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Changing the Flowline Ops Password + (A password can be set up within FlowlineOps that limits access to the Edit Machining and Edit Profiles buttons, This tutorial will explain how to setup or change this password.)
Setting up TwinCAT Drive Manager for AX8000 Drives + (AX8000 drives require a Measurement projec … AX8000 drives require a Measurement project to be added which gives you a specialised drive manager screen for these drives This needs to be installed separately form a file that can be downloaded from Beckhoff or is in g:\design\TwinCAt3 TE5950-TC3-Drive-Manager-2.zipn\TwinCAt3 TE5950-TC3-Drive-Manager-2.zip)
Correcting Linearity with Rack Offset File + (Accuracy problem on A2001 was traced to a … Accuracy problem on A2001 was traced to a non-linear rack. This tutorial demonstrates how to test the linearity of a rack and the systems in place to correct the linearity.

Modifying the linearity of a rack is a very complex and sensitive issue. You must be absolutely certain that there is a case for linearity with REPEATED tests that produce the same result. It is far more likely that accuracy problems are cause by other mechanical issues. This is the only machine in the 20 year history that has needed these alterations

machine in the 20 year history that has needed these alterations</div> </div>)
R0000728 R0000729 Stroke Assembly Dismantling + (Assemblies fitted to MK1 ZX4 will require … Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle. The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools Required''' Standard hex key set Standard spanner set Double pin saw flange spanner Drifts and punches Ballpein hammer Soft hammer Degreasing bath
pein hammer Soft hammer Degreasing bath )
Updating Zebra Firmware on ZD620 model + (Auto calibration upon Power up on the ZD620 printers only works with V84.20.20Z or above, for this reason we may need to check the firmware version on the Printer.)
R0000711 Rotary Base Assembly REV2 + (Detailed steps to correctly install rotary … Detailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1iper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1)
Device Magic Clearing Android RAM and Cache + (Device magic has been know to get stuck de … Device magic has been know to get stuck delivering finished forms. Symptoms will be - -Once a form is completed it gets moved to the 'submissions' section. Once there it can take hours or days for it to finally upload. -Unless you manually go into submissions it all seems like it has uploaded ok as it gets moved from 'drafts', but it hasn't. -This happens whether on 4g+ or fibre optic WiFi at home -I eventually give up or forget to keep refreshing it on the submissions page, then if I go back on the app a few days later that is sometimes when it finally sendser that is sometimes when it finally sends)
R0019264 Autoflow Mk 4,1 Infeed Safe moving equipment + (Due to unbalanced nature of Autoflow 4.1 infeed frame, The following Guidance is for use of supplied parts within Assembly R0019264 for allowing safe movement of Infeed frame)
Placing a TwinCAT3 Machine Under Source Control + (<div class="icon-instructions caution-i …

...Note - This dokit is now obsolete - the sourcetree system has been replaced by the internal one in TcXAEShell

Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.standard uses on all Stuga machines to enable quick, easy and stress free version control.)
Full Version Upgrade TwinCAT3 WinMulti + (If a PC fails on a machine in the field an … If a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility

...This is a one-way process that cannot be reversed

ions-text">...This is a one-way process that cannot be reversed</div> </div> )
Disabling a Tool Home or Tool Out Sensor + (If there is a failure of a tool out or too … If there is a failure of a tool out or tool home sensor on the Stuga spindle ring, it is important to be able to quickly disable the input so the machine can continue production until the problem can be properly resolved. The software has an inbuilt functionality to do this - this tutorial takes you through the necessary stepsrial takes you through the necessary steps)
TB450 - CMOS Battery replacement + (Internal CMOS batteries are used in PCs to … Internal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
Monday - Putting Customer Machines On Stop + (It is important that everyone does this th … It is important that everyone does this the same way or confusion and frustration will follow. It is also important to understand how the relationship between a Machine and it’s contract works * Each machine on the “Machine” board needs to link to a “Contract” on the “Service Contracts” board * This allows multiple Machines to have the same “Contract” – eg Customade group contract * The “Contract” is the electronic version or equivalent to the bit of paper that the customer has signed, and contains the start and end dates, etc * For machines that have no contract, I have set up some other “General” contract types. These General Types are not machine specific – ** PAYG – General Pay as you go ** OnStop – Customer is on stop and nothing should be supplied ** AskFirst – Ask KG or management first before supplying goods and services ** Proforma – Payment required before supply of goods and services ** PreDelivery – Before warranty startses ** PreDelivery – Before warranty starts)
Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment '''General Procedure''' #Find range of adjustment required #Zero GY axis to ensure range adjustment can be met #Move to straight edge resting points, Adjust rollers at these points #Use straight edge between resting points to adjust the other rollers to a fixed datum '''Potential Symptoms of a problem''' *Gripper cannot pick up offcuts *Gripper /profile end forced away from backfence *Accuracy problems *Gripper wobbles after it has released profile Use the laptop to enable you to control the Service screen whilst inside the infeed table

...You will be inside the danger area of the machine - ensure operators are aware of your situation

The gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work
the gripper jaw to. Any piece of aluminium reinforcing box section will also work )
Setting Gripper Nose + (It is very important to ensure the gripper nose and heel is correctly set up. This assembly is subject to a lot of wear and tear and maintenance is very important. Incorrect setting or play in this assembly is a major cause of accuracy issues)
Assembly - R0000377B Mk11 Gripper + (Mk11 Gripper was designed to give a variab … Mk11 Gripper was designed to give a variable stop height position for the Mk10 gripper assembly. This is needed on systems with multiple chambers, where there is no "sweet spot" for the open grip position to suit all chambers. A Somatec turret stop is used to provide different stop heights The design details are here [https://stugaltd.monday.com/boards/315478853/pulses/640717084 Design Notes]
853/pulses/640717084 Design Notes] )
R0000164 Spindle Disassemble for Required parts + (Obsoletion of main pcb tooling holder shaf … Obsoletion of main pcb tooling holder shaft has created inability to supply replacement spindle units that have failed on site. This procedure will extract required parts from failed units to provide a supply of parts required to create exchange units for R0000164 spindles
xchange units for R0000164 spindles )
TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (On Autoflow 2 Sawing Centres following 5 y … On Autoflow 2 Sawing Centres following 5 years of use., it has been found that the internal saw centre framework can lose its rigidity. this is probably due to "bruising" or denting of the aluminium joints introducing a slight amount of play. This is exacerbated by the design where it is attached and driven on from the base up A retrofit kit of parts has previously been created to allow additional reinforcement to be introduced within the structural framework. This kit builds upon the first kit to provide further accuracy enhancements by #Adding left right stability with additional slide rails at the top of the subframe #Adding front / back stability by moving the SY axis leadscrew to the same height as the saw table ====Parts required: ==== R0010272 Kit: Saw Frame Rigidity Pt 2 This kit consists of 2 carriage assemblies, specifically designed to provide further rigidity to the top of the Saw Head Assembly. In addition, 2 mounting blocks required to relocate the Saw Y Axis Assembly are also included. This allows the Saw Y Axis Assembly to continue to operate accurately, but improves the life of associated components. See also [[TB0259 Autoflow Saw Head Reinforcement]][[TB0259 Autoflow Saw Head Reinforcement]])
Move SR Datum Sensor to Higher Level R0019217 + (On a Mk4 Autoflow, The SR axis daum sensor … On a Mk4 Autoflow, The SR axis daum sensor is originally located at the rear and to the base of the SR axis. This area is prone to offcuts, so a new location has been designed at the top, with the following design parameters *Easy to retrofit *Sensor is protected in a case *Short distance to connection box *Uses existing mounting holes *Easy to adjust and maintain *Sensing end location should be vertical onto a plate, not horizontal on to a radiused surface *Can use E0000336 2mm range sensor reliably *Incorporate a front fence to help deflect offcuts down the chute and to protect the sensor The parts are supplied in Kit R0019217B

...In November 23, a second iteration of the design was released using metal parts and a side fence to improve robustness (R0019217B)

...The pictures and models illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine

illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine</div> </div> )
StuertzCloud - Creating Local SQL Database + (See [[StuertzCloud - Setup Overview]] … See [[StuertzCloud - Setup Overview]] for an overview of the setup. This tutorial covers the setup of the Local SQL Express database instance and creating a "ProOpt" database structure on it.
*This database installed on the 'Location' local network. *The 'Machines' write their production data to it *The 'Gateway' software uploads this data to the StuertzCloud server See Also [https://stuga.dokit.app/wiki/StuertzCloud_-_Installing_Gateway StuertzCloud - Installing Gateway] [https://stuga.dokit.app/wiki/StuertzCloud_-_Setting_up_Stuga_Machine_to_Write_Production_Data StuertzCloud - Setting up Stuga Machine to Write Production Data] [https://stuga.dokit.app/wiki/StuertzCloud_-_Creating_a_Customer_Location StuertzCloud - Creating a Customer Location]

