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- GE Control Components Changeover + (The GE control components are now obsolete … The GE control components are now obsolete and we have had to find a new manufacture to use. We have decided to go with Eaton control equipment for this. We are using the same supplier for these products and we have the added benefit if the supplier holding these parts in there stores. We had a choice to use either ABB, Eaton or Schneider components. Although all of the individual Eaton components are a direct replacement for the GE components, there are certain situation that we may be tripped up. This includes times when we need to change a motor breaker that has an auxiliary block connected to it. We can change the breaker but the GE auxiliary block will not fit on the new Eaton one. This means that the Eaton components need to have different part numbers to the GE components. This document will layout the new part numbers and what they relate to and instructions on how they are added and changed in the Sage system. are added and changed in the Sage system.)
- ZX5 MH Infeed Basic IO Test and Setup + (The MH infeed on a ZX5 is a module which c … The MH infeed on a ZX5 is a module which can be tested individually away from the fully installed machine. Once build stage is complete, to be able to test individually, the Infeed Module needs: - To be connected to mains power & be powered on - An air supply to the main blue line - Network connection (Network Cube) - HDMI & Keyboard dongle to be plugged into the Beckhoff PLC inside the cabinet. Input and output activation when testing the sole module is done through the Twincat project rather than through WinMulti The above is only required If the Machine is not fully installed and connected with power air and network already. The below guide is specifically for a fully installed and connected infeed.ically for a fully installed and connected infeed.)
- Autoflow Maintenance - Outfeed Table + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention)
- Autoflow Maintenance - Sawing Centre + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention)
- Autoflow Maintenance - Machining Centre + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention:)
- PC Recovery Process + (The PCs are now shipped with a memory stick that includes a full recovery image. If the system fails in future, this allows a full recovery of the initial setup of the entire drive. Mouse and Keyboard are required for recovery process.)
- Stuga Product Database - Edit Product Data + (The Stuga website has a parts database, much like a shop front for helping identify Stuga Machine parts. Keeping the data updated and logging nuggets of useful information is invaluable in helping identify parts on machines)
- Updating Beckhoff TwinCAT3 Backend Version + (The TwinCAT3 beckhoff systems have a speci … The TwinCAT3 beckhoff systems have a special version of TwinCAT installed - the "Runtime" version XAR (eXtended Automation Runtime). This differs from the full "Engineering version XAE that is installed in the front end and camera PCs in that it is the bare bones of TwinCAT for machine running purposes. '''It does not have the Visual Studio editor in it.''' The runtime version may need updating to 3.4024.xx to allow the latest front end and PLC code to work the latest front end and PLC code to work)
- Upgrade ZX Machine to Beckhoff Drives and Control + (The ZX3 and ZX4 machines that have control … The ZX3 and ZX4 machines that have control systems that pre-date the Beckhoff hardware now have an upgrade available. The upgrade will bring up-to-date hardware to the machines control system and drives. The control system and drives will be changed to Beckhoff. TwinCAT 3 PLC and AX8000 series drives.f. TwinCAT 3 PLC and AX8000 series drives.)
- ZX5 Datum and Grip Pin Setup + (The ZX5 has a different and much improved … The ZX5 has a different and much improved grip system where we use the 10mm cutter to put holes in the end of the profile. The profile is then gripped by the grip pins to give a more accurate and reliable grip. Along with better machining accuracy, this also allows the X axis to be run at higher speeds and virtually eliminates gripper slip. For it to work accurately and reliably the system first needs to be set up mechanically on both the X and SX axis. And crucially, if the datum is changed the loading position also has to be changed, and vice versa. This is extremely important for the operator, and any on-site maintenance staff to be aware of as changing either one without compensating the other can lead to accuracy issues and miss grips.an lead to accuracy issues and miss grips.)
- TB0447 ZX5 Setup - X Axis Beam Calibration + (The ZX5 has a moveable Beam on the Z axis. … The ZX5 has a moveable Beam on the Z axis. The design reason behind this is to keep the gripper arm short for reliability and stiffness, yet enable it to move out of the way for rear V notching During the calculations for the machining bar recipe, the software has to work out if and when the beam needs to be moved: · If there are no v notches on the bar, then machine all the operations without moving the beam. Beam moves at the very end when ejecting · If there is a V notch, move the bar during the first X axis position where position > beamStrokeLength Therefore, it is very important for the software to know how far the beam moves physically to offset all the positions to allow for it. The distance is measured and entered into parameter beamStrokeLength. It should be around 700mm. beamStrokeLength. It should be around 700mm.)
- ZX5 Adjusting V Notch Depth and Position + (The ZX5 has a twin blade system for the V … The ZX5 has a twin blade system for the V notches that is designed to be easier to set up. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)otch (Software adjustment in Notching Tab))
- TB0445 ZX5 Setup - Infeed Measure Sensor Calibration + (The ZX5 has two bar measuring systems – th … The ZX5 has two bar measuring systems – the side laser and the sensor array. The side laser scans the bar as it moves into the final loading location, which gives the software a “heads-up” for the length of the bar. If the length is different to expected, the software will then use the sensor array to measure the bar length. There are 2 measurement methods because the side laser is not 100% reliable, especially on shorter lengths below 3000mm. However, it does mean the system does not have to grip and measure / reoptimize each bar length, so improves the cycle time. The sequence is as follows 1. During the conveyor loading, measure the length using the side laser 2. Once loaded to backfence, check the backfence sensor array. 3. If the sensor array rough measurement does not match the laser – a. If the laser measured length < infeedLaserRemeasure, continue and measure with rear sensors b. If the laser measured length < infeedLaserRemeasure, flag an error that laser has not measured correctly. c. If it does match, use the laser value to reoptimize the bar if it is different than expected 4. Load and Grip bar, if necessary, measure accurately with rear sensor arrayssary, measure accurately with rear sensor array)
- ZX5 Alignment Check + (The ZX5 machine can be tricky to align as there are many adjustments designed into the table to offset manufacturing tolerances. This step by step guide follows the correct protocol to ensure the starting point and sequence of alignment is correct)
- Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches.
