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Recherche par propriété

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Liste de résultats

  • Beckhoff AX8000 Flowline Upgrade  + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
  • TB0451 CX5120 Beckhoff PC Setup  + (Go to Control Panel then ‘Region and Language’ and select ’English (United Kingdom)’.)
  • Replacing Baldor Microflex Drive with RS Automation  + (On a ZX4, the Y6 cable (Drive Reset) is labelled Y34 The Drive Enable (90A) is wire 250 <br/>)
  • Setting Ultrasonic Sensor - Horizontal  + (The sensor will not work unless there is 30mm clearance to minimum position)
  • Setting up an Ecoline Barcode Scanner  + (All refurbished Ecolines will now be provi … All refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
  • Full Version Upgrade TwinCAT3 WinMulti  + (https://stugaltd.monday.com/boards/304269981 *Date *Front End Version *Back End Version *BE Firmware *Version Control Type)
  • 500mm Saw Blade Upgrade  + (Remove the two grub screws from the taper … Remove the two grub screws from the taper lock pulleys and insert one into the hole that was initially empty. Screw in tight to break seal of taperlock and split the two parts. If siezed the outer part can be tapped back with a hammer. These parts are usually very brittle and can shatter with a heavy hammer blow. It can also be useful to have the belts on at this point to stop the pulley from turning.his point to stop the pulley from turning.)
  • Safety Circuit Principles  + (A machinery safety circuit is designed to … A machinery safety circuit is designed to protect both the equipment and operators from harm by ensuring safe operation. It monitors critical safety functions, like emergency stops, protective guards, and sensors, to prevent accidents or malfunctions. In case of a failure or hazard detection, the circuit triggers shutdowns or alerts, ensuring that the machine operates within safe limits and reduces the risk of injury or damage. and reduces the risk of injury or damage.)
  • Commissioning - Z-Block Calibration  + (On the '''Service > IO''' tab use output '''Y214''' to turn the infeed turret. <br/>)
  • TB450 - CMOS Battery replacement  + (Remove cover by taking out the circled screw. Then holding the tab, pull in the direct shown to unclip and remove the cover.)
  • Stuertz Infeed - Align and dowel GX rack  + (Using the T0001090 alignment tool, check each 1m section of the rack is aligned to its neighbour <br/>)
  • TB0409 Setting Up Windows 10 PC 2018  + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
  • AX8000 Drives - ES Contactor Wiring  + (Find a spare section of DIN rail that the contactor can be placed in. The contactor clips onto the din rail without the need for fixings.)
  • CNC Disk Drive FULL - Shadow Copies  + (On the command line type vssadmin Delete Shadows /ALL Select YES when prompted. Done)
  • Updating Zebra Firmware on ZD620 model  + (Both the zip files for the install of the Zdownloader and the ZPL version file can be located in G:\Builds\Install Files\Zebra Firmware. there is a manual for using the Zdonloader in with the zip file containing the ZPL version file .)
  • Updating Beckhoff TwinCAT3 Backend Version  + (On the desktop of the Beckhoff PC, right c … On the desktop of the Beckhoff PC, right click the Twincat Icon in the taskbar and select "About Twincat..." TwinCAT version is displayed. 3.4024.xx is needed
    ...The .xx is the build number. Generally, all .xx will be compatible, they release a new build number for bug fixes but will change the main version number when it becomes incompatible

     change the main version number when it becomes incompatible</div> </div><br/>)
  • Installing VNC Server and Viewer  + (<nowiki>From the piggy back PC, conn … From the piggy back PC, connect to 
    \\Bnnn\
    or
    \\Bnnn\saw
    [Where Bnnn is the build number - eg M012, F002 etc]
    on the older PC.

