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Liste de résultats

Common Issue - SY Axis Errors + (Potential root causes of SY axis problems)
Catégorie:Maintenance + (Procedures for Set up and maintenance of Stuga Machines)
R0015028D MC Outfeed X-axis Assembly ZX5 - 2021 + (R0015028D MC Outfeed X-axis Assembly ZX5 (2021))
Recovery of Bar Queue following winMulti Crash + (Recovering the bar queue to match the number of bars on transfer table following a crash on winMulti)
Relay Replacement + (Relay Replacement guide)
Sales Document - Main Linear Rails + (Replacement linear rail option details)
B0000370 Slideway Bearing Compatibility + (Replacement of B0000370 bearings)
CX5120 Replacement + (Replacement of a CX5120 on a customers machine.)
Stuga Machinery Operator Responsibilities + (Responsibilities for the operators and maintenance operatives when using Stuga machinery)
SR Axis Autoflow Mk4 Upgrades + (SR Axis Autoflow Mk4 Upgrades)
Stuga Machinery Safety Labels and Signs + (Safety Signs and Labels Used on Stuga Machinery)
TB0323 Stuga On-Site Private Networking Net116 + (Setting up external router for customer network isolation)
Catégorie:Specification + (Specification pages for Stuga Machines)
Saw Variable Angle Cutting Specification + (Specification used for variable angle cutting on Stuga Saws)
ZX5 Specification + (Specifications for Stuga ZX5)
Consumables List + (Stuga Machinery Consumables List)
TB0425 Lenovo Tablet Setup + (Stuga Service Engineer Tablet Setup)
Stuga LEV Statement + (Stuga policy on LEV regulations)
TB165 C0001 Stepper Motor Obsolescence +
VSM Welder After Welding Options + (The Sturtz VSM welder has a number of options on how to present the finished frame after welding)
TB0407 Replacing Infeed Belt with Joined Belt + (The infeed belts on Flowlines and Ecolines require the disassembly of the infeed tables to replace the belts. Jointed belts will now be supplied when replacement required. These belts are cut and use threaded pins to join the ends into a continuous belt.)
Autoflow Saw Motor End Swap + (The main saw motor for an autoflow D0004079 (made from E0000002) has to be rebuilt due to supplier changing the location of the terminal box.)
TB0420 Obsolescence Note - Flowline Spindle Motors + (The original motor is no longer available, and a replacement has proved impossible to find due to the physical size of the motor)
TB0161 Fitting Outfeed Clear Sensor on ZX Machine + (The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.)
Stuga Zebra Label Batch File Specification + (The requirement is for a separate file to … The requirement is for a separate file to directly print labels from the Stuga machinery, driven by the third party software company. To maintain backwards compatibility, a third saw link file will be generated – a Zebra print file written in the zebra printer language. This allows graphic and font information to be transferred to create a more visually appealing label.to create a more visually appealing label.)
TB0434 Setting Up Deep Y notches on ZX5 + (The saw “Y drive” on a ZX5 is limited in i … The saw “Y drive” on a ZX5 is limited in its depth range to +/- 20mm from the centreline of the profile, and 20mm from the backfence. This is fine for most normal Y notching, but there are combinations when a particularly deep Y notch is required. This process is also useful on an Autoflow where the SY axis distance is limited by the backfence / top clamp interference by the backfence / top clamp interference)
Specialised Settings for Beckhoff Drives + (There are a number of specialised settings that need to take place on the Beckhoff setup for a new machine.)
TB0402 Modification to Autoflow Concertina Door Slide Pin + (There are regular reports of the concertin … There are regular reports of the concertina doors coming out of their slideways on the Autoflow. The moving end of the door is meant to be contained using a kit which has a plate bolted to the underside of the door, and which has a downwards facing plastic top hat bush. This bush is located using a dowel which is press fitted into the plate. Over time, the dowel works loose and falls out, resulting in the top hat bush falling away. Part number M0001024at bush falling away. Part number M0001024)
ZX5 Improvements and Upgrades + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
TB0452 ZD620 Zebra Printer Setup + (This document outlines the setup of the new ZD620 printers to replace the older Zebra 420d printers that are obsolete. Also Applies to ZD420 and ZD421 printers)
TB0408 Stuga PCB Design Normalisation + (This document records the result of the process carried out today to “normalise” the design and part notation for the PCBs that Stuga outsource. This follows confusion of poor naming and a lack of part numbers.)
AX8000 Drives - ES Contactor Wiring + (This document will provide the relevant instructions on how to add a safety contactor for the 3 phase power going to the Beckhoff AX8000 series drives on the Stuga Machines.)