In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles
the arrow head position permanently will also alter Y notch depths</div> </div><br/>) - Repairing R axis datum pin + (The datum pin on the old ZX4 at Sidey was … The datum pin on the old ZX4 at Sidey was recommended to be changed at my last service visit. Unfortunately there are quite a few different datum spindle plates and we were having problems tracking down the correct one so it was decided that I would be sent out the new replaceable datum pin carrier as Sidey have a small machine shop I could use to modify the existing plate to make it fit. Unfortunately the mounting holes of the new carrier interfered with the mounting holes of the pneumatic cylinder so it couldn't be used. After taking dimensions of the existing plate for identification I realised there was actually a very small and quick repair that could be carried out until the correct parts were identified. All you need is a cordless drill, a 2.5 and a 3.1mm drill, M3 tap and an M3 x 15mm cap head screw.l, M3 tap and an M3 x 15mm cap head screw.)
- TM018B Microline and ZX3 V Notch Blade Setup + (The engineer will need a reasonable mechan … The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine. You will need callipers (+/-0.05mm) and an accurate rule The setting of the V notch blades on a ZX3 Ring revolves around the setting of two groups of parameters: *V and W axis positions *Blade offsets for each blade The rough position of V and W axes is set first, then the individual blade offsets are set, and finally a test is run to tweak the accuracy to gain perfection. There are two “tweaking” parameters for each blade. The two parameters are: *Depth offset – how deep into the bar *X axis offset – position of point of blade relative to the spindle centrelinef blade relative to the spindle centreline)
- TB0422 Commissioning ZX5 Software 2018 + (The first step in commissioning a new mach … The first step in commissioning a new machine is to get the basic software setup correctly installed. Because the software is designed to be very flexible across many machine types, the simplest way to do this is to copy from a recently built similar machine.opy from a recently built similar machine.)
- ZX5 Gripper Energy Chain & Tray Setup + (<div class="icon-instructions caution-i … The main problems we’ve had during commissioning with these energy chains is that if they are not positioned well enough , the chain will clip the button heads that hold the trays to the L brackets To get over this the brackets sometimes need adjusting on the slots along with possibly bending into a better shape or by adjusting the chain bracket position on the slots in the ‘finger’ bracket Things to look out for: *There should be three links which are reversed at the bracket end of the energy chain. *Servo cable and the pipes and cables from the energy chain are fixed with cable ties to the fingers on the bracket to minimise possible movement and twisting which changes where the energy chain sits in the trays, meaning it could start clipping the button heads. *Tray heights and energy chain length, there should be a consistent gap all the way along between the energy chain and the top tray (viewed from inside the tray) and when at the full travel either end the chain shouldn’t be tight hitting the fence too much at the end. *It is also worth checking if all of the links fitted are the same radius type, as we have had occasions where some have been a smaller radius meaning at certain points down the rack the radius of the bend becomes smaller and falls out from the support of the top tray, especially when the gripper is at either end of the rack. There is a code on the side of each link in the energy chain. *A last thing to be weary of is is the end corners of the trays may require bending out, there have been occasions where one chain tray has been slightly more bent in than the other meaning when the chain moves from one tray to the next it clips the corner of the next tray We normally get the gripper on a reversing cycle movement to test this through the twincat project at different speeds, starting slow and working up to higher speeds.gh the twincat project at different speeds, starting slow and working up to higher speeds.)
- X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (The out sensor used for the vorlaufwagen c … The out sensor used for the vorlaufwagen cannot be a standard reed switch because the cylinder that drives this output is a telescoping version. It is impossible to detect the out position. Therefore, a sensor is fitted that must be programmed to set a high output when it detects the full range has been reached The sensor is a [https://www.pepperl-fuchs.com/global/en/classid_53.htm?view=productdetails&prodid=42559#overview Pepperl+Fuchs VDM28-8-L] Datasheet can be downloaded [https://files.pepperl-fuchs.com/webcat/navi/productInfo/45/452859n.pdf?v=20220926110229 here] '''Function''' The distance measurement device contains one transmitter and one receiver incorporated into a single housing. The transmitter light is reflected back to the receiver from a target. The sensor determines the distance to the target and triggers a switching function or supplies the relevant measured value for processing. '''Assembly instructions''' The sensor can be mounted by means of through holes or by using a mounting bracket or mounting clamp Ensure that the surface is level in order to prevent the housing from becoming distorted when the fittings are tightened. It is advisable to secure the nuts and screws using spring washers in order to prevent the sensor from being incorrectly adjusted. '''Connection''' Connect the device in accordance with the connection diagram in the datasheet. '''Adjustment''' The green LED lights up when the operating voltage is switched on. Adjust the sensor so that the laser point is on the gripper bodyso that the laser point is on the gripper body)
- VM Upgrade Hardware + (The upgrade is to prep the machine ready for adding a Virtual Mahine (VM) to the setup.)
- WinMulti - Changing The Colour Identification Box + (The version 6 software has a feature to id … The version 6 software has a feature to identify the colour of the profile and also to help operators load foiled profile in the correct orientation.
Updating the colours is a very simple job that can be done in 2 ways
# Via the Machine Settings->Colours Tab # From Bar Queue whenever a new colour is encountered.
Queue whenever a new colour is encountered. <br/>) - Viewing Camera Footage from Hikvision Cameras + (The video footage from a Hikvision camera … The video footage from a Hikvision camera can only be viewed via Windows "Internet Explorer". The camera web page also has the facility to playback and download the recorded images stored on the memory card in the camera.
sion. For reasons unknown, Hikvision have not kept this up to date for the latest drivers (Edge and Chrome)</div> </div> <br/>) - Diagnosing EtherCAT Issues - Advanced + (There are many tools available to help tra … There are many tools available to help trace EtherCAT faults. This document describes some more advanced features that can help pinpoint an intermittent or hard to find issue. You will need a good working knowledge of the machine and the basis of EtherCAT networking See Also [[TwinCat Connection Faults]][[TwinCat Connection Faults]])
- Recovery of Bar Queue following winMulti Crash + (There have been cases of software crashing … There have been cases of software crashing on the Stuga front end software, but the machine will continue to cut the holes and slots on the bar and eject it to the transfer table. This creates the situation that the bar is physically finished, but the software has not registered it as finished. This can lead to confusion for the operator and put the bar queue out of sync, which can lead to wasted profile of sync, which can lead to wasted profile)
- Gripper Push Speed on Flowline and ZX + (There is a cylinder called Grip push, when … There is a cylinder called Grip push, when bar is moved to its unload position the Gripper Comes OFF then Grip push is activated to push the profile of the gripper to clear ready for the Eject push onto transfer Table. The video shows what happens if the grip push is set too fast. The speed of the cylinder is Far too Fast and is Throwing/punching back down machine. -- This needs to be slowed Down. machine. -- This needs to be slowed Down.)
