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Liste de résultats

Dismantle Autoflow Mk4 + (6 off spindles)

R0015256 Pneumatic Connections + (6mm black air pipe Pipe identified as 12 … 6mm black air pipe Pipe identified as 1259 9 off pop up C cylinders to be connected (1) Ensure enough slack is left on pipe between basket and cylinder to allow full range of movement
*(1) 6mm tee feeds cylinder above and to the left *(2) 6mm tee feeds cylinder above and ring main left and right *(3) 6mm tee feeds cylinder above and ring main left and right *(4) 6mm tee feeds cylinder above and ring main left and right *(5) 6mm tee feeds valve below and ring main left and right *(6) 6mm tee feeds cylinder above and ring main left and right *(7) 6mm tee feeds cylinder above and ring main left and right *(8) 6mm tee feeds cylinder above and cylinder to the righte feeds cylinder above and cylinder to the right)
R0015346 Conveyor blower system + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015038 Bench Assemble V notch Datum Rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
Beckhoff AX8000 Flowline Upgrade + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
R0015307 Bench assembly spindle drive cylinders + (8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/>)
R0015288 Bench Assemble Transfer slider units and Cylinder Rails + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015080 Bench Assemble Sensor Rail + (Use Loctite 243 on all fixings Pen mark fasteners to show finalised)
R0015303 Fit backplates and covers + (Use Loctite 243 on all fasteners Pen mark all bolts to show finalised)
R0015146 Pneumatic pipe Installation + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
ZX5 Installation Procedure 2023 Pneumatic connections + (All control pneumatic connections will be … All control pneumatic connections will be identified with identification numbers All permanently fed supply lines will be identified by the use of Red pneumatic pipe All Emergency stop switched air feeds will be identified by the use of Blue pneumatic pipeentified by the use of Blue pneumatic pipe)
R0015252 Bench Assemble Slider units + (Attach P0000010 elbow fitting to cylinder P0001111 as shown)
R0015281 Bench Assemble Transfer Sliders + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015121 Bench assemble Infeed arms + (Use loctite 243 on all fasteners Pen mark all fasteners once finalised)
R0015249 Set drive pinions in position + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0015277 Set Drive pinions in position + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0015276 Line up slider units and mesh racks + (Mesh requires setting between slider unit … Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown)
TEST JAMIE B + (<big>This means prepping the changing area so everything is in reach.</big> *(6) Nappies *(2) Baby wipes *(3) Nappy Bag *(4) Change of clothes *(5) A toy (Distraction) <br/>)
Create a TwinCAT Project from Scratch + (<div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div> </div>)
Autoflow Maintenance - Machining Centre + (Check level of grease in Auto lube Part replacement order code is M0001047)
ZX5 Installation Procedure + (No hard pipe under the Saw.)
GE Control Components Changeover + (The supplier that we use for the supply of … The supplier that we use for the supply of our control components advised us of the need to changeover. The components that have been made unavailable are all of the GE components. This includes, all MCB's, all contactors (24Vdc, 24Vac, 230Vac), all motor overloads and any auxiliary components to go with these devices. See pictures for reference.these devices. See pictures for reference.)
TB0314 Updating Mint File in Workbench + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
R0015351 Mount monitor to Frame + (<br/>1 slide in monitor mount D0015142 into frame until bottom of post is visible through second set of holes (indicated) 2 Apply tension to M10 x 30 set bolts to pin monitor post and lock tension with the M10 nuts)
R0015292 Install Cylinder Rails and Align + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
Guide to Fitting Eject Push Sensors on ZX Machines + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
R0015278 Mount Completed Assemblies + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0015090 Bench Assemble Roller Tables + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015004 Bench Assemble Gripper + (1 Fit bushes B0001106 (20 off) to 8 off D0015095 link bars 2 off D0015096 link bars 2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly)
Upgrade ZX Machine to Beckhoff Drives and Control + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
*Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''e use drawing packs from Monday.com board.*''''')
ZX5 Adjusting V Notch Depth and Position + (If the blades do not meet properly, or form a "W" shape, the mechanical setup is not correct. Please follow procedure: [[ZX5 V Notch Blade Mechanical Setup|https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup]] <br/>)
Viewing Camera Footage from Hikvision Cameras + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
Omron E5CVS PV Shift + (H0 = No offset. Temp at Plate =230 degrees - Display on E5CSV = 240 Degrees L10 = - 10 degree. Temp at plate = 230 degrees - Display E5CSV = 230 Degrees H10 = +10 degree . Temp at plate = 230 degrees - Display E5CSV = 250 Degrees)
Hikvision Camera Setup + (<div class="annotatedImageDiv" typeof=" …
On the machine open the “SADPTool” . This is our camera finder and IP address modifier for the cameras)
Setting Delrin Transfer Table Wheel Tension + (<div class="icon-instructions caution-i …

