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- Convert TC2 Project to TC3 + (The Beckhoff system provides a system for upgrading to TC3 from a TC2 project. This tutorial goes through the steps required to ensure the links and setup of the original TC2 project are copied through to TC3.)
- Guide to Fitting Eject Push Sensors on ZX Machines + (The Eject Push bar on the Saw Outfeed on t … The Eject Push bar on the Saw Outfeed on the ZX machines does not have sensors fitted to monitor the position of the cylinders. This causes an issue when the bar is obstructed and either does not fully extend or not fully extract. The cycle is not aware of the position of the cylinders and the machine will continue to run, often resulting in a collision. Not having sensors fitted also means that the Eject Push cycle is run via a timer. However, using a timer means that the system does not know the actual position of the cylinders. Having sensors fitted to the cylinders will allow us to have a cycle that monitors the position of the cylinders and we can determine the cycle has finished before allowing another operation to proceed. We can also use the sensors as feedback to stop the machine if the cycle fails. This will result in fewer collisions and damage to parts or products.
s and damage to parts or products. <br/>) - Beckhoff AX8000 Flowline Upgrade + (The Flowline range (Mk3, ZX3, ZX4) are Stu … The Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
- GE Control Components Changeover + (The GE control components are now obsolete … The GE control components are now obsolete and we have had to find a new manufacture to use. We have decided to go with Eaton control equipment for this. We are using the same supplier for these products and we have the added benefit if the supplier holding these parts in there stores. We had a choice to use either ABB, Eaton or Schneider components. Although all of the individual Eaton components are a direct replacement for the GE components, there are certain situation that we may be tripped up. This includes times when we need to change a motor breaker that has an auxiliary block connected to it. We can change the breaker but the GE auxiliary block will not fit on the new Eaton one. This means that the Eaton components need to have different part numbers to the GE components. This document will layout the new part numbers and what they relate to and instructions on how they are added and changed in the Sage system. are added and changed in the Sage system.)
- PC Recovery Process + (The PCs are now shipped with a memory stick that includes a full recovery image. If the system fails in future, this allows a full recovery of the initial setup of the entire drive. Mouse and Keyboard are required for recovery process.)
- Updating Beckhoff TwinCAT3 Backend Version + (The TwinCAT3 beckhoff systems have a speci … The TwinCAT3 beckhoff systems have a special version of TwinCAT installed - the "Runtime" version XAR (eXtended Automation Runtime). This differs from the full "Engineering version XAE that is installed in the front end and camera PCs in that it is the bare bones of TwinCAT for machine running purposes. '''It does not have the Visual Studio editor in it.''' The runtime version may need updating to 3.4024.xx to allow the latest front end and PLC code to work the latest front end and PLC code to work)
- Upgrade ZX Machine to Beckhoff Drives and Control + (The ZX3 and ZX4 machines that have control … The ZX3 and ZX4 machines that have control systems that pre-date the Beckhoff hardware now have an upgrade available. The upgrade will bring up-to-date hardware to the machines control system and drives. The control system and drives will be changed to Beckhoff. TwinCAT 3 PLC and AX8000 series drives.f. TwinCAT 3 PLC and AX8000 series drives.)
- ZX5 Datum and Grip Pin Setup + (The ZX5 has a different and much improved … The ZX5 has a different and much improved grip system where we use the 10mm cutter to put holes in the end of the profile. The profile is then gripped by the grip pins to give a more accurate and reliable grip. Along with better machining accuracy, this also allows the X axis to be run at higher speeds and virtually eliminates gripper slip. For it to work accurately and reliably the system first needs to be set up mechanically on both the X and SX axis. And crucially, if the datum is changed the loading position also has to be changed, and vice versa. This is extremely important for the operator, and any on-site maintenance staff to be aware of as changing either one without compensating the other can lead to accuracy issues and miss grips.an lead to accuracy issues and miss grips.)
- TB0447 ZX5 Setup - X Axis Beam Calibration + (The ZX5 has a moveable Beam on the Z axis. … The ZX5 has a moveable Beam on the Z axis. The design reason behind this is to keep the gripper arm short for reliability and stiffness, yet enable it to move out of the way for rear V notching During the calculations for the machining bar recipe, the software has to work out if and when the beam needs to be moved: · If there are no v notches on the bar, then machine all the operations without moving the beam. Beam moves at the very end when ejecting · If there is a V notch, move the bar during the first X axis position where position > beamStrokeLength Therefore, it is very important for the software to know how far the beam moves physically to offset all the positions to allow for it. The distance is measured and entered into parameter beamStrokeLength. It should be around 700mm. beamStrokeLength. It should be around 700mm.)
- ZX5 Adjusting V Notch Depth and Position + (The ZX5 has a twin blade system for the V … The ZX5 has a twin blade system for the V notches that is designed to be easier to set up. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)otch (Software adjustment in Notching Tab))
- TB0445 ZX5 Setup - Infeed Measure Sensor Calibration +
- ZX5 Alignment Check + (The ZX5 machine can be tricky to align as there are many adjustments designed into the table to offset manufacturing tolerances. This step by step guide follows the correct protocol to ensure the starting point and sequence of alignment is correct)
- Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches.
In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles
the arrow head position permanently will also alter Y notch depths</div> </div><br/>) - TM018B Microline and ZX3 V Notch Blade Setup + (The engineer will need a reasonable mechan … The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine. You will need callipers (+/-0.05mm) and an accurate rule The setting of the V notch blades on a ZX3 Ring revolves around the setting of two groups of parameters: *V and W axis positions *Blade offsets for each blade The rough position of V and W axes is set first, then the individual blade offsets are set, and finally a test is run to tweak the accuracy to gain perfection. There are two “tweaking” parameters for each blade. The two parameters are: *Depth offset – how deep into the bar *X axis offset – position of point of blade relative to the spindle centrelinef blade relative to the spindle centreline)
- TB0422 Commissioning ZX5 Software 2018 + (The first step in commissioning a new mach … The first step in commissioning a new machine is to get the basic software setup correctly installed. Because the software is designed to be very flexible across many machine types, the simplest way to do this is to copy from a recently built similar machine.opy from a recently built similar machine.)
- Training Laser on Ecoline + (The laser needs to be focused on the work area and not the receiver The smaller the dot for the profile to break/make the more accurate the laser)
- ZX5 Gripper Energy Chain & Tray Setup + (<div class="icon-instructions caution-i … The main problems we’ve had during commissioning with these energy chains is that if they are not positioned well enough , the chain will clip the button heads that hold the trays to the L brackets To get over this the brackets sometimes need adjusting on the slots along with possibly bending into a better shape or by adjusting the chain bracket position on the slots in the ‘finger’ bracket Things to look out for: *There should be three links which are reversed at the bracket end of the energy chain. *Servo cable and the pipes and cables from the energy chain are fixed with cable ties to the fingers on the bracket to minimise possible movement and twisting which changes where the energy chain sits in the trays, meaning it could start clipping the button heads. *Tray heights and energy chain length, there should be a consistent gap all the way along between the energy chain and the top tray (viewed from inside the tray) and when at the full travel either end the chain shouldn’t be tight hitting the fence too much at the end. *It is also worth checking if all of the links fitted are the same radius type, as we have had occasions where some have been a smaller radius meaning at certain points down the rack the radius of the bend becomes smaller and falls out from the support of the top tray, especially when the gripper is at either end of the rack. There is a code on the side of each link in the energy chain. *A last thing to be weary of is is the end corners of the trays may require bending out, there have been occasions where one chain tray has been slightly more bent in than the other meaning when the chain moves from one tray to the next it clips the corner of the next tray We normally get the gripper on a reversing cycle movement to test this through the twincat project at different speeds, starting slow and working up to higher speeds.gh the twincat project at different speeds, starting slow and working up to higher speeds.)
- Upgrade - R0000173 Conveyor Motor + (The original style of conveyor is used on many machines, but the motor that powers it is no longer available. This guide will allow a different motor/gearbox to be used.)
- X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (The out sensor used for the vorlaufwagen c … The out sensor used for the vorlaufwagen cannot be a standard reed switch because the cylinder that drives this output is a telescoping version. It is impossible to detect the out position. Therefore, a sensor is fitted that must be programmed to set a high output when it detects the full range has been reached The sensor is a [https://www.pepperl-fuchs.com/global/en/classid_53.htm?view=productdetails&prodid=42559#overview Pepperl+Fuchs VDM28-8-L] Datasheet can be downloaded [https://files.pepperl-fuchs.com/webcat/navi/productInfo/45/452859n.pdf?v=20220926110229 here] '''Function''' The distance measurement device contains one transmitter and one receiver incorporated into a single housing. The transmitter light is reflected back to the receiver from a target. The sensor determines the distance to the target and triggers a switching function or supplies the relevant measured value for processing. '''Assembly instructions''' The sensor can be mounted by means of through holes or by using a mounting bracket or mounting clamp Ensure that the surface is level in order to prevent the housing from becoming distorted when the fittings are tightened. It is advisable to secure the nuts and screws using spring washers in order to prevent the sensor from being incorrectly adjusted. '''Connection''' Connect the device in accordance with the connection diagram in the datasheet. '''Adjustment''' The green LED lights up when the operating voltage is switched on. Adjust the sensor so that the laser point is on the gripper bodyso that the laser point is on the gripper body)
- Stuertz Infeed - Align and dowel GX rack + (The rack on a Stuertz infeed is a helical … The rack on a Stuertz infeed is a helical type and is supplied unpinned, as the motor is not connected before delivery to Stuga The alignment must be checked then dowelled with 5mm roll pins The racks are already located in the "Y" direction with location pins, this procedure is purely to align the racks to each other in the GX directionhe racks to each other in the GX direction)
- WinMulti - Changing The Colour Identification Box + (The version 6 software has a feature to id … The version 6 software has a feature to identify the colour of the profile and also to help operators load foiled profile in the correct orientation.
