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Liste de résultats

Replacing Beckhoff PC + (Take care to ensure all cables are replaced in the same relative positions Power on)
Laser Setup on Flowline/ZX3 for Laser Holes + (The laser sender needs to have a clear pat … The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
Saje uPVC Unloading Process + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
Setting Infeed Loading Wheel + (Use the heaviest profile you can find - a … Use the heaviest profile you can find - a full bar of door T or transom Place it under the wheel so it can be fed into the machine

...Ensure the infeed flights are out of the way

ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>)
Dokit - Editing Work Instructions + (The dokit references for work instructions … The dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
Dokit - Creating A Work Instruction + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
Beckhoff AX8000 Flowline Upgrade + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
Toshiba - B-EX4T1 Printer Setup + (To gain access turn the green knob to FREE. You can then pull the front plate down and lift the printer head up.)
TB0445 ZX5 Setup - Infeed Measure Sensor Calibration + (The laser should be aligned to ensure the … The laser should be aligned to ensure the beam is level up / down and parallel to the backfence. The path should follow the Yellow edge of the lift rollers on the infeed table. Length feedback from the measurement system is visible all the time on the service form.
# Measure and mark the infeed table at fixed positions from the loading fence at MH end – (3m, 4m, 5m, 6m) # Use a short offcut of profile with a label on the end to act a a fixed reflector at the marked positions – check against the feedback on the screen. # Adjust the lengthMeasureOffset parameter to get the screen measurements to match reality (+/-10mm)e screen measurements to match reality (+/-10mm))
GE Control Components Changeover + (The supplier that we use for the supply of … The supplier that we use for the supply of our control components advised us of the need to changeover. The components that have been made unavailable are all of the GE components. This includes, all MCB's, all contactors (24Vdc, 24Vac, 230Vac), all motor overloads and any auxiliary components to go with these devices. See pictures for reference.these devices. See pictures for reference.)
Hotswap Beckhoff PLC with Licence Slice Installed + (There are a row of retaining clips on bot the top and bottom of the PC that hold it to the Din rail. Pop them open with a flathead screwdriver)
ZX5 Transfer Table Crank set up + (Follow the instructions in [[Programming Eaton DE Drive|this]] … Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.

...It is vital that the Eaton drives are programmed correctly as the distance the cranks travel and the time they take to stop depend on the acceleration and deceleration of the drive.

...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.

xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>)
R0015278 Mount Completed Assemblies + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
ZX5 V Notch Blade Mechanical Setup + (Using a straight edge placed BETWEEN the t … Using a straight edge placed BETWEEN the teeth of the blade (W/I) you can see we have a gap around 2-3mm. On the opposite blade (W/O) we need to turn the setting bolt anti clockwise until the tips of the teeth just touch the straight edge, as seen in the second picture. If the tips of the teeth were overlapping we would need to increase separation by turning the adjusting bolt clockwise. Transfer the straight edge to the opposite blade (W/O) and adjust W/I as above.
lade (W/O) and adjust W/I as above. <br/>)
Diagnosing EtherCAT Issues - Advanced + ( #Choose the device network to interrogate … #Choose the device network to interrogate and press the Advanced button #Expand to the Diagnostics-Online View and select the CRC checks 0300-0304 and Link Lost 0310-0312. Click ok to exit #On the online view, the system now records more detail about the CRC errors or link lost problems. In the case in the pictures, FB015B has recorded 69 errors on issue 0310 , which is "Link Lost A/B". There are CRC errors on the output of FB016B and the input of FB015B. This tells me that the link between FB016B and FB015B is not reliable. Could be a loose connection on the etherCAT and / or power cable ection on the etherCAT and / or power cable )
Autocut Piece Jammed + (This will dump the air to the cylinders and probably free off the jammed piece)
OBSOLETE DM - Updating Resources + (To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0)
TB0385 Upgrading to winMulti v6 + ( (Defaults to Config mode after the TwinCAT update))
R0015315 Fit Y Axis Drive components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised <br/>)
R0015093 Bench Assemble Transfer Beam + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015296 Bench Assemble Bearing Assemblies + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015279 Align Backfences + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015301 Fit terminal holders and Ethercat boxes + (1 Segregate cables and pipes as shown in image 2 Mount D0010806 relay mounting base using 4 off M3x 25 pan head screws 3 Repeat for 7 off other connection boxes)
R0015352 Mount Buffer Beams + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015060 Bench Assemble Flapper Beam + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015292 Install Cylinder Rails and Align + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015291 Install Transfer Beams To Module C and E + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015299 Install Spindle control pipework and fittings + (Use Loctite 243 on all fasteners Pen mark all fasteners to show finalised)
R0015285 Bench Assemble Pneumatic Rail + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0010260 Bench Assemble Tool Break Sensor + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015253 Fit Slider units + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015314 Fit Z Axis Drive components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015343 Waste Guidance Installation + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0002916 Install Machine Trunking + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015140 Spindle energy chains and looms + (Use Loctite 243 on all fasteners Pen mark bolts once finalised)
R0015071 Bench Assemble Pneumatics Rail + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all fasteners to show finalised)
R0015342 Bench Assemble Outfeed Parts + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015294 Fitment of wire basket and feed pipes + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015288 Bench Assemble Transfer slider units and Cylinder Rails + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R000718E Stage 2 spindle assembly + (Use Loctite 243 on all fasteners Pen mark bolts when finalised)
J0001000H Autoflow Mk4 Mechanical installation-Alignment + (Use footprint drawing to determine machine location for installation)
R0015063 Bench Assemble Roller Tables + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015046 Bench Assemble Infeed Clamps + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015007 Bench Assemble Roller Tables Machining Outfeed + (13 off Check part D00150001 has been supplied to new specification Check indicated hole, should measure 8.2mm. If not open up with hand drill Drawing change requested 06/06/23 to amend from 8mm to 8.2mm <br/>)
R0015090 Bench Assemble Roller Tables + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015311 Install and Align Datum rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015316 V notch Final Assembly Part 2 + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015332 Mount Backfences and Align + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015121 Bench assemble Infeed arms + (Use loctite 243 on all fasteners Pen mark all fasteners once finalised)
R0015271 Mount buffer bars + (Check D0015464B Infeed Rear Endfence has been drilled for m6 countersinks If not rework and note rework time)
R0015030B Bench assemble loader wheel + (Attach cylinder mount block D0010238 to assembly with 4 off M6 x 20 socket caps)
R0015269 Fit Frame ancillaries + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015274 Fit X Axis Gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0015264 Fit Loader chains to arms + (It is vital to tension the securing grubsc … It is vital to tension the securing grubscrew for the drive sprockets correctly Use a straight ended 4mm hex key and extension bar to apply as much tension as possible to the m8 grubscrew Then add 2 drops of self wicking thread locker to complete the tension processead locker to complete the tension process)
R0015255 Mount Assemblies to Main Frame + (Using the first point used to set the brac … Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .

...If enough adjustment isnt available on remaining positions, first position can be moved up and new measurement taken