...If the rack is adjusted to "heavily" it will push too hard upwards on the bottom roller

d to "heavily" it will push too hard upwards on the bottom roller</div> </div>)
R0015245 Module C support arm alignment + (1 Move channel 2 section up or down to co … 1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points 2 Use 2 meter straight edge and level between points indicated Move channel 2 at the end indicated, to give a level reading 3 Tighten bolts to hold in place
3 Tighten bolts to hold in place <br/>)
Setting Infeed Loading Wheel + (Use the heaviest profile you can find - a … Use the heaviest profile you can find - a full bar of door T or transom Place it under the wheel so it can be fed into the machine

...Ensure the infeed flights are out of the way

ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>)
Setting Up C0000422-KIT - Full Hardware 2023 + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
R0015343 Waste Guidance Installation + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
Stuga Product Database - Edit Product Data + (Search box is upper right)
Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting + (1 Open front door via control screen 2 Ensure emergency stop system is also activated for safe working 3 Remove swarf from saw)
R0000711 Rotary Base Assembly REV2 + (Rotary drive ring needs checking before f … Rotary drive ring needs checking before fitment.
#Check teeth for burrs, damage and debris. Use compressed air to clean all areas #V edge should be checked for damage. Check entire circumference with fingers to identify any damage, lumps or high low spots #Check drive ring has been countersunk in the shown arearive ring has been countersunk in the shown area)
Upgrading Project File on TwinCAT2 System + (Check the [https://stugaltd.monday.com/boards/304269981 Control Systems Log] board to look up the machine and the control system used This procedure only applies to TwinCAT2 For TwinCAT3 upgrades use [[Full Version Upgrade TwinCAT3 WinMulti]])
Ecoline - Disabling V axis To Swap Faulty Drive + ([[Archiving a TwinCAT Project]])
Importing Picking List from Sage To Monday + (A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible.)
Setting Profile Detection Laser Sensor + (<div class="icon-instructions caution-i …

...Incorrect L/D setting will make the sensor read back to front

# Turn L/D adjustment clockwise so it is on its maximum "L" # Turn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes offurn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes off)
R0015329 Fit Head Spindle Posts + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
Autocut Adding New Profile + (Firstly, we need to make sure that the pro … Firstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (Select Q1)
R0015007 Bench Assemble Roller Tables Machining Outfeed + (13 off Check part D00150001 has been supplied to new specification Check indicated hole, should measure 8.2mm. If not open up with hand drill Drawing change requested 06/06/23 to amend from 8mm to 8.2mm <br/>)
R0000204 Notching gear boxes assembly + (It is vital for correct function that all … It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.

...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed

o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
Back Polish Stuga Saw Blades + (<div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">Always Polish in this orientation in relation to the Teeth of the blade</div> </div>)
R0015037 Bench Assemble SY Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0008013 Clacker assembly + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
R0000164 Spindle Build + (Ensure all parts supplied are visually che … Ensure all parts supplied are visually checked for damage such as burs or surface contamination Report any issues to supervisor D0006016 may be issued with surface rust . This should be cleaned with green scotchbrite pads as shown in photos to remove contaminationas shown in photos to remove contamination)
R0000971E Bench Assemble R Axis Gearbox + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015270 Bench assemble Shafts, bearings and sprockets + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
Autocut Piece Jammed + (This will dump the air to the cylinders and probably free off the jammed piece)
R0015011 Bench assemble Gripper + (check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar)
R0008013-ECO Ecoline dipper arm clacker + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
R0015042 Install Infeed Datum Rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
Relay Replacement + (There Are 2 examples shown for this process. There is a clip to be unlatched on each relay shown, once unclipped this releases the relay which can then be pulled out. <br/>)
Ecoline Site Installation Guide + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
R0015298 Bench Assemble V notch Clamps + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
Accessing Zebra Printer Settings Via Web Browser + (The IP address of the printer is needed to … The IP address of the printer is needed to access the web page. This is done by creating a configuration label from the printer. The label is created in different was depending on the printer
# GK420d and earlier printers - Press and hold the button for two flashes, then let go # ZD620- Press and hold the leftmost 2 buttons simultaneously until the label printing startss simultaneously until the label printing starts)
ZX5 Datum and Grip Pin Setup + (In SETTINGS > PARAMETERS > MEASUREMENT > loadingPos=11 If set at a different figure, update to 11 and SAVE)
Ecoline - Setting V Notches on winMulti Software + (<div class="icon-instructions caution-i …

...Ensure that the ecoline is producing consistent and reliable datum test results

e ecoline is producing consistent and reliable datum test results</div> </div>)
R0015081 Bench Assemble Single Roller Table + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015063 Bench Assemble Roller Tables + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
Device Magic - Adding a Device Email Address + (Select the 3 dots dropdown box)
R0015358 Conveyor chassis + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
Installation Procedure - Autoflow Mk4 + (Machining centre distance to infeed between frames =)
R0015278 Mount Completed Assemblies Section two + (these steps follow on from dokit [[R0015278 Mount Completed Assemblies]])
R000569E Bench Assemble Head Spindle Posts + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
Ecoline - Datum and MitreOffset Tests + (Cut 3 lengths of outerframe around 1000mm … Cut 3 lengths of outerframe around 1000mm long