Updating the colours is a very simple job that can be done in 2 ways
# Via the Machine Settings->Colours Tab # From Bar Queue whenever a new colour is encountered.
Queue whenever a new colour is encountered. <br/>) - Recovery of Bar Queue following winMulti Crash + (There have been cases of software crashing … There have been cases of software crashing on the Stuga front end software, but the machine will continue to cut the holes and slots on the bar and eject it to the transfer table. This creates the situation that the bar is physically finished, but the software has not registered it as finished. This can lead to confusion for the operator and put the bar queue out of sync, which can lead to wasted profile of sync, which can lead to wasted profile)
- Gripper Push Speed on Flowline and ZX + (There is a cylinder called Grip push, when … There is a cylinder called Grip push, when bar is moved to its unload position the Gripper Comes OFF then Grip push is activated to push the profile of the gripper to clear ready for the Eject push onto transfer Table. The video shows what happens if the grip push is set too fast. The speed of the cylinder is Far too Fast and is Throwing/punching back down machine. -- This needs to be slowed Down. machine. -- This needs to be slowed Down.)
- PLC Source Control - Adding a Repository + (These instructions give details of how to … These instructions give details of how to set up a repository so that any changes made to the core project will be tracked. For the git source control to work it is important that GIT has been chosen as the source control program. see Prerequisits. The instructions start from : The project has been created and PLC code has been loaded in to the TwinCAT Xae Shell program.oaded in to the TwinCAT Xae Shell program.)
- PLC Source Control - Working with GIT and TcXaeShell + (These steps outline typical actions that make up a development cycle for changing code on a machine, saving changes locally and saving to the cloud repository using Git as the Source control tool.)
- Autocut Regular Maintenance + (This checklist needs to be carried out at … This checklist needs to be carried out at regular intervals, in conjunction with the daily maintenance.
gt; <td>Single Shift Full Time </td><td>Bi-Weekly </td></tr><tr> <td>Up to 50% utilisation </td><td>Monthly </td></tr></table>)Use Profile Regularity 2-3 Shifts per day Weekly Single Shift Full Time Bi-Weekly Up to 50% utilisation Monthly - Alignment guide using wire line + (This dokit is to help with the use of a wi … This dokit is to help with the use of a wire line to set alignment correctly on mechanical build up. Using a wire line correctly will ensure a very accurate straight line is achieved . Accuracy of + - 1 mm over any distance can be achieved using the following method. Using one incorrectly can also easily be done.! The steps shown can be applied to all types of alignment , when you have a vertical face on components that require aligning. face on components that require aligning.)
- Units of Measure modification CIM50 + (This guide is to show how to amend units o … This guide is to show how to amend units of measure of existing stock items. If a new product is created please ensure the Units of measure is always set up correctly from the beginning . The CIM50 guide for Units of Measure setup is [https://cimservices.sharepoint.com/:w:/s/Cim50PartnerMarketing/EZhA_HF6SFJLmkVO5WANYXIBZdMx4hbVnuY3cdIF78p7lg?rtime=FcNQz7GE2Ug here]4hbVnuY3cdIF78p7lg?rtime=FcNQz7GE2Ug here])
- Ecoline - Setting V Notches on winMulti Software + (This is the full setup procedure for V not … This is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example -
- Blade Change
- Blade buckled
here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> <br/>) - Flowline 6 to 6o5m Extension + (This procedure describes how to upgrade a … This procedure describes how to upgrade a flowline to increase the standard capacity from 6.0m to 6.5m. The procedure involves extending the machining centre outfeed travel and saw infeed travel base to 6.0m to cope with a longer rail on each side. These are generally supplied as a new part. Other ancillary parts that will need extending * Cables * Energy Chainsl need extending * Cables * Energy Chains)
- Setting Up C0000422-KIT - Full Hardware 2023 + (This process takes the components to creat … This process takes the components to create a standard "C000422-KIT". This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]] =Notes= *There are two PCs running on the same hardware, The Host PC and the Virtual machine. **'''Host PC''' (For support) ***The base Windows install running directly on the hardware installed to Dell NVME drive. ***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware) ***Imaged by Macrium reflect. **'''Virtual PC – Stuga VM''' ***Used for Stuga software - the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V. ***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM. ***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license. ***Copied to host and setup manually during install. There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host.'P_Stuga_P… '''on the desktop of the host.)
- Dokit - Editing Work Instructions + (This tutorial shows you how to edit the co … This tutorial shows you how to edit the content of a work instruction, allowing you to
*Add New Steps
*Add numbering and bullets to the text
*Add and crop Photos
*Annotate photos with arrows, numbers and text
*Change step sequence and insert steps
*Add Call-outs and warnings
*Add Links to other websites or other Dokit pages
=Warnings=
a fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div><br/>) - ZX5 Transfer Table Crank set up + (This tutorial will show you how to mechani … This tutorial will show you how to mechanically set up the cranks and sensors so that the correct overlaps between the different cranks are achieved. Crank C is the crank on the Machining Centre Outfeed that controls the single pop up. Crank D is also mounted on the Machining Centre Outfeed and controls the pop ups on the Transfer Table. Crank E is the crank on the Saw Infeed and controls the single pop up that moves the profile in to the channel. that moves the profile in to the channel.)
- Fitting Zx5 Crank Upgrade + (This upgrade replaces the crank arm assemb … This upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability
This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes
></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> <br/>) - R0019207 Upgrade SR Axis Spigot + (This upgrade utilises upgraded parts to en … This upgrade utilises upgraded parts to ensure a mechanical fix is maintained between the SR axis gearbox and main drive pin , whilst also giving the ability once upgraded for the gearbox to be removed with minimal mechanical time. three main parts will be replaced in this upgrade, obsoleting the removed parts Main components of upgrade D00004019E Turntable Mk5 D0004033E Alignment disc Mk5 D0004147E Turntable shaft Mk5nt disc Mk5 D0004147E Turntable shaft Mk5)
- B0000082b Motor replacement For Obsolete part B0000082 + (To rectify the obsoletion of B0000082 driv … To rectify the obsoletion of B0000082 drive motor, the following replacement kit has been designed to enable continued support of older assemblies within stuga machines . The kit consists of a new motor and appropriate gearbox, adapter plate and new fasteners . Also details are included here for a small modification to enable the upgrade to function correctly Following parts are required for this upgrade B0000082b load motor and gearbox 1 off D0008225b adapter plate F0000189 M6 x 25 set bolts 4 off F0000058 A form washer 4 off F0000190 M8 x 40 set bolts 2 off F0000007 M5 x 16 cap head bolt 4 off off F0000007 M5 x 16 cap head bolt 4 off)
- Replacing Beckhoff PC + (To replace a broken PLC requires the installation of the original project. This project needs to be made aware of the new hardware, along with the Stuga software)
- R0010309 Ecoline Ultrasonic Material Loaded Upgrade + (Upgrade of load sensor For infeed table on … Upgrade of load sensor For infeed table on Ecoline machines
'''Component list'''
A0001046 P Clip 6mm Steel / Rubber Liner x 2
D0010973 Material Loaded Sensor Plate x 1
E0001104 PreMade Cable: M8 Socket 4 Way Cable 5m x 1
E0001120 Sensor: Ultrasonic M8 20-150mm x 1
M0001053 Copper Tube 6mm x 4.4mm 10m Coil x 0.3
P0000046 Fitting: 'Y' Adaptor 6mm x 1
P0000069 Tube to tube fitting 6mm x 1
P0000160 Fitting: Flow Controller In Line 6mm x 1
000160 Fitting: Flow Controller In Line 6mm x 1 <br/>) - Stores - Updating Location + (Using CIM50 to update a stock location)
- TwinCat Connection Faults + (We are quite often faced with multiple Axi … We are quite often faced with multiple Axis/Door Open/ Estop faults all being reported at the same time. More often than not this is caused by a bad connection on the TwinCat system somewhere. If there is any dropout of connection at any point in the system it will result in this error. You could spend some time crawling about on your hands and knees, opening electrical cabinets and trying to find the fault manualy, but by using TwinCat we can save some time and effort, and pinpoint the cause almost immediately.and pinpoint the cause almost immediately.)
- Filling Out An Online Daily Timesheet Form + (We are using Monday.com to handle daily ti … We are using Monday.com to handle daily timesheet entries. The layout of the form has been designed to make data input as minimal as possible. We are looking to improve accuracy of time capture, cut down administration time and to make historical data available without the need to store paperwork or take pictures. You will only be able to view and edit your timesheet when logged into your Monday.com account. Other employees are unable to see your data.her employees are unable to see your data.)
- Removing TwinCAT3 Interpolation Licence + (Wen creating a new project on conversion f … Wen creating a new project on conversion from a TwinCAT2 to TwinCAT3 system, there may be a reference to a an unrequired NCi licence (interpolation)
variable speeds to create a shape, like a diagonal line or circle</div> </div><br/>) - WinDelay for Twincat Startup + (When Windows Boots up and WinMulti is star … When Windows Boots up and WinMulti is started the TwinCat PLC is not in Run mode ready for the application. The Run mode of Twin cat normally takes between 70 to 90 seconds.
WinStartDelay is a piece of software which delays Winmulti Starting up until the Amount of Time Delay needed has been run.
of Time Delay needed has been run. <br/>) - Ecoline - Datum and MitreOffset Tests + (When an Ecoline is commissioned, the posit … When an Ecoline is commissioned, the positional accuracy needs to be set up.
These are also useful tests to check if the machine is maintaining positional accuracy
tent, repeatable results before making any parameter changes</div> </div><br/>) - PLC Source Control - Git Credential Manager for Windows Install + (When connecting to the tc3Multi repository … When connecting to the tc3Multi repository on BitBucket.org, some times the validation credentials are not accepted. Check that the password you have is correct, if the problem persists , install or update Git Credential manager for windows to the latest version.manager for windows to the latest version.)
