Recherche par propriété

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Liste de résultats

R0015336 Pneumatic Output Testing Part 2 + ('''Tools Required''' PCL airline connection 12mm blanking ports Valve Manual over ride tool Standard screwdriver set Additional colleague when setting regulator pressures for outputs '''Parts required''' R0015040 completed module)
R0015286 Bench Assemble X axis Components and Energy Chain + ('''Tools Required''' Pipe cutters Cable / pipe markers '''Parts Required''' A0001077 x 5 A0001070 x 1 E0000439 x 2 E00001237 x 1)
R0015338 Bench Assemble Serial Plate + ('''Tools Required''' Serial plate stamping jig Large Alphabetic and Numerical stamps Correct machine build data '''Parts Required''' D0000086B Universal Serial Number Plate (UKCA) x 1 )
R0015315 Fit Y Axis Drive components + ('''Tools Required''' … '''Tools Required''' Standard hex key set External circlip pliers '''Parts Required''' B0000344 Circlip 15mm External x 1 D0001927 Intermediate Housing (AM3032) x 1 D0006487 Y Stepper Housing x 1 R0000962E Bench assemble Y axis Components
per Housing x 1 R0000962E Bench assemble Y axis Components )
R0015243 ZX5 module A-C-E Frame levelling + ('''Tools Required''' … '''Tools Required''' Standard taps set standard spanner set 2 meter straight edge 1" parallel blocks 300mm engineers level '''Parts Required''' D0015265 Frame M0000224 100x 100 frame cap 10 off F0000234 M16 x 1.5 nut 10 off F0000266 M16 x 1.5 set bolt x 10 off0000234 M16 x 1.5 nut 10 off F0000266 M16 x 1.5 set bolt x 10 off)
R0015290 Bench Assemble Top guard + ('''Tools Required''' … '''Tools Required''' Standard hex key set Acoustic foam cutting edge and Back board Stanley blade Standard HSS drill set Standard tap set Step drill '''Parts Required''' D0001352 Printer Shelf TLP2844-Z x 1 D0004719E Cut Bar Guard Mk5 (5476E) x 1 E0000249 Sounder Beacon x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 M0001127 Cable Tie Base (m6) x 1
with Black PVC Facing x 1 M0001127 Cable Tie Base (m6) x 1 )
R0015332 Mount Backfences and Align + ('''Tools Required''' Standard hex key set 1 Meter straight edge Feeler gauges engineers square Shim pack '''Parts Required''' R0000559 Bench assemble machined parts R0015326 Bench Assemble Roller Backfences )
R0015119 Mount Assemblies + ('''Tools Required''' Standard hex key set Standard spanner set Standard hss drill set Standard tap set '''Parts Required''' D0004600 Outfeed Eject Bar R0015342 Bench Assemble Outfeed Parts )
R0015275 Fit shafts and pinions + ('''Tools Required''' Standard Hex key set '''Parts Required''' Previously assembled parts from [[R0015287 Bench Assemble Shafts, Bearings and Pinions]] B0001100 x 12 B0001153 x 1 B0001165 x 1)
R0010260 Bench Assemble Tool Break Sensor + ('''Tools Required''' … '''Tools Required''' Standard tap set Standard drill set Standard hex key set Pipe cutters Flush cutters M0001053 Stock 6mm copper tube M0000153 small Stuga sticker '''Parts Required''' A0001046 P Clip 6mm Steel / Rubber Liner x 6 D0001962 Tool Sensor Mount x 1 D0001963 Tool Sensor Post x 1 D0001964 Tool Sensor Logo Plate x 1 E0001120 Sensor: Ultrasonic M8 20-150mm x 1 E0001082 4 pin m8 sensor single ended x 1 P0000046 Fitting: 'Y' Adaptor 6mm x 1 P0000149 6mm to 4mm reducing stem x 2 P0000160 Fitting: Flow Controller In Line 6mm x 1 P0000456 Compact straight male adapter 4mm- M5 x 2
m x 1 P0000456 Compact straight male adapter 4mm- M5 x 2 )
R0015292 Install Cylinder Rails and Align + ('''Tools Required''' … '''Tools Required''' Standard spanner set Standard hex key set Tape measure Wire line Pneumatic cylinder setting jig '''Parts Required''' R0015288 Bench Assemble Transfer slid units and cylinder rails R0015093 Bench Assemble Transfer Beamd units and cylinder rails R0015093 Bench Assemble Transfer Beam)
R0015271 Mount buffer bars + ('''Tools Required''' … '''Tools Required''' Standard Hex key set '''Parts Required''' D0015463 Infeed Front Endfence x1 D0015464B Infeed Rear Endfence x 1 D0015465 Endfence Spacer - Short x 3 D0015466 Endfence Spacer - Long x 3 D0016335 light curtain mounting post x 1ence Spacer - Long x 3 D0016335 light curtain mounting post x 1)
R0015279 Align Backfences + ('''Tools Required''' Standard hex key set Standard spanner set Wire Line setting equipment 600mm rule Workshop Gripper setting jig 2 meter straight edge '''Parts Required''' Fitted and Levelled roller bed assemblies)
R0008013-ECO Ecoline dipper arm clacker + ('''Tools Required''' 1 … '''Tools Required''' 10mm spanner 5mm punch Ball pein hammer '''Parts Required''' D0003196 Dipper Arm ( Ecoline) x 1 D0003197 Dipper Base ( Ecoline) x 1 D0003894 Flapper pivot pin x 1 M0000101 Compression Spring 11 D 15 D 25 Long x1 F0000185 M6 x 16 Hex set S/S x 1sion Spring 11 D 15 D 25 Long x1 F0000185 M6 x 16 Hex set S/S x 1)
R0015310 Install V Notch Subframe + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard Spanner set Parallel setting blocks 600mm rule 1 meter straight edge 2 meter straight edge 12 " engineers level 12" engineers square '''Parts Required''' D0015151 Shaft End Washer x 8 D0015155 Vertical Spacer Bar x 4 D0015150 shaft 40mm zx v notch x 4 D0015169B cylinder rod bracket x 2 R0015035 Bench Assemble V Notch Componentsinder rod bracket x 2 R0015035 Bench Assemble V Notch Components)
R000718E Stage 2 spindle assembly + ('''Tools Required''' … '''Tools Required''' 0.05mm feeler gauge Standard hex key set Standard spanner set Rule 6mm punch Ball pien hammer '''Parts Required''' D0007990 cylinder anchor x 7 D0007648 end plate x 4 D0007649 Double slide end plate x 4 D0007686 single motor plate x 4 D0007723 Double slide motor mount x 4 D0007687 Motor mount x 4 D0007600 Cylinder anchor x 4 D0015856 hard stop x 4
t x 4 D0007600 Cylinder anchor x 4 D0015856 hard stop x 4 )
R0008013 Clacker assembly + ('''Tools Required''' … '''Tools Required''' 10mm spanner 5mm punch Ball pein hammer '''Parts Required''' D0008339 Gap Closer Arm x 1 D0008340 Gap Closer Base x 1 D0008496 Clacker Pins x 1 M0000101 Compression Spring 11 D 15 D 25 Long x1 F0000185 M6 x 16 Hex set S/S x 1
g 11 D 15 D 25 Long x1 F0000185 M6 x 16 Hex set S/S x 1 )
R0015327 Level Frame and quality Check + ('''Tools Required''' … '''Tools Required''' 2 meter straight edge 1 meter steel rule 300mm engineers level Standard spanner set Copper grease Standard tap set Tape Measure Standard ratchet/socket set '''Parts Required''' Workshop consumable floor pads D0004576e frame x 1 M12 x 100 set bolts x 4 M12 Standard nut x 4004576e frame x 1 M12 x 100 set bolts x 4 M12 Standard nut x 4)
R0015323 Mount Electrical Cabinet + ('''Tools Required''' External circlip pliers Standard hex key set '''Parts Required''' Pre assembled electrical cabinet )
R0015033B ZX5 Module F Wiring Loom + ('''Tools Required''' Flush cutters Reed switch testing box Standard hex keys '''Parts Required''')
R0015336 Pneumatic Output Testing + ('''Tools Required''' … '''Tools Required''' PCL airline connection 12mm blanking ports Valve Manual over ride tool Standard screwdriver set Additional colleague when setting regulator pressures for outputs '''Parts required''' R0015040 completed modulet;u>'''Parts required''' R0015040 completed module)
R000560 Bench Assemble Spindle + ('''Tools Required''' … '''Tools Required''' Standard hex key set Heat gun Copper/Hide hammer 240 grit disc Fe10 solvent '''Parts Required''' B0000027 Ball Bearing 30 I/D 62 O/D 16 Long + seals (Branded) x 3 B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0000060 Double Angular Bearing 30 I/D 62 O/D 23.8 Long + seals x 1 D0004026 Bearing Housing x 1 D0004027 Saw Spindle x 1 D0004030 Lock Ring x 1 D0004031 Saw Washer x 1 D0004271 Front Saw Flange x 1 D0004272 Backing Saw Flange x 1 D0004771 Inner Bearing Spacerx 1 D0004772 Outer Bearing Spacer x 1 D0004852 Key for D4027x 1
0004772 Outer Bearing Spacer x 1 D0004852 Key for D4027x 1 )
R0015333 Fit Clamp Assembly + ('''Tools Required''' Standard hex key set Standard spanner set 1 meter straight edge Feeler gauges Soft hammer Engineers square '''Parts Required''' R0015064 Bench Assemble Clamp Assy ZX5)
R0015094 Fit shafts and Pinions + ('''Tools Required''' Standard Hex key set Grease gun and grease '''Parts Required''' Previously assembled parts from [[R0015094 Bench Assemble shafts, Bearings and Pinions]] B0001100 x 24 B0001153 x 2 B0001165 x 2)
R0015091 Mount Outfeed Beam Sensor + ('''Tools Required''' … '''Tools Required''' Standard hex key set Tape measure '''Parts Required''' D0015546 Reflector Mounting Plate x 1 D0015701 Maytec Post x 2 D0016322 Welded 90° Bracket: 76mm x 38mm x 38mm x 2 E0000279 Spare Reflectors for E0265 x 1 E0001139 Sensor: Outfeed Beam x 1 M0001059 Sensor Mount Bracket E1139 x 1 Sensor: Outfeed Beam x 1 M0001059 Sensor Mount Bracket E1139 x 1)
R0015334 Fit Centralise Front Table + ('''Tools Required''' … '''Tools Required''' Standard hex keyset 1 meter straight edge Large parallels 150mm engineers square Engineers level 300mm '''Parts Required''' H0004543 Gap cover saw finger guard R0000562 Bench assemble centralise top table R0015037 Bench assemble SY Assemblyssemble centralise top table R0015037 Bench assemble SY Assembly)
R0015291 Install Transfer Beams To Module C and E + ('''Tools Required''' Standard hex key set Module pitching jigs Tape measure 7.5 meter Engineers level 1 meter spirit level '''Parts required''' Pre assembled transfer beams)
R0015297 Mount V Notch Datum Rollers + ('''Tools Required''' Standard hex key set '''Parts Required''' R0015038 Bench Assemble V notch Datum Rollers)
R0015101 Bench Assemble Take Up Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' D0008281 Takeup Boss Cap x 4 D0015581 Fixed Pivot Bracket x 4 D0015584 Cylinder Trunnion Plate x 1 D0015590 Takeup Arm ZX5 x4 D0015593 Takeup Arm Pin ZX5 x 4 D0015595 Takeup Arm Washer 4mm x 4 D0015596 Takeup Bearing Block Short x 4 D0015605 Fixed Pivot Bracket End Plate x 4 D0015736 Hard Stop Backplate x 1 D0015737 Hard Stop Shaft x 1 M0001077 Rubber bump stop M6 x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 1 P0001075 Trunnion Pin for CG1 Cylinder x 1 P0001076 Trunnion Bracket for CG1 x 1 P0001112 Cylinder 32 x 125s Locking P0001198 Fitting: Speed Controller 1/8" x 6mm Tube
Locking P0001198 Fitting: Speed Controller 1/8" x 6mm Tube )
R0015321 Bench Assemble Guards and Doors + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Dymo label printer '''Parts Required''' C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 3 C0001239 Micro SD Card 32Gb Class 10 x 3 D0007643B Perspex Glazing - Door x 4 D0007644B Machining Centre Door 1 x 2 D0007645B Machining Centre Door 2 x 2 D0007654B Perspex Glazing - Front Guard MkB x 1 H0015747 8mm diameter rod x 1 ( in process of changing to D0015747 x 4 ) M0000036 Sign - Ear Protection x 1 M0000201 T Handle Cabinet Lock x 2
gn - Ear Protection x 1 M0000201 T Handle Cabinet Lock x 2 )
R0015289 Bench Assemble Pipe Connection Rail + ('''Tools Required''' … '''Tools Required''' Standard hex key set Pipe cutters '''Parts Required''' D0015557 Pneumatics Support Bar 1 x 1 D0015579 Pneumatics Support Bar 2 x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 12 P0001030 Fitting: SMC 6mm Equal Tee x 48
ing Plug 6mm x 12 P0001030 Fitting: SMC 6mm Equal Tee x 48 )
R0015317 Install Rotary Ring + ('''Tools Required''' … '''Tools Required''' Standard Hex Key set Standard spanner set Lifting Strop Overhead crane operation Torque wrench Soft hammer Ring lubrication oil '''Parts Required''' A0000309 Domed Blanking Plug 19mm x 3 C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1 D0000263 Stop Y Central x 1 D0002990E Strike Post ZX4 Mk5 x 1 D0002991 Switch carrier x 1 D0006061 Timing Belt cap x 1 D0007861 Y axis hard stop x 2 D0010756 Proximity Switch Mounting Block Reduced Size x 2 D0010894 Ethercat Cover ZX3/ZX4 x 1 D0015542 R Axis Motor Connector Cover x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 H0007995 Rotary base cover plate x 2 M0000451 Plug and Elbow x 2 R0000971E Bench Assemble R Axis Gearbox R0010260 Bench Assemble Tool Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge)
Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge) )
R0015140 Spindle energy chains and looms + ('''Tools Required''' Standard screw driver set Flush side cutters '''Parts Required''' A0000344 Energy chain bracket set x 8 A0000343 Energy chain x 4 (metres))
R000562 Bench Assemble Centralise Top Table + ('''Tools Required''' … '''Tools Required''' Standard hex key set Consumable M8 studding Hacksaw and file 16mm hand reamer 1 meter straight edge '''Parts Required''' B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 4 D0004138 Centralising Bearing Block x 4 D0004337 Slide Bar Holder x 1 D0004338 Slide Support Bar x 1 D0004545 Slide Support End x 2 D0005235 Support Post x 2 D0005236 Support Post x 2 H0004624 Shaft 16mm: 343 Centralise x 2
6 Support Post x 2 H0004624 Shaft 16mm: 343 Centralise x 2 )
R0015335 Mount Electrical Cabinet + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard Tap set '''Parts Required''' D0004391E Left hand side sheet x 1 D0015425 Bracket: Beckhoff Box Right Angle x 1 D0015426 Mounting Plate: Airgun Assy x 1 D0015425 Beckhoff right angle mounting plate x 1 P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 1 P0000021 Airgun Assembly x 1 P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2 P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1 P0000278 Regulator 0-2 bar x 1 P0000373 Regulator fixing bracket x 1 R0015016C Electrical cabinet wiring Mod F
xing bracket x 1 R0015016C Electrical cabinet wiring Mod F )
R0015324 Install pipe and cable looms + ('''Tools Required''' … '''Tools Required''' Standard hex key set 6mm black Air pipe Pipe identification numbers Pneumatic Pipe cutters W0001002 cable (from consumable stock ) '''Parts Required''' M0001127 Cable Tie Base (m6) (from consumable stock) P0000046 Fitting: 'Y' Adaptor 6mm x 2
m consumable stock) P0000046 Fitting: 'Y' Adaptor 6mm x 2 )
R0002794E Mount Width sensor + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Hack saw '''Parts Required''' D0000655 Magnet mounting block x 1 E0000461B Analogue linear sensor x 1 E0000463 Captive magnet with ball joint x 1 M5 studding (consumable stock )tive magnet with ball joint x 1 M5 studding (consumable stock ))
R0015325 Mount Infeed Clamp + ('''Tools Required''' standard hex key set '''Parts Required''' R0015046 Bench Assemble Infeed Clamps)
R0015319 Fit Guards and Doors + ('''Tools Required''' standard hex key set Standard spanner set Standard HSS drill set Standard tap set Long reach 4.2mm drill Extended M5 tap '''Parts Required''' R0015321 Bench assemble guards and doors )
R0015294 Fitment of wire basket and feed pipes + ('''Tools Required''' standard hex key set Pipe Cutters Wire basket cutting tools '''Parts Required''' A0001061 Retainer: Wire Basket Cable Tray x 2 A0001065 Wire cable tray 3m length x 1 )
R0015259 Mount roller beds to mainframe + ('''Tools Required''' Standard Hex key Set Standard spanner set '''Parts Required''' Completed Assemblies R0015081 R0015090)
R0015265 Mount Infeed arm covers and End guards + ('''Tools required''' Standard hex key set '''Parts Required''' A0000307 Domed Blanking Plug 32mm D0015457 Infeed Arm End Cover D0015518B Infeed Arm Guard )
Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting + ('''Tools required''' M0000055 24mm standard spanner x 1 D0005207 Flange C spanner x 1)
TB0444 Renewing CF Card on TwinCAT2 Systems + (Problem These machines … Problem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1. Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2. Boot up with the CX5020 3. Ensure PLC is set to Enable on start-up (default is config mode) 4. Rename the PC 5. Install TeamViewer host v10 or less from a USB stick 6. If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7. Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8. Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
TB0449 Ecoline Clearing out Old Archived Data + (= Problem = Software takes a long period of time to find bar after scanning barcode.)
TB0428 Connecting To Yaskawa with Silex USB + (== What is the Silex DS-510? == The Silex … == What is the Silex DS-510? == The Silex unit is a USB server, allowing a PC to have a USB port anywhere over an ethernet network. This is useful to connect the PC to a Yaskawa inverter when they are located in different cabinets. The software sets up a virtual USB port which can then be used to run the Yaskawa DriveWorks software.ed to run the Yaskawa DriveWorks software.)
R0015011 Bench assemble Gripper + (==Introduction== '''Tools Require … ==Introduction== '''Tools Required''' External circlip pliers Standard Hex key set Standard spanner set Reed switch setting box Hammer Standard screwdriver set Rule '''Parts Required''' B0001106 x 20 D0015095 x 8 D0015096 x 2 D0015086 x 1 B0000034 x 2 D0015084 x 2 D0015083 x 1 D0015082 x 1 E0000366L x 1 B0001182 x 2 M0001182 x 2 D0015756 x 1 P0001013 x 1 P0001041 x 1 P0001128 x 1 P0001198 x 2 P0001120 x 1 D0015431 x 1 B0000437 x 1 D0015430 x 1 D0015090 x 2 D0015085 x 1 D0015102 x 2 D0015103 x 2 D0015104 x 2 D0015170 x 2 P0000049 x 1 D0015097 x 2 D0015101 x 2 D0015292 x 1 E0001069 x 1 A0001044 x 4
7 x 2 D0015101 x 2 D0015292 x 1 E0001069 x 1 A0001044 x 4 )
Monday - Getting Started For Engineers + (==Why Change?== *mHelpdesk limitations ** … ==Why Change?== *mHelpdesk limitations **Cludgy to use **Slow response **Cannot connect to other apps or emails *Monday advantages **Easier and more elegant to use **More configurable **easy to email into **Better searching **Expandable to whole business **Cheaper ==Similarities to mHELPDESK== *Monday consists of a set of user definable “Boards” that contain a list of “Pulses”. *The “pulses” can be configured however we like. *I have created a “Board” called “Service Jobs” *On the Service Jobs Board, I have designed the “Pulses” to mimic the service jobs, so this will include the machine, the status, the type classification, etc *Any pulse has associated “Updates”. These are just like the “items” on an mHelpDesk job, but is much more flexible than the plain text of mHelpdesk *The service team will assign jobs as before *The job should be updated by yourself during your visit *The database of jobs is searchable so you can find the machine history
so you can find the machine history )
TB0436 Creating a Backup Through WinMulti + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
Changing the Flowline Ops Password + (A password can be set up within FlowlineOps that limits access to the Edit Machining and Edit Profiles buttons, This tutorial will explain how to setup or change this password.)
Saje uPVC Unloading Process + (Access for machinery is limited at the Saj … Access for machinery is limited at the Saje factory. The machine will be delivered in the following modules, that should be unloaded from the lorry in this order #Electrical Cabinet #Machining centre base module (1.8 x 2.2m) #Infeed module (2.4 x 9.0m)
x 2.2m) #Infeed module (2.4 x 9.0m) )
Correcting Linearity with Rack Offset File + (Accuracy problem on A2001 was traced to a … Accuracy problem on A2001 was traced to a non-linear rack. This tutorial demonstrates how to test the linearity of a rack and the systems in place to correct the linearity.

