his is not the case, set GY datum correctly )
  • Upgrade ZX Machine to Beckhoff Drives and Control  + (Before the upgrade is despatched to site, Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
    *Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''
    e use drawing packs from Monday.com board.*''''')
  • R000559 Bench assemble machined parts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • ZX5 Installation Procedure 2023 Part 2  + (Check X axis alignment of horiczontal and Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
    [[R0015311 Install and Align Datum rollers]] <br/>)
  • R0015037 Bench Assemble SY Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015316 V notch Final Assembly  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • Dokit - Editing Work Instructions  + (The dokit references for work instructionsThe dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
  • Dokit - Creating A Work Instruction  + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
  • Saje uPVC Unloading Process  + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
  • R0000738 Pneumatic Installation  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015289 Bench Assemble Pipe Connection Rail  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0010260 Bench Assemble Tool Break Sensor  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • Training Laser on Ecoline  + (Sensitivity also needs settings 5 full turns after turning anticlockwise until it goes Sensitivity then turn clockwise until on then the 5 turns.)
  • R0015296 Bench Assemble Bearing Assemblies  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • Z Transom Width Measurement  + (A straight faced piece of profile the same height as the Z section or taller or a piece of steel straight edge or the like; then lastly a Z section profile for measuring.)
  • Autocut Adding New Profile  + (Firstly, we need to make sure that the proFirstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
  • R0019207 Upgrade SR Axis Spigot  + (Refit bearing housing assembly to main plate)
  • R0015038 Bench Assemble V notch Datum Rollers  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015063 Bench Assemble Roller Tables  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015034B ZX5 Module B Wiring Loom installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015299 Install Spindle control pipework and fittings  + (Use Loctite 243 on all fasteners Pen mark all fasteners to show finalised)
  • R0015321 Bench Assemble Guards and Doors  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015352 Mount Buffer Beams  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0000738 Pneumatic Installation Part 3  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • Changing Pneumax Valve slice  + (Please ensure screwdriver is a good fit to avoid wearing the head of the screw.)
  • R0015082B fencing and guards  + (Please ensure supplied bungs with E0001176 Safety Hinge Switch x 3 are fitted. these are supplied in packaging with hinges)
  • R0015337 Bench Assemble Guarding Components  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015011 Bench assemble Gripper  + (check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar)
  • R0000712F Rotary Trunking  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • R0000571 Fit and Level Cut Tables , Finalise Eject  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015334 Fit Centralise Front Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015004 Bench Assemble Gripper  + (1 Fit bushes B0001106 (20 off) to 8 off D0015095 link bars 2 off D0015096 link bars 2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly)
  • AX8000 Drives - ES Contactor Wiring  + (Find a spare section of DIN rail that the contactor can be placed in. The contactor clips onto the din rail without the need for fixings.)
  • R000562 Bench Assemble Centralise Top Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015342 Bench Assemble Outfeed Parts  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • R0015100 Fit Guarding  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015264 Fit Loader chains to arms  + (It is vital to tension the securing grubscIt is vital to tension the securing grubscrew for the drive sprockets correctly Use a straight ended 4mm hex key and extension bar to apply as much tension as possible to the m8 grubscrew Then add 2 drops of self wicking thread locker to complete the tension processead locker to complete the tension process)
  • R0000088E Stage 1 Spindle assemble  + (Linear rail B0000045 needs fitting to eachLinear rail B0000045 needs fitting to each spindle base
    ..Linear rails have a datum face indication. Attention must be paid for correct orientation
    1 Orientation of Datum face is as shown Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air. 2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in
    nd drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in)
  • ZX5 Production R0015122 Module A to R0015139 Module B alignment  + (Position module A in front of module B Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis Set gap of 23mm -+ 2mm between module A roller frame and module B roller block)
  • R0000574 Fit Motor and Swarf Chute  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • WinDelay for Twincat Startup  + (This can be downloaded from Dropbox (Stuga Machinery Ltd)\Service\WinStartDelay\winstartdelay.zip)
  • R0015245 Module C support arm alignment  + (1 Move channel 2 section up or down to co1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points 2 Use 2 meter straight edge and level between points indicated Move channel 2 at the end indicated, to give a level reading 3 Tighten bolts to hold in place
    3 Tighten bolts to hold in place <br/>)
  • TB0451 CX5120 Beckhoff PC Setup  + (Go to Control Panel then ‘Region and Language’ and select ’English (United Kingdom)’.)
  • Setting Up New Printer - GX420d  + (Plug in the power cable and ethernet cable to the back of printer, then turn the printer on with the switch at the back.)
  • ZX5 Installation Procedure 2023  + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
  • Allocations + issuing received parts  + (Populate the allocate column for each partPopulate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
  • R0015292 Install Cylinder Rails and Align  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0008013-ECO Ecoline dipper arm clacker  + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
  • R0008013 Clacker assembly  + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
  • J0001000H Autoflow Mk4 Mechanical installation-Alignment  + (Use footprint drawing to determine machine location for installation)
  • R0015318 Fit Swarf Chutes  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0002916 Install Machine Trunking  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015323 Mount Electrical Cabinet  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015084 Bench assemble and Drill Off Swarf chutes  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015093 Bench Assemble Transfer Beam  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • R0015269 Fit Frame ancillaries  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0015284 Frame ancillaries  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
  • R0015244 Frame ancillaries Fitting  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
  • R0015335 Mount Electrical Cabinet  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015343 Waste Guidance Installation  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015279 Align Backfences  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015340 Drill, Assemble and Mount Electrical Cabinet  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Before installing module B, module C rolleBefore installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
  • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
  • TB0415 Method to Prevent Loosening of Saw Blade  + (Position on shaft not important.)
  • R0000299 Stroke assembly rebuild Part 2  + (Always use Loctite 243 on all fasteners fitted unless stated different All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required All fasteners should be marked once finalised)
  • Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit  + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
  • Upgrade - Gripper Slider Mechanism  + (Remove all existing parts, including the profile lever, slideway and bearings, and the spring. Install new stronger slideway)
  • R0015310 Install V Notch Subframe  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • ACEpc Installing netedit with NetSetGo disk  + (Switching on with the floppy disk in will boot from the floppy drive instead of the hard drive)
  • TB0428 Connecting To Yaskawa with Silex USB  + (Connect the Silex to mains, onto the network via RJ45 and via USB to the Yaskawa)
  • R0015305 Install Wiring loom for Rotary loom  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)