- TB0445 ZX5 Setup - Infeed Measure Sensor Calibration + (The ZX5 has two bar measuring systems – th … The ZX5 has two bar measuring systems – the side laser and the sensor array. The side laser scans the bar as it moves into the final loading location, which gives the software a “heads-up” for the length of the bar. If the length is different to expected, the software will then use the sensor array to measure the bar length. There are 2 measurement methods because the side laser is not 100% reliable, especially on shorter lengths below 3000mm. However, it does mean the system does not have to grip and measure / reoptimize each bar length, so improves the cycle time. The sequence is as follows 1. During the conveyor loading, measure the length using the side laser 2. Once loaded to backfence, check the backfence sensor array. 3. If the sensor array rough measurement does not match the laser – a. If the laser measured length < infeedLaserRemeasure, continue and measure with rear sensors b. If the laser measured length < infeedLaserRemeasure, flag an error that laser has not measured correctly. c. If it does match, use the laser value to reoptimize the bar if it is different than expected 4. Load and Grip bar, if necessary, measure accurately with rear sensor arrayssary, measure accurately with rear sensor array)
- Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (<div class="annotatedImageDiv" typeof=" … Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.
The original PC cannot be used because
*It is not powerful enough to run v6 front end
*The operating system cannot be upgraded to Windows 10
*It cannot be upgraded to TwinCAT3
The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
. It has an upgrade to 1.9Ghz 4 core processor.
Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
era PC, hence the camera PC can be retired after the upgrade<br/>) - R0015342 Bench Assemble Outfeed Parts + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' t;<br />P0001068 Valve Base: Type 41 2 Position Ø6 x 1<br /><br />P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1<br /><br />P0001163 1/4 bsp male silencer x 2<br /><br />P0001186 Valve/ 5/2 smc x 2 <br /><br />P0001198 1/8 bsp 6mm speed controller x 4<br /><br />P0000394 reed switch holder x 2<br /><br />P0000-444 Reed switch pneumax x 2</nowiki>)
Standard Hex Key set
Standard spanner set
Standard screwdriver set
Bearing press
Test box for cylinder switch function
'''Parts Required'''
B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8
B0000236 90 Deg Grease Nipple M6 ST/ST x 4
D0004311 Side Eject Block x 2
D0004591 Side Eject Housing x 2
D0004592 Eject Housing Plate x 2
D0005200 Safety Dead Stop Block x 1
D0005201 Safety Dead Stop Backer (5357) x 1
D0005202 Safety Dead stop Yoke (5358) x 1
D0005203 Safety Slider Cap x 2
H0004626 Shaft 16mm: 275 Eject Push x 4
M0000101 Compression Spring 11 D 15 D 25 Long x 1
P0000035 Cylinder 25x160 x 2
P0000174 Fitting: Plug 1/4'' BSP (Grubscrew Type x 2
P0000201 Flow Controller 6mm x M5 Elbow x 2
P0000367 16mm bore X 125 stroke with rod end clevis x 1
P0000369 Clamp to suit P0000367 x 2
P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2
P0001068 Valve Base: Type 41 2 Position Ø6 x 1
P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1
P0001163 1/4 bsp male silencer x 2
P0001186 Valve/ 5/2 smc x 2
P0001198 1/8 bsp 6mm speed controller x 4
P0000394 reed switch holder x 2
P0000-444 Reed switch pneumax x 2 - R0015316 V notch Final Assembly + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4<br /><br /><br/></nowiki>)
Standard Hex key set
Standard Spanner set
ZX5 Blade tightening tool
Compressed air connection with regulation (for axis support)
'''Parts required'''
A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2
A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 Blanking plug foc x 28
B0000426 Linear Rail MSB25 400mm Long (AMT) x 4
D0015156 Saw Bearing Plate x 2
D0015161 Saw Plate x 4
D0015162 Saw Mid Spacer Bar x 1
D0015163 Saw Bearing Spacer Bar x 1
D0015168B Balance Cylinder Bracket x 2
D0015169B Cylinder Rod Bracket x 2
D0015179 Energy Chain Bracket x 2
D0015180 Datum Switch Bracket (VZ) x 1
D0015183 VY Stop x 2
D0015235 VY Datum Switch Bracket x 1
D0015236 VY Energy Chain Bracket - Fixed x 1
D0015237 VY Energy Chain Bracket - Moving x 1
D0015250 Safe Sensor Block x 1
D0015251 Safe Sensor Finger x 1
D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2
D0015452 Scissor Cable Retainer x 1
D0015541 Energy Chain Deflector x 1
D0015704 Energy Chain Support Plate x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
E0001185 Elte Saw motor x 4
M0001087 Rubber Bump Stop M6 Ø20x24 x2
P0000010 1/8 6mm elbow x 1
P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1
P0000023 Fitting: Hex Nipple 1/8 BSP x 1
P0000026 Silencer 1/4 BSP x 1
P0000050 Fitting: Silencer 1/8'' BSP x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 1
P0000140 Fitting: Quick Exhaust Valve 1/8" x 1
P0001040 Fitting: 1/8BSP Hex Head Silencer x 2
P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2
P0001133 Cylinder: Ø50 x 500 x 2
P0001134 Floating Joint M18x1.5 x 2
P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2
P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1
P0001142 Adjustable Damper 150mm stroke (3000N) x 1
P0001144 Reed Switch Mounting Band for Ø50 cyl x 2
R0015084 Bench assemble and Drill Off Swarf chutes
V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 - R0015316 V notch Final Assembly Part 2 + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4</nowiki>)
Standard Hex key set
Standard Spanner set
ZX5 Blade tightening tool
Compressed air connection with regulation (for axis support)
'''Parts required'''
A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2
A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 Blanking plug foc x 28
B0000426 Linear Rail MSB25 400mm Long (AMT) x 4
D0015156 Saw Bearing Plate x 2
D0015161 Saw Plate x 4
D0015162 Saw Mid Spacer Bar x 1
D0015163 Saw Bearing Spacer Bar x 1
D0015168B Balance Cylinder Bracket x 2
D0015169B Cylinder Rod Bracket x 2
D0015179 Energy Chain Bracket x 2
D0015180 Datum Switch Bracket (VZ) x 1
D0015183 VY Stop x 2
D0015235 VY Datum Switch Bracket x 1
D0015236 VY Energy Chain Bracket - Fixed x 1
D0015237 VY Energy Chain Bracket - Moving x 1
D0015250 Safe Sensor Block x 1
D0015251 Safe Sensor Finger x 1
D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2
D0015452 Scissor Cable Retainer x 1
D0015541 Energy Chain Deflector x 1
D0015704 Energy Chain Support Plate x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
E0001185 Elte Saw motor x 4
M0001087 Rubber Bump Stop M6 Ø20x24 x2
P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1
P0000023 Fitting: Hex Nipple 1/8 BSP x 1
P0000026 Silencer 1/4 BSP x 1
P0000050 Fitting: Silencer 1/8'' BSP x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 1
P0000140 Fitting: Quick Exhaust Valve 1/8" x 1
P0001040 Fitting: 1/8BSP Hex Head Silencer x 2
P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2
P0001133 Cylinder: Ø50 x 500 x 2
P0001134 Floating Joint M18x1.5 x 2
P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2
P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1
P0001142 Adjustable Damper 150mm stroke (3000N) x 1
P0001144 Reed Switch Mounting Band for Ø50 cyl x 2
R0015084 Bench assemble and Drill Off Swarf chutes
V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 - R0000963E Bench Assemble Z axis Components + (<nowiki><u>'''Tools Required'' …
'''Tools Required''' t;<br />P0000140 Fitting: Quick Exhaust Valve 1/8" x 2<br /><br />P0000145 Tee-Equal 1/4BSP Galvanised x 2<br /><br />P0000200 Elbow Adaptor 6mm - M5 x 2<br /><br />P0000229 Pneumax VDMA 40 x 300 Magnetic x 4<br /><br />P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4<br /><br />P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2<br /><br /><br/></nowiki>)
Standard hex key set
Standard spanner set
Emery tape
Standard HSS drill set
Hand reamer
Standard tap set
'''Part Required'''
B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 4
B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 2
B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide x 2
C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1
D0006501 Z Leadscrew Sleeve x 2
D0007629 Cylinder rod Extension x 4
D0007732 Sprocket Idler Shaft x 2
D0007733 Sprocket Mounting Block x 2
D0008090 Retaining Collar x 1
H0007715 Z Sprocket 33 Teeth 3/8'' pitch x 2
H0007790 Leadscrew Z(Includes Re-balling) x 2
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 2