...You must have SQL Server Management Studio (SSMS) installed to manage the databases

SQL Server Management Studio (SSMS) installed to manage the databases</div> </div> )
ZX5 Transfer Table Setup + (Sometimes the mesh between all the parts i … Sometimes the mesh between all the parts is too tight and left with no adjustment. This causes too much pressure on the moving parts, especially the delrin rollers which are not designed to take heavy loads. Any excess force on them leads to excessive wear and premature failure.s to excessive wear and premature failure.)
Installing VNC Server and Viewer + (Teamviewer are withdrawing support and are … Teamviewer are withdrawing support and are very dismissive of helping out with teamviewer issues for older operating systems. Sometimes the problem just has to be solved, so there are other tools that can be used to "piggy back" onto a teamviewer connection to an office PC. A reliable, free and simple method is to use VNC. This involves #Installing VNC Server on the old PC that you want to control #Installing VNC Viewer on the Piggy-back PC VNC Viewer can be downloaded [https://archive.realvnc.com/download/get/786/eula/ here] VNC Server can be downloaded [https://archive.realvnc.com/download/get/775/eula/ here]e.realvnc.com/download/get/775/eula/ here])
Convert TC2 Project to TC3 + (The Beckhoff system provides a system for upgrading to TC3 from a TC2 project. This tutorial goes through the steps required to ensure the links and setup of the original TC2 project are copied through to TC3.)
Guide to Fitting Eject Push Sensors on ZX Machines + (The Eject Push bar on the Saw Outfeed on t … The Eject Push bar on the Saw Outfeed on the ZX machines does not have sensors fitted to monitor the position of the cylinders. This causes an issue when the bar is obstructed and either does not fully extend or not fully extract. The cycle is not aware of the position of the cylinders and the machine will continue to run, often resulting in a collision. Not having sensors fitted also means that the Eject Push cycle is run via a timer. However, using a timer means that the system does not know the actual position of the cylinders. Having sensors fitted to the cylinders will allow us to have a cycle that monitors the position of the cylinders and we can determine the cycle has finished before allowing another operation to proceed. We can also use the sensors as feedback to stop the machine if the cycle fails. This will result in fewer collisions and damage to parts or products.
s and damage to parts or products. )
Beckhoff AX8000 Flowline Upgrade + (The Flowline range (Mk3, ZX3, ZX4) are Stu … The Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
GE Control Components Changeover + (The GE control components are now obsolete … The GE control components are now obsolete and we have had to find a new manufacture to use. We have decided to go with Eaton control equipment for this. We are using the same supplier for these products and we have the added benefit if the supplier holding these parts in there stores. We had a choice to use either ABB, Eaton or Schneider components. Although all of the individual Eaton components are a direct replacement for the GE components, there are certain situation that we may be tripped up. This includes times when we need to change a motor breaker that has an auxiliary block connected to it. We can change the breaker but the GE auxiliary block will not fit on the new Eaton one. This means that the Eaton components need to have different part numbers to the GE components. This document will layout the new part numbers and what they relate to and instructions on how they are added and changed in the Sage system. are added and changed in the Sage system.)
Autoflow Maintenance - Outfeed Table + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention)
Autoflow Maintenance - Sawing Centre + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention)
Autoflow Maintenance - Machining Centre + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention:)
Stuga Product Database - Edit Product Data + (The Stuga website has a parts database, much like a shop front for helping identify Stuga Machine parts. Keeping the data updated and logging nuggets of useful information is invaluable in helping identify parts on machines)
TB0447 ZX5 Setup - X Axis Beam Calibration + (The ZX5 has a moveable Beam on the Z axis. … The ZX5 has a moveable Beam on the Z axis. The design reason behind this is to keep the gripper arm short for reliability and stiffness, yet enable it to move out of the way for rear V notching During the calculations for the machining bar recipe, the software has to work out if and when the beam needs to be moved: · If there are no v notches on the bar, then machine all the operations without moving the beam. Beam moves at the very end when ejecting · If there is a V notch, move the bar during the first X axis position where position > beamStrokeLength Therefore, it is very important for the software to know how far the beam moves physically to offset all the positions to allow for it. The distance is measured and entered into parameter beamStrokeLength. It should be around 700mm. beamStrokeLength. It should be around 700mm.)
Repairing R axis datum pin + (The datum pin on the old ZX4 at Sidey was … The datum pin on the old ZX4 at Sidey was recommended to be changed at my last service visit. Unfortunately there are quite a few different datum spindle plates and we were having problems tracking down the correct one so it was decided that I would be sent out the new replaceable datum pin carrier as Sidey have a small machine shop I could use to modify the existing plate to make it fit. Unfortunately the mounting holes of the new carrier interfered with the mounting holes of the pneumatic cylinder so it couldn't be used. After taking dimensions of the existing plate for identification I realised there was actually a very small and quick repair that could be carried out until the correct parts were identified. All you need is a cordless drill, a 2.5 and a 3.1mm drill, M3 tap and an M3 x 15mm cap head screw.l, M3 tap and an M3 x 15mm cap head screw.)
R0000299 Stroke assembly rebuild Part 2 + (The following instructions should be follo … The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)
R0015146 Pneumatic pipe Installation Part 3 + (This instruction is to incorporate assembl … This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this See Electrical department for prepared components from above assembly '''Tools Required''' Pipe cutters Pipe identification markers Flush cutters '''Parts Required''' P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6 P0000047 Bulkhead Elbow 6mm x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 2 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 3 P0001030 Fitting: SMC 6mm Equal Tee x 1 P0001008 regulator x 3 P0001009 Regulator nut x 3 P0001107 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 17 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1)
R0015146 Pneumatic pipe Installation + (This instruction is to incorporate assembl … This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this See Electrical department for prepared components from above assembly '''Tools Required''' Pipe cutters Pipe identification markers Flush cutters '''Parts Required''' P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6 P0000047 Bulkhead Elbow 6mm x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 2 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 3 P0001030 Fitting: SMC 6mm Equal Tee x 1 P0001008 regulator x 3 P0001009 Regulator nut x 3 P0001107 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1
12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1 )
R0015146 Pneumatic pipe Installation Part 2 + (This instruction is to incorporate assembl … This instruction is to incorporate assembly R0015033B Module F Wiring loom alongside this See Electrical department for prepared components from above assembly '''Tools Required''' Pipe cutters Pipe identification markers Flush cutters '''Parts Required''' P0000010 6mm 1/8 elbow fitting x 6 P0000046 Fitting: 'Y' Adaptor 6mm x 6 P0000047 Bulkhead Elbow 6mm x 1 P0000159 Fitting: Stem Blanking Plug 6mm x 2 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 3 P0001030 Fitting: SMC 6mm Equal Tee x 1 P0001008 regulator x 3 P0001009 Regulator nut x 3 P0001107 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 17 Fitting 12mm equal tee x 1 P0001166 12mm tube to tube elbow x 1)
Allocations + issuing received parts + (This involves splitting down received orde … This involves splitting down received orders into the JC/Pick bins the parts have been allocated to by Sage. If there are parts to be allocated, after filling in the 'this delivery' column and pressing save, if there are parts to be allocated a list will appear. this list is in order of part number and in the sub-screen after highlighting each part number the specific Job card numbers will show quantities required for each bin and also the quantity to be allocated from the order received.y to be allocated from the order received.)
Flowline 6 to 6o5m Extension + (This procedure describes how to upgrade a … This procedure describes how to upgrade a flowline to increase the standard capacity from 6.0m to 6.5m. The procedure involves extending the machining centre outfeed travel and saw infeed travel base to 6.0m to cope with a longer rail on each side. These are generally supplied as a new part. It is also 2 People 3 days. Requires the 4 x G clamps Other ancillary parts that will need extending *Cables *Energy Chainsill need extending *Cables *Energy Chains)
Dokit - Creating A Work Instruction + (This tutorial guides you in how to create … This tutorial guides you in how to create Work Instructions in Dokit and to avoid the pitfalls. If the Work Instruction is already created, follow the process [[Dokit - Editing Work Instructions]] = Warnings =

...Do not publish personal or secure information

...Do not publish passwords

...Do not publish anything inflammatory, offensive or illegal

a fa-exclamation-triangle"></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div> )
Setting Up New Printer - GX420d + (This tutorial requires a basic knowledge o … This tutorial requires a basic knowledge of IP addresses - what are they and what are they for

...You will need to find out the IP address that the printer needs to be set to and the Default Gateway of the network. This is contained in the Saw Parameters - printerIPAddress.

ork. This is contained in the Saw Parameters - printerIPAddress. </div> </div>)
Dokit - Editing Work Instructions + (This tutorial shows you how to edit the co … This tutorial shows you how to edit the content of a work instruction, allowing you to *Add New Steps *Add numbering and bullets to the text *Add and crop Photos *Annotate photos with arrows, numbers and text *Change step sequence and insert steps *Add Call-outs and warnings *Add Links to other websites or other Dokit pages =Warnings=