- PLC Source Control - Adding a Repository + (These instructions give details of how to … These instructions give details of how to set up a repository so that any changes made to the core project will be tracked. For the git source control to work it is important that GIT has been chosen as the source control program. see Prerequisits. The instructions start from : The project has been created and PLC code has been loaded in to the TwinCAT Xae Shell program.oaded in to the TwinCAT Xae Shell program.)
- Autocut Regular Maintenance + (This checklist needs to be carried out at … This checklist needs to be carried out at regular intervals, in conjunction with the daily maintenance.
gt; <td>Single Shift Full Time </td><td>Bi-Weekly </td></tr><tr> <td>Up to 50% utilisation </td><td>Monthly </td></tr></table>)Use Profile Regularity 2-3 Shifts per day Weekly Single Shift Full Time Bi-Weekly Up to 50% utilisation Monthly - Alignment guide using wire line + (This dokit is to help with the use of a wi … This dokit is to help with the use of a wire line to set alignment correctly on mechanical build up. Using a wire line correctly will ensure a very accurate straight line is achieved . Accuracy of + - 1 mm over any distance can be achieved using the following method. Using one incorrectly can also easily be done.! The steps shown can be applied to all types of alignment , when you have a vertical face on components that require aligning. face on components that require aligning.)
- Ecoline - Setting V Notches on winMulti Software + (This is the full setup procedure for V not … This is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example -
- Blade Change
- Blade buckled
here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> <br/>) - PC Bios Power settings + (This power setting enables the PC to Boot … This power setting enables the PC to Boot up automatically when power is first detected, in other words when the power is “lost” and then “returns”, without the necessity to manually press the power button on the PC. The following description shows how to set the auto power-up on but beware this Technical Bulletin only applies to the “ASUS UEFI Utility BIOS Version 2.x.x”. This document is for the ASUS Pcs For the Dell PCs use [[PC Bios Power Settings - Dell]]ttings - Dell]])
- Importing Picking List from Sage To Monday + (This procedure demonstrates how to use the … This procedure demonstrates how to use the "Sage Hooks" MS Access database to grab the data created in Sage and exort to a spreadsheet. The spreadsheet is then imported into a new Monday board, then copied across to the correct Picking List for the machine build.
Picking List for the machine build. <br/>) - Setting Up C0000422-KIT - Full Hardware 2023 + (This process takes the components to creat … This process takes the components to create a standard "C000422-KIT". This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]] =Notes= *There are two PCs running on the same hardware, The Host PC and the Virtual machine. **'''Host PC''' (For support) ***The base Windows install running directly on the hardware installed to Dell NVME drive. ***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware) ***Imaged by Macrium reflect. **'''Virtual PC – Stuga VM''' ***Used for Stuga software - the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V. ***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM. ***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license. ***Copied to host and setup manually during install. There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host.'P_Stuga_P… '''on the desktop of the host.)
- Dokit - Creating A Work Instruction + (This tutorial guides you in how to create … This tutorial guides you in how to create Work Instructions in Dokit and to avoid the pitfalls.
If the Work Instruction is already created, follow the process [[Dokit - Editing Work Instructions]]
= Warnings =
a fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div><br/>) - Setting Up New Printer - GX420d + (This tutorial requires a basic knowledge o … This tutorial requires a basic knowledge of IP addresses - what are they and what are they forork. This is contained in the Saw Parameters - printerIPAddress. </div> </div>)
- Dokit - Editing Work Instructions + (This tutorial shows you how to edit the co … This tutorial shows you how to edit the content of a work instruction, allowing you to
*Add New Steps
*Add numbering and bullets to the text
*Add and crop Photos
*Annotate photos with arrows, numbers and text
*Change step sequence and insert steps
*Add Call-outs and warnings
*Add Links to other websites or other Dokit pages
=Warnings=
a fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div><br/>) - Fitting Zx5 Crank Upgrade + (This upgrade replaces the crank arm assemb … This upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability
This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes
></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> <br/>) - Replacing Beckhoff PC + (To replace a broken PLC requires the installation of the original project. This project needs to be made aware of the new hardware, along with the Stuga software)
- PLC Source Control - Selecting GIT as the source control Plug-in + (TwinCAT3 can use different source control programs for source control. These instructions show how to select Git as the source control Plug-in.)
- Upgrade Autoflow to Windows 10 + (Update 2024 - Upgrades now consist of a ne … Update 2024 - Upgrades now consist of a new Windows 11 PC with VM for the front end and a C6017 PC for the back end.
Upgrading an Autoflow to Windows 10 involves upgrading two PCS
#The Beckhoff control PC - replaced with a C0001225-KIT
#The Camera PC - replaced with a C0000422-KIT with a VM setup. this now becomes the front end PC
=== For Historical reference, these are the pre-2024 notes: === ''Upgrading an Autoflow to Windows 10 on site involves upgrading two PCS'' #''The Beckhoff control PC'' #''The Camera PC'' ''
The Beckhoff PC is not upgradable so needs to be completely replaced. We use the miniature [https://www.beckhoff.com/english.asp?industrial_pc/c6017.htm Beckhoff C6017] for this'' ''It is not cost effective to upgrade and old camera PC, so a new one is supplied'' ===''Notes''=== *''The Beckhoff PC is now powerful enough to run the front end and back end.'' *''The camera PC is there to replace the camera PC on site and contains the storage for the machine cameras'' *''Because the Beckhoff PC has limited hard drive space, the DDRIVE will be on the cameraPC''hard drive space, the DDRIVE will be on the cameraPC'') - TwinCat Connection Faults + (We are quite often faced with multiple Axi … We are quite often faced with multiple Axis/Door Open/ Estop faults all being reported at the same time. More often than not this is caused by a bad connection on the TwinCat system somewhere. If there is any dropout of connection at any point in the system it will result in this error. You could spend some time crawling about on your hands and knees, opening electrical cabinets and trying to find the fault manualy, but by using TwinCat we can save some time and effort, and pinpoint the cause almost immediately.and pinpoint the cause almost immediately.)