Modifying the linearity of a rack is a very complex and sensitive issue. You must be absolutely certain that there is a case for linearity with REPEATED tests that produce the same result. It is far more likely that accuracy problems are cause by other mechanical issues. This is the only machine in the 20 year history that has needed these alterations

machine in the 20 year history that has needed these alterations</div> </div>)
Monday - Obtaining Customer or Machine Address from a Job + (All machines in the Monday database have their locations stored to make it easy for an engineer to navigate to site using the map features in Android or Apple phones However, it is not intuitively clear how to get to this information)
VM Upgrade Software + (As an alternative to having a separate camera PC. Adding a VM (Virtual Machine) to the Front end allows access to the BE and cameras without interrupting the operator.)
R0000728 R0000729 Stroke Assembly Dismantling + (Assemblies fitted to MK1 ZX4 will require … Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle. The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools Required''' Standard hex key set Standard spanner set Double pin saw flange spanner Drifts and punches Ballpein hammer Soft hammer Degreasing bath
pein hammer Soft hammer Degreasing bath )
Autocut Taking A Backup + (Backing up is vital to ensure your data is safe in case there is a failure of the PC or Hard Disk Drive)
R0000711 Rotary Base Assembly REV2 + (Detailed steps to correctly install rotary … Detailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1iper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1)
ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Details and steps for correct alignment of Module A to Module B '''Tools Required''' Laser Level 300mm rule 1 meter yellow level 24mm spanner Permanent marker Pipe cutters Ring main connection equipment)
Placing a TwinCAT3 Machine Under Source Control + (<div class="icon-instructions caution-i …

...Note - This dokit is now obsolete - the sourcetree system has been replaced by the internal one in TcXAEShell

Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.standard uses on all Stuga machines to enable quick, easy and stress free version control.)
Full Version Upgrade TwinCAT3 WinMulti + (If a PC fails on a machine in the field an … If a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility

...This is a one-way process that cannot be reversed

ions-text">...This is a one-way process that cannot be reversed</div> </div> )
Disabling a Tool Home or Tool Out Sensor + (If there is a failure of a tool out or too … If there is a failure of a tool out or tool home sensor on the Stuga spindle ring, it is important to be able to quickly disable the input so the machine can continue production until the problem can be properly resolved. The software has an inbuilt functionality to do this - this tutorial takes you through the necessary stepsrial takes you through the necessary steps)
Create a TwinCAT Project from Existing Project + (If you are confident and proficient in usi … If you are confident and proficient in using the Visual Studio editor to create TwinCAT projects, you can shortcut a lot of the data inputting by copying and modifying an existing project. This will keep the naming conventions and links exactly the same

...This should only be attempted if the machine has exactly the same EtherCAT box, drive and module setup

ne has exactly the same EtherCAT box, drive and module setup</div> </div> )
Commissioning - Off-Cut Laser Sensor + (Infeed Off-Cut Laser sensors are used to c … Infeed Off-Cut Laser sensors are used to check the length of profile with the proposed length from the software. This is to avoid incorrect lengths and profiles being cut. The sensors will be put at specific lengths along the infeed which will be input in the software files. When profile hits the back fence all covered sensors will trigger, hence, the profile must be larger that the final triggered sensor.be larger that the final triggered sensor.)
Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment Potential Symptoms of a problem *Gripper cannot pick up offcuts *Gripper /profile end forced away from backfence *Accuracy problems *Gripper wobbles after it has released profile Use the laptop to enable you to control the Service screen whilst inside the infeed table

...You will be inside the danger area of the machine - ensure operators are aware of your situation

Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. )
ZX5 Installation Procedure 2023 + (Key data for installation of ZX5 Dokit to generate consistency of installation Quality checks for installation Manufacturing data supply)
ZX5 Installation Procedure 2023 Part 2 + (Key data for installation of ZX5 Dokit to generate consistency of installation Quality checks for installation Manufacturing data supply)
ZX5 Installation Procedure 2023 Part 3 Guarding Conformity checks + (Key data for installation of ZX5 Dokit to generate consistency of installation Quality checks for installation Manufacturing data supply)
ZX5 V Notch Blade Mechanical Setup + (On previous models the V notch separation … On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct. On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)

...As you WILL have to stand inside the machining centre I would advise the use of a bump cap and gloves as you will be in close proximity to the V notch blades and tooling.

you will be in close proximity to the V notch blades and tooling.</div> </div>)
Installing VNC Server and Viewer + (Teamviewer are withdrawing support and are … Teamviewer are withdrawing support and are very dismissive of helping out with teamviewer issues for older operating systems. Sometimes the problem just has to be solved, so there are other tools that can be used to "piggy back" onto a teamviewer connection to an office PC. A reliable, free and simple method is to use VNC. This involves #Installing VNC Server on the old PC that you want to control #Installing VNC Viewer on the Piggy-back PC VNC Viewer can be downloaded [https://archive.realvnc.com/download/get/786/eula/ here] VNC Server can be downloaded [https://archive.realvnc.com/download/get/775/eula/ here]e.realvnc.com/download/get/775/eula/ here])
Convert TC2 Project to TC3 + (The Beckhoff system provides a system for upgrading to TC3 from a TC2 project. This tutorial goes through the steps required to ensure the links and setup of the original TC2 project are copied through to TC3.)
Beckhoff AX8000 Flowline Upgrade + (The Flowline range (Mk3, ZX3, ZX4) are Stu … The Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
GE Control Components Changeover + (The GE control components are now obsolete … The GE control components are now obsolete and we have had to find a new manufacture to use. We have decided to go with Eaton control equipment for this. We are using the same supplier for these products and we have the added benefit if the supplier holding these parts in there stores. We had a choice to use either ABB, Eaton or Schneider components. Although all of the individual Eaton components are a direct replacement for the GE components, there are certain situation that we may be tripped up. This includes times when we need to change a motor breaker that has an auxiliary block connected to it. We can change the breaker but the GE auxiliary block will not fit on the new Eaton one. This means that the Eaton components need to have different part numbers to the GE components. This document will layout the new part numbers and what they relate to and instructions on how they are added and changed in the Sage system. are added and changed in the Sage system.)
ZX5 MH Infeed Basic IO Test and Setup + (The MH infeed on a ZX5 is a module which c … The MH infeed on a ZX5 is a module which can be tested individually away from the fully installed machine. Once build stage is complete, to be able to test individually, the Infeed Module needs: - To be connected to mains power & be powered on - An air supply to the main blue line - Network connection (Network Cube) - HDMI & Keyboard dongle to be plugged into the Beckhoff PLC inside the cabinet. Input and output activation when testing the sole module is done through the Twincat project rather than through WinMulti The above is only required If the Machine is not fully installed and connected with power air and network already. The below guide is specifically for a fully installed and connected infeed.ically for a fully installed and connected infeed.)
Stuga Product Database - Edit Product Data + (The Stuga website has a parts database, much like a shop front for helping identify Stuga Machine parts. Keeping the data updated and logging nuggets of useful information is invaluable in helping identify parts on machines)
TB0447 ZX5 Setup - X Axis Beam Calibration + (The ZX5 has a moveable Beam on the Z axis. … The ZX5 has a moveable Beam on the Z axis. The design reason behind this is to keep the gripper arm short for reliability and stiffness, yet enable it to move out of the way for rear V notching During the calculations for the machining bar recipe, the software has to work out if and when the beam needs to be moved: · If there are no v notches on the bar, then machine all the operations without moving the beam. Beam moves at the very end when ejecting · If there is a V notch, move the bar during the first X axis position where position > beamStrokeLength Therefore, it is very important for the software to know how far the beam moves physically to offset all the positions to allow for it. The distance is measured and entered into parameter beamStrokeLength. It should be around 700mm. beamStrokeLength. It should be around 700mm.)
ZX5 Adjusting V Notch Depth and Position + (The ZX5 has a twin blade system for the V … The ZX5 has a twin blade system for the V notches that is designed to be easier to set up. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)otch (Software adjustment in Notching Tab))
TB0445 ZX5 Setup - Infeed Measure Sensor Calibration + (The ZX5 has two bar measuring systems – th … The ZX5 has two bar measuring systems – the side laser and the sensor array. The side laser scans the bar as it moves into the final loading location, which gives the software a “heads-up” for the length of the bar. If the length is different to expected, the software will then use the sensor array to measure the bar length. There are 2 measurement methods because the side laser is not 100% reliable, especially on shorter lengths below 3000mm. However, it does mean the system does not have to grip and measure / reoptimize each bar length, so improves the cycle time. The sequence is as follows 1. During the conveyor loading, measure the length using the side laser 2. Once loaded to backfence, check the backfence sensor array. 3. If the sensor array rough measurement does not match the laser – a. If the laser measured length < infeedLaserRemeasure, continue and measure with rear sensors b. If the laser measured length < infeedLaserRemeasure, flag an error that laser has not measured correctly. c. If it does match, use the laser value to reoptimize the bar if it is different than expected 4. Load and Grip bar, if necessary, measure accurately with rear sensor arrayssary, measure accurately with rear sensor array)
Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches. In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles

...With the ability to tweak settings comes the real danger that too many tweaks cause confusion. Therefore when setting up, ensure all fine adjustments are reset to zero. Be aware that changing the arrow head position permanently will also alter Y notch depths

the arrow head position permanently will also alter Y notch depths</div> </div> )
TB0422 Commissioning ZX5 Software 2018 + (The first step in commissioning a new mach … The first step in commissioning a new machine is to get the basic software setup correctly installed. Because the software is designed to be very flexible across many machine types, the simplest way to do this is to copy from a recently built similar machine.opy from a recently built similar machine.)
R0000299 Stroke assembly rebuild Part 2 + (The following instructions should be follo … The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)
WinMulti - Changing The Colour Identification Box + (The version 6 software has a feature to id … The version 6 software has a feature to identify the colour of the profile and also to help operators load foiled profile in the correct orientation. Updating the colours is a very simple job that can be done in 2 ways
# Via the Machine Settings->Colours Tab # From Bar Queue whenever a new colour is encountered.
Queue whenever a new colour is encountered. )
Diagnosing EtherCAT Issues - Advanced + (There are many tools available to help tra … There are many tools available to help trace EtherCAT faults. This document describes some more advanced features that can help pinpoint an intermittent or hard to find issue. You will need a good working knowledge of the machine and the basis of EtherCAT networking See Also [[TwinCat Connection Faults]][[TwinCat Connection Faults]])
Recovery of Bar Queue following winMulti Crash + (There have been cases of software crashing … There have been cases of software crashing on the Stuga front end software, but the machine will continue to cut the holes and slots on the bar and eject it to the transfer table. This creates the situation that the bar is physically finished, but the software has not registered it as finished. This can lead to confusion for the operator and put the bar queue out of sync, which can lead to wasted profile of sync, which can lead to wasted profile)
R0015146 Pneumatic pipe Installation + (This instruction is to incorporate assembl … This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this See Electrical department for prepared components from above assembly '''Tools Required''' Pipe cutters Pipe identification markers Flush cutters '''Parts Required''' P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6 P0000047 Bulkhead Elbow 6mm x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 2 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 3 P0001030 Fitting: SMC 6mm Equal Tee x 1 P0001008 regulator x 3 P0001009 Regulator nut x 3 P0001106 Plug in reducer 12-8mm x 1 P0001107 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1
12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1 )
R0015146 Pneumatic pipe Installation Part 3 + (This instruction is to incorporate assembl … This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this See Electrical department for prepared components from above assembly '''Tools Required''' Pipe cutters Pipe identification markers Flush cutters '''Parts Required''' P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6 P0000047 Bulkhead Elbow 6mm x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 2 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 3 P0001030 Fitting: SMC 6mm Equal Tee x 1 P0001008 regulator x 3 P0001009 Regulator nut x 3 P0001106 Plug in reducer 12-8mm x 1 P0001107 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 17 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1)
R0015146 Pneumatic pipe Installation Part 2 + (This instruction is to incorporate assembl … This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this See Electrical department for prepared components from above assembly '''Tools Required''' Pipe cutters Pipe identification markers Flush cutters '''Parts Required''' P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6 P0000047 Bulkhead Elbow 6mm x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 2 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 3 P0001030 Fitting: SMC 6mm Equal Tee x 1 P0001008 regulator x 3 P0001009 Regulator nut x 3 P0001106 Plug in reducer 12-8mm x 1 P0001107 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 17 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1)
Importing Picking List from Sage To Monday + (This procedure demonstrates how to use the … This procedure demonstrates how to use the "Sage Hooks" MS Access database to grab the data created in Sage and exort to a spreadsheet. The spreadsheet is then imported into a new Monday board, then copied across to the correct Picking List for the machine build.
Picking List for the machine build. )
Flowline 6 to 6o5m Extension + (This procedure describes how to upgrade a … This procedure describes how to upgrade a flowline to increase the standard capacity from 6.0m to 6.5m. The procedure involves extending the machining centre outfeed travel and saw infeed travel base to 6.0m to cope with a longer rail on each side. These are generally supplied as a new part. Other ancillary parts that will need extending * Cables * Energy Chainsl need extending * Cables * Energy Chains)
ACEpc Installing netedit with NetSetGo disk + (This procedure will completely overwrite a … This procedure will completely overwrite any data on the hard drive of the ACEpc. This is not a problem on a flowline where the data resides on the main MH hard drive in a shared directory c:\saw. If this process is to be carried out on a standalone saw or router, make sure the data is backed up first.
e sure the data is backed up first. )
Setting Up C0000422-KIT - Full Hardware 2023 + (This process takes the components to creat … This process takes the components to create a standard "C000422-KIT". This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]] =Notes= *There are two PCs running on the same hardware, The Host PC and the Virtual machine. **'''Host PC''' (For support) ***The base Windows install running directly on the hardware installed to Dell NVME drive. ***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware) ***Imaged by Macrium reflect. **'''Virtual PC – Stuga VM''' ***Used for Stuga software - the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V. ***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM. ***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license. ***Copied to host and setup manually during install. There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host.'P_Stuga_P… '''on the desktop of the host.)
Dokit - Creating A Work Instruction + (This tutorial guides you in how to create … This tutorial guides you in how to create Work Instructions in Dokit and to avoid the pitfalls. If the Work Instruction is already created, follow the process [[Dokit - Editing Work Instructions]] = Warnings =

...Do not publish personal or secure information

...Do not publish passwords

...Do not publish anything inflammatory, offensive or illegal

a fa-exclamation-triangle"></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div> )
Setting Up New Printer - GX420d + (This tutorial requires a basic knowledge o … This tutorial requires a basic knowledge of IP addresses - what are they and what are they for

...You will need to find out the IP address that the printer needs to be set to and the Default Gateway of the network. This is contained in the Saw Parameters - printerIPAddress.

ork. This is contained in the Saw Parameters - printerIPAddress. </div> </div>)
Dokit - Editing Work Instructions + (This tutorial shows you how to edit the co … This tutorial shows you how to edit the content of a work instruction, allowing you to *Add New Steps *Add numbering and bullets to the text *Add and crop Photos *Annotate photos with arrows, numbers and text *Change step sequence and insert steps *Add Call-outs and warnings *Add Links to other websites or other Dokit pages =Warnings=

...Do not publish personal or secure information

...Do not publish passwords

...Do not publish anything inflammatory, offensive or illegal

a fa-exclamation-triangle"></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div> )
ZX5 Transfer Table Crank set up + (This tutorial will show you how to mechani … This tutorial will show you how to mechanically set up the cranks and sensors so that the correct overlaps between the different cranks are achieved. Crank C is the crank on the Machining Centre Outfeed that controls the single pop up. Crank D is also mounted on the Machining Centre Outfeed and controls the pop ups on the Transfer Table. Crank E is the crank on the Saw Infeed and controls the single pop up that moves the profile in to the channel.
===UPDATE 2024=== The default clutch spring setup has been found to be incorrect. The clutch spring contains 3 components, which is the wrong range for this application. The correct spring setup is just one springn. The correct spring setup is just one spring)
Fitting Zx5 Crank Upgrade + (This upgrade replaces the crank arm assemb … This upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes

...The drives must be programmed before parts sent out

...Motors must be rewired for Delta and NOT Star

></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> )
Replacing Beckhoff PC + (To replace a broken PLC requires the installation of the original project. This project needs to be made aware of the new hardware, along with the Stuga software)
Filling Out An Online Daily Timesheet Form + (We are using Monday.com to handle daily ti … We are using Monday.com to handle daily timesheet entries. The layout of the form has been designed to make data input as minimal as possible. We are looking to improve accuracy of time capture, cut down administration time and to make historical data available without the need to store paperwork or take pictures. You will only be able to view and edit your timesheet when logged into your Monday.com account. Other employees are unable to see your data.her employees are unable to see your data.)
WinDelay for Twincat Startup + (When Windows Boots up and WinMulti is star … When Windows Boots up and WinMulti is started the TwinCat PLC is not in Run mode ready for the application. The Run mode of Twin cat normally takes between 70 to 90 seconds. WinStartDelay is a piece of software which delays Winmulti Starting up until the Amount of Time Delay needed has been run.
of Time Delay needed has been run. )
Easily resizable forms for any screen resolution in Visual Studio + (if you have issues with certain screen resolutions cropping off buttons and need to design a form which works at all resolutions, and also allows the user to resize parts of the form, then this tutorial will help.)
R0000299 Stroke assembly rebuild + ( The following instructions should be fol … The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)

Accessing Raw Production Data from Diagnostic SQLite Database + (The winMulti software stores the production data in a SQLite database. This tutorial describes how this data can be accessed for further analysis with tools such as Excel and Access)

Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (<div class="annotatedImageDiv" typeof=" …
Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.

The original PC cannot be used because

*It is not powerful enough to run v6 front end
*The operating system cannot be upgraded to Windows 10
*It cannot be upgraded to TwinCAT3

The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
. It has an upgrade to 1.9Ghz 4 core processor.

Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
era PC, hence the camera PC can be retired after the upgrade )
Omron E5CVS PV Shift + (<div class="annotatedImageDiv" typeof=" …

)
R0015316 V notch Final Assembly Part 2 + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard Hex key set

Standard Spanner set

ZX5 Blade tightening tool

Compressed air connection with regulation (for axis support)

'''Parts required'''

A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

B0000173 Blanking plug foc x 28

B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

D0015156 Saw Bearing Plate x 2

D0015161 Saw Plate x 4

D0015162 Saw Mid Spacer Bar x 1

D0015163 Saw Bearing Spacer Bar x 1

D0015168B Balance Cylinder Bracket x 2

D0015169B Cylinder Rod Bracket x 2

D0015179 Energy Chain Bracket x 2

D0015180 Datum Switch Bracket (VZ) x 1

D0015183 VY Stop x 2

D0015235 VY Datum Switch Bracket x 1

D0015236 VY Energy Chain Bracket - Fixed x 1

D0015237 VY Energy Chain Bracket - Moving x 1

D0015250 Safe Sensor Block x 1

D0015251 Safe Sensor Finger x 1

D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

D0015452 Scissor Cable Retainer x 1

D0015541 Energy Chain Deflector x 1

D0015704 Energy Chain Support Plate x 1

E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

E0001185 Elte Saw motor x 4

M0001087 Rubber Bump Stop M6 Ø20x24 x2

P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

P0000023 Fitting: Hex Nipple 1/8 BSP x 1

P0000026 Silencer 1/4 BSP x 1

P0000050 Fitting: Silencer 1/8'' BSP x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 1

P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

P0001133 Cylinder: Ø50 x 500 x 2

P0001134 Floating Joint M18x1.5 x 2

P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

P0001142 Adjustable Damper 150mm stroke (3000N) x 1

P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

R0015084 Bench assemble and Drill Off Swarf chutes

V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 BJ3-1 x 2 P0001133 Cylinder: Ø50 x 500 x 2 P0001134 Floating Joint M18x1.5 x 2 P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2 P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1 P0001142 Adjustable Damper 150mm stroke (3000N) x 1 P0001144 Reed Switch Mounting Band for Ø50 cyl x 2 R0015084 Bench assemble and Drill Off Swarf chutes V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4</nowiki>)
R0015316 V notch Final Assembly + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard Hex key set

Standard Spanner set

ZX5 Blade tightening tool

Compressed air connection with regulation (for axis support)

'''Parts required'''

A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

B0000173 Blanking plug foc x 28

B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

D0015156 Saw Bearing Plate x 2

D0015161 Saw Plate x 4

D0015162 Saw Mid Spacer Bar x 1

D0015163 Saw Bearing Spacer Bar x 1

D0015168B Balance Cylinder Bracket x 2

D0015169B Cylinder Rod Bracket x 2

D0015179 Energy Chain Bracket x 2

D0015180 Datum Switch Bracket (VZ) x 1

D0015183 VY Stop x 2

D0015235 VY Datum Switch Bracket x 1

D0015236 VY Energy Chain Bracket - Fixed x 1

D0015237 VY Energy Chain Bracket - Moving x 1

D0015250 Safe Sensor Block x 1

D0015251 Safe Sensor Finger x 1

D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

D0015452 Scissor Cable Retainer x 1

D0015541 Energy Chain Deflector x 1

D0015704 Energy Chain Support Plate x 1

E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

E0001185 Elte Saw motor x 4

M0001087 Rubber Bump Stop M6 Ø20x24 x2

P0000010 1/8 6mm elbow x 1

P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

P0000023 Fitting: Hex Nipple 1/8 BSP x 1

P0000026 Silencer 1/4 BSP x 1

P0000050 Fitting: Silencer 1/8'' BSP x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 1

P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

P0001133 Cylinder: Ø50 x 500 x 2

P0001134 Floating Joint M18x1.5 x 2

P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

P0001142 Adjustable Damper 150mm stroke (3000N) x 1

P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

R0015084 Bench assemble and Drill Off Swarf chutes

V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4

BJ3-1 x 2 P0001133 Cylinder: Ø50 x 500 x 2 P0001134 Floating Joint M18x1.5 x 2 P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2 P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1 P0001142 Adjustable Damper 150mm stroke (3000N) x 1 P0001144 Reed Switch Mounting Band for Ø50 cyl x 2 R0015084 Bench assemble and Drill Off Swarf chutes V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 </nowiki>)
R0015114 Bench Assemble Valve Banks and Regulators + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set

'''Parts Required'''

H0007998 Regulator internal mount 5 way x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 14

P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 9

P0000021 air gun assembly x 1

P0000024 hex nipple 1/4 x 3

P0000058 Regulator Mounting Kit x 1

P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2

P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2

P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2

P0000145 tee equal 1/4 x 3

P0000159 Fitting: Stem Blanking Plug 6mm x 2

P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1

P0000278 Regulator 0-2 bar x 1

P0000332 Regulator with Gauge G1/8'' 0-8 bar x 8

P0000361 1/4'' Male Probe to suit 1/4'' PCL Female coupling x 1

P0000419 Air Service Unit OH (P0283) x 1

P0001071 Valve base type41 8 position x 1

P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4

P0001101 Male straight 1/4 bsp to 12mm x 2

P0001102 Fitting male elbow 12mm 1/4 x 4

P0001105 Bulkhead straight 12mm x 6

P0001186 Valve. 24v dc smc x 8

 P0001071 Valve base type41 8 position x 1 P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4 P0001101 Male straight 1/4 bsp to 12mm x 2 P0001102 Fitting male elbow 12mm 1/4 x 4 P0001105 Bulkhead straight 12mm x 6 P0001186 Valve. 24v dc smc x 8 </nowiki>)
R0015342 Bench Assemble Outfeed Parts + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard Hex Key set

Standard spanner set

Standard screwdriver set

Bearing press

Test box for cylinder switch function

'''Parts Required'''

B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8

B0000236 90 Deg Grease Nipple M6 ST/ST x 4

D0004311 Side Eject Block x 2

D0004591 Side Eject Housing x 2

D0004592 Eject Housing Plate x 2

D0005200 Safety Dead Stop Block x 1

D0005201 Safety Dead Stop Backer (5357) x 1

D0005202 Safety Dead stop Yoke (5358) x 1

D0005203 Safety Slider Cap x 2

H0004626 Shaft 16mm: 275 Eject Push x 4

M0000101 Compression Spring 11 D 15 D 25 Long x 1

P0000035 Cylinder 25x160 x 2

P0000174 Fitting: Plug 1/4'' BSP (Grubscrew Type x 2

P0000201 Flow Controller 6mm x M5 Elbow x 2

P0000367 16mm bore X 125 stroke with rod end clevis x 1

P0000369 Clamp to suit P0000367 x 2

P0000327 Reed Switch: Pneumax 1580U (5.0m Lead) x 2

P0001068 Valve Base: Type 41 2 Position Ø6 x 1

P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1

P0001163 1/4 bsp male silencer x 2

P0001186 Valve/ 5/2 smc x 2

P0001198 1/8 bsp 6mm speed controller x 4

P0000394 reed switch holder x 2

P0000444 Reed switch pneumax x 2gt; P0001068 Valve Base: Type 41 2 Position Ø6 x 1 P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1 P0001163 1/4 bsp male silencer x 2 P0001186 Valve/ 5/2 smc x 2 P0001198 1/8 bsp 6mm speed controller x 4 P0000394 reed switch holder x 2 P0000444 Reed switch pneumax x 2</nowiki>)
R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (<nowiki>'''Tools required&l … '''Tools required'''

Tape rule

Steel rule

standard hex keys

Standard HSS drill set

Standard Tap set

Hack saw

Ball Pein hammer

Centre punch

'''Part Required'''

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 3

P0000024 Fitting: Hex Nipple 1/4 BSP x 1

P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2

P0000097 Fitting: Elbow Adaptor 8mm - 1/4 BSPT x 1

P0000159 Fitting: Stem Blanking Plug 6mm x 3

P0000160 Fitting: Flow Controller In Line 6mm x 2

P0000279 Female Cross 1/4'' NPT x 1

P0000297 HighLow Pressure Valve x 1

P0000419 Air Service Unit OH (P0283)x 1

P0001070 Valve Base: Type 41 6 Position Ø6 x 2

P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8

P0001101 Male straight 12mm to 1/4 bsp x 5

P0001102 Male elbow 12mm to 1/4 x 2

P0001186 Valve 24v dc SMC x 12

;P0001070 Valve Base: Type 41 6 Position Ø6 x 2 P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8 P0001101 Male straight 12mm to 1/4 bsp x 5 P0001102 Male elbow 12mm to 1/4 x 2 P0001186 Valve 24v dc SMC x 12 </nowiki>)
R0015347 Bench Assemble Duplex extraction unit + (<nowiki>'''Tools Required'' … '''Tools Required'''

Standard Spanner set

Lifting platform

standard screwdriver set

'''Parts Required'''

M0000151 Extractor Poly Bags 700G 31.5'' Layflat 50'' Long x 2

M0000274 Extraction Unit Duplex 2off 8' Bags (No Starter) 1850mm x 1

M0000036 ear defence sticker x 1

t;br /> M0000274 Extraction Unit Duplex 2off 8' Bags (No Starter) 1850mm x 1 M0000036 ear defence sticker x 1 </nowiki>)
R0000963E Bench Assemble Z axis Components + (<nowiki>'''Tools Required'' … '''Tools Required'''

Standard hex key set

Standard spanner set

Emery tape

Standard HSS drill set

Hand reamer

Standard tap set

'''Part Required'''