sitions, first position can be moved up and new measurement taken</div> </div>)
R0015324 Install pipe and cable looms + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015356 Assemble Pneumatics on to electrical cabinet + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015290 Bench Assemble Top guard + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015247 Fit X axis gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
Changing the Flowline Ops Password + (Within FlowlineOps click on the unlock Button in the toolbar, you will be required to enter a challenge password to enter this area, this can be obtained from https://www.stuga.co.uk/unlock-code/)
TB0431 Samsung Drive Parameter Setup + (Using a stripped plug and making sure ther … Using a stripped plug and making sure there is no power going through the plug during installation: # '''Live wire''' (Brown) in the top port # '''Neutral wire''' (Blue) in the second port # '''Ground wire''' (Green + Yellow) in the bottom port # The '''Joggers''' Serial port # Plug in and '''turn on''' plugial port # Plug in and '''turn on''' plug)
Filling Out An Online Daily Timesheet Form + (You will receive a link via email that wil … You will receive a link via email that will open up your timesheet. Copy the link from the email and paste it into a new shortcut on the desktop of the device you are using. The shortcut should be labelled 'Timesheet' for clarity. To create the shortcut, right-click on a spare area on your desktop and hover over 'New'. This will open a selection panel. Select 'Shortcut'. A text box will appear and this is where you need to paste the link from the email. Once you have pasted the link, select 'Next'. A prompt will will then ask you to name the shortcut. I would suggest that it is named 'Timesheet'. After naming the shortcut, click 'Finish' and the shortcut will appear on your desktop. Double-click on the shortcut to open up your timesheet form.e shortcut to open up your timesheet form.)
Autocut Monthly Maintenance + ([[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]])

Autoflow Power On + (Occasionally the transfer table may need to be temporarily disabled (e.g. if the profiles have bunched up) this can be done by pressing the yellow transfer button)

TB0314 Updating Mint File in Workbench + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
Stuertz Infeed - Check GY Position Parallelism + ( #Datum the machine and move GY axis to ze … #Datum the machine and move GY axis to zero, GZ to 25 #Place the jig against the backfence and offer it up to the Gripper Jaw #If the GY datum is set correctly, the rear outer face of the jig should be just in contact with the rear serrated jaw #If this is not the case, set GY datum correctly his is not the case, set GY datum correctly )
TM018B Microline and ZX3 V Notch Blade Setup + (A calibration mnd file has been written to … A calibration mnd file has been written to help line up the x offsets called VTEST. This program creates the following pattern on the bottom of the profile using a 10mm spindle and the notching blades themselves: Run the VTest operation on a length of large outer frame of at least 1m long. Put the operation at a position of 500mm. The pattern allows you to measure the offsets required with calipers.

...Profile is viewed from the bottom face, Basically turn it over when it comes of the transfer table.

face, Basically turn it over when it comes of the transfer table.</div> </div><br/>)
Upgrade ZX Machine to Beckhoff Drives and Control + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
*Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''e use drawing packs from Monday.com board.*''''')
Setting Up Email Production Reports + (Navigate to Settings->Parameters)
Autoflow Power On + ((minimum 6 bar to machine))
ZX5 Installation Procedure + (No hard pipe under the Saw.)
ZX5 Alignment Check + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
Setting Up C0000422-KIT - Full Hardware 2023 + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
PC Recovery Process + (- Turn off the PC - Plug in recovery USB. - Turn the PC back on - Keep pressing F12 until the boot selection screen shows. <br/>)
ZX5 Clamp and Gripper Height Changes for Tall Profile + (-Remove the gripper pin block by taking ou … -Remove the gripper pin block by taking out the centre bolt between the pins, -Pull the block piece from the gripper body. to remove

...These Changes are Required on both MH and Saw side Grippers

>...These Changes are Required on both MH and Saw side Grippers</div> </div><br/>)
TB0444 Renewing CF Card on TwinCAT2 Systems + (1. From Camera PC, use System Manager … 1. From Camera PC, use System Manager to activate original configuration 2. From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.

