Recherche par propriété

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Recherche par propriété

Une liste de toutes les pages qui ont la propriété « Step Content » avec la valeur « List of general components to be removed: <br/> * Monitor on MH side - ''This will be replaced with a touchscreen.'' * Monitor on Saw side - ''This will be replaced with a screen (not touch).'' * Keyboard from Saw side ''- This will be replaced with a bluetooth keyboard.'' * Keyboard from MH side - ''This will be replaced with a keyboard and mouse combination.'' * Mouse from MH side - ''Remove mouse. Will now be integrated into keyboard.'' <br/> ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 101 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).


    

Liste de résultats

  • R0015285 Bench Assemble Pneumatic Rail  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0015299 Install Spindle control pipework and fittings  + (Use Loctite 243 on all fasteners Pen mark all fasteners to show finalised)
  • R0000738 Pneumatic Installation  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015071 Bench Assemble Pneumatics Rail  + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all fasteners to show finalised)
  • R0015027 Install Pneumatic Connection rail and Air Feeds  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015095 Bench Assemble Infeed Support Arms  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0015346 Conveyor blower system  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015096 (e) Bench Assemble Transfer Drive Assembly  + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)
  • R0015344 Bench Assemble Conveyor Parts  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015119 Mount Assemblies  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • R0000738 Pneumatic Installation Part 3  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015352 Mount Buffer Beams  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015060 Bench Assemble Flapper Beam  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • R0015096 (c) Bench Assemble Transfer Drive Assembly  + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)
  • Autoflow Maintenance - Infeed  + (Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds)
  • J0001000H Autoflow Mk4 Mechanical installation-Alignment  + (Use footprint drawing to determine machine location for installation)
  • R0015007 Bench Assemble Roller Tables Machining Outfeed  + (13 off Check part D00150001 has been supplied to new specification Check indicated hole, should measure 8.2mm. If not open up with hand drill Drawing change requested 06/06/23 to amend from 8mm to 8.2mm <br/>)
  • R0015063 Bench Assemble Roller Tables  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015317 Install Rotary Ring  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015325 Mount Infeed Clamp  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015312 Finalise V Notch Subframe  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015332 Mount Backfences and Align  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015298 Bench Assemble V notch Clamps  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015313 Material Clamp Alignment  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015090 Bench Assemble Roller Tables  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015266B mount completed assemblies  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0015271 Mount buffer bars  + (Check D0015464B Infeed Rear Endfence has been drilled for m6 countersinks If not rework and note rework time)
  • R0015263 Mount drive motor for load shaft  + (Apply adhesive and lock off all grubscrews in spherical bearings in all positions (9 off bearings ))
  • R0015351 Mount monitor to Frame  + (<br/>1 slide in monitor mount D0015142 into frame until bottom of post is visible through second set of holes (indicated) 2 Apply tension to M10 x 30 set bolts to pin monitor post and lock tension with the M10 nuts)
  • R0015357 Fit Guards  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0002913E Install and Align Rotary head Subframe  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
  • R0015262 Drive shaft fitting  + (Attach 9 off B0001150 to load arms as shoAttach 9 off B0001150 to load arms as shown . ensure correct position is used for mounting of bearings . Use 2 off M8 x 30 socket countersink fasteners per bearing to align and fix to arms Ensure greasing point of bearing is facing towards the front of the machine as shown towards the front of the machine as shown)
  • R0015255 Mount Assemblies to Main Frame  + (Using the first point used to set the bracUsing the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .
    ...If enough adjustment isnt available on remaining positions, first position can be moved up and new measurement taken
    sitions, first position can be moved up and new measurement taken</div> </div>)
  • Changing the Flowline Ops Password  + (Within FlowlineOps click on the unlock Button in the toolbar, you will be required to enter a challenge password to enter this area, this can be obtained from https://www.stuga.co.uk/unlock-code/)
  • Gripper Push Speed on Flowline and ZX  + (You can adjust the Flow control and Slow dYou can adjust the Flow control and Slow down the cylinder speed. The one you need to wind IN (clockwise) to slow down is the one nearest to the MH side - Not the Extractor side.
    ...Note, the photo is from a Right to Left feed machine, the video is from a Left to Right feed machine