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
P0000023 Fitting: Hex Nipple 1/8 BSP x 2
P0000024 Fitting: Hex Nipple 1/4 BSP x 2
P0000026 Silencer 1/4 BSP x 4
P0000051 Fitting: Straight Adaptor 6mm - 1/4 BSPT x 4
P0000140 Fitting: Quick Exhaust Valve 1/8" x 2
P0000145 Tee-Equal 1/4BSP Galvanised x 2
P0000200 Elbow Adaptor 6mm - M5 x 2
P0000229 Pneumax VDMA 40 x 300 Magnetic x 4
P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4
P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2 - R0015248 Line up slider units and mesh racks + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Stubby hex key set
Wire line
Quick clamps
P0000501 non return valve x 3
Standard HSS drill set
Standard tap set
Tape measure
300mm rule
'''Parts Required'''
D0015625 x 1
D0015625-OH x 1
E0000336L x 2
t;/u>''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2 <br/>) - R0002913E Install and Align Rotary head Subframe + ('''<u>Tools Required</u>'''
… '''Tools Required'''
300mm engineers level
2 meter straight edge
1 meter straight edge
Standard hex key set
Standard spanner set
Z support jigs
'''Parts Required'''
D0000095 Bottom Plate x 2
D0006484 Front Tiebeam x 1
D0006485 Rear Tiebeam x 1
D0007681 Shaft Adjust Plate x 2
D0007683 Lower Beam Mount x 1
D0007684 Lower Beam Mount - Mirror x 1
D0007695 Platform (D8714) x 1
D0007787 Upper Beam Mount x 1
D0007835 Hard Stop x 2
D0008087 Z Servo Housing x 2
H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2
H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2
R0015296 Bench Assemble bearings Assemblies
bolts) x 2 R0015296 Bench Assemble bearings Assemblies <br/>) - R0002913E Install and Align Rotary head Subframe PART 2 + ('''<u>Tools Required</u>''' … '''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings AssembliesM16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies)
- R0015329 Fit Head Spindle Posts + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard flat hand file
Emery tape 120
standard hand tap set
Stubby hex key set
Ratchet/hex bit set
Blade flange spanner
'''Parts Required'''
D0004002 Webb x 1
D0004003 Top Shaft Block x 2
D0004004 Brace Support Bar (D7451) x 1
D0004157 Motor plate spacer x 3
D0004342 Damper Bracket (5312) x 1
D0007451 Brace Support Bar OH (D4004) x 1
D0015490 Saw Turntable Sensor Flag x 1
D0015491 Saw Turntable Flag Bracket x 1
H0004024 Infeed Clamp Post x 1
H0004025 Outfeed Clamp Post (5302) x 1
H0004510 Shaft 30mm: 540 Saw Stroke x 2
P0000055 Adjustable Damper 200mm (Saw Stroke) x 1
R0000560 Bench Assemble Spindle x 1
R0000569E Bench Assemble Head Spindle Posts Mk5 x 1
V0000043B Saw Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1
Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1 <br/>) - R0015060 Bench Assemble Flapper Beam + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Tape measure
Steel rule
Engineers square
'''Parts Required'''
B0001099 Bush flange 10 i/d 12 o/d x 14
C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1
D0010167 Ethercat Mount Plate x 1
D0015353 Sensor Flapper Pivot x 8
D0015355 Sensor Flapper Plate (312) x 6
D0015357 Sensor Flapper Plate (270) x 1
D0015363 Sensor Flapper Support Transfer x 1
E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn x 7
F0000537 dowel pin 10 x 40 x 8
M0001016 Angle 74 x 38 x 2
M0001209 Bracket m8 proximity sensor bracket 90 deg x 7
'''Fastener list'''
M5 x 6 Grubscrew kcp 8 off
10mm x 40 dowel 8 off
M6 x 20 socket cap 8 off
M5 D nut 14 off
M6 D nut 10 off
M8 D nuts 8 off
M5 A form washer 7 off
M5 x 10 socket cap 7 off
M5 x 10 button socket 7 off
M3 x 20 panhead 2 off
M6 x 16 socket cap 2 off
M6 A form washer 2 off
M8 x 20 socket cap 8 off
M8 heavy motor plate washer 8 off
Cable tie bases 7 off
t cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off <br/>) - R0015352 Mount Buffer Beams + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
1 meter spirit level
Tape measure
'''Parts Required'''
D0015326 transfer gate upright x 4
D0015334 ZX fence corner post x 2
D0015607 Fence 11 support beam x 4
D0015335 ZX fence cross post x 4
D0010202 Frame joining plate x 2
D0015232 Fence mounting bracket x 2
M0001016 angle bracket x 2
M0000516 adjustable foot x 2
0001016 angle bracket x 2 M0000516 adjustable foot x 2 <br/>) - R0015278 Mount Completed Assemblies Section two + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 2 D0015718B Energy Chain Angle Bracket Double Deck x 3 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 2 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 D0015862 Energy Chain Tray Deep Long x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chainsembly R0015286 Bench Assemble X axis components and energy chain)
- R0015331 Mount Centralise Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Steel rule 600mm
Soft hammer
'''Parts Required'''
D0004672 Centralise Sensor Bracket x 1
D0004972 None Centralise Bracket x 1
D0004622 centralise cylinder spacer x 1
R0000572 Bench Assemble Centralise Assembly
r spacer x 1 R0000572 Bench Assemble Centralise Assembly <br/>) - R0015100 Fit Guarding + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
'''Parts Required'''
D0001878 Rear Door Saw Mk4 (1879) x 1
D0004584 Outfeed Side Rest x 3
D0015703 Air Gun Bracket x 1
D0016203 Compliance Guard - Saw Lower Front x 1
D0016204 Compliance Guard - Saw Lower Side x 1
D0016265 Saw Front Door: Bernstein Mount Plate x 1
D0016266 Saw Front Door: Bernstein Guard x 1
E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1
M0000055 Saw Blade Spanner (24mm Combination) x 1
M0001051 Bullet Catch 70 x 12 x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 6
P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 3
P0001009 Panel Mount Nut (To suit P0001008) x 3
R0015041 Bench Assemble Top Hood Assembly x 1
R0015337 Bench assemble guarding components x 1
R0015338 Bench assemble serial plate x 1
g components x 1 R0015338 Bench assemble serial plate x 1 <br/>) - R0015272 1st Stage fitting Saw Outfeed + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard HSS Drill Set
Standard spanner set
Standard Tap set
Standard 5mm straight hex key ( non ball point )
Hex key extension bar
'''Parts Required'''
D0004583 Outfeed Long Rest (5354) x 1
D0004584 Outfeed Side Rest x 4
D0005127 Outfeed Welded Frame (5356) x 1
H0005136 Outfeed Top Tray (5355) x 1
lded Frame (5356) x 1 H0005136 Outfeed Top Tray (5355) x 1 <br/>) - R0015007 Bench Assemble Roller Tables Machining Outfeed + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard spanner set
Tape measure/Rule
8.2mm HSS drill
Drill
'''Parts Required'''
B0001092 Plastic Roller Blue Ø30 x 194 Long. Spring Loaded Shafts x 45
B0001103 bush flange x 26
B0001220 spacer x 26
D0015001 Roller Bed Cylinder Arm x 13
D0015002 Shaft 10mm: 58mm Rod End x 13
D0015003 Roller Bed Rail 375mm x 4
D0015004 Roller Bed Rail 550mm x 2
D0015005 Roller Bed Rail 1000mm x 10
D0015006B Roller Bed Arm Bracket x 13
D0015010 Rod End Spacer x 26
D0015481 Shaft 8mm: 50mm Cylinder Pivot x 13
D0015547 Sensor Blower Plate x 2
D0015603 Roller Bed Pivot Shaft (silver steel) x 13
E0001120 Sensor: Ultrasonic M8 20-150mm x 2
P0000046 Fitting: 'Y' Adaptor 6mm x 1
P0000049 Cylinder Spherical Bearing M10 x 1.25 x 13
P0000200 Elbow Adaptor 6mm - M5 x 2
P0001030 Fitting: SMC 6mm Equal Tee x 10
P0001110 cylinder 25 x 10 x 13
P0001198 Fitting flow reg x 26
01110 cylinder 25 x 10 x 13 P0001198 Fitting flow reg x 26 <br/>) - R0015085 Mount SR Datum Sensor and Flag + ('''<u>Tools Required</u>''' Standard Hex key set Standard spanner set '''<u>Parts required</u>''' D0015489 Saw Turntable Sensor Bar x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 M0001165 U bolt 3nb M12 BZP x 1 <br/>)
- R0015081 Bench Assemble Single Roller Table + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard Hex key set Standard spanner set '''Parts Required''' B0001103 Bush Flange 8 I/D 10 O/D 3.8 Long iglidur J type x 2 B0001154 Plastic Roller Blue Ø30 x 160 Long. Spring Loaded Shafts x 4 B0001168 Bush Sleeve 8 I/D 10 O/D 8L iglidur J type x 2 D0015001 Roller Bed Cylinder Arm x 1 D0015002 Shaft 10mm: 58mm Rod End x 1 D0015006B Roller Bed Arm Bracket x 1 D0015481 Shaft 8mm: 50mm Cylinder Pivot x 1 D0015483 Infeed Loader Roller Bed Mount x 1 D0015594 Roller Bed Rail (Loader Wheel) x 2 D0015603 Roller Bed Pivot Shaft (silver steel) x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2 P0001110 Cylinder 25 x 10 x 2 P0001198 Air Fitting x 4 x 2 P0001110 Cylinder 25 x 10 x 2 P0001198 Air Fitting x 4)
