Recherche par propriété

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Recherche par propriété

Une liste de toutes les pages qui ont la propriété « Step Content » avec la valeur « Now fit the plate, washer and bolt ensuring it's tight ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 101 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).

    

Liste de résultats

  • R0000712E Rotary Trunking  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • ZX5 Fit X axis Gearbox and Gripper  + (Mount gearbox to servo motor Correct orientation of gearbox for access Correct torque setting of friction coupling Marking of gearbox for torque setting Blanking plug fitting)
  • R0015291 Install Transfer Beams To Module C and E  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015246 Fit Hepco Drive Beam Cylinder  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015279 Align Backfences  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Before installing module B, module C rolle … Before installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
  • Alignment guide using wire line  + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
  • Setting Infeed Loading Wheel  + (Use the heaviest profile you can find - a … Use the heaviest profile you can find - a full bar of door T or transom Place it under the wheel so it can be fed into the machine
    ...Ensure the infeed flights are out of the way

    ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>)
  • ZX5 Transfer Table Crank set up  + (Follow the instructions in [[Programming Eaton DE Drive|this]] … Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.
    ...It is vital that the Eaton drives are programmed correctly as the distance the cranks travel and the time they take to stop depend on the acceleration and deceleration of the drive.
    ...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.

    xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>)
  • Archiving a TwinCAT Project  + (Select "Save [buildNo] As Archive")
  • Adding a new machine on Monday  + (Name the entry as the other machines in this list - CustomerName then Build No)
  • Setting Up Email Production Reports  + (Navigate to Settings->Parameters)
  • Client Installation of Sage and Cim50  + (Navigate to \\mainserver\Cim50\Updates)
  • Convert TC2 Project to TC3  + ( #Open Visual Studio #Create a new TC3 pro … #Open Visual Studio #Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\ #Make sure "Create Directory..." is Unticked #Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’ #Click Cancel on the two windows asking to convert the PLC project #Ignore or cancel any warnings about libraries (this part will be replaced later)
    ...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.

    f all the devices and boxes in the project with the correct naming.</div> </div><br/> )
  • Disabling a Tool Home or Tool Out Sensor  + (A change has to be made to one of the setup files, so you need to exit to the desktop)
  • Dokit - Creating A Work Instruction  + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
  • Dokit - Editing Work Instructions  + (The dokit references for work instructions … The dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
  • TB0426 Replacement Zebra Printer Setup  + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
  • B0000082b Motor replacement For Obsolete part B0000082  + (New motor B0000082b will need modification of drive key to function correctly. 5mm should be removed from key in situ as shown in photo This will enable clutch plate to move to desired position on assembly)
  • Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit  + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
  • PC Bios Power settings  + (Keep pressing the “DELETE “button on the k … Keep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above. The Menu Will look something similar to thise Menu Will look something similar to this)
  • ZX5 Installation Procedure  + (No hard pipe under the Saw.)
  • ZX5 Datum and Grip Pin Setup  + (In SETTINGS  > PARAMETERS > MEASUREMENT > loadingPos=11 If set at a different figure, update to 11 and SAVE)
  • R0015119 Mount Assemblies  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • Device Magic Clearing Android RAM and Cache  + (Notice how much memory it cleared, this was after 1 week!)
  • Monday - Getting Started For Engineers  + (Notifications come from emails, and can also be seen in the 'notifications' area of the app <br/>)
  • R0015273 Module E support arm alignment  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015245 Module C support arm alignment  + (1 Move channel 2 section up or down to co … 1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points 2 Use 2 meter straight edge and level between points indicated Move channel 2 at the end indicated, to give a level reading 3 Tighten bolts to hold in place
    3 Tighten bolts to hold in place <br/>)
  • Commissioning - Off-Cut Laser Sensor  + (Adjust the "'''Light Dark'''" balance on t … Adjust the "'''Light Dark'''" balance on the sensor. To do this, using a small flat head screwdriver, turn the light dark dial '''clockwise''' until the orange light goes off. Then slowly turn '''anti-clockwise''' until the orange light turns on again, when this happens re-turn a '''little clockwise''' to turn off the orange light.clockwise''' to turn off the orange light.)
  • R0015255 Mount Assemblies to Main Frame  + (Using the first point used to set the brac … Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .
    ...If enough adjustment isnt available on remaining positions, first position can be moved up and new measurement taken
    sitions, first position can be moved up and new measurement taken</div> </div>)
  • R0015278 Mount Completed Assemblies  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • J0001000H Autoflow Mk4 Mechanical installation-Alignment  + (Use footprint drawing to determine machine location for installation)
  • R0015028D ZX5 Hepco Beam Alignment Module C part 2  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts once finalised)
  • R0015079 Infeed extension assembly  + (1 Fit levelling jig to frame extension section as shown 2 Use engineers level to adjust the level with the floor jacking bolts to set the jig level)
  • Upgrade ZX Machine to Beckhoff Drives and Control  + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
    *Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''    e use drawing packs from Monday.com board.*''''')
  • Changing Main Saw Blade  + (Make sure you have stopped cutting and nothing on the machine is moving - press an emergency stop button to ensure this.)
  • Troubleshoot - Permanent IP Address - Windows 8  + (Go to '''Control Panel > Network and Sh … Go to '''Control Panel > Network and Sharing Centre'''.
    Alternatively you can access the Network and Sharing Centre by right clicking the network icon in the bottom right toolbar on the windows desktop (see picture).