B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 4

B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 2

B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide x 2

C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1

D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1

D0006501 Z Leadscrew Sleeve x 2

D0007629 Cylinder rod Extension x 4

D0007732 Sprocket Idler Shaft x 2

D0007733 Sprocket Mounting Block x 2

D0008090 Retaining Collar x 1

H0007715 Z Sprocket 33 Teeth 3/8'' pitch x 2

H0007790 Leadscrew Z(Includes Re-balling) x 2

P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 2

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2

P0000023 Fitting: Hex Nipple 1/8 BSP x 2

P0000024 Fitting: Hex Nipple 1/4 BSP x 2

P0000026 Silencer 1/4 BSP x 4

P0000051 Fitting: Straight Adaptor 6mm - 1/4 BSPT x 4

P0000140 Fitting: Quick Exhaust Valve 1/8" x 2

P0000145 Tee-Equal 1/4BSP Galvanised x 2

P0000200 Elbow Adaptor 6mm - M5 x 2

P0000229 Pneumax VDMA 40 x 300 Magnetic x 4

P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4

P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2

t; P0000140 Fitting: Quick Exhaust Valve 1/8" x 2 P0000145 Tee-Equal 1/4BSP Galvanised x 2 P0000200 Elbow Adaptor 6mm - M5 x 2 P0000229 Pneumax VDMA 40 x 300 Magnetic x 4 P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4 P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2 </nowiki>)
R0015034B ZX5 Module B Wiring Loom installation Part 2 + ('''Parts Required''' Pre labelled Wiring loom assembly R0015034B from electrical team '''Tools required''' Flush cutters Tie wraps small Tie Wraps Large)
R0015034B ZX5 Module B Wiring Loom installation Part 3 + ('''Parts Required''' Pre labelled Wiring loom assembly R0015034B from electrical team '''Tools required''' Flush cutters Tie wraps small Tie Wraps Large)
R0015034B ZX5 Module B Wiring Loom installation + ('''Parts Required''' Pre labelled Wiring loom assembly R0015034B from electrical team '''Tools required''' Flush cutters Tie wraps small Tie Wraps Large )
R0015248 Line up slider units and mesh racks + ('''Tools Required''' … '''Tools Required''' Standard hex key set Stubby hex key set Wire line Quick clamps P0000501 non return valve x 3 Standard HSS drill set Standard tap set Tape measure 300mm rule '''Parts Required''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2
t;/u>''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2 )
R0015080 Bench Assemble Sensor Rail + ('''Tools Required''' Standard hex key set Standard spanner set '''Parts required''' D0015287 x 9 D0015478 x 1 E0000498 x 9)
R0015303 Fit backplates and covers + ('''Tools Required''' Standard screw driver set Standard hex key set Countersink tool '''Parts Required''' D0007777 Back plate x 2 D0007844E Connection box lid x 8 )
R0002913E Install and Align Rotary head Subframe + ('''Tools Required''' … '''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies
bolts) x 2 R0015296 Bench Assemble bearings Assemblies )
R0002913E Install and Align Rotary head Subframe PART 2 + ('''Tools Required''' … '''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings AssembliesM16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies)
R0015287 Bench Assemble Shafts, Bearings and Pinions + ('''Tools Required''' Compressed air line 180 grit emery tape Fe10 solvent Cleaning cloth Standard Hex key set Standard spanner set Grease gun '''Parts Required''' D0015556 x 1 D0015555 x 1 B0001094 x 9 B0000228 x 9)
R0015028D ZX5 Hepco Beam Alignment Module C part 2 + ('''Tools Required''' … '''Tools Required''' Engineers level Hepco flat spanner T0000491 Hepco Box spanner T0000492 Standard hex key set Incremental shim pack '''Parts Required''' B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6 B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x 2 B0000234 Straight Grease Nipple M6 ST/ST x 6 B0001006 Linear rail 25mm x 820mm x 6 B0001102 Double edge spacer slide and beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x 5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120)
R0015028D ZX5 Hepco Beam Alignment Module C + ('''Tools Required''' … '''Tools Required''' Engineers level Hepco flat spanner T0000491 Hepco Box spanner T0000492 Standard hex key set Incremental shim pack '''Parts Required''' B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6 B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x 2 B0000234 Straight Grease Nipple M6 ST/ST x 6 B0001006 Linear rail 25mm x 820mm x 6 B0001102 Double edge spacer slide and beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x 5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120)
R0015096 (e) Bench Assemble Transfer Drive Assembly + ('''Tools Required''' … '''Tools Required''' External circlip pliers Internal circlip pliers Standard hex key set Standard spanner set '''Parts Required''' H0007576 x 1 B0000139 x 1 D0007577 x 1 D0015626 x 1 D0015561 x 1 D0015562 x 1 B0001167 x 1 D0015024 x 1 B0001100 x 3 B0001166 x 1 B0000229 x 1 D0015610 x 2015024 x 1 B0001100 x 3 B0001166 x 1 B0000229 x 1 D0015610 x 2)
R0015296 Bench Assemble Bearing Assemblies + ('''Tools Required''' … '''Tools Required''' Heat Gun Standard Hex key set Fe10 solvent '''Parts Required''' B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8 D0003236 Nut Block (25 x 10 pitch) x 1 D0006003 Horizontal Linear Block x 3 D0006023 Vertical Linear Block x 4
ontal Linear Block x 3 D0006023 Vertical Linear Block x 4 )
R0015299 Install Spindle control pipework and fittings + ('''Tools Required''' … '''Tools Required''' Pipe cutters Standard screwdriver set Standard hex key set Standard spanner set '''Parts Required''' D0010807 upstand collar x 32 P0001023 6mm compact y x 4 P0000456 M5-4mm straight fitting x 24 P0001091 Bulkhead 6mm straight x 24 P0001093 6mm - 4mm stem elbow x 81091 Bulkhead 6mm straight x 24 P0001093 6mm - 4mm stem elbow x 8)
R0000738 Pneumatic Installation Part 3 + ('''Tools Required''' … '''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators connector x 8 R0015114 Bench Assemble Valve banks and Regulators)
R0000738 Pneumatic Installation Part 2 + ('''Tools Required''' … '''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators
tor x 8 R0015114 Bench Assemble Valve banks and Regulators )
R0015286B Bench Assemble X axis Energy Chain + ('''Tools Required''' … '''Tools Required''' Small flat screwdriver Identification markers '''Parts Required''' A0001112 Energy Chain Separator: 2500 Chain x 20 A0001113 Energy Chain: Series 2500.03 55mm Bend Radius x 4.2 meter A0001114 Energy Chain Bracket Set: 24/2500 Plastic, Pivoting x 1 E0000439 Connector Brad Harrison M8 3 pole 10 m lead pvc x 2 E0001237 Pre Made Cable :Beckoff Extension AM8032 9.0m x 1 x 2 E0001237 Pre Made Cable :Beckoff Extension AM8032 9.0m x 1)
R0015099 Guard panel drilling + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard Hss drill set Standard Tap set Material clamps Clamping blocks Drill Cutting fluid Marker pen Hide hammer '''Parts Required''' D0000330 Rear Chute Panel (500mm) x 1 D0004391E LF Side Sheet Mk5 (5395E) x 1 D0004576E Saw Centre Frame Mk5 (5343E) Standard Hand x 1 D0010967 Saw Mk5 Undertray x 2 D0015238 Saw Top Hood ZX5 x 1 H0004649 Chute Insert Outfeed (5321) x 1 H0004697 Chute Insert Infeed (5322) x 1 H0004751 Ejector Tray Front (5323) x 1 H0004752 Ejector Tray Rear (5324) x 1 H0004846 Right Side Hinged Panel x 1 D0001878 Rear saw door x 1
846 Right Side Hinged Panel x 1 D0001878 Rear saw door x 1 )
R0015253 Fit Slider units + ('''Tools Required''' Standard spanner set '''Parts Required''' Pre built Slide units)
R0000712E Rotary Trunking + ('''Tools Required''' … '''Tools Required''' Standard set Hex keys Standard socket set Countersink bit and drill Copper/hide hammer Standard hss drill set '''Parts Required''' D0006210 pre assembled energy chain D0003929 Access panel D0003930 Circular guide D0003985 Upper circular guard D0007817 Circular guard D0001171 plug bracket P0001023 6mm y adapter x 9 P0000401 non return valveug bracket P0001023 6mm y adapter x 9 P0000401 non return valve)
R0015267 Assemble Backfences, Fit and Align + ('''Tools Required''' Standard Hex Key set Wire Line 150mm Rule '''Parts Required''' D0015420 M/C Infeed Backfence Plate x 9 D0015468 Infeed Backfence Bracket x 9 )
R0015351 Mount monitor to Frame + ('''Tools Required''' Standard spanner set Standard hex key set '''Parts Required''' D0015142 monitor mount post E0001186 Monitor 32" M0001060 monitor mount)
R0000558E Bench Assemble Base and Turntable Part 2 + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1)
R0015093 Bench Assemble Transfer Beam + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard hand taps V rail alignment Jigs Drill driver and 4mm hex fitting '''Parts Required''' B0001155 OpenRail 1000mm Long x 32 B0001170 spacer x 320 D0015571 Transfer Arm (2018) x 9
2 B0001170 spacer x 320 D0015571 Transfer Arm (2018) x 9 )
R0015329 Fit Head Spindle Posts + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard flat hand file Emery tape 120 standard hand tap set Stubby hex key set Ratchet/hex bit set Blade flange spanner '''Parts Required''' D0004002 Webb x 1 D0004003 Top Shaft Block x 2 D0004004 Brace Support Bar (D7451) x 1 D0004157 Motor plate spacer x 3 D0004342 Damper Bracket (5312) x 1 D0007451 Brace Support Bar OH (D4004) x 1 D0015490 Saw Turntable Sensor Flag x 1 D0015491 Saw Turntable Flag Bracket x 1 H0004024 Infeed Clamp Post x 1 H0004025 Outfeed Clamp Post (5302) x 1 H0004510 Shaft 30mm: 540 Saw Stroke x 2 P0000055 Adjustable Damper 200mm (Saw Stroke) x 1 R0000560 Bench Assemble Spindle x 1 R0000569E Bench Assemble Head Spindle Posts Mk5 x 1 V0000043B Saw Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1
Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1 )
R0015252 Bench Assemble Slider units + ('''Tools Required''' Standard spanner set Standard hex key set '''Parts Required''' D0015551 x 9 D0015255 x 9 D0015549 x 9 P0001111 x 9 P0000010 x 9 B0001160 x 36 B0001161 x 18 B0001162 x 18)
R0015285 Bench Assemble Pneumatic Rail + ('''Tools Required''' … '''Tools Required''' Standard spanner set Standard hex key set Pipe cutters Standard screwdriver set '''Parts Required''' D0016300 x 1 P0001074 x 8 P0001101 x 2 P0001102 x 2 P0001071 x 1 P0001186 x 10 P0001068 x 1 P0000470 x 1 P0001040 x 2 P0000010 x 6 P00000007 x 2 P0000142 x 1 P0001008 x 2 D0010167 x 2 C0001018 x 2 P0001022 x 2 P0001009 x 2 P0001108 x 4 P0001166 x 1 P0001106 x 1
x 2 P0001009 x 2 P0001108 x 4 P0001166 x 1 P0001106 x 1 )
R0015242 Level and Adjust Roller beds module C and E + ('''Tools Required''' Standard hex key set Standard spanner set Engineers level 2mm shim spacer 2 meter straight edge '''Parts Required''' Installed transfer beam assemblies)
R0000558E Bench Assemble Base and Turntable + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1
ainless lock washer x 4 D0015663 SR Axis Motor Guard x 1 )