...Do not publish personal or secure information

...Do not publish passwords

...Do not publish anything inflammatory, offensive or illegal

a fa-exclamation-triangle"></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div> )
Safety Circuit Principles + (This tutorial will layout fundmental princ … This tutorial will layout fundmental principles on how to identify issues with an emergency stop circuit and how to use them on any Stuga machine. This will be an ongoing document which can be enhanced by different experiences and evidence of success and failure. Please feel free to add information to help yourself and your colleagues moving forward...self and your colleagues moving forward...)
ZX5 Transfer Table Crank set up + (This tutorial will show you how to mechani … This tutorial will show you how to mechanically set up the cranks and sensors so that the correct overlaps between the different cranks are achieved. Crank C is the crank on the Machining Centre Outfeed that controls the single pop up. Crank D is also mounted on the Machining Centre Outfeed and controls the pop ups on the Transfer Table. Crank E is the crank on the Saw Infeed and controls the single pop up that moves the profile in to the channel.
===UPDATE 2024=== The default clutch spring setup has been found to be incorrect. The clutch spring contains 3 components, which is the wrong range for this application. The correct spring setup is just one springn. The correct spring setup is just one spring)
Fitting Zx5 Crank Upgrade + (This upgrade replaces the crank arm assemb … This upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes

...The drives must be programmed before parts sent out

...Motors must be rewired for Delta and NOT Star

></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> )
B0000082b Motor replacement For Obsolete part B0000082 + (To rectify the obsoletion of B0000082 driv … To rectify the obsoletion of B0000082 drive motor, the following replacement kit has been designed to enable continued support of older assemblies within stuga machines . The kit consists of a new motor and appropriate gearbox, adapter plate and new fasteners . Also details are included here for a small modification to enable the upgrade to function correctly Following parts are required for this upgrade B0000082b load motor and gearbox 1 off D0008225b adapter plate F0000189 M6 x 25 set bolts 4 off F0000058 A form washer 4 off F0000190 M8 x 40 set bolts 2 off F0000007 M5 x 16 cap head bolt 4 off off F0000007 M5 x 16 cap head bolt 4 off)
Filling Out An Online Daily Timesheet Form + (We are using Monday.com to handle daily ti … We are using Monday.com to handle daily timesheet entries. The layout of the form has been designed to make data input as minimal as possible. We are looking to improve accuracy of time capture, cut down administration time and to make historical data available without the need to store paperwork or take pictures. You will only be able to view and edit your timesheet when logged into your Monday.com account. Other employees are unable to see your data.her employees are unable to see your data.)
Easily resizable forms for any screen resolution in Visual Studio +
R0000299 Stroke assembly rebuild + ( The following instructions should be fol … The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)

Easily resizable forms for any screen resolution in Visual Studio + (if you have issues with certain screen resolutions cropping off buttons and need to design a form which works at all resolutions, and also allows the user to resize parts of the form, then this tutorial will help.)

R0015316 V notch Final Assembly Part 2 + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NTcwZDVkYWY1NWI0NGQwM2IyZTQ0ZTQ4NjQ3OWYzMDE Here])
R0015342 Bench Assemble Outfeed Parts + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard Hex Key set

Standard spanner set

Standard screwdriver set

Bearing press

Test box for cylinder switch function

'''Parts Required'''