- Removing TwinCAT3 Interpolation Licence + (Wen creating a new project on conversion f … Wen creating a new project on conversion from a TwinCAT2 to TwinCAT3 system, there may be a reference to a an unrequired NCi licence (interpolation)
variable speeds to create a shape, like a diagonal line or circle</div> </div><br/>) - WinDelay for Twincat Startup + (When Windows Boots up and WinMulti is star … When Windows Boots up and WinMulti is started the TwinCat PLC is not in Run mode ready for the application. The Run mode of Twin cat normally takes between 70 to 90 seconds.
WinStartDelay is a piece of software which delays Winmulti Starting up until the Amount of Time Delay needed has been run.
of Time Delay needed has been run. <br/>) - Ecoline - Datum and MitreOffset Tests + (When an Ecoline is commissioned, the posit … When an Ecoline is commissioned, the positional accuracy needs to be set up.
These are also useful tests to check if the machine is maintaining positional accuracy
tent, repeatable results before making any parameter changes</div> </div><br/>) - Upgrade Flowline Opto Sensors to Ultrasonic + (With the development of full colour ranges for profiles, the older flowline opto sensors often have trouble "seeing" the darker profiles. An upgrade kit is available (R0019014) to replace the optical sensors with an ultrasonic version <br/>)
- Changing Version Control to Visual Studio + (In March 2022 the password policy of the s … In March 2022 the password policy of the system behind SourceTree / Bitbucket and Atlassian changed - [https://community.atlassian.com/t5/Bitbucket-articles/Announcement-Bitbucket-Cloud-account-password-usage-for-Git-over/ba-p/1948231 link]. This meant all machine would need a complex password login change for the SourceTree program used for version control of the PLC code. This was not straight-forward to resolve, so the decision was made to change the version control system to the one that is packaged with the Visual Studio system by default. This is a better method anyway, but it needs the "TcXaeShell" installed. Visual Studio that includes Source control, rebadged for TwinCAT3</div> </div>)
- Omron E5CVS PV Shift + (<div class="annotatedImageDiv" typeof=" …
) - Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (<div class="annotatedImageDiv" typeof=" … Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.
The original PC cannot be used because
*It is not powerful enough to run v6 front end
*The operating system cannot be upgraded to Windows 10
*It cannot be upgraded to TwinCAT3
The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
. It has an upgrade to 1.9Ghz 4 core processor.
Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
era PC, hence the camera PC can be retired after the upgrade<br/>) - R0015316 V notch Final Assembly Part 2 + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4</nowiki>)
Standard Hex key set
Standard Spanner set
ZX5 Blade tightening tool
Compressed air connection with regulation (for axis support)
'''Parts required'''
A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2
A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 Blanking plug foc x 28
B0000426 Linear Rail MSB25 400mm Long (AMT) x 4
D0015156 Saw Bearing Plate x 2
D0015161 Saw Plate x 4
D0015162 Saw Mid Spacer Bar x 1
D0015163 Saw Bearing Spacer Bar x 1
D0015168B Balance Cylinder Bracket x 2
D0015169B Cylinder Rod Bracket x 2
D0015179 Energy Chain Bracket x 2
D0015180 Datum Switch Bracket (VZ) x 1
D0015183 VY Stop x 2
D0015235 VY Datum Switch Bracket x 1
D0015236 VY Energy Chain Bracket - Fixed x 1
D0015237 VY Energy Chain Bracket - Moving x 1
D0015250 Safe Sensor Block x 1
D0015251 Safe Sensor Finger x 1
D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2
D0015452 Scissor Cable Retainer x 1
D0015541 Energy Chain Deflector x 1
D0015704 Energy Chain Support Plate x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
E0001185 Elte Saw motor x 4
M0001087 Rubber Bump Stop M6 Ø20x24 x2
P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1
P0000023 Fitting: Hex Nipple 1/8 BSP x 1
P0000026 Silencer 1/4 BSP x 1
P0000050 Fitting: Silencer 1/8'' BSP x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 1
P0000140 Fitting: Quick Exhaust Valve 1/8" x 1
P0001040 Fitting: 1/8BSP Hex Head Silencer x 2
P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2
P0001133 Cylinder: Ø50 x 500 x 2
P0001134 Floating Joint M18x1.5 x 2
P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2
P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1
P0001142 Adjustable Damper 150mm stroke (3000N) x 1
P0001144 Reed Switch Mounting Band for Ø50 cyl x 2
R0015084 Bench assemble and Drill Off Swarf chutes
V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 - R0015316 V notch Final Assembly + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4<br /><br /><br/></nowiki>)
Standard Hex key set
Standard Spanner set
ZX5 Blade tightening tool
Compressed air connection with regulation (for axis support)
'''Parts required'''
A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2
A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 Blanking plug foc x 28
B0000426 Linear Rail MSB25 400mm Long (AMT) x 4
D0015156 Saw Bearing Plate x 2
D0015161 Saw Plate x 4
D0015162 Saw Mid Spacer Bar x 1
D0015163 Saw Bearing Spacer Bar x 1
D0015168B Balance Cylinder Bracket x 2
D0015169B Cylinder Rod Bracket x 2
D0015179 Energy Chain Bracket x 2
D0015180 Datum Switch Bracket (VZ) x 1
D0015183 VY Stop x 2
D0015235 VY Datum Switch Bracket x 1
D0015236 VY Energy Chain Bracket - Fixed x 1
D0015237 VY Energy Chain Bracket - Moving x 1
D0015250 Safe Sensor Block x 1
D0015251 Safe Sensor Finger x 1
D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2
D0015452 Scissor Cable Retainer x 1
D0015541 Energy Chain Deflector x 1
D0015704 Energy Chain Support Plate x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
E0001185 Elte Saw motor x 4