    feed machine, the video is from a Left to Right feed machine</div> </div><br/>)
  • TB0431 Samsung Drive Parameter Setup  + (Using a stripped plug and making sure therUsing a stripped plug and making sure there is no power going through the plug during installation: # '''Live wire''' (Brown) in the top port # '''Neutral wire''' (Blue) in the second port # '''Ground wire''' (Green + Yellow) in the bottom port # The '''Joggers''' Serial port # Plug in and '''turn on''' plugial port # Plug in and '''turn on''' plug)
  • Convert TC2 Project to TC3  + ( #Open Visual Studio #Create a new TC3 pro #Open Visual Studio #Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\ #Make sure "Create Directory..." is Unticked #Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’ #Click Cancel on the two windows asking to convert the PLC project #Ignore or cancel any warnings about libraries (this part will be replaced later)
    ...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.

    f all the devices and boxes in the project with the correct naming.</div> </div><br/> )
  • Filling Out An Online Daily Timesheet Form  + (You will receive a link via email that wilYou will receive a link via email that will open up your timesheet. Copy the link from the email and paste it into a new shortcut on the desktop of the device you are using. The shortcut should be labelled 'Timesheet' for clarity. To create the shortcut, right-click on a spare area on your desktop and hover over 'New'. This will open a selection panel. Select 'Shortcut'. A text box will appear and this is where you need to paste the link from the email. Once you have pasted the link, select 'Next'. A prompt will will then ask you to name the shortcut. I would suggest that it is named 'Timesheet'. After naming the shortcut, click 'Finish' and the shortcut will appear on your desktop. Double-click on the shortcut to open up your timesheet form.e shortcut to open up your timesheet form.)
  • Autocut Regular Maintenance  + ([[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]])
  • Full Version Upgrade TwinCAT3 WinMulti  + ([[Create a TwinCAT Project from Scratch]] This procedure ensures that the front end PC has the latest TwinCAT version, and that the PLC source control program is correctly integrated, meaning the latest PLC code version will be available)
  • Beckhoff AX8000 Flowline Upgrade  + (List of general components to be removed: List of general components to be removed:
    * Monitor on MH side - ''This will be replaced with a touchscreen.'' * Monitor on Saw side - ''This will be replaced with a screen (not touch).'' * Keyboard from Saw side ''- This will be replaced with a bluetooth keyboard.'' * Keyboard from MH side - ''This will be replaced with a keyboard and mouse combination.'' * Mouse from MH side - ''Remove mouse. Will now be integrated into keyboard.''
    . Will now be integrated into keyboard.'' <br/>)
  • TB0314 Updating Mint File in Workbench  + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
  • Monday - Putting Customer Machines On Stop  + ( # Open the Machines board # In the “Searc # Open the Machines board # In the “Search / Filter Board” oval box at the top left, Filter by the customer name (just a few letters are needed) # Click on the “Service Contract” column # Type “General” and then select  “General On Stop” or “General On Hold” Repeat for each machine this applies to (some machines may be under warranty) es to (some machines may be under warranty) )
  • Stuertz Infeed - Check GY Position Parallelism  + ( #Datum the machine and move GY axis to ze #Datum the machine and move GY axis to zero, GZ to 25 #Place the jig against the backfence and offer it up to the Gripper Jaw #If the GY datum is set correctly, the rear outer face of the jig should be just in contact with the rear serrated jaw #If this is not the case, set GY datum correctly his is not the case, set GY datum correctly )
  • OBSOLETE Installing SourceTree Version Control Software  + ( #Download [http://sourcetreeapp.com/download/?v=win here] #Agree to Ts&Cs <br/> )
  • ACE PC Re-Flash  + (ctrl alt del)
  • Hikvision Camera Setup  + (<div class="annotatedImageDiv" typeof="
    SADP Tool Icon
    On the machine open the “SADPTool” . This is our camera finder and IP address modifier for the cameras
    )
  • PLC Source Control - Git Credential Manager for Windows Install  + ( # Keep the destination folder as the default # Select Components , keep as defaults # Start Menu Folder keep as default # Chose the default editor ,keep as default # Select Use Git from the windows Command Prompt # Use the Window secure Channel Library )
  • ACEpc Changing IP address using netedit  + (This is supplied by customer. IT department <small>''If testing in house it needs to be on the 192.168.16.xxx range.''</small> <small>''e.g 192.168.16.101''</small>)
  • Setting Up Email Production Reports  + (Navigate to Settings->Parameters)
  • Installing VNC Server and Viewer  + (<nowiki>From the piggy back PC, connFrom the piggy back PC, connect to
    \\Bnnn\
    or
    \\Bnnn\saw
    [Where Bnnn is the build number - eg M012, F002 etc]
    on the older PC.