B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8

B0000236 90 Deg Grease Nipple M6 ST/ST x 4

D0004311 Side Eject Block x 2

D0004591 Side Eject Housing x 2

D0004592 Eject Housing Plate x 2

D0005200 Safety Dead Stop Block x 1

D0005201 Safety Dead Stop Backer (5357) x 1

D0005202 Safety Dead stop Yoke (5358) x 1

D0005203 Safety Slider Cap x 2

H0004626 Shaft 16mm: 275 Eject Push x 4

M0000101 Compression Spring 11 D 15 D 25 Long x 1

P0000035 Cylinder 25x160 x 2

P0000174 Fitting: Plug 1/4'' BSP (Grubscrew Type x 2

P0000201 Flow Controller 6mm x M5 Elbow x 2

P0000367 16mm bore X 125 stroke with rod end clevis x 1

P0000369 Clamp to suit P0000367 x 2

P0000327 Reed Switch: Pneumax 1580U (5.0m Lead) x 2

P0001068 Valve Base: Type 41 2 Position Ø6 x 1

P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1

P0001163 1/4 bsp male silencer x 2

P0001186 Valve/ 5/2 smc x 2

P0001198 1/8 bsp 6mm speed controller x 4

P0000394 reed switch holder x 2

P0000444 Reed switch pneumax x 2gt; P0001068 Valve Base: Type 41 2 Position Ø6 x 1 P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1 P0001163 1/4 bsp male silencer x 2 P0001186 Valve/ 5/2 smc x 2 P0001198 1/8 bsp 6mm speed controller x 4 P0000394 reed switch holder x 2 P0000444 Reed switch pneumax x 2</nowiki>)
R0015034B ZX5 Module B Wiring Loom installation Part 3 + (4/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZDlmNDI0ZTA1ODg0NDViNDk4MDg4ZTgxMzEyZWMwZjQ Here])
R0000322 Tensioner Pulley Assembly + ('''Parts Required''' … '''Parts Required''' B0000002 Bearing: 12/28dia x 8mm Shielded x 2 D0004733 Belt Adjuster Pulley x 1 D0004735 Belt Adjuster Pin x 1 F0000028 M8 x 50 socket cap x 1 F0000059 M8 A Form washer x 1 F0000114 M8 Nut standard pitch x 1 B0000016 28mm internal circlip x 1 '''Tools Required''' Bearing Press FE10 Solvent aerosol Loctite 641 bearing fit Internal circlip pliersSolvent aerosol Loctite 641 bearing fit Internal circlip pliers)
D0008557 Modified cylinder Assembly + ('''Parts required''' D0008557 modified cylinder x 1 F0000016 M6 x 30 socket cap x 2 F0000018 M6 x 40 socket cap x 2 M0000180 spring x 2 '''Tools required''' 5mm Hex key Loctite 270 thread lock)
R0015303 Fit backplates and covers + ('''Tools Required''' Standard screw driver set Standard hex key set Countersink tool '''Parts Required''' D0007777 Back plate x 2 D0007844E Connection box lid x 8 )
R0002913E Install and Align Rotary head Subframe PART 2 + (04/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/YmUzNjU5YzI3NzdmNDE2YmE0MTdjN2M3ZmNhZGY4NzY Here])
R0015287 Bench Assemble Shafts, Bearings and Pinions + ('''Tools Required''' Compressed air line 180 grit emery tape Fe10 solvent Cleaning cloth Standard Hex key set Standard spanner set Grease gun '''Parts Required''' D0015556 x 1 D0015555 x 1 B0001094 x 9 B0000228 x 9)
R0015096 (e) Bench Assemble Transfer Drive Assembly + ('''Tools Required''' … '''Tools Required''' External circlip pliers Internal circlip pliers Standard hex key set Standard spanner set '''Parts Required''' H0007576 x 1 B0000139 x 1 D0007577 x 1 D0015626 x 1 D0015561 x 1 D0015562 x 1 B0001167 x 1 D0015024 x 1 B0001100 x 3 B0001166 x 1 B0000229 x 1 D0015610 x 2015024 x 1 B0001100 x 3 B0001166 x 1 B0000229 x 1 D0015610 x 2)
R0015299 Install Spindle control pipework and fittings + ('''Tools Required''' … '''Tools Required''' Pipe cutters Standard screwdriver set Standard hex key set Standard spanner set '''Parts Required''' D0010807 upstand collar x 32 P0001023 6mm compact y x 4 P0000456 M5-4mm straight fitting x 24 P0001091 Bulkhead 6mm straight x 24 P0001093 6mm - 4mm stem elbow x 81091 Bulkhead 6mm straight x 24 P0001093 6mm - 4mm stem elbow x 8)
R0015331 Mount Centralise Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Steel rule 600mm Soft hammer '''Parts Required''' D0004672 Centralise Sensor Bracket x 1 D0004972 None Centralise Bracket x 1 D0004622 centralise cylinder spacer x 1 R0000572 Bench Assemble Centralise Assembly
r spacer x 1 R0000572 Bench Assemble Centralise Assembly )
R0015095 Bench Assemble Infeed Support Arms + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015553 Transfer Support arm R/H (right to left machine ) OR D0015552 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18 M8 x 20 button hex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180ex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180)
R0000570B Bench Assemble 1st stage Ejector + ('''Tools Required''' … '''Tools Required''' Standard hex key set '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 6 D0004015 Front Slider (5301) x 1 D0004016 Rear Slider x 1 D0004329 Rod End Plate (5304) x 1 D0004420 Extension Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1
Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1 )
R0015277 Set Drive pinions in position + ('''Tools Required''' Standard Hex key set '''Parts Required''' none)
R0015100 Fit Guarding + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' D0001878 Rear Door Saw Mk4 (1879) x 1 D0004584 Outfeed Side Rest x 3 D0015703 Air Gun Bracket x 1 D0016203 Compliance Guard - Saw Lower Front x 1 D0016204 Compliance Guard - Saw Lower Side x 1 D0016265 Saw Front Door: Bernstein Mount Plate x 1 D0016266 Saw Front Door: Bernstein Guard x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 M0000055 Saw Blade Spanner (24mm Combination) x 1 M0001051 Bullet Catch 70 x 12 x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 6 P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 3 P0001009 Panel Mount Nut (To suit P0001008) x 3 R0015041 Bench Assemble Top Hood Assembly x 1 R0015337 Bench assemble guarding components x 1 R0015338 Bench assemble serial plate x 1
g components x 1 R0015338 Bench assemble serial plate x 1 )
R0015278 Mount Completed Assemblies + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 1 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chain
R0015286 Bench Assemble X axis components and energy chain )
R0015305 Install Wiring loom for Rotary loom + ('''Tools Required''' … '''Tools Required''' Standard hex key set Ball pein hammer 6mm drift/punch Drill driver 6mm hex drill attachment Small g clamp 50-100m Suport block Stubby 4mm hex key '''Parts Required''' D00000291 spindle plate x 8 M0000025 Ident numbers D0007703 r stop pin D0007990 cylinder anchor D0007611 infill plate x 4 D0001176 Infill plate x 4
nchor D0007611 infill plate x 4 D0001176 Infill plate x 4 )
R0015085 Mount SR Datum Sensor and Flag + ('''Tools Required''' Standard Hex key set Standard spanner set '''Parts required''' D0015489 Saw Turntable Sensor Bar x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 M0001165 U bolt 3nb M12 BZP x 1 )
R0015253 Fit Slider units + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NjFkNmY1MTg2M2MxNDNkYTg3NjBjMjkxMjFmYTQ3NDY Here])
R0015281 Bench Assemble Transfer Sliders + ('''Tools Required''' Standard spanner set Standard hex key set '''Parts Required''' D0015551 x 9 D0015255 x 9 D0015549 x 9 P0001111 x 9 P0000010 x 9 B0001160 x 36 B0001161 x 18 B0001162 x 18)
R0015285 Bench Assemble Pneumatic Rail + ('''Tools Required''' … '''Tools Required''' Standard spanner set Standard hex key set Pipe cutters Standard screwdriver set '''Parts Required''' D0016300 x 1 P0001074 x 8 P0001101 x 2 P0001102 x 2 P0001071 x 1 P0001186 x 10 P0001068 x 1 P0000470 x 1 P0001040 x 2 P0000010 x 6 P00000007 x 2 P0000142 x 1 P0001008 x 2 D0010167 x 2 C0001018 x 2 P0001022 x 2 P0001009 x 2 P0001108 x 4 P0001166 x 1 P0001106 x 1
x 2 P0001009 x 2 P0001108 x 4 P0001166 x 1 P0001106 x 1 )
R0015099 Guard panel drilling + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard Hss drill set Standard Tap set Material clamps Clamping blocks Drill Cutting fluid Marker pen Hide hammer '''Parts Required''' D0000330 Rear Chute Panel (500mm) x 1 D0004391E LF Side Sheet Mk5 (5395E) x 1 D0004576E Saw Centre Frame Mk5 (5343E) Standard Hand x 1 D0010967 Saw Mk5 Undertray x 2 D0015238 Saw Top Hood ZX5 x 1 H0004649 Chute Insert Outfeed (5321) x 1 H0004697 Chute Insert Infeed (5322) x 1 H0004751 Ejector Tray Front (5323) x 1 H0004752 Ejector Tray Rear (5324) x 1 H0004846 Right Side Hinged Panel x 1 D0001878 Rear saw door x 1
846 Right Side Hinged Panel x 1 D0001878 Rear saw door x 1 )
R0000088E Stage 1 Spindle assemble + ('''Tools Required''' … '''Tools Required''' Standard hex key set 5mm hex drill bit Drill Driver Ball pien hammer Nylon block 0.05 Feeler gauge '''Parts Required''' B0000045 linear rail x 8 B0000044 linear railx 4 B0000173 blanking caps x 68 B0000046 bearing x 24 D0007816 nipple extension x 12 B0000233 grease nipple metric fine x 24 D0007724 double slide base x 4 D0007725 single slide base x 4
07724 double slide base x 4 D0007725 single slide base x 4 )
R0015063 Bench Assemble Roller Tables + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''Parts Required''' B0001092 Plastic roller x 48 B0001103 Bush flange x 28 B0001220 Spacer x 28 D0015001 Roller Bed Cylinder Arm x14 D0015002 Shaft 10mm: 58mm Rod End x 14 D0015003 Roller Bed Rail 375mm x 6 D0015004 Roller Bed Rail 550mm x 2 D0015005 Roller Bed Rail 1000mm x 10 D0015006B Roller Bed Arm Bracket x 14 D0015010 Rod End Spacer x 28 D0015283 Saw Infeed Backfence Plate x 5 D0015481 Shaft 8mm: 50mm Cylinder Pivot x 14 D0015547 Sensor Blower Plate x 1 D0015603 Roller Bed Pivot Shaft (silver steel) x 14 D0015608 Saw Infeed Backfence Plate (Full Length) x 5 E0001120 Sensor: Ultrasonic M8 20-150mm x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 14 P0000200 Elbow Adaptor 6mm - M5 x 1 P0001152 Cylinder 25 x 25 x 14 P0001198 Fitting Speed controller 1/8 x 6mm tube x 28 P0000160 flow regulator x1