- R0015269 Fit Frame ancillaries + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard hex key set 125mm cutting disc /grinder Standard spanner set Standard hss drills Standard tap set Engineers level Tape measure '''Parts Required''' A0001060 x 6 A0001065 x 2 A0001061 x 6 D0015611 x 2 D0015070B x 201060 x 6 A0001065 x 2 A0001061 x 6 D0015611 x 2 D0015070B x 2)
- R0000570B Bench Assemble 1st stage Ejector + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
'''Parts Required'''
B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 6
D0004015 Front Slider (5301) x 1
D0004016 Rear Slider x 1
D0004329 Rod End Plate (5304) x 1
D0004420 Extension Linear Block x 2
H0004630 Shaft 20mm: 345 Ejector Crossx 1
Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1 <br/>) - R0015099 Guard panel drilling + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard Hss drill set
Standard Tap set
Material clamps
Clamping blocks
Drill
Cutting fluid
Marker pen
Hide hammer
'''Parts Required'''
D0000330 Rear Chute Panel (500mm) x 1
D0004391E LF Side Sheet Mk5 (5395E) x 1
D0004576E Saw Centre Frame Mk5 (5343E) Standard Hand x 1
D0010967 Saw Mk5 Undertray x 2
D0015238 Saw Top Hood ZX5 x 1
H0004649 Chute Insert Outfeed (5321) x 1
H0004697 Chute Insert Infeed (5322) x 1
H0004751 Ejector Tray Front (5323) x 1
H0004752 Ejector Tray Rear (5324) x 1
H0004846 Right Side Hinged Panel x 1
D0001878 Rear saw door x 1
846 Right Side Hinged Panel x 1 D0001878 Rear saw door x 1 <br/>) - R0015266B mount completed assemblies + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard hex key set '''Parts Required''' D0015432 Spacer: Ø25.4 x 100mm (12.7mm ID) x 10 D0015479 Sensor Mount Rail 1450 mm Long x 4 D0015480 Sensor Mount Rail 825 Long x 1 F0000299 T Nut Sub Insert M6 (Fat) x 16 R0015074 Pre assembled keyboard mount and buttons R0015030B Bench Assembly Loader Wheel R0015080 Bench assemble sensor rail R0015271 Mount buffer bars ( pre fitted to frame ) R0015351 Mount monitor to frame (pre fitted to frame) to frame ) R0015351 Mount monitor to frame (pre fitted to frame))
- R0000713E Bench Assemble R Axis Limit Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
38mm spanner
'''Parts Required'''
B0000122 Glacier Bush 12 D 14 D 15 Long x 4
D0007454 Stop Sub Base OH (D8377) x 1
D0007455 Stop Damper Housing OH (D8378) x 1
D0008377 Stop Sub Base (D7454) x 1
D0008378 Stop Damper Housing (D7455) x 1
D0008380E Stop Slide Finger ZX4 Mk5 x 1
D0008383 Cross Joiner x 1
D0010756 Proximity Switch Mounting Block Reduced Size x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1
H0008379 Shaft 12mm: 263mm R Axis Limit Stainless x 2
P0000235 MC Series self compensating Damper x 2
less x 2 P0000235 MC Series self compensating Damper x 2 <br/>) - R0015078B Module A infeed arm alignment + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard spanner set Standard Hex key set Pedestal stand Adjustable jack 1 meter straight edge 300mm engineers level Lever bar Standard tap set Standard hss drill set Hammer Tape measure Wire line Clamps '''Parts Required''' D0015038B x 1 D0015039B x 1 D0015257 x 1 D0015035B x 1 D0015036B x 1 D0015037B x 139B x 1 D0015257 x 1 D0015035B x 1 D0015036B x 1 D0015037B x 1)
- R0015278 Mount Completed Assemblies + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard spanner set
300 mm rule
1000mm rule
'''Parts Required'''
D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1
D0015583 Take Up Beam Joiner x 1
D0015598 Datum Flag: Saw Infeed x 1
D0015717 Energy Chain Angle Bracket Lower x 5
D0015718 Energy Chain Angle Bracket Upper x 5
D0015720 Carriage Bracket x 1
D0015721 Energy Chain Tray Deep Long x 1
D0015723 Energy Chain Tray Shallow x 1
D0015724 Energy Chain Tray Deep x 1
D0015725 Energy Chain Tray Shallow Medium x 1
D0015742 Takeup Pad Right ZX5 x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1
R0015011 Bench Assemble Gripper
R0015063 Bench Assemble Roller Tables
R0015096 Bench Assemble Transfer Drive Assembly
R0015101 Bench assembly take up assembly
R0015286 Bench Assemble X axis components and energy chain
R0015286 Bench Assemble X axis components and energy chain <br/>) - R0015267 Assemble Backfences, Fit and Align + ('''<u>Tools Required</u>''' Standard Hex Key set Wire Line 150mm Rule '''<u>Parts Required</u>''' D0015420 M/C Infeed Backfence Plate x 9 D0015468 Infeed Backfence Bracket x 9 <br/>)
- R0015063 Bench Assemble Roller Tables + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard spanner set
Tape measure/Rule
8.2mm HSS drill
Drill
'''Parts Required'''
B0001092 Plastic roller x 48
B0001103 Bush flange x 28
B0001220 Spacer x 28
D0015001 Roller Bed Cylinder Arm x14
D0015002 Shaft 10mm: 58mm Rod End x 14
D0015003 Roller Bed Rail 375mm x 6
D0015004 Roller Bed Rail 550mm x 2
D0015005 Roller Bed Rail 1000mm x 10
D0015006B Roller Bed Arm Bracket x 14
D0015010 Rod End Spacer x 28
D0015283 Saw Infeed Backfence Plate x 5
D0015481 Shaft 8mm: 50mm Cylinder Pivot x 14
D0015547 Sensor Blower Plate x 1
D0015603 Roller Bed Pivot Shaft (silver steel) x 14
D0015608 Saw Infeed Backfence Plate (Full Length) x 5
E0001120 Sensor: Ultrasonic M8 20-150mm x 1
P0000049 Cylinder Spherical Bearing M10 x 1.25 x 14
P0000200 Elbow Adaptor 6mm - M5 x 1
P0001152 Cylinder 25 x 25 x 14
P0001198 Fitting Speed controller 1/8 x 6mm tube x 28
P0000160 flow regulator x1
ontroller 1/8 x 6mm tube x 28 P0000160 flow regulator x1 <br/>) - R0015307 Bench assembly spindle drive cylinders + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard spanner set
Small screwdriver set
Reed switch test box
Araldite 2 part adhesive
'''Parts Required'''
D0015540 sensor bracket x 8
P0000488 Sensor x 8
P0001098 elbow adapter x 12
P0000238 6mm elbow x 8
P0001198 6mm flow elbow x 8
P0000459 4mm elbow x 4
P0001202 4mm flow elbow x 4
P0001200 cylinder x 8
P0001201 cylinder x 4
P0001047 reed switch x 16
D0007630 cylinder anchor x 8
M0001170 magnet x 8
ch x 16 D0007630 cylinder anchor x 8 M0001170 magnet x 8 <br/>) - R0015358 Conveyor chassis + ('''<u>Tools Required</u>'''
… '''Tools Required'''
standard hex key set
Standard spanner set
Standard HSS drill set
Standard tap set
Utility knife
'''Parts Required'''
B0000441 Conveyor 3580mm x 300mm x 1
B0001013 Conveyor Motor SEW - WA 10 x 1
B0001177 Pair conveyor side cheeks and bearings slave x 2
M0000133 Conveyor Belt XL-AS 7350 x 300 B x 1
P0000200 Elbow Adaptor 6mm - M5 x 3
AS 7350 x 300 B x 1 P0000200 Elbow Adaptor 6mm - M5 x 3 <br/>) - R000559 Bench assemble machined parts + ('''<u>Tools Required</u>''' standard hex key set '''<u>Parts Required</u>''' D0004142 Backfence Support Bar x 2 D0004598 Backfence Bar Support x 1)
- R0015276 Line up slider units and mesh racks + ('''<u>Tools Required</u>''' S … '''Tools Required''' Standard hex key set Stubby hex key set Wire line Quick clamps P0000501 non return valve x 3 Standard HSS drill set Standard tap set Tape measure 300mm rule '''Parts Required''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2quired</u>''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2)
- R0015090 Bench Assemble Roller Tables + ('''<u>Tools Required</u>''' S … '''Tools Required''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''Parts Required''' P0001110 x 13 P0000049 x 13 P0001198 x 26 D0015001 x 13 B0001103 x 26 D0015481 x 13 B0001220 x 26 D0015603 x 13 D0015010 x 26 D00150002 x 13 D0015603 x 13 D0015005 x 10 B0001092 x 45 D0015004 x 2 D0015003 x 4 D00155547 x 1 E0001120 x 1 P0000200 x 1 P0000160 x 1 P0001030 x 1055547 x 1 E0001120 x 1 P0000200 x 1 P0000160 x 1 P0001030 x 10)
- R0015037 Bench Assemble SY Assembly Part 2 + ('''<u>Tools Required</u>''' S … '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1matec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1)
- R0015345 Conveyor Mounting Brackets + ('''<u>Tools Required</u>''' Standard hex key set Standard spanner set '''<u>Parts required</u>''' D0001968 Conveyor Support Bracket x 1 D0001969 Conveyor Foot Mount x 1 M0000516 Adjustable Foot Ø60 M14 x 2 <br/>)
- R0002916 Install Machine Trunking + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Standard tap set
Disc cutter
'''Parts Required'''
A0000068 Top lid gusset 50x50 bend 90° Armorduct x 4
A0001065 wire basket x 0.5
A0001061 Retainer: Wire Basket Cable Tray x 2
D0000301 M/C centre trunking front lower ZX4 x 1
D0000305 M/C centre trunking rear lower ZX4 x 1
D0000306 M/C centre trunking infeed lower (D8736) x 1
D0000307 M/C centre trunking infeed front offset x 1
D0000308 M/C centre trunking infeed rear offsetx 1
D0000309 M/C centre trunking outfeed front offset x 1
D0000313 M/C centre trunking outfeed rear offset x 1
D0000324 M/C centre trunking outfeed front upper x 1