...Make sure the gripper end of the profile has a clean edge - ie no swarf and profile tape is not "flapping" over the end

ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>)
R0015100 Fit Guarding + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
Setting Up Windows PC C0000422-KIT 2023 + ( * Connect Keyboard and mouse * Connect network * Connect monitor )
OBSOLETE DM - Updating Resources + (To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0)
R000718E Stage 2 spindle assembly + (Use Loctite 243 on all fasteners Pen mark bolts when finalised)
WinMulti Shutdown procedure + (Once you have a black screen with a small blue text box in the middle you are safe to press the physical red 'POWER OFF' button on the console.)
R0015273 Module E support arm alignment + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015035 Bench Assemble V Notch Components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
TM016 Arrow Head Adjustment on Saw + (To check the centraliser closes fully, act … To check the centraliser closes fully, activate the ‘Clamp Positioner’ and ‘Centralise’ clamp from the IO screen with no profile in the saw cutting area. The side clamps should close down to around 40mm. '''A regular fault is a small offcut of profile trapped somewhere preventing the centralise clamp closing to the profile'''.

...the “centralise” clamp output is NOT the same as the “side” clamp output, which will not highlight this problem.

“side” clamp output, which will not highlight this problem.</div> </div><br/>)
R0015248 Line up slider units and mesh racks + (1 Slide drive pinion into position 1 unde … 1 Slide drive pinion into position 1 under drive rack 2 Use M4 adjuster screws to adjust height of rack and M6 to secure 3 Slide out drive pinion and move rack to position 2. Refit drive pinion 4 Use M4 adjuster screws to adjust height of rack and M6 to secure 5 Repeat steps until correct meshing is present at all points indicated to check Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stagement as this will be done at a later stage)
Turning Off and Changing Datum Tool + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">Do not alter anything on the 'Tool' Settings' side.</div> </div><br/>)
ZX5 Alignment Check + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
Removing or changing a Beckhoff AX8000 series servo drive + (Circuit breaker will be labelled 'Servo Drives')
Fitting Zx5 Crank Upgrade + (B0001166)
500mm Saw Blade Upgrade + (Remove the two grub screws from the taper … Remove the two grub screws from the taper lock pulleys and insert one into the hole that was initially empty. Screw in tight to break seal of taperlock and split the two parts. If siezed the outer part can be tapped back with a hammer. These parts are usually very brittle and can shatter with a heavy hammer blow. It can also be useful to have the belts on at this point to stop the pulley from turning.his point to stop the pulley from turning.)
ZX5 Transfer Table Crank set up + (Follow the instructions in [[Programming Eaton DE Drive|this]] … Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.

...It is vital that the Eaton drives are programmed correctly as the distance the cranks travel and the time they take to stop depend on the acceleration and deceleration of the drive.

...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.

xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>)
Convert TC2 Project to TC3 + ( #Open Visual Studio #Create a new TC3 pro … #Open Visual Studio #Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\ #Make sure "Create Directory..." is Unticked #Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’ #Click Cancel on the two windows asking to convert the PLC project #Ignore or cancel any warnings about libraries (this part will be replaced later)

...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.

f all the devices and boxes in the project with the correct naming.</div> </div><br/> )
R0015029D Hepco Beam Alignment + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0015262 Drive shaft fitting + (Attach 9 off B0001150 to load arms as sho … Attach 9 off B0001150 to load arms as shown . ensure correct position is used for mounting of bearings . Use 2 off M8 x 30 socket countersink fasteners per bearing to align and fix to arms Ensure greasing point of bearing is facing towards the front of the machine as shown towards the front of the machine as shown)
Monday - Emails to Updates + (On the job / case / item in Mondays, open the Updates and click on "Write Updates via Email)
TB0385 Upgrading to winMulti v6 + ( (Defaults to Config mode after the TwinCAT update))
R0015041 Bench Assemble Top Hood Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015028D ZX5 Hepco Beam Alignment Module C + (Ensure additional spacer is removed from jigs when using for alignment on module C)
TB0422 Commissioning ZX5 Software 2018 + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
R0015046 Bench Assemble Infeed Clamps + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
Installing and setting a Bernstein safety hinge + (<div class="icon-instructions info-icon …

...If installing a new hinge (i.e not replacing one) this step is skipped

Using an allen key, undo the bolts that hold the hinge to the door and the frame.

...It is advisable to have a second person holding the door when the hinge is removed.

icon-instructions-text">...It is advisable to have a second person holding the door when the hinge is removed.</div> </div>)
Autoflow Maintenance - Sawing Centre + ( * Remove any debris from clamp pads and rollers * Visually check the rollers and clamp pads for damage or excessive wear, oil rollers with supplied oil, visually check cylinder rods for damage )