    If using the build number does not work, you may need to use IP addresses
    \\192.168.1.54\saw
    (Look up the IP address using ipconfig from the command prompt, or network settings)

    sing ipconfig from the command prompt, or network settings)</pre></div><br/></nowiki>)
  • CX5120 Replacement  + (Ensure replacement CX5120 is setup using   [[TB0451 CX5120 Beckhoff PC Setup|https://stuga.dokit.app/wiki/TB0451_CX5120_Beckhoff_PC_Setup]] before sending to site)
  • Monday - Emails to Updates  + (On the job / case / item in Mondays, open the Updates and click on "Write Updates via Email)
  • Recovery of Bar Queue following winMulti Crash  + (First you need to check out the bar queue … First you need to check out the bar queue to see if it is the same as the actual bars on the transfer table #Restart winMulti #Count the total number of bars on the saw infeed and transfer table #Compare with the number of bars on the saw queue
    ...If you have some offcuts on the screen, this can help identify the queue position by looking at the length of the offcut
    If there is '''one more bar''' actually on the table than on the bar queue screen, follow the process below to add the missing bar to the queue.    han on the bar queue screen, follow the process below to add the missing bar to the queue.)
  • Hotswap Beckhoff PLC with Licence Slice Installed  + (There are a row of retaining clips on bot the top and bottom of the PC that hold it to the Din rail. Pop them open with a flathead screwdriver)
  • Easily resizable forms for any screen resolution in Visual Studio  + (On the start screen in Visual Studio, click on the "Create a New Project" button.)
  • Using Windows to Create a Personal Hotspot  + (Press Win + I to open Settings.)
  • R0015300 Rotary Ring pneumatic test  + (When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify)
  • PC Bios Power settings  + (Keep pressing the “DELETE “button on the k … Keep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above. The Menu Will look something similar to thise Menu Will look something similar to this)
  • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
  • R0015064 Bench Assemble Clamp Assembly Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015332 Mount Backfences and Align  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0000204 Notching gear boxes assembly  + (It is vital for correct function that all … It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.
    ...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed

    o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
  • ZX5 Installation Procedure 2023 Pneumatic connections  + (All control pneumatic connections will be … All control pneumatic connections will be identified with identification numbers All permanently fed supply lines will be identified by the use of Red pneumatic pipe All Emergency stop switched air feeds will be identified by the use of Blue pneumatic pipeentified by the use of Blue pneumatic pipe)
  • ZX5 Installation Procedure 2023  + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
  • R000560 Bench Assemble Spindle  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015273 Module E support arm alignment  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • Upgrade - Flowline 12 station to 8 station reduction upgrade  + (This will keep the plate captive, but will allow for movement)
  • R0000299 Stroke assembly rebuild Part 2  + (Always use Loctite 243 on all fasteners fitted unless stated different All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required All fasteners should be marked once finalised)
  • ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Before installing module B, module C rolle … Before installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
  • Guide to Fitting Eject Push Sensors on ZX Machines  + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
  • TB0422 Commissioning ZX5 Software 2018  + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
  • R0015305 Install Wiring loom for Rotary loom  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015300 Rotary Ring pneumatic test  + (When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify)
  • Alignment guide using wire line  + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
  • Changing Main Saw Blade  + (Make sure you have stopped cutting and nothing on the machine is moving - press an emergency stop button to ensure this.)
  • Autocut Cutting Tall Profiles  + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)
  • Autocut Open Guard Doors  + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
  • Autocut Daily Maintenance  + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
  • Stuertz VSM 30.20-P Welder Installation  + (Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side)
  • Allocations + issuing received parts  + (Populate the allocate column for each part … Populate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
  • R0000204 Notching gear boxes assembly  + (It is vital for correct function that all … It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.
    ...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed

    o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
  • ZX5 Installation Procedure 2023  + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
  • Booking in  + (Once this is entered press the 'Tab' on the keyboard)
  • Laser Setup on Flowline/ZX3 for Laser Holes  + (The laser sender needs to have a clear pat … The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
  • WinMulti Shutdown procedure  + (Once you have a black screen with a small blue text box in the middle you are safe to press the physical red 'POWER OFF' button on the console.)
  • Fitting M8 Plug for EtherCAT Boxes  + (Inside the packet of the plug will be 5 co … Inside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommets
    ...The 'white' grommet and numbered insert may be stuck in the metal shell. Please check!
    Make sure you check that you have all of these parts before disposing of the packaging.    gt;Make sure you check that you have all of these parts before disposing of the packaging.)
  • TB0452 ZD620 Zebra Printer Setup  + (One difference between the GX420d and the … One difference between the GX420d and the ZD620d is the lack of a dedicated power switch. The newer ZD620d opts for a power button that must be pressed in order to turn on the printer after power is supplied. As our machines are fully un-powered after a machine is closed down it causes the operator to intervene and manually turn on the printer after power up. Ideally the Zebra ZD620d has an '''Power Recovery Mode''' that acts as a permanent switch in case of power failure. We can use this on the machines to allow the printer to turn on upon power up. 1.      Disconnect from power. 2.      Remove module door and use Ethernet cable to remove (plug in and pull). 3.      Move the switch that is annotated AUTO to the ON position. 4.      Reinstall the module. 5.      Reconnect power, this should now turn on. Reconnect power, this should now turn on.)
  • TB0385 Upgrading to winMulti v6  + ( (Defaults to Config mode after the TwinCAT update))
  • Create a TwinCAT Project from Existing Project  + (The build needs to be the same machine typ … The build needs to be the same machine type and have an identical EtherCAT box and drive setup You can create a backup in three ways # Create an archive of an open project (you need to run Visual Studio on the desktop of the machine in question) # Copy the contents of the c:\TwinCAT\Stuga\[BuildNo] folder from the "donor" to your new machine setup # Use VPN to connect to the back end of the machine and upload the project from the target, then save it locally. this needs a good internet connection and Teamviewer remote VPN installed on the remote Beckhoff PCte VPN installed on the remote Beckhoff PC)
  • TB0444 Renewing CF Card on TwinCAT2 Systems  + (1.      From Camera PC, use System Manager … 1.      From Camera PC, use System Manager to activate original configuration 2.      From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.
    DO NOT FORGET TO ACTIVATE BOOT PROJECT

    instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
  • Setting Up Windows PC C0000422-KIT 2023  + ( * Connect Keyboard and mouse * Connect network * Connect monitor )
  • Monday - Emails to Updates  + (On the job / case / item in Mondays, open the Updates and click on "Write Updates via Email)
  • TB0426 Replacement Zebra Printer Setup  + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
  • Adding TwinSAFE projects to AMI Motors  + (<nowiki>Copy the contents of the AMI … Copy the contents of the AMI Motor TwinSAFE project to the BuildNo project folder.


    Create a copy for each axis and rename accordingly:
    GY_SafetyProj
    GZ_SafetyProj