Maintenance - Tensioning for R Axis on ZX3 + (This guide explains how to accurately tension the R Axis belt on the ZX3)
General Accuracy Guidelines for Engineers - Start Here + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
Important Information - Stuga Machinery + (This maintenance log is designed to be used in conjunction with the Stuga Daily, Weekly and Monthly maintenance procedures. These maintenance procedures are essential to the function of the machine and must be carried out.)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TM017 Setting Cut Length on Saw + (This module guides the engineer on how to correctly set the cut lengths on Stuga saws)
Machine Safety Components and Wiring + (This page contains all of the different electrical safety devices used on the Stuga machines and how they are wired. Fore the safety circuit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Master)
SZ Axis Bottoming Out on Autoflow + (This page describes the diagnostic processes to go through to check if an Autoflow SZ axis is getting jammed with swarf at the bottom of its travel)
Safety Circuit Principles + (This page will give you the required infor … This page will give you the required information and understanding of the principles of a safety circuit and generic idea on how to identify faults. For the safety ciruit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Masteriki/Fault_Finding_-_Safety_Circuits_Master)
TB0421 Balluff OBEAM Sensor Information + (This technical bulletin is for the Balluff BOS01FN sensor. Stuga part number is E0001139. Please see pictures below:)
Setting Motor Overload Relays + (This tutorial will walk you through how to read a motor plate and set the Motor Overload Relays to the information you gain from the motor plate.)
TB0426 Replacement Zebra Printer Setup + (This will describe the setup of a replacement Zebra printer after a fault with one on site.)
Upgrade Options - Windows 7 Beckhoff Front End + (Upgrade Options for Stuga Machine Type TP431)
B0000082b Motor replacement For Obsolete part B0000082 + (Upgrade parts and procedure to replace obsolete load roller motor B0000082)
Upgrade - R0000173 Conveyor Motor + (Upgrading the motor and associated parts on conveyor R0000173)
STU440 Router Manual + (User Guide for Stuga Router)
Setting Up Email Production Reports + (Version 6 of the stuga software has a facility for emailing a daily production report to nominated email addresses)
TB0250 Fault Finding Welding Issues + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)
Pneumax Valve Bank Recycling + (Which components to send back to Stuga for recycling)
TB0447 ZX5 Setup - X Axis Beam Calibration + (ZX5 Setup - X Axis Beam Calibration)
R000569E Bench Assemble Head Spindle Posts + (bench assembly instructions for saw cut axis)
R0015286 Bench Assemble X axis Components and Energy Chain + (instructions for bench assembling x axis components)
R0015066 Bench Assemble Saw Motor Assembly + (instructions to assemble motor assembly)
R0015263 Mount drive motor for load shaft + (instructions to mount loading arms drive shaft motor)

TB165 C0001 Stepper Motor Obsolescence + (The C0001 stepper motor used on the G axis of flowlines and on all motors on the router has become obsolete. A replacement will be available using the same Stuga part number)

OBSOLETE DM - Updating Resources + ( *** NOW OBSOLETE *** How to edit and update information in Device Magic )
OBSOLETE Installing SourceTree Version Control Software + ( *** OBSOLETE *** How to install and log in to Sourcetree version control software )
TB0450 CMOS Battery Replacement + (0450 CMOS Battery Replacement)
Catégorie:Administration + (Administrative processes for Stuga Colleagues)
ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Alignment and mounting procedure for main x axis drive rail)
TB0418 Use of Plastic Reinforcing On Stuga Machines + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
R0015314 Fit Z Axis Drive components + (Assembly and setting details for final Z axis component installation)
R0015286B Bench Assemble X axis Energy Chain + (Assembly details for X axis energy chain)
R0015251B Bench Assemble X Axis Energy chain + (Assembly details for X axis energy chain)
R0000971E Bench Assemble R Axis Gearbox + (Assembly instructions for R axis gearbox)
GY GZ axis setup with Jetter Motors + (Autoflow MK4 GY&GZ axis setup with Jetter Motors)
R0000713E Bench Assemble R Axis Limit Assembly + (Bench assembly details for R axis limit stop)
R0000963E Bench Assemble Z axis Components + (Bench assembly instructions for z axis components)
TB0394 Fitting Ultrasonic Sensor to Flowline OCLEAR + (Currently, the Flowlines have an m12 barre … Currently, the Flowlines have an m12 barrel sensor fitted for the OCLEAR sensor. After research and updates to new machines, we have found that fitting an ultrasonic sensor is much more reliable and effective at picking up different profile colours. For this reason, we have created an upgrade kit to enhance the functionality of the OCLEAR sensor.ce the functionality of the OCLEAR sensor.)