M0001087 Rubber Bump Stop M6 Ø20x24 x2
P0000010 1/8 6mm elbow x 1
P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1
P0000023 Fitting: Hex Nipple 1/8 BSP x 1
P0000026 Silencer 1/4 BSP x 1
P0000050 Fitting: Silencer 1/8'' BSP x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 1
P0000140 Fitting: Quick Exhaust Valve 1/8" x 1
P0001040 Fitting: 1/8BSP Hex Head Silencer x 2
P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2
P0001133 Cylinder: Ø50 x 500 x 2
P0001134 Floating Joint M18x1.5 x 2
P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2
P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1
P0001142 Adjustable Damper 150mm stroke (3000N) x 1
P0001144 Reed Switch Mounting Band for Ø50 cyl x 2
R0015084 Bench assemble and Drill Off Swarf chutes
V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 - R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (<nowiki>'''<u>Tools required&l …
'''Tools required''' ;P0001070 Valve Base: Type 41 6 Position Ø6 x 2<br /><br />P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8<br /><br />P0001101 Male straight 12mm to 1/4 bsp x 5 <br /><br />P0001102 Male elbow 12mm to 1/4 x 2<br /><br />P0001186 Valve 24v dc SMC x 12 <br /><br /><br /><br /><br/></nowiki>)
Tape rule
Steel rule
standard hex keys
Standard HSS drill set
Standard Tap set
Hack saw
Ball Pein hammer
Centre punch
'''Part Required'''
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 3
P0000024 Fitting: Hex Nipple 1/4 BSP x 1
P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
P0000097 Fitting: Elbow Adaptor 8mm - 1/4 BSPT x 1
P0000159 Fitting: Stem Blanking Plug 6mm x 3
P0000160 Fitting: Flow Controller In Line 6mm x 2
P0000279 Female Cross 1/4'' NPT x 1
P0000297 HighLow Pressure Valve x 1
P0000419 Air Service Unit OH (P0283)x 1
P0001070 Valve Base: Type 41 6 Position Ø6 x 2
P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8
P0001101 Male straight 12mm to 1/4 bsp x 5
P0001102 Male elbow 12mm to 1/4 x 2
P0001186 Valve 24v dc SMC x 12 - R0015114 Bench Assemble Valve Banks and Regulators + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' <br />P0001071 Valve base type41 8 position x 1<br /><br />P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4<br /><br />P0001101 Male straight 1/4 bsp to 12mm x 2<br /><br />P0001102 Fitting male elbow 12mm 1/4 x 4<br /><br />P0001105 Bulkhead straight 12mm x 6<br /><br />P0001186 Valve. 24v dc smc x 8<br /><br /><br/></nowiki>)
Standard hex key set
Standard spanner set
Standard HSS drill set
Standard tap set
'''Parts Required'''
H0007998 Regulator internal mount 5 way x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 14
P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 9
P0000021 air gun assembly x 1
P0000024 hex nipple 1/4 x 3
P0000058 Regulator Mounting Kit x 1
P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2
P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2
P0000145 tee equal 1/4 x 3
P0000159 Fitting: Stem Blanking Plug 6mm x 2
P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1
P0000278 Regulator 0-2 bar x 1
P0000332 Regulator with Gauge G1/8'' 0-8 bar x 8
P0000361 1/4'' Male Probe to suit 1/4'' PCL Female coupling x 1
P0000419 Air Service Unit OH (P0283) x 1
P0001071 Valve base type41 8 position x 1
P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4
P0001101 Male straight 1/4 bsp to 12mm x 2
P0001102 Fitting male elbow 12mm 1/4 x 4
P0001105 Bulkhead straight 12mm x 6
P0001186 Valve. 24v dc smc x 8 - R0000963E Bench Assemble Z axis Components + (<nowiki><u>'''Tools Required'' …
'''Tools Required''' t;<br />P0000140 Fitting: Quick Exhaust Valve 1/8" x 2<br /><br />P0000145 Tee-Equal 1/4BSP Galvanised x 2<br /><br />P0000200 Elbow Adaptor 6mm - M5 x 2<br /><br />P0000229 Pneumax VDMA 40 x 300 Magnetic x 4<br /><br />P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4<br /><br />P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2<br /><br /><br/></nowiki>)
Standard hex key set
Standard spanner set
Emery tape
Standard HSS drill set
Hand reamer
Standard tap set
'''Part Required'''
B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 4
B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 2
B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide x 2
C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1
D0006501 Z Leadscrew Sleeve x 2
D0007629 Cylinder rod Extension x 4
D0007732 Sprocket Idler Shaft x 2
D0007733 Sprocket Mounting Block x 2
D0008090 Retaining Collar x 1
H0007715 Z Sprocket 33 Teeth 3/8'' pitch x 2
H0007790 Leadscrew Z(Includes Re-balling) x 2
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 2
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
P0000023 Fitting: Hex Nipple 1/8 BSP x 2
P0000024 Fitting: Hex Nipple 1/4 BSP x 2
P0000026 Silencer 1/4 BSP x 4
P0000051 Fitting: Straight Adaptor 6mm - 1/4 BSPT x 4
P0000140 Fitting: Quick Exhaust Valve 1/8" x 2
P0000145 Tee-Equal 1/4BSP Galvanised x 2
P0000200 Elbow Adaptor 6mm - M5 x 2
P0000229 Pneumax VDMA 40 x 300 Magnetic x 4
P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4
P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2 - Autoflow Maintenance - Infeed + (<nowiki>The following preventative m …
The following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide: kly<br />20 Hrs/Week Monthly</pre></div><br/></nowiki>)2-3 Shifts Weekly
40 Hrs/Week Bi-Weekly
20 Hrs/Week Monthly - Autoflow Maintenance - Gripper + (<nowiki>The following preventative m …
The following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide: i-Weekly<br />20 Hrs/Week Monthly</pre></div></nowiki>)2-3 Shifts Weekly
40 Hrs/Week Bi-Weekly
20 Hrs/Week Monthly - R0002913E Install and Align Rotary head Subframe PART 2 + ('''<u>Tools Required</u>''' … '''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings AssembliesM16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies)
- R0002913E Install and Align Rotary head Subframe + ('''<u>Tools Required</u>'''