R0015086 Pneumatic connections + ('''Tools Required''' … '''Tools Required''' Standard spanner set Standard Hex key set Pipe Cutters '''Part Required'''
P0000160 Fitting: Flow Controller In Line 6mm x 1 P0001023 Fitting: SMC 6mm mini Y x 2 P0001030 Fitting: SMC 6mm Equal Tee x 16 P0001053 8-6 reducer x 1P0001106 reducer 12-8 x 1 P0001107 12mm Y connector x 1 P0001108 Tee connector 12mm x 212-8 x 1 P0001107 12mm Y connector x 1 P0001108 Tee connector 12mm x 2)
R0015305 Install Wiring loom for Rotary loom + ('''Tools Required''' … '''Tools Required''' Standard hex key set Ball pein hammer 6mm drift/punch Drill driver 6mm hex drill attachment Small g clamp 50-100m Suport block Stubby 4mm hex key '''Parts Required''' D00000291 spindle plate x 8 M0000025 Ident numbers D0007703 r stop pin D0007990 cylinder anchor D0007611 infill plate x 4 D0001176 Infill plate x 4
nchor D0007611 infill plate x 4 D0001176 Infill plate x 4 )
R0015269 Fit Frame ancillaries + ('''Tools Required''' … '''Tools Required''' Standard hex key set 125mm cutting disc /grinder Standard spanner set Standard hss drills Standard tap set Engineers level Tape measure '''Parts Required''' A0001060 x 6 A0001065 x 2 A0001061 x 6 D0015611 x 2 D0015070B x 201060 x 6 A0001065 x 2 A0001061 x 6 D0015611 x 2 D0015070B x 2)
R0015288 Bench Assemble Transfer slider units and Cylinder Rails + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' B0001160 Delrin Dual V Wheel Kit x 48 B0001161 Spacer: Concentric - Delrin Dual V Wheel x 24 B0001162 Spacer: Eccentric - Delrin Dual V Wheel x 24 D0015255 Rack: Mod2 360 Long x 8 D0015551 Rack Mounting Plate x 8 D0015572 Slideway Connection Plate (2018) x 8 D0015573 Transfer Cylinder Bracket x 8 D0015576 Pneumatics Support Spacer x 8 D0015599 Transfer Cylinder Bracket Brace x 8 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 48 P0001111 Cylinder: Ø25 x 25S Cut Shaft x 48 R0015093 Bench Assemble Transfer Beam x 8
S Cut Shaft x 48 R0015093 Bench Assemble Transfer Beam x 8 )
R0015007 Bench Assemble Roller Tables Machining Outfeed + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''Parts Required''' B0001092 Plastic Roller Blue Ø30 x 194 Long. Spring Loaded Shafts x 45 B0001103 bush flange x 26 B0001220 spacer x 26 D0015001 Roller Bed Cylinder Arm x 13 D0015002 Shaft 10mm: 58mm Rod End x 13 D0015003 Roller Bed Rail 375mm x 4 D0015004 Roller Bed Rail 550mm x 2 D0015005 Roller Bed Rail 1000mm x 10 D0015006B Roller Bed Arm Bracket x 13 D0015010 Rod End Spacer x 26 D0015481 Shaft 8mm: 50mm Cylinder Pivot x 13 D0015547 Sensor Blower Plate x 2 D0015603 Roller Bed Pivot Shaft (silver steel) x 13 E0001120 Sensor: Ultrasonic M8 20-150mm x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 13 P0000200 Elbow Adaptor 6mm - M5 x 2 P0001030 Fitting: SMC 6mm Equal Tee x 10 P0001110 cylinder 25 x 10 x 13 P0001198 Fitting flow reg x 26
01110 cylinder 25 x 10 x 13 P0001198 Fitting flow reg x 26 )
R0015100 Fit Guarding + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' D0001878 Rear Door Saw Mk4 (1879) x 1 D0004584 Outfeed Side Rest x 3 D0015703 Air Gun Bracket x 1 D0016203 Compliance Guard - Saw Lower Front x 1 D0016204 Compliance Guard - Saw Lower Side x 1 D0016265 Saw Front Door: Bernstein Mount Plate x 1 D0016266 Saw Front Door: Bernstein Guard x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 M0000055 Saw Blade Spanner (24mm Combination) x 1 M0001051 Bullet Catch 70 x 12 x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 6 P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 3 P0001009 Panel Mount Nut (To suit P0001008) x 3 R0015041 Bench Assemble Top Hood Assembly x 1 R0015337 Bench assemble guarding components x 1 R0015338 Bench assemble serial plate x 1
g components x 1 R0015338 Bench assemble serial plate x 1 )
R0015063 Bench Assemble Roller Tables + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''Parts Required''' B0001092 Plastic roller x 48 B0001103 Bush flange x 28 B0001220 Spacer x 28 D0015001 Roller Bed Cylinder Arm x14 D0015002 Shaft 10mm: 58mm Rod End x 14 D0015003 Roller Bed Rail 375mm x 6 D0015004 Roller Bed Rail 550mm x 2 D0015005 Roller Bed Rail 1000mm x 10 D0015006B Roller Bed Arm Bracket x 14 D0015010 Rod End Spacer x 28 D0015283 Saw Infeed Backfence Plate x 5 D0015481 Shaft 8mm: 50mm Cylinder Pivot x 14 D0015547 Sensor Blower Plate x 1 D0015603 Roller Bed Pivot Shaft (silver steel) x 14 D0015608 Saw Infeed Backfence Plate (Full Length) x 5 E0001120 Sensor: Ultrasonic M8 20-150mm x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 14 P0000200 Elbow Adaptor 6mm - M5 x 1 P0001152 Cylinder 25 x 25 x 14 P0001198 Fitting Speed controller 1/8 x 6mm tube x 28 P0000160 flow regulator x1
ontroller 1/8 x 6mm tube x 28 P0000160 flow regulator x1 )
R0015330 Fit 1st stage Ejector and Level Base + ('''Tools Required''' … '''Tools Required''' Standard hex key set 300mm engineers level Copper /hide hammer '''Parts Required''' D0004014 Ejector Tie Bar x 2 D0004328 Rod Base (5303) x 1 H0004629 Shaft 20mm: 754 Ejector x 2 R0000570B Bench Assemble 1st stage Ejector and Level Base x 1x 2 R0000570B Bench Assemble 1st stage Ejector and Level Base x 1)
R0000570B Bench Assemble 1st stage Ejector + ('''Tools Required''' … '''Tools Required''' Standard hex key set '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 6 D0004015 Front Slider (5301) x 1 D0004016 Rear Slider x 1 D0004329 Rod End Plate (5304) x 1 D0004420 Extension Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1
Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1 )
R0015078B Module A infeed arm alignment + ('''Tools Required''' … '''Tools Required''' Standard spanner set Standard Hex key set Pedestal stand Adjustable jack 1 meter straight edge 300mm engineers level Lever bar Standard tap set Standard hss drill set Hammer Tape measure Wire line Clamps '''Parts Required''' D0015038B x 1 D0015039B x 1 D0015257 x 1 D0015035B x 1 D0015036B x 1 D0015037B x 139B x 1 D0015257 x 1 D0015035B x 1 D0015036B x 1 D0015037B x 1)
R0015264 Fit Loader chains to arms + ('''Tools Required''' Standard hex key set Standard spanner set 150mm rule Long nose pliers Loctite 290 Straight ended 4mm hex key and extension bar '''Parts Required''' Pre assembled R0000699 9off loader chains)
R0015030B Bench assemble loader wheel + ('''Tools Required''' … '''Tools Required''' Standard hex keys Standard spanner set Cutting blade Rule External circlip pliers Switch setting box Ball pien hammer '''Parts Required''' D0015438 x 1 D0010431 x1 B0000426 x 1 B0000173 x 7 D0010238 x 1 B0000046 x 2 D0015741 x 1 D0015439 x 1 M0001077 x 1 D0010509 x 1 D0015436 x 1 D0010611 x 1 P0001044 x 1 P0001098 x 1 P000001174 x 1 P0000200 x 1 P0001198 x 1 P0001047 x 1 P0001041 x 1 P0001042 x 1 B0000240 x 1 B0001100 x 2 D0015435 x 1 B0000053 x 1.2 B0000054 x 2 D0015434 x 1 B0000189 x 1 B0000142 x 1053 x 1.2 B0000054 x 2 D0015434 x 1 B0000189 x 1 B0000142 x 1)
R0015272 1st Stage fitting Saw Outfeed + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard HSS Drill Set Standard spanner set Standard Tap set Standard 5mm straight hex key ( non ball point ) Hex key extension bar '''Parts Required''' D0004583 Outfeed Long Rest (5354) x 1 D0004584 Outfeed Side Rest x 4 D0005127 Outfeed Welded Frame (5356) x 1 H0005136 Outfeed Top Tray (5355) x 1
lded Frame (5356) x 1 H0005136 Outfeed Top Tray (5355) x 1 )
R0015278 Mount Completed Assemblies Section two + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 2 D0015718B Energy Chain Angle Bracket Double Deck x 3 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 2 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 D0015862 Energy Chain Tray Deep Long x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chainsembly R0015286 Bench Assemble X axis components and energy chain)
R0015331 Mount Centralise Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Steel rule 600mm Soft hammer '''Parts Required''' D0004672 Centralise Sensor Bracket x 1 D0004972 None Centralise Bracket x 1 D0004622 centralise cylinder spacer x 1 R0000572 Bench Assemble Centralise Assembly
r spacer x 1 R0000572 Bench Assemble Centralise Assembly )
R0015278 Mount Completed Assemblies + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 1 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chain
R0015286 Bench Assemble X axis components and energy chain )
R0015081 Bench Assemble Single Roller Table + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set '''Parts Required''' B0001103 Bush Flange 8 I/D 10 O/D 3.8 Long iglidur J type x 2 B0001154 Plastic Roller Blue Ø30 x 160 Long. Spring Loaded Shafts x 4 B0001168 Bush Sleeve 8 I/D 10 O/D 8L iglidur J type x 2 D0015001 Roller Bed Cylinder Arm x 1 D0015002 Shaft 10mm: 58mm Rod End x 1 D0015006B Roller Bed Arm Bracket x 1 D0015481 Shaft 8mm: 50mm Cylinder Pivot x 1 D0015483 Infeed Loader Roller Bed Mount x 1 D0015594 Roller Bed Rail (Loader Wheel) x 2 D0015603 Roller Bed Pivot Shaft (silver steel) x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2 P0001110 Cylinder 25 x 10 x 2 P0001198 Air Fitting x 4 x 2 P0001110 Cylinder 25 x 10 x 2 P0001198 Air Fitting x 4)
R0000088E Stage 1 Spindle assemble + ('''Tools Required''' … '''Tools Required''' Standard hex key set 5mm hex drill bit Drill Driver Ball pien hammer Nylon block 0.05 Feeler gauge '''Parts Required''' B0000045 linear rail x 8 B0000044 linear railx 4 B0000173 blanking caps x 68 B0000046 bearing x 24 D0007816 nipple extension x 12 B0000233 grease nipple metric fine x 24 D0007724 double slide base x 4 D0007725 single slide base x 4
07724 double slide base x 4 D0007725 single slide base x 4 )
R0015314 Fit Z Axis Drive components + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Engineers level 300mm 5mm Carbide drill 150m verniers '''Parts Required''' A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2 A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2 B0000344 Circlip 15mm External x 2 B0000400 Circlip 17mm External x 2 D0001249 Z Axis Chain Offset Plate x 1 D0001271 Z Axis Chain Mounting Plate x 1 D0001927 Intermediate Housing (AM3032) x 1 D0006498 Z Housing Cap x 2 D0007453 Double Cylinder Bracket OH (D8106) x 1 D0007610 Chain Slide x 1 D0007795 Nut Housing x 1 D0007796 Nut Housing - Mirror x 1 D0007858 Kit: Z Axis Drive Chain ZX + Micro x 1 D0008106 Double Cylinder Bracket (D7453) x 1 H0007714 Z Spocket 20 teeth x 2 R0000963E Bench Assemble Z axis Components x 1
teeth x 2 R0000963E Bench Assemble Z axis Components x 1 )
R0015277 Set Drive pinions in position + ('''Tools Required''' Standard Hex key set '''Parts Required''' none)