ontroller 1/8 x 6mm tube x 28 P0000160 flow regulator x1 )
R0015082B fencing and guards + ('''Tools Required''' … '''Tools Required''' Standard hex key set standard spanner set Standard HSS drill set Standard Tap set 1 meter level Tape measure Steel rule '''Parts Required''' D0008330 Double Door Keep x 2 D0015326 Transfer Gate Upright x 6 D0015333 ZX5 Fence Hinge Spacer x 6 D0015340 Profile Support Plate (Short) x 1 D0015341 Profile support plate mount x 1 D0015349 Safety Hinge Mounting Plate x 6 D0015517 Fence Mounting Section x 28 D0015526 ZX5 Saw Fence Infill x 1 D0015601 ZX5 Saw Fence Support Beam (40x80x550) x 1 D0015606 Fence 10 Support Beam F Slot Fixings. x 2 D0015771 Double Door Keep Spacer x 1 D0015914 Saw Infeed Profile Deflector x 1 D0015962 ZX5 Fence 11 - 1100 x 1850 x 2 D0015963 ZX5 Fence 1 1450 x 1850 x 12 D0015964 ZX5 Fence 3 - 1450 x 1850 Cutout x 1 D0015965 ZX5 Fence 2 820 x 1850 x 1 D0015966 ZX5 Fence 10 927 x 1850 x 2 D0015967 ZX5 Transfer Gate x 3 D0015968 ZX5 Fence 7 642x 1850 extraction holes x 1 D0015969 ZX5 Fence 8 - 1105 x 105 Saw Corner x 1 D0015970 ZX5 Fence 820 x 1105 x 1 D0015972 ZX5 Fence Infill - 65 x 1850 x 1 D0015974 ZX5 Fence 13 - 820 x 1105 Hole for Gate x 1 D0015986 Multi Head Waste Bin Guard x 2 D0016018 ZX5 Saw Cabinet Infill Guard x 1 D0016036 Compliance Guard around Cabinet x 1 D0016037 Compliance Guard - MH to MH Infeed x 1 D0016038 Compliance Guard - MH to MH Out x 1 D0016051 Fence Guard (Crank) x 4 D0016171 Compliance Guard - MH to Transfer Gate x 1 D0016172 Compliance Guard - Saw to Transfer Gate x 1 E0001176 Safety Hinge Switch x 3 E0001177 Hinge (works with E1176 Safety Switch) x 3 F0000299 T Nut Sub Insert M6 (Fat) x 83 M0000029 Cabinet Lock (Triangular) x 4 M0000515 Floor Mouting Angle 200x87x42x 7 M0000516 Adjustable Foot Ø60 M14 x 6 M0001016 Angle 74 x 38 x 6 M0001202 Bruehl Fence Panel 1825 x 2200 x 4 M0001204 Bruehl 2.0m Transit Post x 5 M0001207 Bruehl Fence Clip x 31 R0000901 ZX4 Local Gate x 1
01207 Bruehl Fence Clip x 31 R0000901 ZX4 Local Gate x 1 )
R0000712E Rotary Trunking + ('''Tools Required''' … '''Tools Required''' Standard set Hex keys Standard socket set Countersink bit and drill Copper/hide hammer Standard hss drill set '''Parts Required''' D0006210 pre assembled energy chain D0003929 Access panel D0003930 Circular guide D0003985 Upper circular guard D0007817 Circular guard D0001171 plug bracket P0001023 6mm y adapter x 9 P0000401 non return valveug bracket P0001023 6mm y adapter x 9 P0000401 non return valve)
R0015329 Fit Head Spindle Posts + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard flat hand file Emery tape 120 standard hand tap set Stubby hex key set Ratchet/hex bit set Blade flange spanner '''Parts Required''' D0004002 Webb x 1 D0004003 Top Shaft Block x 2 D0004004 Brace Support Bar (D7451) x 1 D0004157 Motor plate spacer x 3 D0004342 Damper Bracket (5312) x 1 D0007451 Brace Support Bar OH (D4004) x 1 D0015490 Saw Turntable Sensor Flag x 1 D0015491 Saw Turntable Flag Bracket x 1 H0004024 Infeed Clamp Post x 1 H0004025 Outfeed Clamp Post (5302) x 1 H0004510 Shaft 30mm: 540 Saw Stroke x 2 P0000055 Adjustable Damper 200mm (Saw Stroke) x 1 R0000560 Bench Assemble Spindle x 1 R0000569E Bench Assemble Head Spindle Posts Mk5 x 1 V0000043B Saw Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1
Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1 )
R0015272 1st Stage fitting Saw Outfeed + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard HSS Drill Set Standard spanner set Standard Tap set Standard 5mm straight hex key ( non ball point ) Hex key extension bar '''Parts Required''' D0004583 Outfeed Long Rest (5354) x 1 D0004584 Outfeed Side Rest x 4 D0005127 Outfeed Welded Frame (5356) x 1 H0005136 Outfeed Top Tray (5355) x 1
lded Frame (5356) x 1 H0005136 Outfeed Top Tray (5355) x 1 )
R0015307 Bench assembly spindle drive cylinders + ('''Tools Required''' … '''Tools Required''' Standard spanner set Small screwdriver set Reed switch test box Araldite 2 part adhesive '''Parts Required''' D0015540 sensor bracket x 8 P0000488 Sensor x 8 P0001098 elbow adapter x 12 P0000238 6mm elbow x 8 P0001198 6mm flow elbow x 8 P0000459 4mm elbow x 4 P0001202 4mm flow elbow x 4 P0001200 cylinder x 8 P0001201 cylinder x 4 P0001047 reed switch x 16 D0016339 cylinder anchor x 8 D0016340 Cylinder push nut x 8 M0001170 magnet x 8
x 8 D0016340 Cylinder push nut x 8 M0001170 magnet x 8 )
R0015330 Fit 1st stage Ejector and Level Base + ('''Tools Required''' … '''Tools Required''' Standard hex key set 300mm engineers level Copper /hide hammer '''Parts Required''' D0004014 Ejector Tie Bar x 2 D0004328 Rod Base (5303) x 1 H0004629 Shaft 20mm: 754 Ejector x 2 R0000570B Bench Assemble 1st stage Ejector and Level Base x 1x 2 R0000570B Bench Assemble 1st stage Ejector and Level Base x 1)
R0000558E Bench Assemble Base and Turntable Part 2 + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1)
R0015278 Mount Completed Assemblies Section two + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 2 D0015718B Energy Chain Angle Bracket Double Deck x 3 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 2 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 D0015862 Energy Chain Tray Deep Long x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chainsembly R0015286 Bench Assemble X axis components and energy chain)
R0000558E Bench Assemble Base and Turntable + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1
ainless lock washer x 4 D0015663 SR Axis Motor Guard x 1 )
R0015352 Mount Buffer Beams + (19/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZDVjOTgzMDhhNGZmNDNlOGEwYjQ3NDlmYzI1MTdmMjc Here] )
R000559 Bench assemble machined parts + ('''Tools Required''' standard hex key set '''Parts Required''' D0004142 Backfence Support Bar x 2 D0004598 Backfence Bar Support x 1)
R0000574 Fit Motor and Swarf Chute + ('''Tools Required''' … '''Tools Required''' standard hex keys Standard spanner set 1 meter steel rule Copper slip Chute flap template jig Standard Hss drills Standard taps Ratchet 3/8 drive and 13mm socket Copper/hide hammer '''Parts Required''' B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0001175 Saw V-belt (special size 987mm) for 500mm blade x 2 D0005628 Saw chute infill panel x 1 H0004637 Offcut Chute (H0005333) x 1 H0004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3)
R0015004 Bench Assemble Gripper + ('''Tools Required''' E … '''Tools Required''' External circlip pliers Standard Hex key set Standard spanner set Reed switch setting box Hammer Standard screwdriver set Rule '''Parts Required''' B0001106 x 20 D0015095 x 8 D0015096 x 2 D0015086 x 1 B0000034 x 2 D0015084 x 2 D0015083 x 1 D0015082 x 1 E0000366L x 1 B0001182 x 2 M0001182 x 2 D0015756 x 1 P0001013 x 1 P0001041 x 1 P0001128 x 1 P0001198 x 2 P0001120 x 1 D0015431 x 1 B0000437 x 1 D0015430 x 1 D0015090 x 2 D0015085 x 1 D0015102 x 2 D0015103 x 2 D0015104 x 2 D0015170 x 2 P0000049 x 1 D0015097 x 2 D0015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4)
R0015305A Install Wiring loom for Rotary Ring + ('''Tools Required''' S … '''Tools Required''' Standard hex key set Ball pein hammer 6mm drift/punch Drill driver 6mm hex drill attachment '''Parts Required''' D00000291 spindle plate x 8 M0000025 Ident numbers x 1 D0007703 r stop pin x 1 D0007990 cylinder anchor x 1 D0007777 Trunking backplate x 21 D0007990 cylinder anchor x 1 D0007777 Trunking backplate x 2)
R0015064 Bench Assemble Clamp Assembly Part 2 + ('''Tools Required''' S … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers 20mm bearing dolly Reduced shank 5mm hex key '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8 B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8 B0000200 Circlip 8mm External x 12 B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6 D0004331 Clamp Head (D7450) x 1 D0004332 Clamp Mount Block (D7449) x 1 D0004333 Pillar x 2 D0004358 Clamp Head Bracket (D7447) x 1 D0004359 Clamp Head Cylinder Bar (D7446) x 2 D0004550 Clamp Insert x 2 D0004808 Slide Stop x 2 D0005191 Bearing Protective Washer x 4 D0005425 Clamp block Right (5625) x 1 D0005566 Clamp block left - Roller style (5567) x 1 D0005568 Clamp block left roller shaft x 3 D0007447 Clamp Head Bracket OH (D4358) x 1 D0007449 Clamp Mount Block OH (D4332) x 1 D0007450 Clamp Head OH (D4331) x 1 D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2 D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1 D0015446B Chip Deflector Mounting Plate (Tapped) x 1 D0015447B Chip Deflector Probe Ø50 (Tapped) x 2 D0015454 Chip Deflector Rod (M16) x 2 H0004625 Shaft 16mm: 150 Saw Clamp x 2 H0004626 Shaft 16mm: 275 Eject Push x 1 H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2 H0004628 Shaft 20mm: 245 Saw Outer clampx 2 M0001194 Kipp clamp handle x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1 P0000064 Pneumax microcylinder 25bore x 80stroke x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1)
R0015037 Bench Assemble SY Assembly Part 2 + ('''Tools Required''' S … '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1matec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1)
R0015090 Bench Assemble Roller Tables + ('''Tools Required''' S … '''Tools Required''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''Parts Required''' P0001110 x 13 P0000049 x 13 P0001198 x 26 D0015001 x 13 B0001103 x 26 D0015481 x 13 B0001220 x 26 D0015603 x 13 D0015010 x 26 D00150002 x 13 D0015603 x 13 D0015005 x 10 B0001092 x 45 D0015004 x 2 D0015003 x 4 D00155547 x 1 E0001120 x 1 P0000200 x 1 P0000160 x 1 P0001030 x 1055547 x 1 E0001120 x 1 P0000200 x 1 P0000160 x 1 P0001030 x 10)