    t;GY_SafetyProj<br />GZ_SafetyProj</pre></div><br/></nowiki>)
  • Updating Realtime Drivers for EtherCAT  + (If you have I/O connected but do not see a device with (EtherCAT) then check that the drivers have been installed.)
  • Batch Printing Part Drawings  + (Double click on the P.O the drawings are required to be batch printed for.)
  • Phantom Estops  + (Click on the Windows button and then open the "Show Hidden Icons Button" Navigate to TwinCAT XAE and open it.)
  • Setting up an Ecoline Barcode Scanner  + (All refurbished Ecolines will now be provi … All refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
  • TB0398 Assembly of ZX4 Screen Cover  + (Orientate the plastic plate to fit inside the metal hinge piece, noting which way is the length and which is the width.)
  • ZX5 - ZX3 Hepco alignment Module E Saw Infeed  + (Locations of jigs required mounting method)
  • Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3  + (infeedZeroToX=605 stopZeroToX=595 measureSensorPos1=1554)
  • Stuertz Infeed - Freeing Roller under Gripper Arm  + (OuA_VorDn = On then Off)
  • R0015382 Top Spindle Blower Upgrade  + (Assemble Valve and Y connector as shown)
  • TB0383 Mint and RS Automation Drive Setup  + (Our actual Stepper motors are 400 steps per revolution which is equivalent to an encoder quadrature count of 400/4 = 100.)
  • R0015336 Pneumatic Output Testing Part 2  + (Output testing will require valve operatio … Output testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered tocy Testing procedure is fully adhered to)
  • Fitting Zx5 Crank Upgrade  + (B0001166)
  • Stuertz Infeed - Check GY Position Parallelism  + ( #Datum the machine and move GY axis to ze … #Datum the machine and move GY axis to zero, GZ to 25 #Place the jig against the backfence and offer it up to the Gripper Jaw #If the GY datum is set correctly, the rear outer face of the jig should be just in contact with the rear serrated jaw #If this is not the case, set GY datum correctly his is not the case, set GY datum correctly )
  • Full Version Upgrade TwinCAT3 WinMulti  + (https://stugaltd.monday.com/boards/304269981 *Date *Front End Version *Back End Version *BE Firmware *Version Control Type)
  • Upgrade ZX Machine to Beckhoff Drives and Control  + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
    *Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''    e use drawing packs from Monday.com board.*''''')
  • R000559 Bench assemble machined parts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • ZX5 Installation Procedure 2023 Part 2  + (Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
    [[R0015311 Install and Align Datum rollers]] <br/>)
  • R0015037 Bench Assemble SY Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • Dokit - Editing Work Instructions  + (The dokit references for work instructions … The dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
  • Dokit - Creating A Work Instruction  + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
  • Saje uPVC Unloading Process  + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
  • Training Laser on Ecoline  + (Place a clean, white profile or sheet of paper in the clamps and adjust the Y axis position so the laser dot can be seen below it Focus the laser to make the dot as small as possible on the base of the profile)
  • Z Transom Width Measurement  + (A straight faced piece of profile the same height as the Z section or taller or a piece of steel straight edge or the like; then lastly a Z section profile for measuring.)
  • Autocut Adding New Profile  + (Firstly, we need to make sure that the pro … Firstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
  • R0015063 Bench Assemble Roller Tables  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015299 Install Spindle control pipework and fittings  + (Use Loctite 243 on all fasteners Pen mark all fasteners to show finalised)
  • Changing Pneumax Valve slice  + (Please ensure screwdriver is a good fit to avoid wearing the head of the screw.)
  • R0015082B fencing and guards  + (Please ensure supplied bungs with E0001176 Safety Hinge Switch x 3 are fitted. these are supplied in packaging with hinges)
  • R0015337 Bench Assemble Guarding Components  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015011 Bench assemble Gripper  + (check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar)
  • R0000712F Rotary Trunking  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • R0015004 Bench Assemble Gripper  + (1 Fit bushes B0001106 (20 off) to 8 off D0015095 link bars 2 off D0015096 link bars 2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly)
  • AX8000 Drives - ES Contactor Wiring  + (Find a spare section of DIN rail that the contactor can be placed in. The contactor clips onto the din rail without the need for fixings.)
  • R000562 Bench Assemble Centralise Top Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015090 Bench Assemble Roller Tables  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015342 Bench Assemble Outfeed Parts  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • R0015100 Fit Guarding  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000088E Stage 1 Spindle assemble  + (Linear rail B0000045 needs fitting to each … Linear rail B0000045 needs fitting to each spindle base