… '''Tools Required'''
300mm engineers level
2 meter straight edge
1 meter straight edge
Standard hex key set
Standard spanner set
Z support jigs
'''Parts Required'''
D0000095 Bottom Plate x 2
D0006484 Front Tiebeam x 1
D0006485 Rear Tiebeam x 1
D0007681 Shaft Adjust Plate x 2
D0007683 Lower Beam Mount x 1
D0007684 Lower Beam Mount - Mirror x 1
D0007695 Platform (D8714) x 1
D0007787 Upper Beam Mount x 1
D0007835 Hard Stop x 2
D0008087 Z Servo Housing x 2
H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2
H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2
R0015296 Bench Assemble bearings Assemblies
bolts) x 2 R0015296 Bench Assemble bearings Assemblies <br/>) - R0015028D ZX5 Hepco Beam Alignment Module C + ('''<u>Tools Required</u>''' … '''Tools Required''' Engineers level Hepco flat spanner T0000491 Hepco Box spanner T0000492 Standard hex key set Incremental shim pack '''Parts Required''' B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6 B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x 2 B0000234 Straight Grease Nipple M6 ST/ST x 6 B0001006 Linear rail 25mm x 820mm x 6 B0001102 Double edge spacer slide and beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x 5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120)
- R0015028D ZX5 Hepco Beam Alignment Module C part 2 + ('''<u>Tools Required</u>''' … '''Tools Required''' Engineers level Hepco flat spanner T0000491 Hepco Box spanner T0000492 Standard hex key set Incremental shim pack '''Parts Required''' B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6 B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x 2 B0000234 Straight Grease Nipple M6 ST/ST x 6 B0001006 Linear rail 25mm x 820mm x 6 B0001102 Double edge spacer slide and beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x 5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120)
- R0000738 Pneumatic Installation Part 2 + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Pipe cutters
Pipe identification numbers
'''Parts Required'''
D0015703 Air Gun Bracket x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
P0000046 Fitting: 'Y' Adaptor 6mm x 4
P0000053 6mm T (P16) x 2
P0000075 Parallel Y Connector 8mm x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 3
P0000160 Fitting: Flow Controller In Line 6mm x 4
P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6
P0000401 6mm inline non return valve x 2
P0000470 Valve: 5/2 PnPnu 1/8BSP x 1
P0000513 Ball valve with QS connector x 1
P0000551 6mm inline Quick Exhaust Fitting x 6
P0001106 Plug in reducer 12mm to 8mm x 7
P0001107 12mm Y connector x 8
R0015114 Bench Assemble Valve banks and Regulators
tor x 8 R0015114 Bench Assemble Valve banks and Regulators <br/>) - R0015299 Install Spindle control pipework and fittings + ('''<u>Tools Required</u>''' … '''Tools Required''' Pipe cutters Standard screwdriver set Standard hex key set Standard spanner set '''Parts Required''' D0010807 upstand collar x 32 P0001023 6mm compact y x 4 P0000456 M5-4mm straight fitting x 24 P0001091 Bulkhead 6mm straight x 24 P0001093 6mm - 4mm stem elbow x 81091 Bulkhead 6mm straight x 24 P0001093 6mm - 4mm stem elbow x 8)
- R0000738 Pneumatic Installation Part 3 + ('''<u>Tools Required</u>''' … '''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators connector x 8 R0015114 Bench Assemble Valve banks and Regulators)
- R0015286B Bench Assemble X axis Energy Chain + ('''<u>Tools Required</u>''' … '''Tools Required''' Small flat screwdriver Identification markers '''Parts Required''' A0001112 Energy Chain Separator: 2500 Chain x 20 A0001113 Energy Chain: Series 2500.03 55mm Bend Radius x 4.2 meter A0001114 Energy Chain Bracket Set: 24/2500 Plastic, Pivoting x 1 E0000439 Connector Brad Harrison M8 3 pole 10 m lead pvc x 2 E0001237 Pre Made Cable :Beckoff Extension AM8032 9.0m x 1 x 2 E0001237 Pre Made Cable :Beckoff Extension AM8032 9.0m x 1)
- R0015288 Bench Assemble Transfer slider units and Cylinder Rails + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
'''Parts Required'''
B0001160 Delrin Dual V Wheel Kit x 48
B0001161 Spacer: Concentric - Delrin Dual V Wheel x 24
B0001162 Spacer: Eccentric - Delrin Dual V Wheel x 24
D0015255 Rack: Mod2 360 Long x 8
D0015551 Rack Mounting Plate x 8
D0015572 Slideway Connection Plate (2018) x 8
D0015573 Transfer Cylinder Bracket x 8
D0015576 Pneumatics Support Spacer x 8
D0015599 Transfer Cylinder Bracket Brace x 8
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 48
P0001111 Cylinder: Ø25 x 25S Cut Shaft x 48
R0015093 Bench Assemble Transfer Beam x 8
S Cut Shaft x 48 R0015093 Bench Assemble Transfer Beam x 8 <br/>) - R0015095 Bench Assemble Infeed Support Arms + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015553 Transfer Support arm R/H (right to left machine ) OR D0015552 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18 M8 x 20 button hex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180ex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180)
- R0015242 Level and Adjust Roller beds module C and E + ('''<u>Tools Required</u>''' Standard hex key set Standard spanner set Engineers level 2mm shim spacer 2 meter straight edge '''<u>Parts Required</u>''' Installed transfer beam assemblies)
- R0015078B Module A infeed arm alignment + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard spanner set Standard Hex key set Pedestal stand Adjustable jack 1 meter straight edge 300mm engineers level Lever bar Standard tap set Standard hss drill set Hammer Tape measure Wire line Clamps '''Parts Required''' D0015038B x 1 D0015039B x 1 D0015257 x 1 D0015035B x 1 D0015036B x 1 D0015037B x 139B x 1 D0015257 x 1 D0015035B x 1 D0015036B x 1 D0015037B x 1)
- R0015272 1st Stage fitting Saw Outfeed + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard HSS Drill Set
Standard spanner set
Standard Tap set
Standard 5mm straight hex key ( non ball point )
Hex key extension bar
'''Parts Required'''