R0015276 Line up slider units and mesh racks + ('''Tools Required''' S … '''Tools Required''' Standard hex key set Stubby hex key set Wire line Quick clamps P0000501 non return valve x 3 Standard HSS drill set Standard tap set Tape measure 300mm rule '''Parts Required''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2quired''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2)
R0000712F Rotary Trunking + ('''Tools Required''' S … '''Tools Required''' Standard set Hex keys Standard socket set Countersink bit and drill Copper/hide hammer Standard hss drill set Hack saw File '''Parts Required''' D0006210 pre assembled energy chain D0003929 Access panel D0003930 Circular guide D0003985 Upper circular guard D0007817 Circular guard D0001171 plug bracket
cular guard D0007817 Circular guard D0001171 plug bracket )
R0015350 Fit Rigid Ducting + ('''Tools Required''' … '''Tools Required''' Duct tape '''Parts Required''' M0000116 Ø200mm to 3 way (Ø125mm) extractor pipe connector x 1 M0000118 Ø200mm - 90 deg Bend Ducting x 1 M0000185 Ø125 mm ID 45 degree bend x 1 M0001045 Rigid Ducting Ø125 x 1000mm x 2 M0001213 Rigid Ducting Ø200mm x 500mm x 2 M0001214 Rigid Ducting Ø200 x 2000mm long x 3 M0001228 Extraction Unit inlet taper x 3
mm long x 3 M0001228 Extraction Unit inlet taper x 3 )
R0015349 Install Waste collection boxes + ('''Tools Required''' None '''Parts Required''' M0000277 Euro Container Ext 800x600x319mm Int 755x555x295 (ZX) x 2)
R0015041 Bench Assemble Top Hood Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard Hss drill set Standard tap set Acoustic foam cutting board and straight edge Utility Blade '''Parts Required''' Pre wired light, beacon and network cable from electrical department C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1 C0001239 Micro SD Card 32Gb Class 10 x 1 D0000770 Door Hinge (M0016) x 2 D0001877 Saw Top Door Mk4 x 1 D0004641 Hinge Pin Block (D7445) x 1 D0004642 Flap Counterbalance Bar x 1 D0004645 Safety Flap Hinge Pin x 1 D0004679 Flap Stiffening Bar x 1 D0004705 Flap Hinge Bar x 1 D0004747B top door screen x 1 D0004807 Flap x 1 D0007445 Hinge Pin Block OH (D4641) x 1 D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1 E0000275 Button: Base Fixing 1 N/C x 1 E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 H0004643 4mm Axxis Clear 145mm x 690mm x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock ) M0000036 Sign - Ear Protection x 1 M0000048 Gas Spring 15mm x 100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1
100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 )
R0015326 Bench Assemble Roller Backfences + ('''Tools Required''' … '''Tools Required''' Standard hex key set 1 meter straight edge Feeler gauges Bearing dolly for B0000245 Needle Bearing '''Parts Required''' B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 20 D0005183 Roller Backfence (D7443) x 1 D0005184 Guide Roller x 10 D0005186 Guide Pin Washer x 10 D0007443 Roller Backfence OH (D5183) x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 10
3) x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 10 )
R0000962E Bench assemble Y axis Components + (03/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/YWVjMGU3NWE2YTA1NDgyNWI4YzExYjJiMjFmNGIxOWU Here])
R0000971E Bench Assemble R Axis Gearbox + (03/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NDE2NGQzYjdiNzhlNDBiOTg2ZGUyMzg0MWMyNWM0MzU Here] )
R000569E Bench Assemble Head Spindle Posts + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Internal circlip pliers Consumable 4mm yellow grease line Pneumatic pipe cutters '''Parts Required''' B0000002 Bearing: 12/28dia x 8mm Sheilded x 2 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001061 Grease fitting x 6 D0004001 Head Bearing Block x 3 D0004021 Upstroke Plate x 1 D0004078 Motor Plate (5311) x 1 D0004099 Cylinder Bearing Block x 1 D0004256 Cylinder rod bar x 1 D0004343 Lower Damper Bracket (5313) x 1 D0004445 Semi circular slit strip (5533) 500mm x 1 D0004634 Chute Sawblade Strip 500mm (5532) x 1 D0004733 Belt Adjuster Pulley x 1 D0004734 Belt Adjusting Bar x 1 D0004735 Belt Adjuster Pin x 1 D0010780 Grease Manifold x 1 H0004444 Semi-circular Guard (5332) x1 P0000009 Fitting: 1/4 BSPT - 6mm Elbow x 2 P0000037 Magnetic Cylinder 40 x 185 with 15mm rod extension x 1 P0000308 Flow Controller In Line 6mm x 1
rod extension x 1 P0000308 Flow Controller In Line 6mm x 1 )
R0015337 Bench Assemble Guarding Components + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Acoustic mat cutting board and straight edge Utility blade '''Parts Required''' D0000770 Door Hinge (M0016) x 2 D0001886 Front Door Saw Mk 4 x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 M0000031 panel edging ( consumable stock ) M0000150 Stuga sticker clear x 1 M0000154 Stuga service sticker x 1
uga sticker clear x 1 M0000154 Stuga service sticker x 1 )
R0015344 Bench Assemble Conveyor Parts + (10/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZjUyNTFkNGFmYmU3NDg2N2E0Yzc5MDk4Mjg5MGUyODY Here])
R0015255 Mount Assemblies to Main Frame + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MzUxNGRlOWVlMGI4NGU5MzhkYmI2MTk5ZmRlZWI0YTk Here])
R0015357 Fit Guards + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard HSS drill set Standard tap set Cutting disc '''Parts Required''' C0001275 Printer: ZD421 Direct Thermal (Not Incl. C0001276 P&P) C0001276 Peel & Present for ZD421 Printer D0016333 Bruehl Fence panel 1700 x 800 x 2 D0016334 Bruehl Fence panel 650 x 800 x 2 H0005178 Safety Table Extension x 1 M0000033 Frame End Cap 50 x 50 x 1 M0001207 Bruehl Fence Clip x 14 P0000069 Tube to tube fitting 6mm x 1 R0015290 Saw Outfeed Bench Assemble Top guard x 1
fitting 6mm x 1 R0015290 Saw Outfeed Bench Assemble Top guard x 1 )
R0015301 Fit terminal holders and Ethercat boxes + ('''Tools Required''' Standard screwdriver set Standard hex key set '''Parts Required''' E0000519 Relay x 8 A0000160 Relay base x 8 C0001018 Ethercat box x 8 D0010806 Mounting plate x 8)
R0015037 Bench Assemble SY Assembly + ('''Tools Required''' … '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1
1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1 )
R0015328 Install Base and Turntable + ('''Tools Required''' Standard hex key set PPE Gloves '''Parts Required''' R0000558E Bench Assemble Base and Turntable Mk5 x 1 )
R0002916 Install Machine Trunking + (04/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MTM4YmQ3NmY0NjBiNDFkYWFlZDI4MDhjOThmMTZhZjU Here] )
R0015064 Bench Assemble Clamp Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers 20mm bearing dolly Reduced shank 5mm hex key '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8 B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8 B0000200 Circlip 8mm External x 12 B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6 D0004331 Clamp Head (D7450) x 1 D0004332 Clamp Mount Block (D7449) x 1 D0004333 Pillar x 2 D0004358 Clamp Head Bracket (D7447) x 1 D0004359 Clamp Head Cylinder Bar (D7446) x 2 D0004550 Clamp Insert x 2 D0004808 Slide Stop x 2 D0005191 Bearing Protective Washer x 4 D0005425 Clamp block Right (5625) x 1 D0005566 Clamp block left - Roller style (5567) x 1 D0005568 Clamp block left roller shaft x 3 D0007447 Clamp Head Bracket OH (D4358) x 1 D0007449 Clamp Mount Block OH (D4332) x 1 D0007450 Clamp Head OH (D4331) x 1 D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2 D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1 D0015446B Chip Deflector Mounting Plate (Tapped) x 1 D0015447B Chip Deflector Probe Ø50 (Tapped) x 2 D0015454 Chip Deflector Rod (M16) x 2 H0004625 Shaft 16mm: 150 Saw Clamp x 2 H0004626 Shaft 16mm: 275 Eject Push x 1 H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2 H0004628 Shaft 20mm: 245 Saw Outer clampx 2 M0001194 Kipp clamp handle x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1 P0000064 Pneumax microcylinder 25bore x 80stroke x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1
etal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1 )
R0015087 Pneumatic Connections + ('''Tools require''' P … '''Tools require''' Pipe cutters Number identification Flush cutters '''Parts required''' P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 8 P0000160 Fitting: Flow Controller In Line 6mm x 2 P0000551 6mm inline Quick Exhaust Fitting x 7 P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x1 P0001022 Regulator Bracket: to suit P0001008 x 1 A0000343 energy chain x 1 A0000344 energy chain bracket set x 1 D0015577 Fixed energy chain bracket x 1 P0001030 6mm compact tee x 12
ed energy chain bracket x 1 P0001030 6mm compact tee x 12 )
R0015280 Module E Pneumatic Tests + ('''Tools required''' Pcl air line -12mm connector '''Parts Required''' R0015000B Completed Module C)
R0015295 Finalise wiring loom for Rotary head + ('''Tools required''' Standard Hex keys '''Parts Required''' D0007788 inspection cover 8 off)
R0015273 Module E support arm alignment + ('''Tools required''' … '''Tools required''' Standard Hex key set Standard HSS drill set Wire line Tape Measure Engineers level 300mm Pedestal stand Adjusting jack '''Parts Required''' D0015035B 1 off D0015036B 1 off D0015257 1 off D0015037B 1 off D0015038B 1 off D0015039B 1 off D0015743 x 1 off D0015744 x 1 off M0000516 x 1 off M0001016 x 1 off D0015592 x 14 off744 x 1 off M0000516 x 1 off M0001016 x 1 off D0015592 x 14 off)
OBSOLETE Installing SourceTree Version Control Software + (<div class="icon-instructions caution-i …

