Recherche par propriété

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Liste de résultats

Laser Setup on Flowline/ZX3 for Laser Holes + (The laser sender needs to have a clear pat … The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
Saje uPVC Unloading Process + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
Dokit - Editing Work Instructions + (The dokit references for work instructions … The dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
Dokit - Creating A Work Instruction + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
Beckhoff AX8000 Flowline Upgrade + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
Toshiba - B-EX4T1 Printer Setup + (To gain access turn the green knob to FREE. You can then pull the front plate down and lift the printer head up.)
GE Control Components Changeover + (The supplier that we use for the supply of … The supplier that we use for the supply of our control components advised us of the need to changeover. The components that have been made unavailable are all of the GE components. This includes, all MCB's, all contactors (24Vdc, 24Vac, 230Vac), all motor overloads and any auxiliary components to go with these devices. See pictures for reference.these devices. See pictures for reference.)
Hotswap Beckhoff PLC with Licence Slice Installed + (There are a row of retaining clips on bot the top and bottom of the PC that hold it to the Din rail. Pop them open with a flathead screwdriver)
WinDelay for Twincat Startup + (This can be downloaded from Dropbox (Stuga Machinery Ltd)\Service\WinStartDelay\winstartdelay.zip)
R0015278 Mount Completed Assemblies + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
Units of Measure modification CIM50 + (To make the item status of a product inact … To make the item status of a product inactive it needs to comply with all of the following conditions : Item has 0 in stock Item has 0 in quarantine Item does not exist on any live sales orders Item does not exist on any live purchase orders Item does not exist on any live works orders Item does not exist on a bill of material

Please make a note of changes that are made stock levels allocations P.Os Works orders or BOM lists are amended to make an item inactive as these will have to all be re-entered after the unit of measure has been amended and saved.