     the bottom right toolbar on the windows desktop (see picture).</div> </div><br/>)
  • Troubleshoot - Permanent IP Address - Windows 10  + (Go to '''Control Panel > Network and Sh … Go to '''Control Panel > Network and Sharing Centre'''.
    Alternatively you can access the Network and Sharing Centre by right clicking the network icon in the bottom right toolbar on the windows desktop.

     the network icon in the bottom right toolbar on the windows desktop.</div> </div><br/>)
  • TB0426 Replacement Zebra Printer Setup  + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
  • TB0383 Mint and RS Automation Drive Setup  + (Our actual Stepper motors are 400 steps per revolution which is equivalent to an encoder quadrature count of 400/4 = 100.)
  • Autocut Cutting Tall Profiles  + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)
  • Guide to Fitting Eject Push Sensors on ZX Machines  + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
  • Ecoline - Setting V Notches on winMulti Software  + (<div class="icon-instructions caution-i …
    ...Ensure that the ecoline is producing consistent and reliable datum test results
    e ecoline is producing consistent and reliable datum test results</div> </div>)
  • R0015245 Module C support arm alignment  + (1 Move channel 2 section up or down to co … 1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points 2 Use 2 meter straight edge and level between points indicated Move channel 2 at the end indicated, to give a level reading 3 Tighten bolts to hold in place
    3 Tighten bolts to hold in place <br/>)
  • R0015273 Module E support arm alignment  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • Setting Infeed Loading Wheel  + (Use the heaviest profile you can find - a … Use the heaviest profile you can find - a full bar of door T or transom Place it under the wheel so it can be fed into the machine
    ...Ensure the infeed flights are out of the way

    ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>)
  • Flowline 6 to 6o5m Extension  + (Clean and remove any dirt/grease/imperfections on the box section ready the the new rails. If any of the tapped holes are compromised, re-tap 6mm.)
  • ZX5 Production R0015122 Module A to R0015139 Module B alignment  + (Position module A in front of module B Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis Set gap of 23mm -+ 2mm between module A roller frame and module B roller block)
  • R0000711 Rotary Base Assembly REV2  + (Rotary drive ring needs checking before f … Rotary drive ring needs checking before fitment.
    #Check teeth for burrs, damage and debris. Use compressed air to clean all areas #V edge should be checked for damage. Check entire circumference with fingers to identify any damage, lumps or high low spots #Check drive ring has been countersunk in the shown area    rive ring has been countersunk in the shown area)
  • WinMulti Shutdown procedure  + (Once you have a black screen with a small blue text box in the middle you are safe to press the physical red 'POWER OFF' button on the console.)
  • AX8000 Drives - ES Contactor Wiring  + (Find a spare section of DIN rail that the contactor can be placed in. The contactor clips onto the din rail without the need for fixings.)
  • CIM50 - Creating New Shop Floor Data Capture User  + (In Sage 50 Accounts you need to set up a user called SFDC2 (you should already have one called SFDC1) and you need to set these up to have no password. You need a user called SFDC# (where # is an incremental number for each of your concurrent licences).)
  • Autoflow Power On  + ((minimum 6 bar to machine))
  • Upgrade - Conveyor Top Guard  + (Offer up the guard over the conveyor walls (the guard sits outside of the walls). The aim is that the smaller radius on the guard is concentric with the top roller.)
  • Upgrade - Ecoline Conveyor Motor  + (Slide the shaft into the gearbox, and secure in position with the circlips)
  • Monday - Obtaining Customer or Machine Address from a Job  + (On Apple - Select View Item On Android - A subform opens with the Machine at the bottom, click on the Machine here to open the next subform)
  • TB0444 Renewing CF Card on TwinCAT2 Systems  + (1.      From Camera PC, use System Manager … 1.      From Camera PC, use System Manager to activate original configuration 2.      From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.
    DO NOT FORGET TO ACTIVATE BOOT PROJECT

    instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
  • Ecoline - Disabling V axis To Swap Faulty Drive  + ([[Archiving a TwinCAT Project]])
  • Setting Up C0000422-KIT - Full Hardware 2023  + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
  • Beckhoff AX8000 Flowline Upgrade  + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
  • TB0451 CX5120 Beckhoff PC Setup  + (Go to Control Panel then ‘Region and Language’ and select ’English (United Kingdom)’.)
  • Replacing Baldor Microflex Drive with RS Automation  + (On a ZX4, the Y6 cable (Drive Reset) is labelled Y34 The Drive Enable (90A) is wire 250 <br/>)
  • Setting Ultrasonic Sensor - Horizontal  + (The sensor will not work unless there is 30mm clearance to minimum position)
  • Setting up an Ecoline Barcode Scanner  + (All refurbished Ecolines will now be provi … All refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
  • 500mm Saw Blade Upgrade  + (Remove the two grub screws from the taper … Remove the two grub screws from the taper lock pulleys and insert one into the hole that was initially empty. Screw in tight to break seal of taperlock and split the two parts. If siezed the outer part can be tapped back with a hammer. These parts are usually very brittle and can shatter with a heavy hammer blow. It can also be useful to have the belts on at this point to stop the pulley from turning.his point to stop the pulley from turning.)
  • Create a TwinCAT Project from Scratch  + (<div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div> </div>)
  • Updating Beckhoff TwinCAT3 Backend Version  + (On the desktop of the Beckhoff PC, right c … On the desktop of the Beckhoff PC, right click the Twincat Icon in the taskbar and select "About Twincat..." TwinCAT version is displayed. 3.4024.xx is needed
    ...The .xx is the build number. Generally, all .xx will be compatible, they release a new build number for bug fixes but will change the main version number when it becomes incompatible

     change the main version number when it becomes incompatible</div> </div><br/>)
  • Commissioning - Z-Block Calibration  + (On the '''Service > IO''' tab use output '''Y214''' to turn the infeed turret. <br/>)
  • TB450 - CMOS Battery replacement  + (Remove cover by taking out the circled screw. Then holding the tab, pull in the direct shown to unclip and remove the cover.)
  • Stuertz Infeed - Align and dowel GX rack  + (Using the T0001090 alignment tool, check each 1m section of the rack is aligned to its neighbour <br/>)
  • TB0409 Setting Up Windows 10 PC 2018  + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
  • CNC Disk Drive FULL - Shadow Copies  + (On the command line type vssadmin Delete Shadows /ALL Select YES when prompted. Done)
  • Updating Zebra Firmware on ZD620 model  + (Both the zip files for the install of the Zdownloader and the ZPL version file can be located in G:\Builds\Install Files\Zebra Firmware. there is a manual for using the Zdonloader in with the zip file containing the ZPL version file .)
  • Installing VNC Server and Viewer  + (<nowiki>From the piggy back PC, conn … From the piggy back PC, connect to 
    \\Bnnn\
    or
    \\Bnnn\saw
    [Where Bnnn is the build number - eg M012, F002 etc]
    on the older PC.