...March 2022 - Sourcetree changed the password specification making this process obsolete as the internal source control on Visual Studio can now be used

Use this [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio link] From Jan 2020, Sourcetree will be increasingly used to properly maintain changes to the Stuga source code. Each machine with TwinCAT3 will need the Sourcetree program installed, and a change to where and how the source code is stored This tutorial deals with installing the Sourcetree program from Atlassian code is stored This tutorial deals with installing the Sourcetree program from Atlassian)
OBSOLETE DM - Updating Resources + (<div class="icon-instructions caution-i …

...This procedure is now obsolete - it is kept for historical purposes only

All information provided to the service engineers on Device Magic can all be linked to a single Excel document. This document provides all customer names, machine numbers, emails and employee information. Linking this document with Device Magic provides fields that make it easier for engineers to fill out the form.

This document must only be used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.

used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.</div> </div> )
Updating winStugaSaw Software to v4 + (<div class="icon-instructions caution-i …

...This upgrade is only possible on Windows 7 OS and above.

With the upgrade of the source code editor to Visual Studio 2017, and the associated security changes to Windows, many thing changed with the Windows .net libraries. In order to maintain the code, it needed to be upgraded. This upgrade had major consequential effects: # It was not compatible with windows XP any more due to security issues # A new version of Workbench needs to be installed
any more due to security issues # A new version of Workbench needs to be installed )
R0015382 Top Spindle Blower Upgrade + ('''Component List''' … '''Component List''' M0001083 6mm copper tubing x 0.5 mtr P0000160 6mm inline flow reg x 1 P0000458 pilot valve x 1 P0000075 8mm Y connector x 1 P0000046 6mm y connector x 1 P0000159 6mm Blank x 1 P0000284 6mm elbow tube connector x 1 P0000007 6mm 1/8 straight connector x 1 P0000009 6mm 1/4 elbow connector x 1 P0000097 8mm 1/4 elbow connector x 1 P000005 6mm black tubing x 7 P0000365 8mm blue tubing x 1 D0001933 Single valve bracket x 1 F0000254 M5 x 12 socket cap x 2 F0000159 M5 A form washer x 2 M5 x 12 socket cap x 2 F0000159 M5 A form washer x 2)
R0015066 Bench Assemble Saw Motor Assembly + ('''Tool Required''' … '''Tool Required''' Standard hex key set Standard spanner set Cutting disc Standard hand taps '''Parts Required''' A0000013 32mm Conduit Adaptorx 1 A0000027 Flexible Conduit Ø32mm x 1 D0004079 Saw Motor (Modified Front Flange) x 1 D0004437 Motor Conduit Bracket x 2 D0004835 Flex conduit plate x 1 D0004997 Connector Support Block (5360) x 1 D0004999 Reed Switch Terminal Box x 1 D0005219 Turntable Nozzle x 1 D0008198 Chute Flap x 1 H0008200 Chute Flap Bracket x 1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1
1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1 )
R0015348 Fit Flexible Ducting + ('''Tools Required''' Utility knife Side cutters Tape measure Standard screwdriver set '''Parts Required''' M0000113 Flexible Ducting 125mm PVC x 10 M0000114 Jubilee Clip 110-140mm x 6 M0000036 ear defender sticker x 1)
R0015284 Frame ancillaries + ('''Tools Required''' … '''Tools Required''' 115mm disc cutter Standard Hex key set Standard spanner set Standard tape measure Standard Tap set Standard HSS drill set '''Parts Required''' A0001060 Support bracket :Cable basket Tray x 5 A0001061 Retainer: Wire Basket Cable Tray x 7 A0001065 Wire cable tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2ble tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2)
R0015251 Bench Assemble X Axis components and Energy chain + ('''Tools Required''' Pipe cutters Cable / pipe markers '''Parts Required''' A0001077 x 5.37 A0001070 x 1 E0000439 x 2 E00001237 x 1)
R0015274 Fit X Axis Gearbox and Motor + ('''Tools Required''' … '''Tools Required''' Feeler gauge set Standard hex key set Standard Tap set Torque wrench (0-50nm) Extended 4mm hex bit 1/8 drive '''Parts Require''' D0015073B x 1 C0001212 x 1 H0008301 x 1 C0001122K x 1 D0015290 x 2 M0001087 x 201212 x 1 H0008301 x 1 C0001122K x 1 D0015290 x 2 M0001087 x 2)
R0015336 Pneumatic Output Testing Part 2 + ('''Tools Required''' PCL airline connection 12mm blanking ports Valve Manual over ride tool Standard screwdriver set Additional colleague when setting regulator pressures for outputs '''Parts required''' R0015040 completed module)
R0015286 Bench Assemble X axis Components and Energy Chain + ('''Tools Required''' Pipe cutters Cable / pipe markers '''Parts Required''' A0001077 x 5 A0001070 x 1 E0000439 x 2 E00001237 x 1)
R0015338 Bench Assemble Serial Plate + ('''Tools Required''' Serial plate stamping jig Large Alphabetic and Numerical stamps Correct machine build data '''Parts Required''' D0000086B Universal Serial Number Plate (UKCA) x 1 )
R0015332 Mount Backfences and Align + ('''Tools Required''' Standard hex key set 1 Meter straight edge Feeler gauges engineers square Shim pack '''Parts Required''' R0000559 Bench assemble machined parts R0015326 Bench Assemble Roller Backfences )
R0015271 Mount buffer bars + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MTI0ZGIwOWFkMGNjNGUyNThmZTQ5M2MyNDdkZjRjZTc Here])
R0015275 Fit shafts and pinions + ('''Tools Required''' Standard Hex key set '''Parts Required''' Previously assembled parts from [[R0015287 Bench Assemble Shafts, Bearings and Pinions]] B0001100 x 12 B0001153 x 1 B0001165 x 1)
R0015243 ZX5 module A-C-E Frame levelling + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MTI1YjZjMzFiYzQ4NDgwZjkzM2MyNjI5YzU5MzdlODk Here])
R0015290 Bench Assemble Top guard + ('''Tools Required''' … '''Tools Required''' Standard hex key set Acoustic foam cutting edge and Back board Stanley blade Standard HSS drill set Standard tap set Step drill '''Parts Required''' D0001352 Printer Shelf TLP2844-Z x 1 D0004719E Cut Bar Guard Mk5 (5476E) x 1 E0000249 Sounder Beacon x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 M0001127 Cable Tie Base (m6) x 1
with Black PVC Facing x 1 M0001127 Cable Tie Base (m6) x 1 )
R0008013-ECO Ecoline dipper arm clacker + ('''Tools Required''' 1 … '''Tools Required''' 10mm spanner 5mm punch Ball pein hammer '''Parts Required''' D0003196 Dipper Arm ( Ecoline) x 1 D0003197 Dipper Base ( Ecoline) x 1 D0003894 Flapper pivot pin x 1 M0000101 Compression Spring 11 D 15 D 25 Long x1 F0000185 M6 x 16 Hex set S/S x 1sion Spring 11 D 15 D 25 Long x1 F0000185 M6 x 16 Hex set S/S x 1)
R000718E Stage 2 spindle assembly + ('''Tools Required''' … '''Tools Required''' 0.05mm feeler gauge Standard hex key set Standard spanner set Rule 6mm punch Ball pien hammer '''Parts Required''' D0007990 cylinder anchor x 7 D0007648 end plate x 4 D0007649 Double slide end plate x 4 D0007686 single motor plate x 4 D0007723 Double slide motor mount x 4 D0007687 Motor mount x 4 D0007600 Cylinder anchor x 4 D0015856 hard stop x 4
t x 4 D0007600 Cylinder anchor x 4 D0015856 hard stop x 4 )
R0008013 Clacker assembly + ('''Tools Required''' … '''Tools Required''' 10mm spanner 5mm punch Ball pein hammer '''Parts Required''' D0008339 Gap Closer Arm x 1 D0008340 Gap Closer Base x 1 D0008496 Clacker Pins x 1 M0000101 Compression Spring 11 D 15 D 25 Long x1 F0000185 M6 x 16 Hex set S/S x 1
g 11 D 15 D 25 Long x1 F0000185 M6 x 16 Hex set S/S x 1 )
R0015327 Level Frame and quality Check + ('''Tools Required''' … '''Tools Required''' 2 meter straight edge 1 meter steel rule 300mm engineers level Standard spanner set Copper grease Standard tap set Tape Measure Standard ratchet/socket set '''Parts Required''' Workshop consumable floor pads D0004576e frame x 1 M12 x 100 set bolts x 4 M12 Standard nut x 4004576e frame x 1 M12 x 100 set bolts x 4 M12 Standard nut x 4)
R0015033B ZX5 Module F Wiring Loom + ('''Tools Required''' Flush cutters Reed switch testing box Standard hex keys '''Parts Required''')
R0015336 Pneumatic Output Testing + (27/08/2025 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/external/ZjJkMDQ0MDA4NWNhNGY1OGE2ODIxN2EwNmZjNGFhZjQ Here])
R0015101 Bench Assemble Take Up Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' D0008281 Takeup Boss Cap x 4 D0015581 Fixed Pivot Bracket x 4 D0015584 Cylinder Trunnion Plate x 1 D0015590 Takeup Arm ZX5 x4 D0015593 Takeup Arm Pin ZX5 x 4 D0015595 Takeup Arm Washer 4mm x 4 D0015596 Takeup Bearing Block Short x 4 D0015605 Fixed Pivot Bracket End Plate x 4 D0015736 Hard Stop Backplate x 1 D0015737 Hard Stop Shaft x 1 M0001077 Rubber bump stop M6 x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 1 P0001075 Trunnion Pin for CG1 Cylinder x 1 P0001076 Trunnion Bracket for CG1 x 1 P0001112 Cylinder 32 x 125s Locking P0001198 Fitting: Speed Controller 1/8" x 6mm Tube
Locking P0001198 Fitting: Speed Controller 1/8" x 6mm Tube )
R0015324 Install pipe and cable looms + ('''Tools Required''' … '''Tools Required''' Standard hex key set 6mm black Air pipe Pipe identification numbers Pneumatic Pipe cutters W0001002 cable (from consumable stock ) '''Parts Required''' M0001127 Cable Tie Base (m6) (from consumable stock) P0000046 Fitting: 'Y' Adaptor 6mm x 2
m consumable stock) P0000046 Fitting: 'Y' Adaptor 6mm x 2 )
R0015140 Spindle energy chains and looms + ('''Tools Required''' Standard screw driver set Flush side cutters '''Parts Required''' A0000344 Energy chain bracket set x 8 A0000343 Energy chain x 4 (metres))
R0015333 Fit Clamp Assembly + ('''Tools Required''' Standard hex key set Standard spanner set 1 meter straight edge Feeler gauges Soft hammer Engineers square '''Parts Required''' R0015064 Bench Assemble Clamp Assy ZX5)
R000560 Bench Assemble Spindle + ('''Tools Required''' … '''Tools Required''' Standard hex key set Heat gun Copper/Hide hammer 240 grit disc Fe10 solvent '''Parts Required''' B0000027 Ball Bearing 30 I/D 62 O/D 16 Long + seals (Branded) x 3 B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0000060 Double Angular Bearing 30 I/D 62 O/D 23.8 Long + seals x 1 D0004026 Bearing Housing x 1 D0004027 Saw Spindle x 1 D0004030 Lock Ring x 1 D0004031 Saw Washer x 1 D0004271 Front Saw Flange x 1 D0004272 Backing Saw Flange x 1 D0004771 Inner Bearing Spacerx 1 D0004772 Outer Bearing Spacer x 1 D0004852 Key for D4027x 1
0004772 Outer Bearing Spacer x 1 D0004852 Key for D4027x 1 )
R0015091 Mount Outfeed Beam Sensor + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NThhZjEwNmU2MzI3NDMxODgxZGMxODRiMWVlNjE1YTU Here])
R0015335 Mount Electrical Cabinet + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard Tap set '''Parts Required''' D0004391E Left hand side sheet x 1 D0015425 Bracket: Beckhoff Box Right Angle x 1 D0015426 Mounting Plate: Airgun Assy x 1 D0015425 Beckhoff right angle mounting plate x 1 P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 1 P0000021 Airgun Assembly x 1 P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2 P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1 P0000278 Regulator 0-2 bar x 1 P0000373 Regulator fixing bracket x 1 R0015016C Electrical cabinet wiring Mod F
xing bracket x 1 R0015016C Electrical cabinet wiring Mod F )
R000562 Bench Assemble Centralise Top Table + ('''Tools Required''' … '''Tools Required''' Standard hex key set Consumable M8 studding Hacksaw and file 16mm hand reamer 1 meter straight edge '''Parts Required''' B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 4 D0004138 Centralising Bearing Block x 4 D0004337 Slide Bar Holder x 1 D0004338 Slide Support Bar x 1 D0004545 Slide Support End x 2 D0005235 Support Post x 2 D0005236 Support Post x 2 H0004624 Shaft 16mm: 343 Centralise x 2
6 Support Post x 2 H0004624 Shaft 16mm: 343 Centralise x 2 )
R0015297 Mount V Notch Datum Rollers + (09/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/Y2Y3YWVhOTBhZDExNGVhMDljYjVlZWNjYzA5MDk3NGE Here])
R0015294 Fitment of wire basket and feed pipes + (19/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MGRmNThkNzU1OGUwNDlkY2FiYTU0NTFhYjY3NDFlYTg Here])
TB0398 Assembly of ZX4 Screen Cover + (== Problem == The previous design of scree … == Problem == The previous design of screen cover was susceptible to cracking and failing. The new design resolves this by having a metal hinge piece and an additional clear plastic plate, with both being joined by 3M VHB (Very High Bond) tape. Parts: D0010965 x1 D0010966 x1 M0001119 x 550mmD0010965 x1 D0010966 x1 M0001119 x 550mm)
R0015011 Bench assemble Gripper + (==Introduction== '''Tools Require … ==Introduction== '''Tools Required''' External circlip pliers Standard Hex key set Standard spanner set Reed switch setting box Hammer Standard screwdriver set Rule '''Parts Required''' B0001106 x 20 D0015095 x 8 D0015096 x 2 D0015086 x 1 B0000034 x 2 D0015084 x 2 D0015083 x 1 D0015082 x 1 E0000366L x 1 B0001182 x 2 M0001182 x 2 D0015756 x 1 P0001013 x 1 P0001041 x 1 P0001128 x 1 P0001198 x 2 P0001120 x 1 D0015431 x 1 B0000437 x 1 D0015430 x 1 D0015090 x 2 D0015085 x 1 D0015102 x 2 D0015103 x 2 D0015104 x 2 D0015170 x 2 P0000049 x 1 D0015097 x 2 D0015101 x 2 D0015292 x 1 E0001069 x 1 A0001044 x 4
7 x 2 D0015101 x 2 D0015292 x 1 E0001069 x 1 A0001044 x 4 )
TB0415 Method to Prevent Loosening of Saw Blade + (==Problem== On Z063 the bolt holding the s … ==Problem== On Z063 the bolt holding the saw blade onto the spindle has regularly been loosening during use. ==Solution== The M16 bolt will be replaced with a stud and castle nut that can be locked with a cotter pin. ==Tool List== Drill with Ø5.0 bit 24mm Spanner C Spanner = Parts List =