e re-entered after the unit of measure has been amended and saved.</div> </div><br/>)
DM - Updating Resources + (To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0)
R0015251B Bench Assemble X Axis Energy chain + (1 Assemble 111 links together , ensure all links are orientated the same way . 2 Identify the female end of the assembled links 3 Fit 2 more links of A0001113, but fit in a reversed orientation)
R0015286B Bench Assemble X axis Energy Chain + (Total links of for A0001113 Energy Chain is 95 Double check correct quantity)
TB0385 Upgrading to winMulti v6 + ( (Defaults to Config mode after the TwinCAT update))
R0015292 Install Cylinder Rails and Align + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015352 Mount Buffer Beams + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015114 Bench Assemble Valve Banks and Regulators + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015281 Bench Assemble Transfer Sliders + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015071 Bench Assemble Pneumatics Rail + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all fasteners to show finalised)
R0015028D ZX5 Hepco Beam Alignment Module C part 2 + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts once finalised)
R0015096 (c) Bench Assemble Transfer Drive Assembly + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)
R0015291 Install Transfer Beams To Module C and E + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015119 Mount Assemblies + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015323 Mount Electrical Cabinet + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015347 Bench Assemble Duplex extraction unit + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015342 Bench Assemble Outfeed Parts + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015028D ZX5 Hepco Beam Alignment Module C + (Ensure additional spacer is removed from jigs when using for alignment on module C)
R0015289 Bench Assemble Pipe Connection Rail + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0000738 Pneumatic Installation Part 3 + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015091 Mount Outfeed Beam Sensor + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015340 Drill, Assemble and Mount Electrical Cabinet + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015011 Bench assemble Gripper + (check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar)
R0015252 Bench Assemble Slider units + (Attach P0000010 elbow fitting to cylinder P0001111 as shown)
R0015314 Fit Z Axis Drive components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015035 Bench Assemble V Notch Components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015288 Bench Assemble Transfer slider units and Cylinder Rails + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015096 (e) Bench Assemble Transfer Drive Assembly + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)
R0015004 Bench Assemble Gripper + (1 Fit bushes B0001106 (20 off) to 8 off D0015095 link bars 2 off D0015096 link bars 2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly)
R0015346 Conveyor blower system + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0010260 Bench Assemble Tool Break Sensor + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015285 Bench Assemble Pneumatic Rail + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R000718E Stage 2 spindle assembly + (Do not add final tension to bolts until al … Do not add final tension to bolts until alignment has been achieved 1 Attach pre built cylinder anchor to end of cylinder 2 Position pre built cylinder on slide base assembly as shown 3 Use 2 off m5 x 25 socket caps with A form washers to attach to slide base 4 Temporarily mount D0007648 with 1 off m6 x 20 socket cap 5 Attach D0007790 cylinder anchor with 4 off M6 x 20 socket caps 6 Attach Cylinder base to anchor with 4 off M6x 20 socket capsse to anchor with 4 off M6x 20 socket caps)
R0015046 Bench Assemble Infeed Clamps + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015325 Mount Infeed Clamp + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015298 Bench Assemble V notch Clamps + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015101 Bench Assemble Take Up Assembly + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015297 Mount V Notch Datum Rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015332 Mount Backfences and Align + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015312 Finalise V Notch Subframe + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015038 Bench Assemble V notch Datum Rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0000572 Bench Assemble Centralise Assembly + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015316 V notch Final Assembly Part 2 + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015313 Material Clamp Alignment + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0000963E Bench Assemble Z axis Components + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015316 V notch Final Assembly + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015321 Bench Assemble Guards and Doors + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0000706 Bench assemble Infeed Datum rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015063 Bench Assemble Roller Tables + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0002794E Mount Width sensor + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015331 Mount Centralise Assembly + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015030B Bench assemble loader wheel + (Attach cylinder mount block D0010238 to assembly with 4 off M6 x 20 socket caps)
R0015121 Bench assemble Infeed arms + (Use loctite 243 on all fasteners Pen mark all fasteners once finalised)
R0002913E Install and Align Rotary head Subframe + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015266B mount completed assemblies + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015247 Fit X axis gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0015324 Install pipe and cable looms + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015263 Mount drive motor for load shaft + (Apply adhesive and lock off all grubscrews in spherical bearings in all positions (9 off bearings ))
R0015274 Fit X Axis Gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0015351 Mount monitor to Frame + (<br/>1 slide in monitor mount D0015142 into frame until bottom of post is visible through second set of holes (indicated) 2 Apply tension to M10 x 30 set bolts to pin monitor post and lock tension with the M10 nuts)
R0015264 Fit Loader chains to arms + (It is vital to tension the securing grubsc … It is vital to tension the securing grubscrew for the drive sprockets correctly Use a straight ended 4mm hex key and extension bar to apply as much tension as possible to the m8 grubscrew Then add 2 drops of self wicking thread locker to complete the tension processead locker to complete the tension process)
R0015290 Bench Assemble Top guard + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015255 Mount Assemblies to Main Frame + (Using the first point used to set the brac … Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .

...If enough adjustment isnt available on remaining positions, first position can be moved up and new measurement taken

sitions, first position can be moved up and new measurement taken</div> </div>)
R0015271 Mount buffer bars + (Check D0015464B Infeed Rear Endfence has been drilled for m6 countersinks If not rework and note rework time)
R0015262 Drive shaft fitting + (Attach 9 off B0001150 to load arms as sho … Attach 9 off B0001150 to load arms as shown . ensure correct position is used for mounting of bearings . Use 2 off M8 x 30 socket countersink fasteners per bearing to align and fix to arms Ensure greasing point of bearing is facing towards the front of the machine as shown towards the front of the machine as shown)
Omron E5CVS PV Shift + (H0 = No offset. Temp at Plate =230 degrees - Display on E5CSV = 240 Degrees L10 = - 10 degree. Temp at plate = 230 degrees - Display E5CSV = 230 Degrees H10 = +10 degree . Temp at plate = 230 degrees - Display E5CSV = 250 Degrees)
ACEpc Network Software - IP + (Volume label [enter] This will format the hard drive and then copy all necessary network software as a ZIP file to the hard drive and then inflate it.)
Convert TC2 Project to TC3 + ( #Open Visual Studio #Create a new TC3 pro … #Open Visual Studio #Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\ #Make sure "Create Directory..." is Unticked #Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’ #Click Cancel on the two windows asking to convert the PLC project #Ignore or cancel any warnings about libraries (this part will be replaced later)

...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.