D0000325 M/C centre trunking infeed front upper x 1
D0000326 M/C centre trunking front drop x 2
D0000327 M/C centre trunking outfeed lower x 1
D0000329 M/C centre trunking infeed rear end x 1
D0000694 M/C centre trunking outfeed rear end x 1
D0007996 Trunking support pillar x 1
outfeed rear end x 1 D0007996 Trunking support pillar x 1 <br/>) - R0015037 Bench Assemble SY Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex Key set
Standard Spanner set
1 Meter straight edge
Feeler Gauges
'''Parts Required'''
B0000044 Linear Rail MSB25 260mm Long (AMT) x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 blanking cap x 10
B0000234 Straight Grease Nipple M6 ST/ST x 4
B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12
B0001060 Grease Fitting M6x0.75 to Ø4 x 4
B0001061 Grease fitting M6 x 1 to 4mm x 4
B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2
B0001185 Leadscrew nut Igus x 1
C0001005 Stepper Motor AS1050 x 1
D0005184 Guide Roller x 6
D0005186 Guide Pin Washer x 6
D0015172 Centralise Plate (with SY) x 1
D0015173 Saw SY Saddle Brace x 1
D0015174 Roller Fence (With SY) x 2
D0015175 Saw Saddle Carriage Block x 2
D0015176 Cylinder Mount Block x 2
D0015178 Z Block x 2
D0015207 Outer Bearing Housing x 1
D0015208 Leadscrew Bearing Block x 1
D0015209 Leadscrew Attachment Bracket x 1
D0015222 SY Grease Manifold x 2
D0015240 Collar Clamp: SY Axis ZX5 x 1
D0015316 Leadscrew Bearing Block Cover x 1
D0015415 Turret Pickup Arm ZX5 x 2
D0015416 Bracket: Turret Stop RH ZX5 x 1
D0015417 Bracket: Turret Stop LH ZX5 x 1
D0015698 Flag Block x 1
D0015777 Leadscrew SY x 1
D0016336 SY table blower x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1
H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6
M0001209 Bracket m8 proximity sensor 90 degree x 1
P0000200 Elbow Adaptor 6mm - M5 x 7
P0001127 Guide cylinder 20 x 30 compact x 2
P0001157 Turret Stop: 6 Station Right Handed Somatec x 1
P0001158 Turret Stop: 6 Station Left Handed Somatec x 1
1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1 <br/>) - R0015035 Bench Assemble V Notch Components + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Vernier 150mm
2 meter straight edge
40mm shaft pin jigs
Feeler gauge set
Internal circlip pliers
External circlip pliers
8mm hand reamer
'''Parts Required'''
B0000041 5 x 5 x 19 key x 1
B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8
B0000427 Leadscrew Ø25x10 435 Long x 1
B0001047 Fixed Bearing Support Block Ø17 x 1
B0001120 Circlip 62mm External x 16
B0001127 ROTEX GS Coupling Ø14/Ø15 Bore & Key (98 Shore Spider) x 1
B0001134 Ball Bearing 15ID 35OD 11 Long x 10
C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
D0010132 SZ Drive Mount Plate x 1
D0010563 Y Axis Servo Mount x 1
D0015147 V Notch Upper Support Bar x 1
D0015148 V Notch Lower Support Bar x 1
D0015149 VZ Shaft End Plate x 4
D0015152 V-Notch Upper Moving Bar x 1
D0015153 V-Notch Rear Moving Bar x 1
D0015154 V-Notch Front Moving Barx1
D0015157 Saw Motor Bar x 4
D0015158 Shaft 40mm: 190mm ZX V Notch Saw Motor Slide x 8
D0015159B Saw Motor Adjustment Screwx 4
D0015160 Saw Motor Block x 4
D0015164 VY Leadscrew Block x 1
D0015166 VY Motor Mounting Plate x1
D0015258 Upper Link Mount 1 x 1
D0015259 Upper Link Mount 2 x 1
D0015260 Upper Link x 2
D0015261 Lower Link x 2
D0015262 Lower Link Mount x 2
D0015263 Mid Link Shaft x 2
D0015264 Lower Link Shaft x 2
M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16
haft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16 <br/>) - R0015298 Bench Assemble V notch Clamps + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard Spanner set
External circlip pliers
'''Parts Required'''
B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 8
B0001176 Washer : bearing shim x 9
D0001313 Datum Roller (Radial Bearing) x 2
D0010060 Roller Shaft Ø20 x 37.5 x 3
D0010061 Datum Roller Ø40 x 20 x 3
D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller x 2
D0010066 Infeed Roller Connector x 1
D0010545 Infeed Roller Mount x 2
D0010546 Infeed Roller Attachment x 1
D0015211 Outfeed Clamp Upright x 2
D0015212 Top Clamp Mounting Plate x 1
D0015213 Side Clamp Mounting Block x 1
D0015221 Outfeed Roller Bed Mounting Plate x 1
D0015241 Outfeed Side Clamp Mounting Block x 1
D0015242 Outfeed Front Fence x 1
D0015243 Outfeed Top Clamp Plate x 1
D0015244 Outfeed Top Clamp Mounting Plate x 1
D0015245 Outfeed Top Clamp Leg x 2
D0015246 Centre Side Clamp Roller Block x 1
M00001004 Endcap 40 x 40 black x 2
M0001006 Threaded insert M14-M8 30 long x 4
M0001017 Endcap 80x40 Black x 2
P0000010 6mm elbow x 4
P0001045 Guide cylinder 25 x 150 x 2
P0001132 Cylinder 32x 175 guided x 2
P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4
P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4 <br/>) - R0015344 Bench Assemble Conveyor Parts + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
'''Parts Required'''
D0001966 Conveyor Sidewall 1175mm x 4
D0010626 Conveyor Side Bracket x 12
D0010913 Conveyor Sidewall 1175mm (with curved end) x 1
D0010914 Conveyor Sidewall 1175mm (with curved end) OH x 1
D0010914 Conveyor Sidewall 1175mm (with curved end) OH x 1 <br/>) - R0015255 Mount Assemblies to Main Frame + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0015291 Datum Flag x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 2 D0015722 Energy Chain Tray Shallow Long x 1 D0015861 Energy Chain Cable Support x 1 R0015007 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015251 Bench Assemble X axis components and energy chain R0015004 Bench Assemble Gripperaxis components and energy chain R0015004 Bench Assemble Gripper)
- R0015343 Waste Guidance Installation + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Standard tap set
'''Parts Required'''
D0001967 Conveyor End Plate x 1
D0001970 Swarf Funnel Support x 2
D0005616 Conveyor Swarf Funnel x 1
D0010843 Conveyor Deflector Plate x 1
M0000031 Panel Edging Strip; 9 x 6mm (consumable stock )
R0015344 Bench Assemble Conveyor Parts
(consumable stock ) R0015344 Bench Assemble Conveyor Parts <br/>) - R0015046 Bench Assemble Infeed Clamps + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
External circlip pliers
Grease for lubrication M0000494
'''Parts Required'''
B0000062 Circlip 20mm External x 2
B0000070 Linear Bearing: Ø25 x 40 Compact (Metal Case Only) x 8
B0001176 Washer :bearing shim x 3
D0000209 Shaft Strap (D8709) x 1
D0000211 Cylinder Extension x 1
D0001331 Roller Ø40 x 27 c/w bearing x 3
D0001334 Roller Ø40 x 102 c/w bearing x 2
D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 2
D0003788 Z Roller Pin (40mm) x 3
D0007680 Infeed Rail x 1
D0007774 Top Roller Block x 1
D0007792 Z Roller Block (D8711) x 1
D0007793 Z Roller Plate (D8710) x 1
D0015427 MC Hold Clamp Bar x 1
D0015428 Top Clamp Block Ø30 15 x 1
H0007773 Shaft 25mm: 268mm ZX Infeed Clamp Top x 2
H0007791 Shaft 25mm :250mm ZX Infeed side x 2
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1
P0000010 elbow 6mm 1/8 fitting x 1
P0000200 Elbow Adaptor 6mm - M5 x 2
P0000484 Cylinder 32 x 100 stroke x 1
P0001160 Cylinder 32 x 70 stroke x 1
P0001198 Fitting: flow control 1/8 x 6mm elbow x 4
M0000253 anti slip pad 22mm x 1
rol 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1 <br/>) - R0015326 Bench Assemble Roller Backfences + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
1 meter straight edge
Feeler gauges
Bearing dolly for B0000245 Needle Bearing
'''Parts Required'''
B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 20
D0005183 Roller Backfence (D7443) x 1
D0005184 Guide Roller x 10
D0005186 Guide Pin Washer x 10
D0007443 Roller Backfence OH (D5183) x 1
H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 10
3) x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 10 <br/>) - R0015245 Module C support arm alignment + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard HSS drill set
Wire line
Tape Measure
Engineers level 300mm
Pedestal stand
Adjusting jack
'''
Parts Required''' D0015035B 1 off D0015036B 1 off D0015257 1 off D0015037B 1 off D0015038B 1 off D0015039B 1 off D0015743 x 1 off D0015744 x 1 off M0000516 x 1 off M0001016 x 1 off D0015592 x 14 off
44 x 1 off M0000516 x 1 off M0001016 x 1 off D0015592 x 14 off <br/>) - Laser Setup on Flowline/ZX3 for Laser Holes + ('''How to Setup .'''
This will Cover the … '''How to Setup .'''
This will Cover the Basic Alignment of the receiver and Sender setup.
Focusing the Laser and Setting up the Receiver Sensitivity.
Always Make sure Laser Sender and Receiver are clean and both lenses have been wiped with a soft cloth first.