R0015082B fencing and guards + ('''Tools Required''' … '''Tools Required''' Standard hex key set standard spanner set Standard HSS drill set Standard Tap set 1 meter level Tape measure Steel rule '''Parts Required''' D0008330 Double Door Keep x 2 D0015326 Transfer Gate Upright x 6 D0015333 ZX5 Fence Hinge Spacer x 6 D0015340 Profile Support Plate (Short) x 1 D0015341 Profile support plate mount x 1 D0015349 Safety Hinge Mounting Plate x 6 D0015517 Fence Mounting Section x 28 D0015526 ZX5 Saw Fence Infill x 1 D0015601 ZX5 Saw Fence Support Beam (40x80x550) x 1 D0015606 Fence 10 Support Beam F Slot Fixings. x 2 D0015771 Double Door Keep Spacer x 1 D0015914 Saw Infeed Profile Deflector x 1 D0015962 ZX5 Fence 11 - 1100 x 1850 x 2 D0015963 ZX5 Fence 1 1450 x 1850 x 12 D0015964 ZX5 Fence 3 - 1450 x 1850 Cutout x 1 D0015965 ZX5 Fence 2 820 x 1850 x 1 D0015966 ZX5 Fence 10 927 x 1850 x 2 D0015967 ZX5 Transfer Gate x 3 D0015968 ZX5 Fence 7 642x 1850 extraction holes x 1 D0015969 ZX5 Fence 8 - 1105 x 105 Saw Corner x 1 D0015970 ZX5 Fence 820 x 1105 x 1 D0015972 ZX5 Fence Infill - 65 x 1850 x 1 D0015974 ZX5 Fence 13 - 820 x 1105 Hole for Gate x 1 D0015986 Multi Head Waste Bin Guard x 2 D0016018 ZX5 Saw Cabinet Infill Guard x 1 D0016036 Compliance Guard around Cabinet x 1 D0016037 Compliance Guard - MH to MH Infeed x 1 D0016038 Compliance Guard - MH to MH Out x 1 D0016051 Fence Guard (Crank) x 4 D0016171 Compliance Guard - MH to Transfer Gate x 1 D0016172 Compliance Guard - Saw to Transfer Gate x 1 E0001176 Safety Hinge Switch x 3 E0001177 Hinge (works with E1176 Safety Switch) x 3 F0000299 T Nut Sub Insert M6 (Fat) x 83 M0000029 Cabinet Lock (Triangular) x 4 M0000515 Floor Mouting Angle 200x87x42x 7 M0000516 Adjustable Foot Ø60 M14 x 6 M0001016 Angle 74 x 38 x 6 M0001202 Bruehl Fence Panel 1825 x 2200 x 4 M0001204 Bruehl 2.0m Transit Post x 5 M0001207 Bruehl Fence Clip x 31 R0000901 ZX4 Local Gate x 1
01207 Bruehl Fence Clip x 31 R0000901 ZX4 Local Gate x 1 )
R0015356 Assemble Pneumatics on to electrical cabinet + ('''Tools Required''' … '''Tools Required''' Standard hex keys Standard spanner set Standard drill set Standard tapping set Tape measure Rule '''PartsRequired''' P0000458 x 1 P0001069 x 1 P0001022 x 1 D0001933 x 1 P0001008 x 1 P0000010 x 3 P0001009 x 1 P0001102 x1 P0000009 x 1 P0001163 x 4 P0001073 x 1 P0000159 x 3 P0001101 x 1 P0001108 12mm tee x 1 P0001186 x 3
159 x 3 P0001101 x 1 P0001108 12mm tee x 1 P0001186 x 3 )
R0015095 Bench Assemble Infeed Support Arms + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015553 Transfer Support arm R/H (right to left machine ) OR D0015552 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18 M8 x 20 button hex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180ex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180)
R0000713E Bench Assemble R Axis Limit Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set 38mm spanner '''Parts Required''' B0000122 Glacier Bush 12 D 14 D 15 Long x 4 D0007454 Stop Sub Base OH (D8377) x 1 D0007455 Stop Damper Housing OH (D8378) x 1 D0008377 Stop Sub Base (D7454) x 1 D0008378 Stop Damper Housing (D7455) x 1 D0008380E Stop Slide Finger ZX4 Mk5 x 1 D0008383 Cross Joiner x 1 D0010756 Proximity Switch Mounting Block Reduced Size x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0008379 Shaft 12mm: 263mm R Axis Limit Stainless x 2 P0000235 MC Series self compensating Damper x 2
less x 2 P0000235 MC Series self compensating Damper x 2 )
R0015281 Bench Assemble Transfer Sliders + ('''Tools Required''' Standard spanner set Standard hex key set '''Parts Required''' D0015551 x 9 D0015255 x 9 D0015549 x 9 P0001111 x 9 P0000010 x 9 B0001160 x 36 B0001161 x 18 B0001162 x 18)
R0015085 Mount SR Datum Sensor and Flag + ('''Tools Required''' Standard Hex key set Standard spanner set '''Parts required''' D0015489 Saw Turntable Sensor Bar x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 M0001165 U bolt 3nb M12 BZP x 1 )
R0015307 Bench assembly spindle drive cylinders + ('''Tools Required''' … '''Tools Required''' Standard spanner set Small screwdriver set Reed switch test box Araldite 2 part adhesive '''Parts Required''' D0015540 sensor bracket x 8 P0000488 Sensor x 8 P0001098 elbow adapter x 12 P0000238 6mm elbow x 8 P0001198 6mm flow elbow x 8 P0000459 4mm elbow x 4 P0001202 4mm flow elbow x 4 P0001200 cylinder x 8 P0001201 cylinder x 4 P0001047 reed switch x 16 D0007630 cylinder anchor x 8 M0001170 magnet x 8
ch x 16 D0007630 cylinder anchor x 8 M0001170 magnet x 8 )
R0015071 Bench Assemble Pneumatics Rail + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Pipe cutters Standard HSS drill set Step cutting drill Standard screwdriver set '''Parts Required''' D0010167 x 3 C0001018 x 3 D0016300 x 1 P0001139 x 1 P0001102 x 2 P0001032 x 2 P0001068 x 1 P0001101 x 3 P0001163 x 8 P0001071 x 1 P0001186 x 10 P0001151 x 1 A0000240 x 1 P0000159 x 501071 x 1 P0001186 x 10 P0001151 x 1 A0000240 x 1 P0000159 x 5)
R0015266B mount completed assemblies + ('''Tools Required''' … '''Tools Required''' Standard hex key set '''Parts Required''' D0015432 Spacer: Ø25.4 x 100mm (12.7mm ID) x 10 D0015479 Sensor Mount Rail 1450 mm Long x 4 D0015480 Sensor Mount Rail 825 Long x 1 F0000299 T Nut Sub Insert M6 (Fat) x 16 R0015074 Pre assembled keyboard mount and buttons R0015030B Bench Assembly Loader Wheel R0015080 Bench assemble sensor rail R0015271 Mount buffer bars ( pre fitted to frame ) R0015351 Mount monitor to frame (pre fitted to frame) to frame ) R0015351 Mount monitor to frame (pre fitted to frame))
R0015313 Material Clamp Alignment + ('''Tools Required''' Standard hex key set 12 " square 300mm parallels '''Parts Required''' R0015298)
R0015262 Drive shaft fitting + ('''Tools Required''' Standard hex key set '''Parts Required''' B0000041 feather key 5 x 5 x 18 long B0001152 Rigid Shaft Coupling Ø16 Pre Assembled R0015270 Bench assemble Shafts, bearings and sprockets )
R0015352 Mount Buffer Beams + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set 1 meter spirit level Tape measure '''Parts Required''' D0015326 transfer gate upright x 4 D0015334 ZX fence corner post x 2 D0015607 Fence 11 support beam x 4 D0015335 ZX fence cross post x 4 D0010202 Frame joining plate x 2 D0015232 Fence mounting bracket x 2 M0001016 angle bracket x 2 M0000516 adjustable foot x 2
0001016 angle bracket x 2 M0000516 adjustable foot x 2 )
R0015060 Bench Assemble Flapper Beam + ('''Tools Required''' … '''Tools Required''' Standard hex key set Tape measure Steel rule Engineers square '''Parts Required''' B0001099 Bush flange 10 i/d 12 o/d x 14 C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1 D0010167 Ethercat Mount Plate x 1 D0015353 Sensor Flapper Pivot x 8 D0015355 Sensor Flapper Plate (312) x 6 D0015357 Sensor Flapper Plate (270) x 1 D0015363 Sensor Flapper Support Transfer x 1 E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn x 7 F0000537 dowel pin 10 x 40 x 8 M0001016 Angle 74 x 38 x 2 M0001209 Bracket m8 proximity sensor bracket 90 deg x 7 '''Fastener list''' M5 x 6 Grubscrew kcp 8 off 10mm x 40 dowel 8 off M6 x 20 socket cap 8 off M5 D nut 14 off M6 D nut 10 off M8 D nuts 8 off M5 A form washer 7 off M5 x 10 socket cap 7 off M5 x 10 button socket 7 off M3 x 20 panhead 2 off M6 x 16 socket cap 2 off M6 A form washer 2 off M8 x 20 socket cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off
t cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off )
R0000574 Fit Motor and Swarf Chute + ('''Tools Required''' … '''Tools Required''' standard hex keys Standard spanner set 1 meter steel rule Copper slip Chute flap template jig Standard Hss drills Standard taps Ratchet 3/8 drive and 13mm socket Copper/hide hammer '''Parts Required''' B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0001175 Saw V-belt (special size 987mm) for 500mm blade x 2 D0005628 Saw chute infill panel x 1 H0004637 Offcut Chute (H0005333) x 1 H0004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3)
R0000572 Bench Assemble Centralise Assembly + ('''Tools Required''' … '''Tools Required''' standard hex key set Standard spanner set Grease gun '''Parts Required''' B0000005 Angular Contact Bearing 15 I/D 35 O/D 11 Long x 2 B0000065 Bearing Rod End 10mm x 2 D0004363 Middle Link Rod x 1 D0004365 Pivot Clamp x 1 D0004366 Link Clamp Cap x 1 D0004369 Top Link Stud Bolt x 1 D0004370 Middle Link Stud Bolt x 1 D0004393 Lever Joint x 2 D0004394 Joint Shaft x 2 D0004401 Pivot Pin x 1 D0004403 Pivot Pin Nut x 1 D0004406 Retainer Plate x 1 D0004541 Cylinder Swivel End x 2 D0004542 Cylinder Bracket 4542 x 1 D0004622 Centralise Cylinder Spacer x 1 D0004669 Damper Rod End Block x 1 D0004766 Pivot Pin Bolt x 1 H0004367 Centering lever x 1 P0000029 Non Adjustable Damper 100mm x 1 P0000031 Pneumax Microcylinder 25 x 100 Magnetic x 2 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2
) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2 )
R0015358 Conveyor chassis + ('''Tools Required''' … '''Tools Required''' standard hex key set Standard spanner set Standard HSS drill set Standard tap set Utility knife '''Parts Required''' B0000441 Conveyor 3580mm x 300mm x 1 B0001013 Conveyor Motor SEW - WA 10 x 1 B0001177 Pair conveyor side cheeks and bearings slave x 2 M0000133 Conveyor Belt XL-AS 7350 x 300 B x 1 P0000200 Elbow Adaptor 6mm - M5 x 3
AS 7350 x 300 B x 1 P0000200 Elbow Adaptor 6mm - M5 x 3 )
R000559 Bench assemble machined parts + ('''Tools Required''' standard hex key set '''Parts Required''' D0004142 Backfence Support Bar x 2 D0004598 Backfence Bar Support x 1)
R0015004 Bench Assemble Gripper + ('''Tools Required''' E … '''Tools Required''' External circlip pliers Standard Hex key set Standard spanner set Reed switch setting box Hammer Standard screwdriver set Rule '''Parts Required''' B0001106 x 20 D0015095 x 8 D0015096 x 2 D0015086 x 1 B0000034 x 2 D0015084 x 2 D0015083 x 1 D0015082 x 1 E0000366L x 1 B0001182 x 2 M0001182 x 2 D0015756 x 1 P0001013 x 1 P0001041 x 1 P0001128 x 1 P0001198 x 2 P0001120 x 1 D0015431 x 1 B0000437 x 1 D0015430 x 1 D0015090 x 2 D0015085 x 1 D0015102 x 2 D0015103 x 2 D0015104 x 2 D0015170 x 2 P0000049 x 1 D0015097 x 2 D0015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4)
R0015305A Install Wiring loom for Rotary Ring + ('''Tools Required''' S … '''Tools Required''' Standard hex key set Ball pein hammer 6mm drift/punch Drill driver 6mm hex drill attachment '''Parts Required''' D00000291 spindle plate x 8 M0000025 Ident numbers x 1 D0007703 r stop pin x 1 D0007990 cylinder anchor x 1 D0007777 Trunking backplate x 21 D0007990 cylinder anchor x 1 D0007777 Trunking backplate x 2)
R0015250 Bench Assemble Support Arms + ('''Tools Required''' S … '''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015552 Transfer Support arm R/H (right to left machine ) OR D0015553 Transfer Support Arm L/H ( Left to Right machine)
D0015553 Transfer Support Arm L/H ( Left to Right machine) )
R0015090 Bench Assemble Roller Tables + ('''Tools Required''' S … '''Tools Required''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''Parts Required''' P0001110 x 13 P0000049 x 13 P0001198 x 26 D0015001 x 13 B0001103 x 26 D0015481 x 13 B0001220 x 26 D0015603 x 13 D0015010 x 26 D00150002 x 13 D0015603 x 13 D0015005 x 10 B0001092 x 45 D0015004 x 2 D0015003 x 4 D00155547 x 1 E0001120 x 1 P0000200 x 1 P0000160 x 1 P0001030 x 1055547 x 1 E0001120 x 1 P0000200 x 1 P0000160 x 1 P0001030 x 10)