Autocut Daily Maintenance + (Daily maintenance tasks on a Stuga Autocut machine)
Policy - Stock Naming + (Defines the policy for the naming of Stuga Stock Parts and control of the additional fields used)
Waste and trim cut improvements December 2019 + (Describing the changes and enhancements to the trim cut and throwaway chunk cutting on Stuga Sawing)
Minable and Maxable - Operations at the ends of the bar + (Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar)
Homing Sequence + (Description of how the homing of an axis works)
Hazard Rating System + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)
R0000574 Fit Motor and Swarf Chute + (Details for fitting motor and swarf chute)
Autocut Saw Beckhoff Upgrade + (Details on the Beckhoff upgrade available to Stuga Autocut saws)
Minimum Cut Sizes on Stuga Saws + (Details on the minimum cut sizes on Stuga machinery)
Parameters Dictionary + (Dictionary of parameters in Stuga machines)
TB0390 Fitting SR Datum Sensor + (Due to the SR Axis losing its datum position an additional datum sensor is to be fitted.)
TB0331 Idle Time Overrun Message + (Error message appears on screen to operator. “Idle Time Overrun – Contact Stuga”. It is not clear what this message means or what could be the root causes.)
R0015402 Cover Guard For Infeed Motor + (Fitting infeed motor cover plate)
E0000193B Teknomotor Spindle Fitting + (Fitting instructions for Teknomotor Spindle when replacing Elte Motor)
R0015315 Fit Y Axis Drive components + (Fitting instructions for Y Axis drive)
D0016453 Infeed Motor Cover + (Fitting the D0016453 Infeed Motor Cover)
TB0287 Importance of Outfeed Clear Sensor + (Following an H&S Incident (0005 – Nova … Following an H&S Incident (0005 – Nova Profile Ejecting), all flowlines and ZXs need to be checked to ensure the “Outfeed Clear” sensor is working. The incident proved that if the sensor fails, the outfeed may not be clear and hence the profile can be pushed back through the machine.rofile can be pushed back through the machine.)
Reducing Saw Cut Height for Lower Profiles + (For sawing modules running from winMulti ( … For sawing modules running from winMulti (including flowlines with integrated control), there is an option to reduce the cut height. This is managed through an additional sensor on the saw cut stroke cylinder. This is particularly useful on saws with a 500mm blade (to cut wide or tall profiles) but a reduced cycle time can be gained by reducing the saw cut stoke time by limiting its travel on shorter profilesby limiting its travel on shorter profiles)
SR Axis Torque Adjustment + (For the Sawing Modules that have a servo motor rather than a piston to rotate the Saw the Torque needs to be reduced significantly)
Stuga Batch Cutting List Specification + (Full specification of the file format used by the entire range of Stuga machinery for cutting lengths and machining operations)
Creating Parts Pictures for Stuga Reports + (Guidance for creating part pictures correctly)
B0000025 B0001175 Belt Identification + (Guide to correct identification of appropriate Saw blade motor drive belts)
Coronavirus Guidelines for Stuga Staff + (Guidelines and best practices for Stuga Employees)
Adding Machine Build Number to Label + (How to add the machine build number to a label created by 3rd Party Software company)
Adding TwinSAFE projects to AMI Motors + (How to add the twinSAFE Internal Safety Projects to GY and GZ axis)
Back Polish Stuga Saw Blades + (How to back polish a Stuga saw blade)
Batch Printing Part Drawings + (How to batch print Machined Part drawings to be able to send with order to suppliers.)
Troubleshoot - Permanent IP Addresses - UVision Cameras + (How to change the IP address on the obsolete UVision camera systems.)
Changing Main Saw Blade + (How to change the main saw blade on a Stuga machine)
Stuertz Infeed - Check GY Position Parallelism + (How to check the parallelism of the Stuertz Infeed - GY axis position to backfence)
Autocut Cutting Tall Profiles + (How to configure a Stuga Autocut saw to cut tall profiles)
C0001005MM Micromech Stepper Motor Assembly + (How to convert a C0001292 Motor into a replacement for a Beckhoff C0001005 replacement)
WinMulti Shutdown procedure + (How to correctly shut down the Stuga Autocut)
Fortigate VPN Installation + (How to create a VPN connection to Stuga HQ using Fortigate Client [Used from June 2022])
AMI TwinSAFE Workaround - Safety Project Creation + (How to create an AMI safety project to make a TwinSAFE AMI drive / motor compatible with a non-twinSAFE environment)
Ecoline - Disabling V axis To Swap Faulty Drive + (How to disable the V axis on an Ecoline with Beckhoff control to utilise in place of a faulty drive)
Downloading AMI Motor Safety Project + (How to download TwinSAFE AMI motor Safety Project)
Stuga Product Database - Edit Product Data + (How to edit the product data on the Stuga website Spares Database)
Fitting Yaskawa Inverter + (How to fit a Yaskawa Inverter as a replacement in the field)
Fitting Y Axis energy chain strengthening plate + (How to fit the strengthening plate to the Y axis Energy Chain.)