DO NOT FORGET TO ACTIVATE BOOT PROJECT

instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
Setting Profile Detection Laser Sensor + (<div class="icon-instructions caution-i …

...Incorrect L/D setting will make the sensor read back to front

# Turn L/D adjustment clockwise so it is on its maximum "L" # Turn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes offurn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes off)
Ecoline Site Installation Guide + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
WinMulti Shutdown procedure + (Once you have a black screen with a small blue text box in the middle you are safe to press the physical red 'POWER OFF' button on the console.)
Ecoline - Setting V Notches on winMulti Software + (<div class="icon-instructions caution-i …

...Ensure that the ecoline is producing consistent and reliable datum test results

e ecoline is producing consistent and reliable datum test results</div> </div>)
Viewing Camera Footage from Hikvision Cameras + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
Create a TwinCAT Project from Scratch + (<div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div> </div>)
Disabling a Tool Home or Tool Out Sensor + (A change has to be made to one of the setup files, so you need to exit to the desktop)
Guide to Fitting Eject Push Sensors on ZX Machines + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
R0000712E Rotary Trunking + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
R0000713E Bench Assemble R Axis Limit Assembly + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
R0000712F Rotary Trunking + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
R0015146 Pneumatic pipe Installation Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000560 Bench Assemble Spindle + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000558E Bench Assemble Base and Turntable Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation Part 3 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015335 Mount Electrical Cabinet + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015334 Fit Centralise Front Table + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015034B ZX5 Module B Wiring Loom installation Part 3 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015337 Bench Assemble Guarding Components + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000574 Fit Motor and Swarf Chute + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015087 Pneumatic Connections + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000571 Fit and Level Cut Tables , Finalise Eject + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015081 Bench Assemble Single Roller Table + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000569E Bench Assemble Head Spindle Posts + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015305 Install Wiring loom for Rotary loom + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
R0015037 Bench Assemble SY Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000562 Bench Assemble Centralise Top Table + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015037 Bench Assemble SY Assembly Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015041 Bench Assemble Top Hood Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015333 Fit Clamp Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000570B Bench Assemble 1st stage Ejector + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015100 Fit Guarding + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015066 Bench Assemble Saw Motor Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
ZX5 Installation Procedure 2023 Pneumatic connections + (All control pneumatic connections will be … All control pneumatic connections will be identified with identification numbers All permanently fed supply lines will be identified by the use of Red pneumatic pipe All Emergency stop switched air feeds will be identified by the use of Blue pneumatic pipeentified by the use of Blue pneumatic pipe)
R0015300 Rotary Ring pneumatic test + (When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify)
Setting up an Ecoline Barcode Scanner + (All refurbished Ecolines will now be provi … All refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
ZX5 Production R0000548E Module G to R0015040 Module F alignment + ( # X axis of module is levelled from the t … # X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top # y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling ed on this face is sufficient for levelling )
ZX5 Production R0015139 Module B to R0015000B Module C alignment + (Before installing module B, module C rolle … Before installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
Changing saw pusher bearings - Standalone Saw + (Bring the Saw pusher to the end where the chain tensioner and sprocket are. Remove the pusher arm by taking out 2 bolts below the arm. Remove the face plate by taking out the 4 bolts in the fron of the plate Take off the top roller bearings.)
ZX5 Installation Procedure 2023 Part 2 + (Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
[[R0015311 Install and Align Datum rollers]] <br/>)
TB0409 Setting Up Windows 10 PC 2018 + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
TB0428 Connecting To Yaskawa with Silex USB + (Connect the Silex to mains, onto the network via RJ45 and via USB to the Yaskawa)
R0015284 Frame ancillaries + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
R0015244 Frame ancillaries Fitting + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
Ecoline - Datum and MitreOffset Tests + (Cut 3 lengths of outerframe around 1000mm … Cut 3 lengths of outerframe around 1000mm long

...Make sure the gripper end of the profile has a clean edge - ie no swarf and profile tape is not "flapping" over the end

ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>)
R0000164 Spindle Build + (Ensure all parts supplied are visually che … Ensure all parts supplied are visually checked for damage such as burs or surface contamination Report any issues to supervisor D0006016 may be issued with surface rust . This should be cleaned with green scotchbrite pads as shown in photos to remove contaminationas shown in photos to remove contamination)
Autocut Startup Procedure + (Ensure the main isolator on the console is in the on position (pointing up).)
ZX5 Transfer Table Setup + (The rollers on top are mounted on eccentri … The rollers on top are mounted on eccentric bushes. We only need these just tight enough to not allow any slop or vertical play. Slacken the cams off completelely, you will need an 8mm spanner with the faces ground down to fit in the space. Slide the plate onto the rail and tighten the eccentric bushes until any vertical play is removed. Lightly try to move the assembly on the X axis, if there is any slop then it needs to be a little tighter but probably no more than an 1/8th of a turn. Once set you should still be able to spin the rollers by hand, but still feel a fair bit of resistance. Once set slide the assembly over the full length of the V rails to check fo any tight spots. If there are then you need to check that the two halves of the fail are fully mated!!! two halves of the fail are fully mated!!!)
AX8000 Drives - ES Contactor Wiring + (Find a spare section of DIN rail that the contactor can be placed in. The contactor clips onto the din rail without the need for fixings.)
Recovery of Bar Queue following winMulti Crash + (First you need to check out the bar queue … First you need to check out the bar queue to see if it is the same as the actual bars on the transfer table #Restart winMulti #Count the total number of bars on the saw infeed and transfer table #Compare with the number of bars on the saw queue

...If you have some offcuts on the screen, this can help identify the queue position by looking at the length of the offcut