en wiped with a soft cloth first. <br/>) - TB0314 Updating Mint File in Workbench + ( * Updating software can be very complicat … * Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again * In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case * Version numbers have always followed a numerical order, so the higher the number, the later the version * Mnt files should always be stored in ** c:\multi on MH side – called Multi X.xxx.mnt ** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt aw side of flowline – called IgSaw X.xx.mnt )
- TB0390 Fitting SR Datum Sensor + (<br/>
<table class="wikitable" bo …
3" valign="top">F0000059 </td><td width="359" valign="top">M8 Washer </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''9''' </td><td width="123" valign="top">F0000014 </td><td width="359" valign="top">M6 x 20 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''10''' </td><td width="123" valign="top">F0000028 </td><td width="359" valign="top">M8 x 50 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr></table>)'''Item Number''' '''Part Number''' '''Description''' '''Qty''' '''1''' D0015489 Saw Turntable Sensor Bar 1 '''2''' D0015490 Saw Turntable Sensor Flag 1 '''3''' D0015491 Saw Turntable Flag Bracket 1 '''4''' E0000336 8mm Threaded Proximity Sensor 1 '''5''' E0000337 M8 90° Lead 1 '''6''' F0000543 U Bolt 3” with Nuts 1 '''8''' F0000059 M8 Washer 2 '''9''' F0000014 M6 x 20 SKT CAP SCREW 2 '''10''' F0000028 M8 x 50 SKT CAP SCREW 2 - Setting Up Windows PC C0000422-KIT 2023 + (<div class="icon-instructions idea-icon … stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023</div> </div>)
- R0015246 Fit Hepco Drive Beam Cylinder + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard hex key set Ball pein hammer Standard spanner set '''Parts Required''' D0015074 Cylinder Support x 2 D0015075 Cylinder Bracket x 4 D0015077B Cylinder Drive Adapter x 1 D0015144 Datum Switch Bracket x 2 D0015948 ZX5 Beam Move Cylinder Guard x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 P0000109 RB Series Shock Absorber x 2 P0001118 cylinder 50 x 700 rodless x 1 P0001145 Fitting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4itting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4)
- R0015348 Fit Flexible Ducting + (<u>'''Tools Required'''</u> Utility knife Side cutters Tape measure Standard screwdriver set <u>'''Parts Required'''</u> M0000113 Flexible Ducting 125mm PVC x 10 M0000114 Jubilee Clip 110-140mm x 6 M0000036 ear defender sticker x 1)
- R0015244 Frame ancillaries Fitting + (<u>'''Tools Required'''</u>
… '''Tools Required'''
115mm disc cutter
Standard Hex key set
Standard spanner set
Standard tape measure
Standard Tap set
Standard HSS drill set
'''Parts Required'''
A0001060 Support bracket :Cable basket Tray x 5
A0001061 Retainer: Wire Basket Cable Tray x 7
A0001065 Wire cable tray 3m length x 2.5
D0015611 Reference Levelling Bracket x 2
y 3m length x 2.5 D0015611 Reference Levelling Bracket x 2 <br/>) - R0015284 Frame ancillaries + (<u>'''Tools Required'''</u> … '''Tools Required''' 115mm disc cutter Standard Hex key set Standard spanner set Standard tape measure Standard Tap set Standard HSS drill set '''Parts Required''' A0001060 Support bracket :Cable basket Tray x 5 A0001061 Retainer: Wire Basket Cable Tray x 7 A0001065 Wire cable tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2ble tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2)
- R0015271 Mount buffer bars + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard Hex key set '''Parts Required''' D0015463 Infeed Front Endfence x1 D0015464B Infeed Rear Endfence x 1 D0015465 Endfence Spacer - Short x 3 D0015466 Endfence Spacer - Long x 3 D0016335 light curtain mounting post x 1ence Spacer - Long x 3 D0016335 light curtain mounting post x 1)
- R0010260 Bench Assemble Tool Break Sensor + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard tap set
Standard drill set
Standard hex key set
Pipe cutters
Flush cutters
M0001053 Stock 6mm copper tube
M0000153 small Stuga sticker
'''Parts Required'''
A0001046 P Clip 6mm Steel / Rubber Liner x 6
D0001962 Tool Sensor Mount x 1
D0001963 Tool Sensor Post x 1
D0001964 Tool Sensor Logo Plate x 1
E0001120 Sensor: Ultrasonic M8 20-150mm x 1
E0001082 4 pin m8 sensor single ended x 1
P0000046 Fitting: 'Y' Adaptor 6mm x 1
P0000149 6mm to 4mm reducing stem x 2
P0000160 Fitting: Flow Controller In Line 6mm x 1
P0000456 Compact straight male adapter 4mm- M5 x 2
m x 1 P0000456 Compact straight male adapter 4mm- M5 x 2 <br/>) - R0015292 Install Cylinder Rails and Align + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard spanner set Standard hex key set Tape measure Wire line Pneumatic cylinder setting jig '''Parts Required''' R0015288 Bench Assemble Transfer slid units and cylinder rails R0015093 Bench Assemble Transfer Beamd units and cylinder rails R0015093 Bench Assemble Transfer Beam)
- R0015327 Level Frame and quality Check + (<u>'''Tools Required'''</u> … '''Tools Required''' 2 meter straight edge 1 meter steel rule 300mm engineers level Standard spanner set Copper grease Standard tap set Tape Measure Standard ratchet/socket set '''Parts Required''' Workshop consumable floor pads D0004576e frame x 1 M12 x 100 set bolts x 4 M12 Standard nut x 4004576e frame x 1 M12 x 100 set bolts x 4 M12 Standard nut x 4)
- R0015140 Spindle energy chains and looms + (<u>'''Tools Required'''</u> Standard screw driver set Flush side cutters <u>'''Parts Required'''</u> A0000344 Energy chain bracket set x 8 A0000343 Energy chain x 4 (metres))
- R0015317 Install Rotary Ring + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard Hex Key set
Standard spanner set
Lifting Strop
Overhead crane operation
Torque wrench
Soft hammer
Ring lubrication oil
'''Parts Required'''
A0000309 Domed Blanking Plug 19mm x 3
C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1
D0000263 Stop Y Central x 1
D0002990E Strike Post ZX4 Mk5 x 1
D0002991 Switch carrier x 1
D0006061 Timing Belt cap x 1
D0007861 Y axis hard stop x 2
D0010756 Proximity Switch Mounting Block Reduced Size x 2
D0010894 Ethercat Cover ZX3/ZX4 x 1
D0015542 R Axis Motor Connector Cover x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
H0007995 Rotary base cover plate x 2
M0000451 Plug and Elbow x 2
R0000971E Bench Assemble R Axis Gearbox
R0010260 Bench Assemble Tool Break Sensor
R0015138 Machining Head ZX4 Mk5 (Quad Plunge)
Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge) <br/>) - R0015335 Mount Electrical Cabinet + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Standard Tap set
'''Parts Required'''
D0004391E Left hand side sheet x 1 D0015425 Bracket: Beckhoff Box Right Angle x 1
D0015426 Mounting Plate: Airgun Assy x 1
D0015425 Beckhoff right angle mounting plate x 1
P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 1
P0000021 Airgun Assembly x 1
P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2
P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1
P0000278 Regulator 0-2 bar x 1
P0000373 Regulator fixing bracket x 1
R0015016C Electrical cabinet wiring Mod F
xing bracket x 1 R0015016C Electrical cabinet wiring Mod F <br/>) - R0002794E Mount Width sensor + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard Hex key set Standard spanner set Hack saw '''Parts Required''' D0000655 Magnet mounting block x 1 E0000461B Analogue linear sensor x 1 E0000463 Captive magnet with ball joint x 1 M5 studding (consumable stock )tive magnet with ball joint x 1 M5 studding (consumable stock ))
- R0015091 Mount Outfeed Beam Sensor + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard hex key set Tape measure '''Parts Required''' D0015546 Reflector Mounting Plate x 1 D0015701 Maytec Post x 2 D0016322 Welded 90° Bracket: 76mm x 38mm x 38mm x 2 E0000279 Spare Reflectors for E0265 x 1 E0001139 Sensor: Outfeed Beam x 1 M0001059 Sensor Mount Bracket E1139 x 1 Sensor: Outfeed Beam x 1 M0001059 Sensor Mount Bracket E1139 x 1)
- R0015291 Install Transfer Beams To Module C and E + (<u>'''Tools Required'''</u> Standard hex key set Module pitching jigs Tape measure 7.5 meter Engineers level 1 meter spirit level <u>'''Parts required'''</u> Pre assembled transfer beams)
- R0015294 Fitment of wire basket and feed pipes + (<u>'''Tools Required'''</u> standard hex key set Pipe Cutters Wire basket cutting tools <u>'''Parts Required'''</u> A0001061 Retainer: Wire Basket Cable Tray x 2 A0001065 Wire cable tray 3m length x 1 <br/>)
- TB0444 Renewing CF Card on TwinCAT2 Systems + (<u>Problem</u> These machines … Problem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1. Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2. Boot up with the CX5020 3. Ensure PLC is set to Enable on start-up (default is config mode) 4. Rename the PC 5. Install TeamViewer host v10 or less from a USB stick 6. If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7. Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8. Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
- TB0449 Ecoline Clearing out Old Archived Data + (= Problem = Software takes a long period of time to find bar after scanning barcode.)
- TB0428 Connecting To Yaskawa with Silex USB + (== What is the Silex DS-510? == The Silex … == What is the Silex DS-510? == The Silex unit is a USB server, allowing a PC to have a USB port anywhere over an ethernet network. This is useful to connect the PC to a Yaskawa inverter when they are located in different cabinets. The software sets up a virtual USB port which can then be used to run the Yaskawa DriveWorks software.ed to run the Yaskawa DriveWorks software.)
- Setting up TwinCAT Drive Manager for AX8000 Drives + (AX8000 drives require a Measurement projec … AX8000 drives require a Measurement project to be added which gives you a specialised drive manager screen for these drives This needs to be installed separately form a file that can be downloaded from Beckhoff or is in g:\design\TwinCAt3 TE5950-TC3-Drive-Manager-2.zipn\TwinCAt3 TE5950-TC3-Drive-Manager-2.zip)
- Correcting Linearity with Rack Offset File + (Accuracy problem on A2001 was traced to a … Accuracy problem on A2001 was traced to a non-linear rack. This tutorial demonstrates how to test the linearity of a rack and the systems in place to correct the linearity. machine in the 20 year history that has needed these alterations</div> </div>)
- ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Alignment and check procedure for mounting … Alignment and check procedure for mounting of hepco rail To main frame Parts required B0001102 hepco rail D0015492 5 off vertical adjustment plate D0015493 5 off Lateral adjustment plate D0015072 1 off Carriage Plate B0000184 journal wiper 4 off B0000185 journal 2 off B0000186 journal 2off Hepco Levelling Jig Hepco rail v block jigs Hepco rail Drive rack pitching jigk jigs Hepco rail Drive rack pitching jig)
- R0000728 R0000729 Stroke Assembly Dismantling + (Assemblies fitted to MK1 ZX4 will require … Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle.
The following instructions should be followed to ensure that correct assembly and setting are performed
'''Tools Required'''
Standard hex key set
Standard spanner set
Double pin saw flange spanner
Drifts and punches
Ballpein hammer
Soft hammer
Degreasing bath
pein hammer Soft hammer Degreasing bath <br/>) - Updating Zebra Firmware on ZD620 model + (Auto calibration upon Power up on the ZD620 printers only works with V84.20.20Z or above, for this reason we may need to check the firmware version on the Printer.)
- Commissioning - Z-Block Calibration + (Commonly used during sawing on Z transoms, … Commonly used during sawing on Z transoms, the Z block operation is used to fasten the profile, making sure it does not move during sawing. There are 6 possible states the z block can be in. Each of these can have a different length of protrusion for different profiles. 12 x M8 Screws 12 x M8 Nuts 12 x wire numbers 1 - 6ws 12 x M8 Nuts 12 x wire numbers 1 - 6)
- R0000711 Rotary Base Assembly REV2 + (Detailed steps to correctly install rotary … Detailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1iper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1)
- ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Details and steps for correct alignment of Module A to Module B '''<u>Tools Required</u>''' Laser Level 300mm rule 1 meter yellow level 24mm spanner Permanent marker Pipe cutters Ring main connection equipment)
- Z Transom Width Measurement + (Difficulty can be had when trying to accurately measure the width of a Z transom profile section. This guide will show you how to accurately measure the width of the Z section to within 0.1mm which is required when setting up Y notching accurately)
- Placing a TwinCAT3 Machine Under Source Control + (<div class="icon-instructions caution-i … Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.standard uses on all Stuga machines to enable quick, easy and stress free version control.)