    If using the build number does not work, you may need to use IP addresses
    \\192.168.1.54\saw
    (Look up the IP address using ipconfig from the command prompt, or network settings)

    sing ipconfig from the command prompt, or network settings)</pre></div><br/></nowiki>)
  • Autoflow Power On  + ((minimum 6 bar to machine))
  • ZX5 Alignment Check  + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
  • Setting Up Windows PC C0000422-KIT 2023  + ( * Connect Keyboard and mouse * Connect network * Connect monitor )
  • Updating the Touchscreen Driver  + ( * Go to Control Panel > Programs and F * Go to Control Panel > Programs and Features > Uninstall a program * Scroll to 'EloMultiTouch' and click uninstall. Touchscreen will still work at this point as the Windows system takes over. However the new one still needs to be installed to allow for calibration. l needs to be installed to allow for calibration. )
  • Upgrade Autoflow to Windows 10  + ( *Ensure regional settings correct - corre *Ensure regional settings correct - correct date format *Rename the Ethernet Adaptors to Ethernet and EtherCAT *Ensure the [https://stuga.dokit.app/wiki/TwinCAT_Issue_-_EtherCAT_Network_Protocol_Missing TwinCAT Protocol is installed] on the EtherCAT adaptor *Teamviewer setup *Administrator password set to "Stuga001" *Add Stuga desktop image *Latest winMulti in c:\multi desktop image *Latest winMulti in c:\multi )
  • TB0444 Renewing CF Card on TwinCAT2 Systems  + (1.      From Camera PC, use System Manager1.      From Camera PC, use System Manager to activate original configuration 2.      From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.
    DO NOT FORGET TO ACTIVATE BOOT PROJECT

    instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
  • Ecoline - Setting V Notches on winMulti Software  + (<div class="icon-instructions caution-i
    ...Ensure that the ecoline is producing consistent and reliable datum test results
    e ecoline is producing consistent and reliable datum test results</div> </div>)
  • WinMulti Shutdown procedure  + (Once you have a black screen with a small blue text box in the middle you are safe to press the physical red 'POWER OFF' button on the console.)
  • Turning Off and Changing Datum Tool  + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">Do not alter anything on the 'Tool' Settings' side.</div> </div><br/>)
  • Viewing Camera Footage from Hikvision Cameras  + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
  • Disabling a Tool Home or Tool Out Sensor  + (A change has to be made to one of the setup files, so you need to exit to the desktop)
  • Importing Picking List from Sage To Monday  + (A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible.)
  • Guide to Fitting Eject Push Sensors on ZX Machines  + (A retrofit kit will be sent with all the pA retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
  • R000569E Bench Assemble Head Spindle Posts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015034B ZX5 Module B Wiring Loom installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015267 Assemble Backfences, Fit and Align  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015037 Bench Assemble SY Assembly Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015034B ZX5 Module B Wiring Loom installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R000562 Bench Assemble Centralise Top Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015034B ZX5 Module B Wiring Loom installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015246 Fit Hepco Drive Beam Cylinder  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015081 Bench Assemble Single Roller Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000558E Bench Assemble Base and Turntable  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015085 Mount SR Datum Sensor and Flag  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • Setting up an Ecoline Barcode Scanner  + (All refurbished Ecolines will now be proviAll refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
  • Commissioning a Beckhoff Axis  + (Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project Second number in axes.mul file)
  • ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Before installing module B, module C rolleBefore installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
  • Updating Zebra Firmware on ZD620 model  + (Both the zip files for the install of the Zdownloader and the ZPL version file can be located in G:\Builds\Install Files\Zebra Firmware. there is a manual for using the Zdonloader in with the zip file containing the ZPL version file .)
  • R0015295 Finalise wiring loom for Rotary head  + (Cables must be adjusted between each spindCables must be adjusted between each spindle to ensure the cable lengths are correct . 1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail. 2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable 3 Repeat this process working your way around the spindles to set all ethercat cablesnd the spindles to set all ethercat cables)
  • ZX5 Installation Procedure 2023 Part 2  + (Check X axis alignment of horiczontal and Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
    [[R0015311 Install and Align Datum rollers]] <br/>)
  • Removing or changing a Beckhoff AX8000 series servo drive  + (Circuit breaker will be labelled 'Servo Drives')
  • TB0409 Setting Up Windows 10 PC 2018  + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
  • PLC Source Control - Working with GIT and TcXaeShell  + ( #Select '''Push''' #Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo )
  • Batch Printing Part Drawings  + (Double click on the P.O the drawings are required to be batch printed for.)
  • R0015268 Pneumatic module Test  + (Ensure area is clear and free from personnel)
  • Autocut Startup Procedure  + (Ensure the main isolator on the console is in the on position (pointing up).)
  • Recovery of Bar Queue following winMulti Crash  + (First you need to check out the bar queue First you need to check out the bar queue to see if it is the same as the actual bars on the transfer table #Restart winMulti #Count the total number of bars on the saw infeed and transfer table #Compare with the number of bars on the saw queue
    ...If you have some offcuts on the screen, this can help identify the queue position by looking at the length of the offcut
    If there is '''one more bar''' actually on the table than on the bar queue screen, follow the process below to add the missing bar to the queue.
    han on the bar queue screen, follow the process below to add the missing bar to the queue.)
  • Alignment guide using wire line  + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
  • Autocut Adding New Profile  + (Firstly, we need to make sure that the proFirstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
  • TB0425 Lenovo Tablet Setup  + (Go to the PlayStore  and download the e-Drawings  app. This will cost (currently £1.25) therefore ask appropriate member for a company card.)
  • ZX5 Installation Procedure 2023 Part 3 Guarding Conformity checks  + (Supplied fencing kit is fitted to module A under loader arms)
  • Updating winStugaSaw Software to v4  + (If the PC is Windows XP, it has to be replaced. All XP machines are over 5 years old now, so well beyond their expected lifespan and should be replaced anyway. <br/>)
  • ZX5 Adjusting V Notch Depth and Position  + (If the blades do not meet properly, or form a "W" shape, the mechanical setup is not correct. Please follow procedure: [[ZX5 V Notch Blade Mechanical Setup|https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup]] <br/>)
  • ZX5 Installation Procedure 2023  + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