If there is '''one more bar''' actually on the table than on the bar queue screen, follow the process below to add the missing bar to the queue.han on the bar queue screen, follow the process below to add the missing bar to the queue.)
Autocut Adding New Profile + (Firstly, we need to make sure that the pro … Firstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
TB0390 Fitting SR Datum Sensor + (Fit U Bolt and Sensor Bar to Table Post on infeed side of saw. See Image for height)
TB0422 Commissioning ZX5 Software 2018 + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
TB0425 Lenovo Tablet Setup + (Go to the PlayStore and download the e-Drawings app. This will cost (currently £1.25) therefore ask appropriate member for a company card.)
Updating winStugaSaw Software to v4 + (If the PC is Windows XP, it has to be replaced. All XP machines are over 5 years old now, so well beyond their expected lifespan and should be replaced anyway. <br/>)
ZX5 Adjusting V Notch Depth and Position + (If the blades do not meet properly, or form a "W" shape, the mechanical setup is not correct. Please follow procedure: [[ZX5 V Notch Blade Mechanical Setup|https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup]] <br/>)
Setting Ultrasonic Sensor - Vertical + (This sets the longest range of the sensor. Hold until flashing stops)
Stuertz Welder - Setting Barcode Reader + (If this is a Zebra scanner, the Zebra CDC scanner program will be installed already. For other manufacturers, this may need to be downloaded from the internet <br/>)
ZX5 Installation Procedure 2023 + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
PC Bios Power settings + (Keep pressing the “DELETE “button on the k … Keep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above. The Menu Will look something similar to thise Menu Will look something similar to this)
R0015307 Bench assembly spindle drive cylinders + (8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/>)
ZX5 Gripper Energy Chain & Tray Setup + (Make sure the cables and piped are fixed with cable ties to the fingers of the bracket to avoid movement or twisting inside the energy chain.)
ZX5 MH Infeed Basic IO Test and Setup + (Make sure the reset of the Estop circuit w … Make sure the reset of the Estop circuit works. Be aware when resetting this will reset the air to home all pneumatics. Test each emergency stop button individually (Button box, infeed rear middle and end) making sure this breaks the circuit when pressed and the air is dumped. The Infeed beam sensor should be tested, when broken should also break the circuit and dump the air. Check on Service menu - IO tab that each input works correctly for each Estop unit.input works correctly for each Estop unit.)
Changing Main Saw Blade + (Make sure you have stopped cutting and nothing on the machine is moving - press an emergency stop button to ensure this.)
Install markings and measurements ZX5 + (Measure and mark up the distance between t … Measure and mark up the distance between two points (one on each) of the two modules. Mark up the points in a place where it is easy to read the markings and simply practical to get the two modules in a similar position (gap between the two) on installation - preferably on the front and the back of the modules. This makes it easier and closer to adjusting the loadpos and datum on the x-axis once setting up accuracy.um on the x-axis once setting up accuracy.)
R0015256 Pneumatic Connections + (6mm black air pipe Pipe identified as 12 … 6mm black air pipe Pipe identified as 1259 9 off pop up C cylinders to be connected (1) Ensure enough slack is left on pipe between basket and cylinder to allow full range of movement
*(1) 6mm tee feeds cylinder above and to the left *(2) 6mm tee feeds cylinder above and ring main left and right *(3) 6mm tee feeds cylinder above and ring main left and right *(4) 6mm tee feeds cylinder above and ring main left and right *(5) 6mm tee feeds valve below and ring main left and right *(6) 6mm tee feeds cylinder above and ring main left and right *(7) 6mm tee feeds cylinder above and ring main left and right *(8) 6mm tee feeds cylinder above and cylinder to the righte feeds cylinder above and cylinder to the right)
ZX5 Datum and Grip Pin Setup + (In SETTINGS > PARAMETERS > MEASUREMENT > loadingPos=11 If set at a different figure, update to 11 and SAVE)
Commissioning - Z-Block Calibration + (On the '''Service > IO''' tab use output '''Y214''' to turn the infeed turret. <br/>)
Easily resizable forms for any screen resolution in Visual Studio + (On the start screen in Visual Studio, click on the "Create a New Project" button.)
Autocut Daily Maintenance + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
Autocut Open Guard Doors + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
TB0452 ZD620 Zebra Printer Setup + (One difference between the GX420d and the … One difference between the GX420d and the ZD620d is the lack of a dedicated power switch. The newer ZD620d opts for a power button that must be pressed in order to turn on the printer after power is supplied. As our machines are fully un-powered after a machine is closed down it causes the operator to intervene and manually turn on the printer after power up. Ideally the Zebra ZD620d has an '''Power Recovery Mode''' that acts as a permanent switch in case of power failure. We can use this on the machines to allow the printer to turn on upon power up. 1. Disconnect from power. 2. Remove module door and use Ethernet cable to remove (plug in and pull). 3. Move the switch that is annotated AUTO to the ON position. 4. Reinstall the module. 5. Reconnect power, this should now turn on. Reconnect power, this should now turn on.)
TB0426 Replacement Zebra Printer Setup + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
R0015336 Pneumatic Output Testing + (Output testing will require valve operatio … Output testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered toy Testing procedure is fully adhered to)
Setting Up New Printer - GX420d + (Plug in the power cable and ethernet cable to the back of printer, then turn the printer on with the switch at the back.)
ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Position module A in front of module B Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis Set gap of 23mm -+ 2mm between module A roller frame and module B roller block)
TB0436 Creating a Backup Through WinMulti + (Press on the “Backup” button on WinMulti)
Runing MRP + (Press the Planning Tab > Read demand > ok The demand will then read with a load screen. Once this has finished move on to the next step)
Programming Eaton DE Drive + (Set these references P-20 to P-23 to 50Hz so it will not matter what input 3 or 4 is set to - it will always be 50Hz)
R0000299 Stroke assembly rebuild + (R0000728 and R0000729 are mirror images to each other Please inspect pictures to clarify and confirm correct hand to be built (Supplied unit to be refurbished will always be rebuilt as the same hand ))
TB450 - CMOS Battery replacement + (Remove cover by taking out the circled screw. Then holding the tab, pull in the direct shown to unclip and remove the cover.)
X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (Select Q1)
PLC Source Control - Adding a Repository + (Select View From the Drop-down menu select Team Explorer)
Client Installation of Sage and Cim50 + (Navigate to \\mainserver\Cim50\Updates)
Autocut Cutting Tall Profiles + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)