    If using the build number does not work, you may need to use IP addresses
    \\192.168.1.54\saw
    (Look up the IP address using ipconfig from the command prompt, or network settings)

    sing ipconfig from the command prompt, or network settings)</pre></div><br/></nowiki>)
  • CX5120 Replacement  + (Ensure replacement CX5120 is setup using   [[TB0451 CX5120 Beckhoff PC Setup|https://stuga.dokit.app/wiki/TB0451_CX5120_Beckhoff_PC_Setup]] before sending to site)
  • Monday - Emails to Updates  + (On the job / case / item in Mondays, open the Updates and click on "Write Updates via Email)
  • Recovery of Bar Queue following winMulti Crash  + (First you need to check out the bar queue … First you need to check out the bar queue to see if it is the same as the actual bars on the transfer table #Restart winMulti #Count the total number of bars on the saw infeed and transfer table #Compare with the number of bars on the saw queue
    ...If you have some offcuts on the screen, this can help identify the queue position by looking at the length of the offcut
    If there is '''one more bar''' actually on the table than on the bar queue screen, follow the process below to add the missing bar to the queue.    han on the bar queue screen, follow the process below to add the missing bar to the queue.)
  • Hotswap Beckhoff PLC with Licence Slice Installed  + (There are a row of retaining clips on bot the top and bottom of the PC that hold it to the Din rail. Pop them open with a flathead screwdriver)
  • Easily resizable forms for any screen resolution in Visual Studio  + (On the start screen in Visual Studio, click on the "Create a New Project" button.)
  • R0015268 Pneumatic module Test  + (Ensure area is clear and free from personnel)
  • R0015300 Rotary Ring pneumatic test  + (When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify)
  • PC Bios Power settings  + (Keep pressing the “DELETE “button on the k … Keep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above. The Menu Will look something similar to thise Menu Will look something similar to this)
  • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
  • R0015291 Install Transfer Beams To Module C and E  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015246 Fit Hepco Drive Beam Cylinder  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015064 Bench Assemble Clamp Assembly Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015332 Mount Backfences and Align  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0000204 Notching gear boxes assembly  + (It is vital for correct function that all … It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.
    ...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed

    o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
  • ZX5 Installation Procedure 2023 Pneumatic connections  + (All control pneumatic connections will be … All control pneumatic connections will be identified with identification numbers All permanently fed supply lines will be identified by the use of Red pneumatic pipe All Emergency stop switched air feeds will be identified by the use of Blue pneumatic pipeentified by the use of Blue pneumatic pipe)
  • R0015027 Install Pneumatic Connection rail and Air Feeds  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015259 Mount roller beds to mainframe  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015292 Install Cylinder Rails and Align  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • ZX5 Installation Procedure 2023  + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
  • R000560 Bench Assemble Spindle  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000299 Stroke assembly rebuild Part 2  + (Always use Loctite 243 on all fasteners fitted unless stated different All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required All fasteners should be marked once finalised)
  • R0015242 Level and Adjust Roller beds module C and E  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015293 Install Flap Sensor Beam  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • WinDelay for Twincat Startup  + (This can be downloaded from Dropbox (Stuga Machinery Ltd)\Service\WinStartDelay\winstartdelay.zip)
  • R0015311 Install and Align Datum rollers  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015248 Line up slider units and mesh racks  + (1 Slide drive pinion into position 1 unde … 1 Slide drive pinion into position 1 under drive rack 2 Use M4 adjuster screws to adjust height of rack and M6 to secure 3 Slide out drive pinion and move rack to position 2. Refit drive pinion 4 Use M4 adjuster screws to adjust height of rack and M6 to secure 5 Repeat steps until correct meshing is present at all points indicated to check Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stagement as this will be done at a later stage)
  • Upgrade - Flowline 12 station to 8 station reduction upgrade  + (This will keep the plate captive, but will allow for movement)
  • R0015279 Align Backfences  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015334 Fit Centralise Front Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • ZX5 Datum and Grip Pin Setup  + (In SETTINGS  > PARAMETERS > MEASUREMENT > loadingPos=11 If set at a different figure, update to 11 and SAVE)
  • R0015029D Hepco Beam Alignment Part 2  + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Before installing module B, module C rolle … Before installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
  • TB0422 Commissioning ZX5 Software 2018  + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
  • R0015305 Install Wiring loom for Rotary loom  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
  • Alignment guide using wire line  + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
  • R0019207 Upgrade SR Axis Spigot  + (Refit bearing housing assembly to main plate)
  • Changing Main Saw Blade  + (Make sure you have stopped cutting and nothing on the machine is moving - press an emergency stop button to ensure this.)
  • R0015028D ZX5 Hepco Beam Alignment Module C  + (Ensure additional spacer is removed from jigs when using for alignment on module C)
  • Autocut Open Guard Doors  + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
  • Autocut Daily Maintenance  + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
  • Stuertz VSM 30.20-P Welder Installation  + (Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side)
  • Allocations + issuing received parts  + (Populate the allocate column for each part … Populate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
  • Booking in  + (Once this is entered press the 'Tab' on the keyboard)
  • Laser Setup on Flowline/ZX3 for Laser Holes  + (The laser sender needs to have a clear pat … The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
  • Fitting M8 Plug for EtherCAT Boxes  + (Inside the packet of the plug will be 5 co … Inside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommets
    ...The 'white' grommet and numbered insert may be stuck in the metal shell. Please check!
    Make sure you check that you have all of these parts before disposing of the packaging.    gt;Make sure you check that you have all of these parts before disposing of the packaging.)
  • TB0452 ZD620 Zebra Printer Setup  + (One difference between the GX420d and the … One difference between the GX420d and the ZD620d is the lack of a dedicated power switch. The newer ZD620d opts for a power button that must be pressed in order to turn on the printer after power is supplied. As our machines are fully un-powered after a machine is closed down it causes the operator to intervene and manually turn on the printer after power up. Ideally the Zebra ZD620d has an '''Power Recovery Mode''' that acts as a permanent switch in case of power failure. We can use this on the machines to allow the printer to turn on upon power up. 1.      Disconnect from power. 2.      Remove module door and use Ethernet cable to remove (plug in and pull). 3.      Move the switch that is annotated AUTO to the ON position. 4.      Reinstall the module. 5.      Reconnect power, this should now turn on. Reconnect power, this should now turn on.)
  • TB0385 Upgrading to winMulti v6  + ( (Defaults to Config mode after the TwinCAT update))
  • Create a TwinCAT Project from Existing Project  + (The build needs to be the same machine typ … The build needs to be the same machine type and have an identical EtherCAT box and drive setup You can create a backup in three ways # Create an archive of an open project (you need to run Visual Studio on the desktop of the machine in question) # Copy the contents of the c:\TwinCAT\Stuga\[BuildNo] folder from the "donor" to your new machine setup # Use VPN to connect to the back end of the machine and upload the project from the target, then save it locally. this needs a good internet connection and Teamviewer remote VPN installed on the remote Beckhoff PCte VPN installed on the remote Beckhoff PC)
  • Setting Up Windows PC C0000422-KIT 2023  + ( * Connect Keyboard and mouse * Connect network * Connect monitor )
  • Updating Realtime Drivers for EtherCAT  + (If you have I/O connected but do not see a device with (EtherCAT) then check that the drivers have been installed.)
  • ZX5 Adjusting V Notch Depth and Position  + (If the blades do not meet properly, or form a "W" shape, the mechanical setup is not correct. Please follow procedure: [[ZX5 V Notch Blade Mechanical Setup|https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup]] <br/>)
  • Batch Printing Part Drawings  + (Double click on the P.O the drawings are required to be batch printed for.)
  • Phantom Estops  + (Click on the Windows button and then open the "Show Hidden Icons Button" Navigate to TwinCAT XAE and open it.)
  • R0015035 Bench Assemble V Notch Components  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • TB0398 Assembly of ZX4 Screen Cover  + (Orientate the plastic plate to fit inside the metal hinge piece, noting which way is the length and which is the width.)
  • R0000713E Bench Assemble R Axis Limit Assembly  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • ZX5 - ZX3 Hepco alignment Module E Saw Infeed  + (Locations of jigs required mounting method)
  • R0015262 Drive shaft fitting  + (Attach 9 off B0001150 to load arms as sho … Attach 9 off B0001150 to load arms as shown . ensure correct position is used for mounting of bearings . Use 2 off M8 x 30 socket countersink fasteners per bearing to align and fix to arms Ensure greasing point of bearing is facing towards the front of the machine as shown towards the front of the machine as shown)
  • Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3  + (infeedZeroToX=605 stopZeroToX=595 measureSensorPos1=1554)
  • Stuertz Infeed - Freeing Roller under Gripper Arm  + (OuA_VorDn = On then Off)
  • R0015320 Pneumatic Output Test  + (Output testing will be carried out under a no-emergency stop situation ensure pcl coupling is used for ability for quick disconnection Ensure all colleagues are aware of testing and ensure good working practise is followed)
  • R0015336 Pneumatic Output Testing  + (Output testing will require valve operatio … Output testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered toy Testing procedure is fully adhered to)
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