f all the devices and boxes in the project with the correct naming.</div> </div><br/> )
Filling Out An Online Daily Timesheet Form + (You will receive a link via email that wil … You will receive a link via email that will open up your timesheet. Copy the link from the email and paste it into a new shortcut on the desktop of the device you are using. The shortcut should be labelled 'Timesheet' for clarity. To create the shortcut, right-click on a spare area on your desktop and hover over 'New'. This will open a selection panel. Select 'Shortcut'. A text box will appear and this is where you need to paste the link from the email. Once you have pasted the link, select 'Next'. A prompt will will then ask you to name the shortcut. I would suggest that it is named 'Timesheet'. After naming the shortcut, click 'Finish' and the shortcut will appear on your desktop. Double-click on the shortcut to open up your timesheet form.e shortcut to open up your timesheet form.)
Changing Version Control to Visual Studio + (Delete the versionControl folder completel … Delete the versionControl folder completely

...This prevents confusion in the future of where the project exists

prevents confusion in the future of where the project exists</div> </div><br/>)
Stuga Product Database - Edit Product Data + (Search box is upper right)
R0015278 Mount Completed Assemblies Section two + (these steps follow on from dokit [[R0015278 Mount Completed Assemblies]])

Batch Printing Part Drawings + (Attach the zip file saved to the email order to be sent to the supplier (along with the P.O) After this has been completed & sent the files saved can be deleted.)

TB0314 Updating Mint File in Workbench + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
Ensuring Mapped Drives Connect Every Time on Startup + ( # Go to C:\\Users\Stuga - From here we need to go to 'View' and tick 'hidden items' to show folder 'App Data' # Navigate to C:\\Users\Stuga\App Data\Roaming\Microsoft\Windows\Start Menu\Programs\Start up )
TM018B Microline and ZX3 V Notch Blade Setup + (A calibration mnd file has been written to … A calibration mnd file has been written to help line up the x offsets called VTEST. This program creates the following pattern on the bottom of the profile using a 10mm spindle and the notching blades themselves: Run the VTest operation on a length of large outer frame of at least 1m long. Put the operation at a position of 500mm. The pattern allows you to measure the offsets required with calipers.

...Profile is viewed from the bottom face, Basically turn it over when it comes of the transfer table.

face, Basically turn it over when it comes of the transfer table.</div> </div><br/>)
R0000164 Spindle Disassemble for Required parts + ( #Remove 2 off M6 grubscrew from pulley #R … #Remove 2 off M6 grubscrew from pulley #Remove pulley from shaft

...If pulley is tight to remove, use lever bars to prise pulley off

pulley is tight to remove, use lever bars to prise pulley off</div> </div><br/> )
Hikvision Camera Setup + (<div class="annotatedImageDiv" typeof=" …
On the machine open the “SADPTool” . This is our camera finder and IP address modifier for the cameras)
ACEpc Changing IP address using netedit + (This is supplied by customer. IT department <small>''If testing in house it needs to be on the 192.168.16.xxx range.''</small> <small>''e.g 192.168.16.101''</small>)
Upgrade ZX Machine to Beckhoff Drives and Control + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
*Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''e use drawing packs from Monday.com board.*''''')
Setting Up Email Production Reports + (Navigate to Settings->Parameters)
Installing VNC Server and Viewer + (<nowiki>From the piggy back PC, conn … From the piggy back PC, connect to
\\Bnnn\
or
\\Bnnn\saw
[Where Bnnn is the build number - eg M012, F002 etc]
on the older PC.

If using the build number does not work, you may need to use IP addresses
\\192.168.1.54\saw
(Look up the IP address using ipconfig from the command prompt, or network settings)

sing ipconfig from the command prompt, or network settings)</pre></div><br/></nowiki>)
Autoflow Power On + ((minimum 6 bar to machine))
Updating the Touchscreen Driver + ( * Go to Control Panel > Programs and F … * Go to Control Panel > Programs and Features > Uninstall a program * Scroll to 'EloMultiTouch' and click uninstall. Touchscreen will still work at this point as the Windows system takes over. However the new one still needs to be installed to allow for calibration. l needs to be installed to allow for calibration. )
Autoflow Maintenance - Machining Centre + (Check level of grease in Auto lube Part replacement order code is M0001047)
Setting Up C0000422-KIT - Full Hardware 2023 + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
Upgrade Autoflow to Windows 10 + ( *Ensure regional settings correct - corre … *Ensure regional settings correct - correct date format *Rename the Ethernet Adaptors to Ethernet and EtherCAT *Ensure the [https://stuga.dokit.app/wiki/TwinCAT_Issue_-_EtherCAT_Network_Protocol_Missing TwinCAT Protocol is installed] on the EtherCAT adaptor *Teamviewer setup *Administrator password set to "Stuga001" *Add Stuga desktop image *Latest winMulti in c:\multi desktop image *Latest winMulti in c:\multi )
PC Recovery Process + (- Turn off the PC - Plug in recovery USB. - Turn the PC back on - Keep pressing F12 until the boot selection screen shows. <br/>)
R0000204 Notching gear boxes assembly + (It is vital for correct function that all … It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.