D0004031B Saw Washer 3mm 1
D0015560 Spindle Stud 1
F0000273 Spirol Pin Ø6 x 30 1
F0000549 Split Pin 4mm x 32 1
F0000550 Castle Nut M16x1.5 1
0000549 </td><td width="319">Split Pin 4mm x 32 </td><td width="302">1 </td></tr><tr valign="TOP"> <td width="76">F0000550 </td><td width="319">Castle Nut M16x1.5 </td><td width="302">1 </td></tr></table>)
Monday - Getting Started For Engineers + (==Why Change?== *mHelpdesk limitations ** … ==Why Change?== *mHelpdesk limitations **Cludgy to use **Slow response **Cannot connect to other apps or emails *Monday advantages **Easier and more elegant to use **More configurable **easy to email into **Better searching **Expandable to whole business **Cheaper ==Similarities to mHELPDESK== *Monday consists of a set of user definable “Boards” that contain a list of “Pulses”. *The “pulses” can be configured however we like. *I have created a “Board” called “Service Jobs” *On the Service Jobs Board, I have designed the “Pulses” to mimic the service jobs, so this will include the machine, the status, the type classification, etc *Any pulse has associated “Updates”. These are just like the “items” on an mHelpDesk job, but is much more flexible than the plain text of mHelpdesk *The service team will assign jobs as before *The job should be updated by yourself during your visit *The database of jobs is searchable so you can find the machine history
so you can find the machine history )

D0004031B	Saw Washer 3mm	1
D0015560	Spindle Stud	1
F0000273	Spirol Pin Ø6 x 30	1
F0000549	Split Pin 4mm x 32	1
F0000550	Castle Nut M16x1.5	1