  • Setting Motor Overload Relays  + (In order to read the motor plate we need tIn order to read the motor plate we need to know 3 pieces of information *Whether the motor is wired in star or delta *The frequency at which the motor is running *The voltage at which the motor is running Whether the motor is wired in star or delta depends on the application. Refer to the electrical diagrams to find out which it is. For example, the saw blade motor is wired in star, whereas most extractor motors are wired in delta. The UK standard for a three phase electrical supply is 415v at 50Hz. Unless the supply to a motor runs through an inverter (i.e the spindles) this is also the standard for our machines. Using the picture on the right as an example, we know the motor will be running at 50Hz (1) so we can disregard the information on the right of the plate as this provides figures for a 60Hz supply. Looking at the box numbered (2) we can work out that this motor would be wired in delta if it were running on a single phase 230v supply. However, we know that this is a three phase supply and will be wired in star. So when we move on to the box numbered (3) we will be looking at the number on the right hand side of the slash. Therefore, this particular motor would need an Overload Relay set to 3.00A.would need an Overload Relay set to 3.00A.)
  • Fitting M8 Plug for EtherCAT Boxes  + (Inside the packet of the plug will be 5 coInside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommets
    ...The 'white' grommet and numbered insert may be stuck in the metal shell. Please check!
    Make sure you check that you have all of these parts before disposing of the packaging.
    gt;Make sure you check that you have all of these parts before disposing of the packaging.)
  • PC Bios Power settings  + (Keep pressing the “DELETE “button on the kKeep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above. The Menu Will look something similar to thise Menu Will look something similar to this)
  • ZX5 - ZX3 Hepco alignment Module E Saw Infeed  + (Locations of jigs required mounting method)
  • R0008013 Clacker assembly  + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
  • ZX5 Gripper Energy Chain & Tray Setup  + (Make sure the cables and piped are fixed with cable ties to the fingers of the bracket to avoid movement or twisting inside the energy chain.)
  • ZX5 MH Infeed Basic IO Test and Setup  + (Make sure the reset of the Estop circuit wMake sure the reset of the Estop circuit works. Be aware when resetting this will reset the air to home all pneumatics. Test each emergency stop button individually (Button box, infeed rear middle and end) making sure this breaks the circuit when pressed and the air is dumped. The Infeed beam sensor should be tested, when broken should also break the circuit and dump the air. Check on Service menu - IO tab that each input works correctly for each Estop unit.input works correctly for each Estop unit.)
  • Install markings and measurements ZX5  + (Measure and mark up the distance between tMeasure and mark up the distance between two points (one on each) of the two modules. Mark up the points in a place where it is easy to read the markings and simply practical to get the two modules in a similar position (gap between the two) on installation - preferably on the front and the back of the modules. This makes it easier and closer to adjusting the loadpos and datum on the x-axis once setting up accuracy.um on the x-axis once setting up accuracy.)
  • Adding a new machine on Monday  + (Name the entry as the other machines in this list - CustomerName then Build No)
  • B0000082b Motor replacement For Obsolete part B0000082  + (New motor B0000082b will need modification of drive key to function correctly. 5mm should be removed from key in situ as shown in photo This will enable clutch plate to move to desired position on assembly)
  • Easily resizable forms for any screen resolution in Visual Studio  + (On the start screen in Visual Studio, click on the "Create a New Project" button.)
  • Booking in  + (Once this is entered press the 'Tab' on the keyboard)
  • TB0426 Replacement Zebra Printer Setup  + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
  • Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3  + (infeedZeroToX=605 stopZeroToX=595 measureSensorPos1=1554)
  • R0015336 Pneumatic Output Testing Part 2  + (Output testing will require valve operatioOutput testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered tocy Testing procedure is fully adhered to)
  • R0015336 Pneumatic Output Testing  + (Output testing will require valve operatioOutput testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered toy Testing procedure is fully adhered to)
  • Changing Pneumax Valve slice  + (Please ensure screwdriver is a good fit to avoid wearing the head of the screw.)
  • TB0451 CX5120 Beckhoff PC Setup  + (Go to Control Panel then ‘Region and Language’ and select ’English (United Kingdom)’.)
  • Setting Up New Printer - GX420d  + (Plug in the power cable and ethernet cable to the back of printer, then turn the printer on with the switch at the back.)
  • Allocations + issuing received parts  + (Populate the allocate column for each partPopulate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
  • Runing MRP  + (Press the Planning Tab > Read demand > ok The demand will then read with a load screen. Once this has finished move on to the next step)
  • Fitting Zx5 Crank Upgrade  + (B0001166)
  • X252 Forward Clamp Out Sensor Setup Stuertz Infeed  + (Select Q1)
  • PLC Source Control - Adding a Repository  + (Select View From the Drop-down menu select Team Explorer)
  • Troubleshoot - Permanent IP Address - Windows 7 Embedded - Beckhoff  + (Sometimes there is no possible way of connSometimes there is no possible way of connecting to a Beckhoff PC due to an IP address conflict. In this case there are two options: # The '''customer''' must find a monitor with DVI port, DVI cable, USB keyboard, USB mouse and complete the next steps. # Connect to the PLC via '''Remote Desktop''' from the front end PC using the PLC name (i.e F050B)ront end PC using the PLC name (i.e F050B))
  • Replacing Beckhoff PC  + (Take care to ensure all cables are replaced in the same relative positions Power on)
  • Laser Setup on Flowline/ZX3 for Laser Holes  + (The laser sender needs to have a clear patThe laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
  • TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements  + (The 2 carriage assemblies are as shown. FiThe 2 carriage assemblies are as shown. First, the rails need to be loosely installed onto the horizontal Maytec extrusion, allowing for lateral adjustment. Parts D0010710, D00010711 and B0000046 are to be assembled, as shown. Two of these sub-assemblies are required. Two of these sub-assemblies are required.)
  • Setting Infeed Loading Wheel  + (Use the heaviest profile you can find - a Use the heaviest profile you can find - a full bar of door T or transom Place it under the wheel so it can be fed into the machine
    ...Ensure the infeed flights are out of the way

    ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>)
  • Dokit - Editing Work Instructions  + (The dokit references for work instructionsThe dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
  • Dokit - Creating A Work Instruction  + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
  • TB0445 ZX5 Setup - Infeed Measure Sensor Calibration  + (The laser should be aligned to ensure the The laser should be aligned to ensure the beam is level up / down and parallel to the backfence. The path should follow the Yellow edge of the lift rollers on the infeed table. Length feedback from the measurement system is visible all the time on the service form.
    # Measure and mark the infeed table at fixed positions from the loading fence at MH end – (3m, 4m, 5m, 6m) # Use a short offcut of profile with a label on the end to act a a fixed reflector at the marked positions – check against the feedback on the screen. # Adjust the lengthMeasureOffset parameter to get the screen measurements to match reality (+/-10mm)
    e screen measurements to match reality (+/-10mm))
  • ZX3 Counterweight Installation  + (Fit all 3 weight plates, and secure with the provided bolts and washers)
  • GE Control Components Changeover  + (The supplier that we use for the supply ofThe supplier that we use for the supply of our control components advised us of the need to changeover. The components that have been made unavailable are all of the GE components. This includes, all MCB's, all contactors (24Vdc, 24Vac, 230Vac), all motor overloads and any auxiliary components to go with these devices. See pictures for reference.these devices. See pictures for reference.)
  • Relay Replacement  + (There Are 2 examples shown for this process. There is a clip to be unlatched on each relay shown, once unclipped this releases the relay which can then be pulled out. <br/>)
  • Hotswap Beckhoff PLC with Licence Slice Installed  + (There are a row of retaining clips on bot the top and bottom of the PC that hold it to the Din rail. Pop them open with a flathead screwdriver)
  • R0015278 Mount Completed Assemblies  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
  • Air Pressure Switch Setup  + (This is usually called 'AIR'. From this point you will either need to have somebody watch the input on the screen or have means (eg dialled in on a laptop) to be able to watch the output while carrying out he next step.)
  • ZX5 V Notch Blade Mechanical Setup  + (Using a straight edge placed BETWEEN the tUsing a straight edge placed BETWEEN the teeth of the blade (W/I) you can see we have a gap around 2-3mm. On the opposite blade (W/O) we need to turn the setting bolt anti clockwise until the tips of the teeth just touch the straight edge, as seen in the second picture. If the tips of the teeth were overlapping we would need to increase separation by turning the adjusting bolt clockwise. Transfer the straight edge to the opposite blade (W/O) and adjust W/I as above.
    lade (W/O) and adjust W/I as above. <br/>)
  • DM - Updating Resources  + (To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0)
  • TB0385 Upgrading to winMulti v6  + ( (Defaults to Config mode after the TwinCAT update))
  • Setting up NAS Server - MyCloud EX2  + (Use IPScan to find the address)
  • R0015096 (c) Bench Assemble Transfer Drive Assembly  + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)