...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed

o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
R0019207 Upgrade SR Axis Spigot + (Refit bearing housing assembly to main plate)
TB0444 Renewing CF Card on TwinCAT2 Systems + (1. From Camera PC, use System Manager … 1. From Camera PC, use System Manager to activate original configuration 2. From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.

DO NOT FORGET TO ACTIVATE BOOT PROJECT

instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
Ecoline - Disabling V axis To Swap Faulty Drive + ([[Archiving a TwinCAT Project]])
Viewing Camera Footage from Hikvision Cameras + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
Create a TwinCAT Project from Scratch + (<div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div> </div>)
Correcting Linearity with Rack Offset File + (Write the error +\- next to each notch, me … Write the error +\- next to each notch, measuring from machining centre end (photo shown is RtoL feed machine). Repeat for each notch on each of the 3 bars Again, check for consistency. If there is any doubt that the results have not repeated consistently 3 times, then do not proceed consistently 3 times, then do not proceed)
Disabling a Tool Home or Tool Out Sensor + (A change has to be made to one of the setup files, so you need to exit to the desktop)
Importing Picking List from Sage To Monday + (A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible.)
Guide to Fitting Eject Push Sensors on ZX Machines + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
R0000712E Rotary Trunking + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
R0000713E Bench Assemble R Axis Limit Assembly + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
R0015305 Install Wiring loom for Rotary loom + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
R0015329 Fit Head Spindle Posts + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000571 Fit and Level Cut Tables , Finalise Eject + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000558E Bench Assemble Base and Turntable Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015100 Fit Guarding + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000560 Bench Assemble Spindle + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000569E Bench Assemble Head Spindle Posts + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015246 Fit Hepco Drive Beam Cylinder + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015034B ZX5 Module B Wiring Loom installation + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015333 Fit Clamp Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015087 Pneumatic Connections + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015081 Bench Assemble Single Roller Table + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015037 Bench Assemble SY Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation Part 3 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015037 Bench Assemble SY Assembly Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0000574 Fit Motor and Swarf Chute + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015064 Bench Assemble Clamp Assembly Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015066 Bench Assemble Saw Motor Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015085 Mount SR Datum Sensor and Flag + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000562 Bench Assemble Centralise Top Table + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015259 Mount roller beds to mainframe + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015041 Bench Assemble Top Hood Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015334 Fit Centralise Front Table + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
Commissioning a Beckhoff Axis + (Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project Second number in axes.mul file)
ZX5 Production R0000548E Module G to R0015040 Module F alignment + ( # X axis of module is levelled from the t … # X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top # y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling ed on this face is sufficient for levelling )
Maintenance - Tensioning for R Axis on ZX3 + (Measure the deflection of the belt to be 5mm from its relaxed position)
Updating Zebra Firmware on ZD620 model + (Both the zip files for the install of the Zdownloader and the ZPL version file can be located in G:\Builds\Install Files\Zebra Firmware. there is a manual for using the Zdonloader in with the zip file containing the ZPL version file .)
Upgrading Project File on TwinCAT2 System + (Check the [https://stugaltd.monday.com/boards/304269981 Control Systems Log] board to look up the machine and the control system used This procedure only applies to TwinCAT2 For TwinCAT3 upgrades use [[Full Version Upgrade TwinCAT3 WinMulti]])
Autoflow PC Cleanup + (Click the checkbox)
TB0409 Setting Up Windows 10 PC 2018 + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
TB0428 Connecting To Yaskawa with Silex USB + (Connect the Silex to mains, onto the network via RJ45 and via USB to the Yaskawa)
PLC Source Control - Working with GIT and TcXaeShell + ( #Select '''Push''' #Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo )
Batch Printing Part Drawings + (Double click on the P.O the drawings are required to be batch printed for.)
R0000164 Spindle Build + (Ensure all parts supplied are visually che … Ensure all parts supplied are visually checked for damage such as burs or surface contamination Report any issues to supervisor D0006016 may be issued with surface rust . This should be cleaned with green scotchbrite pads as shown in photos to remove contaminationas shown in photos to remove contamination)
R0015254 Bench Assemble shafts, Bearings and Pinions + (Ensure shafts D0015556 2 off and D0015555 … Ensure shafts D0015556 2 off and D0015555 2 off are clean before trial fitting . 1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present 2 Use compressed air to clean debris from all keyways on shafts . 3 Use Fe10 solvent to remove contaminants on shaftssolvent to remove contaminants on shafts)
GY GZ axis setup with Jetter Motors + (Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm.)
Alignment guide using wire line + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
Autocut Adding New Profile + (Firstly, we need to make sure that the pro … Firstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
TB0425 Lenovo Tablet Setup + (Go to the PlayStore and download the e-Drawings app. This will cost (currently £1.25) therefore ask appropriate member for a company card.)
Updating winStugaSaw Software to v4 + (If the PC is Windows XP, it has to be replaced. All XP machines are over 5 years old now, so well beyond their expected lifespan and should be replaced anyway. <br/>)
Stuertz Welder - Setting Barcode Reader + (If this is a Zebra scanner, the Zebra CDC scanner program will be installed already. For other manufacturers, this may need to be downloaded from the internet <br/>)
ZX5 Installation Procedure 2023 + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
Setting Motor Overload Relays + (In order to read the motor plate we need t … In order to read the motor plate we need to know 3 pieces of information *Whether the motor is wired in star or delta *The frequency at which the motor is running *The voltage at which the motor is running Whether the motor is wired in star or delta depends on the application. Refer to the electrical diagrams to find out which it is. For example, the saw blade motor is wired in star, whereas most extractor motors are wired in delta. The UK standard for a three phase electrical supply is 415v at 50Hz. Unless the supply to a motor runs through an inverter (i.e the spindles) this is also the standard for our machines. Using the picture on the right as an example, we know the motor will be running at 50Hz (1) so we can disregard the information on the right of the plate as this provides figures for a 60Hz supply. Looking at the box numbered (2) we can work out that this motor would be wired in delta if it were running on a single phase 230v supply. However, we know that this is a three phase supply and will be wired in star. So when we move on to the box numbered (3) we will be looking at the number on the right hand side of the slash. Therefore, this particular motor would need an Overload Relay set to 3.00A.would need an Overload Relay set to 3.00A.)
Fitting M8 Plug for EtherCAT Boxes + (Inside the packet of the plug will be 5 co … Inside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommets

...The 'white' grommet and numbered insert may be stuck in the metal shell. Please check!

Make sure you check that you have all of these parts before disposing of the packaging.gt;Make sure you check that you have all of these parts before disposing of the packaging.)
PC Bios Power settings + (Keep pressing the “DELETE “button on the k … Keep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above. The Menu Will look something similar to thise Menu Will look something similar to this)
Updating Baldor ESB Firmware 2022 + (Located in the dropbox folder D:\Dropbox (Stuga Machinery Ltd)\service\3rd Party Manuals\Servos\Baldor)
R0015307 Bench assembly spindle drive cylinders + (8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/>)
Changing Main Saw Blade + (Make sure you have stopped cutting and nothing on the machine is moving - press an emergency stop button to ensure this.)
Install markings and measurements ZX5 + (Measure and mark up the distance between t … Measure and mark up the distance between two points (one on each) of the two modules. Mark up the points in a place where it is easy to read the markings and simply practical to get the two modules in a similar position (gap between the two) on installation - preferably on the front and the back of the modules. This makes it easier and closer to adjusting the loadpos and datum on the x-axis once setting up accuracy.um on the x-axis once setting up accuracy.)
R0015248 Line up slider units and mesh racks + (Mesh requires setting between slider unit … Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown)
R0015276 Line up slider units and mesh racks + (Mesh requires setting between slider unit … Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown)
R0015256 Pneumatic Connections + (6mm black air pipe Pipe identified as 12 … 6mm black air pipe Pipe identified as 1259 9 off pop up C cylinders to be connected (1) Ensure enough slack is left on pipe between basket and cylinder to allow full range of movement
*(1) 6mm tee feeds cylinder above and to the left *(2) 6mm tee feeds cylinder above and ring main left and right *(3) 6mm tee feeds cylinder above and ring main left and right *(4) 6mm tee feeds cylinder above and ring main left and right *(5) 6mm tee feeds valve below and ring main left and right *(6) 6mm tee feeds cylinder above and ring main left and right *(7) 6mm tee feeds cylinder above and ring main left and right *(8) 6mm tee feeds cylinder above and cylinder to the righte feeds cylinder above and cylinder to the right)
Monday - Getting Started For Engineers + (Notifications come from emails, and can also be seen in the 'notifications' area of the app <br/>)
Updating Beckhoff TwinCAT3 Backend Version + (On the desktop of the Beckhoff PC, right c … On the desktop of the Beckhoff PC, right click the Twincat Icon in the taskbar and select "About Twincat..." TwinCAT version is displayed. 3.4024.xx is needed