Parts Identification - Cill Support Blocks + (How to identify the cill pads used on the Stuga Ancilliaries Saw)
Ecoline Site Installation Guide + (How to install a Stuga Ecoline)
Monday - Searching for Jobs at a Customer on Mobile App + (How to look ahead or search for outstanding jobs at a particular customer or build number)
Determining Zero Pulse position For Beckhoff Axis + (How to measure the Zero pulse position relative to home switch position to determine if a motor needs mechanically rotating)
Modification of ZX5 SR Axis Spigot to Eliminate Backlash + (How to modify SR axis mechanics to improve backlash characteristic)
Autocut Open Guard Doors + (How to open the doors on a Stuga Autocut machine)
Correcting Screen Display Issues + (How to overcome common screen issues on Stuga Machines)
Contacting Stuga Service + (How to report an issue on Stuga Machinery)
Reporting Faults On Stuga Machines - Best Practice + (How to report machine issues to Stuga to enable fast and efficient resolution of a fault)
Decommissioning - Autoflow Mk4 1 + (How to safely decommission and load a Stuga Autoflow Mk4.1 machine)
Autocut Startup Procedure + (How to safely switch on and startup a Stuga Autocut Machine)
Setting Arrow Heads on ZX5 or ZX5-E + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
Setting Fast Registration Scanning on ZX5 + (How to set the electrical and software settings to allow fast registration scanning on a ZX5 to detect motor slippage issues)
Setting Up SageHookup Database + (How to set up a PC in Stuga to read the SageHookup database)
Flush Sash Compatibility additions + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
TB0431 Samsung Drive Parameter Setup + (How to set up a new or replacement Samsung drive using the jogger.)
Autoflow SR Axis Energy Chain Issues + (How to solve the long term issues with the SR Axis Energy Chain on an Autoflow)
Commissioning a Beckhoff Axis + (How to test the function of a Beckhoff axis during commissioning)
Viewing Camera Footage from Hikvision Cameras + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
Stuga Gripper Insert Identification + (Identification aid for Stuga Machine Grippers)
Part Id - Index + (Index of Part Identification pages)
Energy Chain Installation - 2500 Series + (Installation of the Igus 2500 Energy chain on Stuga machines)
R0000299 Stroke assembly rebuild + (Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729)
R0000299 Stroke assembly rebuild Part 2 + (Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729)
R0015028D ZX5 Hepco Beam Alignment Module C part 2 + (Instructions for mounting and aligning hepco x axis beam)
R0015028D ZX5 Hepco Beam Alignment Module C + (Instructions for mounting and aligning hepco x axis beam)
R0015274 Fit X Axis Gearbox and Motor + (Instructions to correctly mesh and set gearbox and servo motor)
R0015247 Fit X axis gearbox and Motor + (Instructions to mount and set X axis gearbox and motor drive parts)
Technical Bulletin - R Axis Motor Swarf Ingress Point + (Issue with Swarf Ingress Point on R Axis on Beckhoff Motor / Wittenstein Gearbox Combination)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (Kit R0019199 contains a kit of components for protecting the SR axis bearing system on an Autoflow. This area is prone to collect offcuts which can pull the seal from the SR axis bearing)
Factory Settings Menu + (Link page to guide to Factory Settings for Stuga Machinery)
Stuga Machine IO Dictionary - Inputs + (List of input references used on Stuga Machines)
Stuga Machine IO Dictionary - Outputs + (List of output references used on Stuga Machines)
Recommended Lubricants + (Lubrication is essential for reliability and extended life of your Stuga machine)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
Accuracy Diagnosis - Mechanical Factors + (Mechanical issues that can affect accuracy on Stuga machines)
90mm Z Profile Modifications + (Modification necessary to allow 90mm tall profile Z sections to be handles by Stuga Machines Liniar LCW9022)
R0015085 Mount SR Datum Sensor and Flag + (Mounting details for SR axis flag and sensor)
Move SR Datum Sensor to Higher Level R0019217 + (Moving the SR axis datum sensor to a higher level to prevent damage and improve reliability Autoflow Mk4 only)
Notes on Setting Eject Servo JX Axis + (Notes on initial setting up of JX servo drive axis for Autoflow Mk4)
Obsolescence Notice - Lenze Motors + (Obsolescence notes for Lenze Motors)
TB0401 Overcoming Backlash Adjustment Limitation + (On the Hepco rack / pinion / journal system, it is possible to get into a situation where no more adjustment is available using the motor mounts.)
Preparing a C0001401B for TwinSAFE Project + (Overcoming an issue with the DS402 protocol on the AMI8121-3100-0F21 motor)
Outfeed Support Roller - Flowline + (Part code R0010276 - Extra support roller upgrade added to replace single roller on outfeed rear clamp.)
Naming Convention for Axis Drives + (Policy for naming axes on Stuga Machines)
Naming Convention for Machine Modules + (Policy for naming modules on Stuga Machines)