    ..Linear rails have a datum face indication. Attention must be paid for correct orientation
    1 Orientation of Datum face is as shown Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air. 2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in    nd drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in)
  • ZX5 Production R0015122 Module A to R0015139 Module B alignment  + (Position module A in front of module B Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis Set gap of 23mm -+ 2mm between module A roller frame and module B roller block)
  • R0000574 Fit Motor and Swarf Chute  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015278 Mount Completed Assemblies Section two  + (these steps follow on from dokit [[R0015278 Mount Completed Assemblies]])
  • TB0451 CX5120 Beckhoff PC Setup  + (Go to Control Panel then ‘Region and Language’ and select ’English (United Kingdom)’.)
  • Setting Up New Printer - GX420d  + (Plug in the power cable and ethernet cable to the back of printer, then turn the printer on with the switch at the back.)
  • R0008013-ECO Ecoline dipper arm clacker  + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
  • R0008013 Clacker assembly  + (M0000101 is not required for bench assembly , and will not be shown within the work instruction . Ensure this part is issued with each assembled clacker)
  • J0001000H Autoflow Mk4 Mechanical installation-Alignment  + (Use footprint drawing to determine machine location for installation)
  • R0015284 Frame ancillaries  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
  • R0015335 Mount Electrical Cabinet  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
  • TB0415 Method to Prevent Loosening of Saw Blade  + (Position on shaft not important.)
  • R0000299 Stroke assembly rebuild Part 2  + (Always use Loctite 243 on all fasteners fitted unless stated different All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required All fasteners should be marked once finalised)
  • Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit  + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
  • Upgrade - Gripper Slider Mechanism  + (Remove all existing parts, including the profile lever, slideway and bearings, and the spring. Install new stronger slideway)
  • ACEpc Installing netedit with NetSetGo disk  + (Switching on with the floppy disk in will boot from the floppy drive instead of the hard drive)
  • R0015305A Install Wiring loom for Rotary Ring  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
  • Using Windows to Create a Personal Hotspot  + (Press Win + I to open Settings.)
  • Autocut Piece Jammed  + (This will dump the air to the cylinders and probably free off the jammed piece)
  • R0000728 R0000729 Stroke Assembly Dismantling  + (The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted Please use the following steps accurately)
  • ACEpc Network Software - IP  + (Volume label [enter] This will format the hard drive and then copy all necessary network software as a ZIP file to the hard drive and then inflate it.)
  • PC Bios Power settings  + (Keep pressing the “DELETE “button on the k … Keep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above. The Menu Will look something similar to thise Menu Will look something similar to this)
  • TB0436 Creating a Backup Through WinMulti  + (Press on the “Backup” button on WinMulti)
  • Toshiba - B-EX4T1 Printer Setup  + (To gain access turn the green knob to FREE. You can then pull the front plate down and lift the printer head up.)
  • Runing MRP  + (Press the Planning Tab > Read demand > ok The demand will then read with a load screen. Once this has finished move on to the next step)
  • Autocut Startup Procedure  + (Ensure the main isolator on the console is in the on position (pointing up).)
  • Programming Eaton DE Drive  + (Set these references P-20 to P-23 to 50Hz so it will not matter what input 3 or 4 is set to - it will always be 50Hz)
  • TB0314 Updating Mint File in Workbench  + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
  • Stuga Product Database - Edit Product Data  + (Search box is upper right)
  • Decommissioning - Autoflow Mk4 1  + (Ensure the plugs are labelled <br/>)
  • B0000025 B0001175 Belt Identification  + (Pulley size must be measured to determine the correct belt size for the machine There are 2 sizes of pulley that may be fitted A tape measure will be adequate for taking a measurement)
  • R0015273 Module E support arm alignment  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015146 Pneumatic pipe Installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000299 Stroke assembly rebuild  + (R0000728 and R0000729 are mirror images to each other Please inspect pictures to clarify and confirm correct hand to be built (Supplied unit to be refurbished will always be rebuilt as the same hand ))
  • Flowline 6 to 6o5m Extension  + (Clean and remove any dirt/grease/imperfections on the box section ready the the new rails. If any of the tapped holes are compromised, re-tap 6mm.)
  • R0015333 Fit Clamp Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
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