D0004583 Outfeed Long Rest (5354) x 1
D0004584 Outfeed Side Rest x 4
D0005127 Outfeed Welded Frame (5356) x 1
H0005136 Outfeed Top Tray (5355) x 1
lded Frame (5356) x 1 H0005136 Outfeed Top Tray (5355) x 1 <br/>) - R0000572 Bench Assemble Centralise Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
standard hex key set
Standard spanner set
Grease gun
'''Parts Required'''
B0000005 Angular Contact Bearing 15 I/D 35 O/D 11 Long x 2
B0000065 Bearing Rod End 10mm x 2
D0004363 Middle Link Rod x 1
D0004365 Pivot Clamp x 1
D0004366 Link Clamp Cap x 1
D0004369 Top Link Stud Bolt x 1
D0004370 Middle Link Stud Bolt x 1
D0004393 Lever Joint x 2
D0004394 Joint Shaft x 2
D0004401 Pivot Pin x 1
D0004403 Pivot Pin Nut x 1
D0004406 Retainer Plate x 1
D0004541 Cylinder Swivel End x 2
D0004542 Cylinder Bracket 4542 x 1
D0004622 Centralise Cylinder Spacer x 1
D0004669 Damper Rod End Block x 1
D0004766 Pivot Pin Bolt x 1
H0004367 Centering lever x 1
P0000029 Non Adjustable Damper 100mm x 1
P0000031 Pneumax Microcylinder 25 x 100 Magnetic x 2
P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2
P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 2
P0001198 fitting speed controller 1/8 x 6mm tube x 2
) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2 <br/>) - R0015064 Bench Assemble Clamp Assembly Part 2 + ('''<u>Tools Required</u>''' S … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers 20mm bearing dolly Reduced shank 5mm hex key '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8 B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8 B0000200 Circlip 8mm External x 12 B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6 D0004331 Clamp Head (D7450) x 1 D0004332 Clamp Mount Block (D7449) x 1 D0004333 Pillar x 2 D0004358 Clamp Head Bracket (D7447) x 1 D0004359 Clamp Head Cylinder Bar (D7446) x 2 D0004550 Clamp Insert x 2 D0004808 Slide Stop x 2 D0005191 Bearing Protective Washer x 4 D0005425 Clamp block Right (5625) x 1 D0005566 Clamp block left - Roller style (5567) x 1 D0005568 Clamp block left roller shaft x 3 D0007447 Clamp Head Bracket OH (D4358) x 1 D0007449 Clamp Mount Block OH (D4332) x 1 D0007450 Clamp Head OH (D4331) x 1 D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2 D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1 D0015446B Chip Deflector Mounting Plate (Tapped) x 1 D0015447B Chip Deflector Probe Ø50 (Tapped) x 2 D0015454 Chip Deflector Rod (M16) x 2 H0004625 Shaft 16mm: 150 Saw Clamp x 2 H0004626 Shaft 16mm: 275 Eject Push x 1 H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2 H0004628 Shaft 20mm: 245 Saw Outer clampx 2 M0001194 Kipp clamp handle x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1 P0000064 Pneumax microcylinder 25bore x 80stroke x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1)
- R0015250 Bench Assemble Support Arms + ('''<u>Tools Required</u>''' S … '''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015552 Transfer Support arm R/H (right to left machine ) OR D0015553 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18)
- R0015037 Bench Assemble SY Assembly Part 2 + ('''<u>Tools Required</u>''' S … '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1matec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1)
- R0000571 Fit and Level Cut Tables , Finalise Eject + ('''<u>Tools Required</u>''' … '''Tools Required''' 1 meter straight edge 500mm rule Standard hex key Standard spanner set Feeler gauges Engineers level Adjustment shim '''Parts Required''' A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 0.5 A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 1 A0001074 igus mounting bracket set x 1 D0004551 Cylinder Spacer x 1 D0004553 Cover Fixing Bar x 1 D0004554 Bar Spacer Short x 1 D0004555 Bar Spacer Long x 1 D0004769 Ejector Clamp Pad to be made in conjuction with D5121 (5305) x 1 D0004770 Infeed Clamp Pad to be made in conjunction with D5122 (5299) x 1 D0005121 Ejector Clamp Stainless Pads (5306) x 1 D0005122 Infeed Clamp Pad (5300)x 1 D0005199 Ejector Cover x 1 D0005412 Energy Chain Adapter Plate x 1 H0004556 Fixing Bar Gap Cover (5297) x 1 H0004656 Material Trip Stripx 1 P0000368 Extension 1/8 bsp x 22 long x 1 P0000443 Cleanline Cylinder 32 x 450 PN11246 x 1 P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2 P0001198 flow controller 6mm elbow 1/8 x 2580U (5.0m Lead) x 2 P0001198 flow controller 6mm elbow 1/8 x 2)
- R0000738 Pneumatic Installation + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Pipe cutters
Pipe identification numbers
'''Parts Required'''
D0015703 Air Gun Bracket x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
P0000046 Fitting: 'Y' Adaptor 6mm x 4
P0000053 6mm T (P16) x 2
P0000075 Parallel Y Connector 8mm x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 3
P0000160 Fitting: Flow Controller In Line 6mm x 4
P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6
P0000401 6mm inline non return valve x 2
P0000470 Valve: 5/2 PnPnu 1/8BSP x 1
P0000513 Ball valve with QS connector x 1
P0000551 6mm inline Quick Exhaust Fitting x 6
P0001106 Plug in reducer 12mm to 8mm x 7
P0001107 12mm Y connector x 8
R0015114 Bench Assemble Valve banks and Regulators
x 8 R0015114 Bench Assemble Valve banks and Regulators <br/>) - R0015038 Bench Assemble V notch Datum Rollers + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
External circlip pliers
1 meter straight edge
Feeler gauges
'''Parts Required'''
B0000062 Circlip 20mm External x 13
B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 26
B0001176 washer : bearing shim x 16
D0010060 Roller Shaft Ø20 x 37.5 x 7
D0010061 Datum Roller Ø40 x 20 x 6
D0010396 Datum Roller Ø40 x 150mm x 7
D0010397 Shaft 20mm: 195mm Autoflow Roller x 7
D0015214 Roller Support Bar - Short x 1
D0015217 Profile Support Pad x 2
D0015218 Roller Support Bar - Long x 1
D0015220 Outfeed Roller Bed Support Frame x 1
D0015221 Outfeed Roller Bed Mounting Plate x 1
D0015348 MC Outfeed Roller Mounting Plate x 1