R0015263 Mount drive motor for load shaft + ('''Tools Required''' S … '''Tools Required''' Standard Hex key set Standard Spanner set Long nose pliers '''Parts Required''' B0000041 Feather Key 5 x 5 x 18 Long x 1 B0000142 Feather key 5 x 5 x 25 long B0000240 Geared Motor 0.18kW 18RPM Motovario x1 B0001100 Feather Key 8 x 7 x 30 Long x2 D0006714 Index Torque Limiter (B0189 / B0190) x1 D0015460 Infeed Motor Shaft (2018) x1 D0015461 Infeed Motor Mount x1 D0015462 Infeed Motor Platex1 F0000618 m10 x 70 set boltunt x1 D0015462 Infeed Motor Platex1 F0000618 m10 x 70 set bolt)
R0015276 Line up slider units and mesh racks + ('''Tools Required''' S … '''Tools Required''' Standard hex key set Stubby hex key set Wire line Quick clamps P0000501 non return valve x 3 Standard HSS drill set Standard tap set Tape measure 300mm rule '''Parts Required''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2quired''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2)
R0015064 Bench Assemble Clamp Assembly Part 2 + ('''Tools Required''' S … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers 20mm bearing dolly Reduced shank 5mm hex key '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8 B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8 B0000200 Circlip 8mm External x 12 B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6 D0004331 Clamp Head (D7450) x 1 D0004332 Clamp Mount Block (D7449) x 1 D0004333 Pillar x 2 D0004358 Clamp Head Bracket (D7447) x 1 D0004359 Clamp Head Cylinder Bar (D7446) x 2 D0004550 Clamp Insert x 2 D0004808 Slide Stop x 2 D0005191 Bearing Protective Washer x 4 D0005425 Clamp block Right (5625) x 1 D0005566 Clamp block left - Roller style (5567) x 1 D0005568 Clamp block left roller shaft x 3 D0007447 Clamp Head Bracket OH (D4358) x 1 D0007449 Clamp Mount Block OH (D4332) x 1 D0007450 Clamp Head OH (D4331) x 1 D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2 D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1 D0015446B Chip Deflector Mounting Plate (Tapped) x 1 D0015447B Chip Deflector Probe Ø50 (Tapped) x 2 D0015454 Chip Deflector Rod (M16) x 2 H0004625 Shaft 16mm: 150 Saw Clamp x 2 H0004626 Shaft 16mm: 275 Eject Push x 1 H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2 H0004628 Shaft 20mm: 245 Saw Outer clampx 2 M0001194 Kipp clamp handle x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1 P0000064 Pneumax microcylinder 25bore x 80stroke x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1)
R0000712F Rotary Trunking + ('''Tools Required''' S … '''Tools Required''' Standard set Hex keys Standard socket set Countersink bit and drill Copper/hide hammer Standard hss drill set Hack saw File '''Parts Required''' D0006210 pre assembled energy chain D0003929 Access panel D0003930 Circular guide D0003985 Upper circular guard D0007817 Circular guard D0001171 plug bracket
cular guard D0007817 Circular guard D0001171 plug bracket )
R0015037 Bench Assemble SY Assembly Part 2 + ('''Tools Required''' S … '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1matec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1)
R0015318 Fit Swarf Chutes + ('''Tools Required''' Standard Hex key set Pipe cutters '''Parts Required''' R0015084 Bench assemble and Drill Off Swarf chutes)
R0015268 Pneumatic module Test + ('''Tools Required''' '''Parts Required''' D0015513 Arm brace x 2 D0015514 Arm brace x 1 )
R0000571 Fit and Level Cut Tables , Finalise Eject + ('''Tools Required''' … '''Tools Required''' 1 meter straight edge 500mm rule Standard hex key Standard spanner set Feeler gauges Engineers level Adjustment shim '''Parts Required''' A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 0.5 A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 1 A0001074 igus mounting bracket set x 1 D0004551 Cylinder Spacer x 1 D0004553 Cover Fixing Bar x 1 D0004554 Bar Spacer Short x 1 D0004555 Bar Spacer Long x 1 D0004769 Ejector Clamp Pad to be made in conjuction with D5121 (5305) x 1 D0004770 Infeed Clamp Pad to be made in conjunction with D5122 (5299) x 1 D0005121 Ejector Clamp Stainless Pads (5306) x 1 D0005122 Infeed Clamp Pad (5300)x 1 D0005199 Ejector Cover x 1 D0005412 Energy Chain Adapter Plate x 1 H0004556 Fixing Bar Gap Cover (5297) x 1 H0004656 Material Trip Stripx 1 P0000368 Extension 1/8 bsp x 22 long x 1 P0000443 Cleanline Cylinder 32 x 450 PN11246 x 1 P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2 P0001198 flow controller 6mm elbow 1/8 x 2580U (5.0m Lead) x 2 P0001198 flow controller 6mm elbow 1/8 x 2)
R0015254 Bench Assemble shafts, Bearings and Pinions + ('''Tools Required''' … '''Tools Required''' Compressed air line 180 grit emery tape Fe10 solvent Cleaning cloth Standard Hex key set Standard spanner set Grease gun '''Parts Required''' D0015556B x 2 D0015555Bx 2 B0001094 x 17 B0000228 x 18
D0015556B x 2 D0015555Bx 2 B0001094 x 17 B0000228 x 18 )
R0015350 Fit Rigid Ducting + ('''Tools Required''' … '''Tools Required''' Duct tape '''Parts Required''' M0000116 Ø200mm to 3 way (Ø125mm) extractor pipe connector x 1 M0000118 Ø200mm - 90 deg Bend Ducting x 1 M0000185 Ø125 mm ID 45 degree bend x 1 M0001045 Rigid Ducting Ø125 x 1000mm x 2 M0001213 Rigid Ducting Ø200mm x 500mm x 2 M0001214 Rigid Ducting Ø200 x 2000mm long x 3 M0001228 Extraction Unit inlet taper x 3
mm long x 3 M0001228 Extraction Unit inlet taper x 3 )
R0015270 Bench assemble Shafts, bearings and sprockets + ('''Tools Required''' Emery tape 180 grit FE10 solvent Compressed air line Cleaning cloth Grease application gun '''Parts Required''' D0015459B x 1 D0015458B x 1 B0001150 x 9 B0001145 x 9)
R0015096 (c) Bench Assemble Transfer Drive Assembly + ('''Tools Required''' … '''Tools Required''' External circlip pliers Internal circlip pliers Standard hex key set Standard spanner set '''Parts Required''' H0007576 x 2 B0000139 x 2 D0007577 x 2 D0015626 x 2 D0015561 x 2 D0015562 x 2 B0001167 x 2 D0015024 x 2 B0001100 x 6 B0001166 x 2 B0000229 x 2 D0015610 x 4015024 x 2 B0001100 x 6 B0001166 x 2 B0000229 x 2 D0015610 x 4)
R0015349 Install Waste collection boxes + ('''Tools Required''' None '''Parts Required''' M0000277 Euro Container Ext 800x600x319mm Int 755x555x295 (ZX) x 2)
R0015256 Pneumatic Connections + ('''Tools Required''' … '''Tools Required''' Pipe cutters Number identification Flush cutters '''Parts Required''' P0000160 Flow regulator 6mm inline x 2 P0000551 6mm inline Quick Exhaust Fitting x5 P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 1 P0001023 Fitting: SMC 6mm mini Y x 1 P0001030 Fitting: SMC 6mm Equal Tee x 27 R0015071 Pneumatics rail A0000343 energy chain x 1 A0000344 energy chain bracket set x 1 D0015577 fixed energy chain bracket x 1 P0001166 Tube to tube elbow 12mm x 1
rgy chain bracket x 1 P0001166 Tube to tube elbow 12mm x 1 )
R0000738 Pneumatic Installation + ('''Tools Required''' … '''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators
x 8 R0015114 Bench Assemble Valve banks and Regulators )
R0015255 Mount Assemblies to Main Frame + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0015291 Datum Flag x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 2 D0015722 Energy Chain Tray Shallow Long x 1 D0015861 Energy Chain Cable Support x 1 R0015007 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015251 Bench Assemble X axis components and energy chain R0015004 Bench Assemble Gripperaxis components and energy chain R0015004 Bench Assemble Gripper)
R0015027 Install Pneumatic Connection rail and Air Feeds + ('''Tools Required''' … '''Tools Required''' Standard hex key set Pipe cutters Standard spanner set '''Parts Required''' D0015578 Energy Chain Bracket - Moving x 2 P0000551 6mm inline Quick Exhaust Fitting x 6 P0000046 6mm y fitting x 6 R0015289 Bench assemble pipe connection rail
ting x 6 R0015289 Bench assemble pipe connection rail )
R0015038 Bench Assemble V notch Datum Rollers + ('''Tools Required''' … '''Tools Required''' Standard Hex key set External circlip pliers 1 meter straight edge Feeler gauges '''Parts Required''' B0000062 Circlip 20mm External x 13 B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 26 B0001176 washer : bearing shim x 16 D0010060 Roller Shaft Ø20 x 37.5 x 7 D0010061 Datum Roller Ø40 x 20 x 6 D0010396 Datum Roller Ø40 x 150mm x 7 D0010397 Shaft 20mm: 195mm Autoflow Roller x 7 D0015214 Roller Support Bar - Short x 1 D0015217 Profile Support Pad x 2 D0015218 Roller Support Bar - Long x 1 D0015220 Outfeed Roller Bed Support Frame x 1 D0015221 Outfeed Roller Bed Mounting Plate x 1 D0015348 MC Outfeed Roller Mounting Plate x 1 M0001006 Threaded insert M14/M8 30 long x 8
ting Plate x 1 M0001006 Threaded insert M14/M8 30 long x 8 )
R0015343 Waste Guidance Installation + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard tap set '''Parts Required''' D0001967 Conveyor End Plate x 1 D0001970 Swarf Funnel Support x 2 D0005616 Conveyor Swarf Funnel x 1 D0010843 Conveyor Deflector Plate x 1 M0000031 Panel Edging Strip; 9 x 6mm (consumable stock ) R0015344 Bench Assemble Conveyor Parts
(consumable stock ) R0015344 Bench Assemble Conveyor Parts )
R0000962E Bench assemble Y axis Components + ('''Tools Required''' … '''Tools Required''' Standard hex key set Fine emery tape solvent Standard drill set '''Parts Required''' B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 2 B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 1 B0000236 90 Deg Grease Nipple M6 ST/ST x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1 D0006488 Y Leadscrew Sleeve x 1 H0007789 Y Leadscrew x 1
0006488 Y Leadscrew Sleeve x 1 H0007789 Y Leadscrew x 1 )
R0015298 Bench Assemble V notch Clamps + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard Spanner set External circlip pliers '''Parts Required''' B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 8 B0001176 Washer : bearing shim x 9 D0001313 Datum Roller (Radial Bearing) x 2 D0010060 Roller Shaft Ø20 x 37.5 x 3 D0010061 Datum Roller Ø40 x 20 x 3 D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller x 2 D0010066 Infeed Roller Connector x 1 D0010545 Infeed Roller Mount x 2 D0010546 Infeed Roller Attachment x 1 D0015211 Outfeed Clamp Upright x 2 D0015212 Top Clamp Mounting Plate x 1 D0015213 Side Clamp Mounting Block x 1 D0015221 Outfeed Roller Bed Mounting Plate x 1 D0015241 Outfeed Side Clamp Mounting Block x 1 D0015242 Outfeed Front Fence x 1 D0015243 Outfeed Top Clamp Plate x 1 D0015244 Outfeed Top Clamp Mounting Plate x 1 D0015245 Outfeed Top Clamp Leg x 2 D0015246 Centre Side Clamp Roller Block x 1 M00001004 Endcap 40 x 40 black x 2 M0001006 Threaded insert M14-M8 30 long x 4 M0001017 Endcap 80x40 Black x 2 P0000010 6mm elbow x 4 P0001045 Guide cylinder 25 x 150 x 2 P0001132 Cylinder 32x 175 guided x 2 P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4
P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4 )