...The .xx is the build number. Generally, all .xx will be compatible, they release a new build number for bug fixes but will change the main version number when it becomes incompatible

change the main version number when it becomes incompatible</div> </div><br/>)
Monday - Emails to Updates + (On the job / case / item in Mondays, open the Updates and click on "Write Updates via Email)
TB0452 ZD620 Zebra Printer Setup + (One difference between the GX420d and the … One difference between the GX420d and the ZD620d is the lack of a dedicated power switch. The newer ZD620d opts for a power button that must be pressed in order to turn on the printer after power is supplied. As our machines are fully un-powered after a machine is closed down it causes the operator to intervene and manually turn on the printer after power up. Ideally the Zebra ZD620d has an '''Power Recovery Mode''' that acts as a permanent switch in case of power failure. We can use this on the machines to allow the printer to turn on upon power up. 1. Disconnect from power. 2. Remove module door and use Ethernet cable to remove (plug in and pull). 3. Move the switch that is annotated AUTO to the ON position. 4. Reinstall the module. 5. Reconnect power, this should now turn on. Reconnect power, this should now turn on.)
TB0426 Replacement Zebra Printer Setup + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
TB0398 Assembly of ZX4 Screen Cover + (Orientate the plastic plate to fit inside the metal hinge piece, noting which way is the length and which is the width.)
R0015336 Pneumatic Output Testing + (Output testing will require valve operatio … Output testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered toy Testing procedure is fully adhered to)
Allocations + issuing received parts + (Populate the allocate column for each part … Populate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
ACEpc Installing netedit with NetSetGo disk + (Switching on with the floppy disk in will boot from the floppy drive instead of the hard drive)
TB0436 Creating a Backup Through WinMulti + (Press on the “Backup” button on WinMulti)
Runing MRP + (Press the Planning Tab > Read demand > ok The demand will then read with a load screen. Once this has finished move on to the next step)
R0010309 Ecoline Ultrasonic Material Loaded Upgrade + (Remove old material load assembly from mac … Remove old material load assembly from machine. Held on by 2 off M6 socket caps indicated 2 Disconnect switch/sensor. Depending on variant fitted either Unscrew M8 plug connection to disconnect for sensor style Or Disconnect 2 off fork connections onto rear on switch 3 Disconnect bloweronto rear on switch 3 Disconnect blower)
Fitting Zx5 Crank Upgrade + (B0001166)
Placing a TwinCAT3 Machine Under Source Control + (See this tutorial for backing up (archiving) a TwinCAT3 project)
Device Magic - Adding a Device Email Address + (Select the 3 dots dropdown box)
R0015243 ZX5 module A-C-E Frame levelling + (Tap all holes to remove debris from coatin … Tap all holes to remove debris from coating process Ensure all holes cleaned after tapping with compressed air

...Ensure eye protection is worn when using compressed air

ext">...Ensure eye protection is worn when using compressed air</div> </div><br/>)
R0015287 Bench Assemble Shafts, Bearings and Pinions + (Ensure shafts D0015556 and D0015555 are … Ensure shafts D0015556 and D0015555 are clean before trial fitting . 1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present 2 Use compressed air to clean debris from all keyways on shafts . 3 Use Fe10 solvent to remove contaminants on shafts solvent to remove contaminants on shafts)