- Installation Procedure - Autoflow Mk4 + (General Procedure is * Prepare Area * Unload from Transport * Locate and level infeed table * Locate, level and align machining module * Locate, level and align outfeed table * Fix to floor * Locate waste conveyor system * Guard fencing assembly)
- Correct Adjustment of Saw Anaconda Rotation + (How to correctly Adjust the Saw conduit to prevent it hitting the guard locking device)
- Setting Ultrasonic Sensor - Vertical + (How to set up an ultrasonic sensor when it is mounted vertically. This is normally the case on ZX5 machines on the "Mod_Clear" functions near the rollers. <br/>)
- Upgrading Project File on TwinCAT2 System + (How to upgrade the .pro file (project) on … How to upgrade the .pro file (project) on a Beckhoff TwinCAT2 system
ram called "TwinCAT PLC Control" to download the PLC project</div> </div><br/>) - Full Version Upgrade TwinCAT3 WinMulti + (If a PC fails on a machine in the field an … If a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original
This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility
ions-text">...This is a one-way process that cannot be reversed</div> </div><br/>) - Disabling a Tool Home or Tool Out Sensor + (If there is a failure of a tool out or too … If there is a failure of a tool out or tool home sensor on the Stuga spindle ring, it is important to be able to quickly disable the input so the machine can continue production until the problem can be properly resolved. The software has an inbuilt functionality to do this - this tutorial takes you through the necessary stepsrial takes you through the necessary steps)
- Changing Version Control to Visual Studio + (In March 2022 the password policy of the s … In March 2022 the password policy of the system behind SourceTree / Bitbucket and Atlassian changed - [https://community.atlassian.com/t5/Bitbucket-articles/Announcement-Bitbucket-Cloud-account-password-usage-for-Git-over/ba-p/1948231 link]. This meant all machine would need a complex password login change for the SourceTree program used for version control of the PLC code. This was not straight-forward to resolve, so the decision was made to change the version control system to the one that is packaged with the Visual Studio system by default. This is a better method anyway, but it needs the "TcXaeShell" installed. Visual Studio that includes Source control, rebadged for TwinCAT3</div> </div>)
- Commissioning - Off-Cut Laser Sensor + (Infeed Off-Cut Laser sensors are used to c … Infeed Off-Cut Laser sensors are used to check the length of profile with the proposed length from the software. This is to avoid incorrect lengths and profiles being cut. The sensors will be put at specific lengths along the infeed which will be input in the software files. When profile hits the back fence all covered sensors will trigger, hence, the profile must be larger that the final triggered sensor.be larger that the final triggered sensor.)
- TB450 - CMOS Battery replacement + (Internal CMOS batteries are used in PCs to … Internal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
- Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment
Potential Symptoms of a problem
*Gripper cannot pick up offcuts
*Gripper /profile end forced away from backfence
*Accuracy problems
*Gripper wobbles after it has released profile
Use the laptop to enable you to control the Service screen whilst inside the infeed table
Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work
Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. <br/>) - Setting Gripper Nose + (It is very important to ensure the gripper nose and heel is correctly set up. This assembly is subject to a lot of wear and tear and maintenance is very important. Incorrect setting or play in this assembly is a major cause of accuracy issues)
- Assembly - R0000377B Mk11 Gripper + (Mk11 Gripper was designed to give a variab … Mk11 Gripper was designed to give a variable stop height position for the Mk10 gripper assembly. This is needed on systems with multiple chambers, where there is no "sweet spot" for the open grip position to suit all chambers. A Somatec turret stop is used to provide different stop heights
The design details are here [https://stugaltd.monday.com/boards/315478853/pulses/640717084 Design Notes]
853/pulses/640717084 Design Notes] <br/>) - Monday - Emails to Updates + (Mondays has changed the way it deals with … Mondays has changed the way it deals with the way it writes updates via email, in a very useful way for us. This will save a lot of time cutting and pasting information from emails. Simply put, * when you send an email, cc: the unique email address for the item in your email you are sending. This is standard practice to get your email into Mondays. * When your contact replies (with reply all) * their reply will now magically appear in the Monday update for the item. * It even strips out the email trail, leaving just the important reply It used to be the case that only members of Stuga.co.uk could send an email directly to an update, but this has now changed…ly to an update, but this has now changed…)
- TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (On Autoflow 2 Sawing Centres following 5 y … On Autoflow 2 Sawing Centres following 5 years of use., it has been found that the internal saw centre framework can lose its rigidity. this is probably due to "bruising" or denting of the aluminium joints introducing a slight amount of play. This is exacerbated by the design where it is attached and driven on from the base up A retrofit kit of parts has previously been created to allow additional reinforcement to be introduced within the structural framework. This kit builds upon the first kit to provide further accuracy enhancements by #Adding left right stability with additional slide rails at the top of the subframe #Adding front / back stability by moving the SY axis leadscrew to the same height as the saw table ====Parts required: ==== R0010272 Kit: Saw Frame Rigidity Pt 2 This kit consists of 2 carriage assemblies, specifically designed to provide further rigidity to the top of the Saw Head Assembly. In addition, 2 mounting blocks required to relocate the Saw Y Axis Assembly are also included. This allows the Saw Y Axis Assembly to continue to operate accurately, but improves the life of associated components. See also [[TB0259 Autoflow Saw Head Reinforcement]][[TB0259 Autoflow Saw Head Reinforcement]])
- Move SR Datum Sensor to Higher Level R0019217 + (On a Mk4 Autoflow, The SR axis daum sensor … On a Mk4 Autoflow, The SR axis daum sensor is originally located at the rear and to the base of the SR axis. This area is prone to offcuts, so a new location has been designed at the top, with the following design parameters
*Easy to retrofit
*Sensor is protected in a case
*Short distance to connection box
*Uses existing mounting holes
*Easy to adjust and maintain
*Sensing end location should be vertical onto a plate, not horizontal on to a radiused surface
*Can use E0000336 2mm range sensor reliably
*Incorporate a front fence to help deflect offcuts down the chute and to protect the sensor
The parts are supplied in Kit R0019217B
illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine</div> </div><br/>) - ZX5 V Notch Blade Mechanical Setup + (On previous models the V notch separation … On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct. On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab) you will be in close proximity to the V notch blades and tooling.</div> </div>)
- Device Magic - Adding a Device Email Address + (PM service and service call reports will b … PM service and service call reports will be sent to the engineer's own email address automatically, but '''''only if''''' the device "Email" property is set up correctly.
This needs to be done separately using a device magic account.
's device is renewed or needs to be re-added in Device Magic</div> </div><br/>) - Setting Infeed Loading Wheel + (Setting the pressure and clutch tension on … Setting the pressure and clutch tension on the loading wheel is critical for the reliable and accurate running of the machine If set incorrectly, the profile will slip and not load correctly or will not give an accurate start position for the datum holes The goal is to set the system to a "goldilocks" zone where there is enough pressure and clutch tension to reliably load a bar, but not too much so the clutch limits any correctional movement from the gripper arm on loading e video demonstrates how easy it is for the wheel to become loose</div> </div>)
- Setting Profile Detection Laser Sensor + (Setting the profile sensor correctly is im … Setting the profile sensor correctly is important as it will lead to incorrect offcut measurement.
ensure the sensor is set for the range of different colours</div> </div><br/>) - Updating Baldor ESB Firmware 2022 + (Since 2022 ABB have removed the simple lin … Since 2022 ABB have removed the simple link from workbench to allow firmware download. This makes it trickier to upgrade an ESB unit on a saw side of a flowline to allow CANopen communication. This is needed on a Windows update. The procedure demonstrates where to find the firmware file and how to download to the ESB manuallyle and how to download to the ESB manually)
- 500mm Saw Blade Upgrade + (Step by step guide of how to carry out the … Step by step guide of how to carry out the 400mm to 500mm saw blade upgrade including long reach clamps. Time to complete is very dependant on condition of the machine, ie rusted or rounded off bolts which may need to be drilled out and holes re-tapped. Replace all screws with Loctite except grub screws on taper lock pulleys, grub screws for shafts on clamp pads and slit strip retaining screws or where a locking nut is used on cylinder rods.re a locking nut is used on cylinder rods.)
- Installing VNC Server and Viewer + (Teamviewer are withdrawing support and are … Teamviewer are withdrawing support and are very dismissive of helping out with teamviewer issues for older operating systems. Sometimes the problem just has to be solved, so there are other tools that can be used to "piggy back" onto a teamviewer connection to an office PC. A reliable, free and simple method is to use VNC. This involves #Installing VNC Server on the old PC that you want to control #Installing VNC Viewer on the Piggy-back PC VNC Viewer can be downloaded [https://archive.realvnc.com/download/get/786/eula/ here] VNC Server can be downloaded [https://archive.realvnc.com/download/get/775/eula/ here]e.realvnc.com/download/get/775/eula/ here])
- ACEpc Changing IP address using netedit + (The ACEpcs use two different systems for c … The ACEpcs use two different systems for connecting a network #NETBeui - this was used on earlier machines but reliability depends on the customer network setup. Reconfiguration after initial setup is difficult #IP addressing - A setup system was written using IP addresses to connect. This is a little harder to set up, but is easier to change later. A special program called netedit was written which updates all the correct files in the backgroundes all the correct files in the background)
- Replacing Baldor Microflex Drive with RS Automation + (The Baldor Microflex drive with Beckhoff m … The Baldor Microflex drive with Beckhoff motor was a drive system combination that has now been superseded with a better performance system using an RS Automation Drive and motor combination The Part number for the upgrade is R0019052X Kit: X Axis Replacement using RS Automationit: X Axis Replacement using RS Automation)
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