M0001006 Threaded insert M14/M8 30 long x 8
ting Plate x 1 M0001006 Threaded insert M14/M8 30 long x 8 <br/>) - R0015251B Bench Assemble X Axis Energy chain + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Small flat screwdriver
Identification markers
'''Parts Required'''
A0001112 Energy Chain Separator: 2500 Chain x 24
A0001113 Energy Chain: Series 2500.03 55mm Bend Radius x 4.2 meter
A0001114 Energy Chain Bracket Set: 24/2500 Plastic, Pivoting x 1
E0000439 Connector Brad Harrison M8 3 pole 10 m lead pvc x 3
E0001237 Pre Made Cable :Beckoff Extension AM8032 9.0m x 1
E0001237 Pre Made Cable :Beckoff Extension AM8032 9.0m x 1 <br/>) - R0015037 Bench Assemble SY Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex Key set
Standard Spanner set
1 Meter straight edge
Feeler Gauges
'''Parts Required'''
B0000044 Linear Rail MSB25 260mm Long (AMT) x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 blanking cap x 10
B0000234 Straight Grease Nipple M6 ST/ST x 4
B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12
B0001060 Grease Fitting M6x0.75 to Ø4 x 4
B0001061 Grease fitting M6 x 1 to 4mm x 4
B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2
B0001185 Leadscrew nut Igus x 1
C0001005 Stepper Motor AS1050 x 1
D0005184 Guide Roller x 6
D0005186 Guide Pin Washer x 6
D0015172 Centralise Plate (with SY) x 1
D0015173 Saw SY Saddle Brace x 1
D0015174 Roller Fence (With SY) x 2
D0015175 Saw Saddle Carriage Block x 2
D0015176 Cylinder Mount Block x 2
D0015178 Z Block x 2
D0015207 Outer Bearing Housing x 1
D0015208 Leadscrew Bearing Block x 1
D0015209 Leadscrew Attachment Bracket x 1
D0015222 SY Grease Manifold x 2
D0015240 Collar Clamp: SY Axis ZX5 x 1
D0015316 Leadscrew Bearing Block Cover x 1
D0015415 Turret Pickup Arm ZX5 x 2
D0015416 Bracket: Turret Stop RH ZX5 x 1
D0015417 Bracket: Turret Stop LH ZX5 x 1
D0015698 Flag Block x 1
D0015777 Leadscrew SY x 1
D0016336 SY table blower x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1
H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6
M0001209 Bracket m8 proximity sensor 90 degree x 1
P0000200 Elbow Adaptor 6mm - M5 x 7
P0001127 Guide cylinder 20 x 30 compact x 2
P0001157 Turret Stop: 6 Station Right Handed Somatec x 1
P0001158 Turret Stop: 6 Station Left Handed Somatec x 1
1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1 <br/>) - R0015046 Bench Assemble Infeed Clamps + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
External circlip pliers
Grease for lubrication M0000494
'''Parts Required'''
B0000062 Circlip 20mm External x 2
B0000070 Linear Bearing: Ø25 x 40 Compact (Metal Case Only) x 8
B0001176 Washer :bearing shim x 3
D0000209 Shaft Strap (D8709) x 1
D0000211 Cylinder Extension x 1
D0001331 Roller Ø40 x 27 c/w bearing x 3
D0001334 Roller Ø40 x 102 c/w bearing x 2
D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 2
D0003788 Z Roller Pin (40mm) x 3
D0007680 Infeed Rail x 1
D0007774 Top Roller Block x 1
D0007792 Z Roller Block (D8711) x 1
D0007793 Z Roller Plate (D8710) x 1
D0015427 MC Hold Clamp Bar x 1
D0015428 Top Clamp Block Ø30 15 x 1
H0007773 Shaft 25mm: 268mm ZX Infeed Clamp Top x 2
H0007791 Shaft 25mm :250mm ZX Infeed side x 2
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1
P0000010 elbow 6mm 1/8 fitting x 1
P0000200 Elbow Adaptor 6mm - M5 x 2
P0000484 Cylinder 32 x 100 stroke x 1
P0001160 Cylinder 32 x 70 stroke x 1
P0001198 Fitting: flow control 1/8 x 6mm elbow x 4
M0000253 anti slip pad 22mm x 1
rol 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1 <br/>) - R0015337 Bench Assemble Guarding Components + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Acoustic mat cutting board and straight edge
Utility blade
'''Parts Required'''
D0000770 Door Hinge (M0016) x 2
D0001886 Front Door Saw Mk 4 x 1
M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1
M0000539 Handle Black Nylon 200mm M8 Fixings x 1
M0000031 panel edging ( consumable stock )
M0000150 Stuga sticker clear x 1
M0000154 Stuga service sticker x 1
uga sticker clear x 1 M0000154 Stuga service sticker x 1 <br/>) - R0015041 Bench Assemble Top Hood Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard Hss drill set
Standard tap set
Acoustic foam cutting board and straight edge
Utility Blade
'''Parts Required'''
Pre wired light, beacon and network cable from electrical department
C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1
C0001239 Micro SD Card 32Gb Class 10 x 1
D0000770 Door Hinge (M0016) x 2
D0001877 Saw Top Door Mk4 x 1
D0004641 Hinge Pin Block (D7445) x 1
D0004642 Flap Counterbalance Bar x 1
D0004645 Safety Flap Hinge Pin x 1
D0004679 Flap Stiffening Bar x 1
D0004705 Flap Hinge Bar x 1
D0004747B top door screen x 1
D0004807 Flap x 1
D0007445 Hinge Pin Block OH (D4641) x 1
D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1
E0000275 Button: Base Fixing 1 N/C x 1
E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1
E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1
H0004643 4mm Axxis Clear 145mm x 690mm x 1
M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock )
M0000036 Sign - Ear Protection x 1
M0000048 Gas Spring 15mm x 100mm x 1
M0000539 Handle Black Nylon 200mm M8 Fixings x 1
100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 <br/>) - R0015035 Bench Assemble V Notch Components + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Vernier 150mm
2 meter straight edge
40mm shaft pin jigs
Feeler gauge set
Internal circlip pliers
External circlip pliers
8mm hand reamer
'''Parts Required'''
B0000041 5 x 5 x 19 key x 1
B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8
B0000427 Leadscrew Ø25x10 435 Long x 1
B0001047 Fixed Bearing Support Block Ø17 x 1
B0001120 Circlip 62mm External x 16
B0001127 ROTEX GS Coupling Ø14/Ø15 Bore & Key (98 Shore Spider) x 1
B0001134 Ball Bearing 15ID 35OD 11 Long x 10
C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
D0010132 SZ Drive Mount Plate x 1
D0010563 Y Axis Servo Mount x 1
D0015147 V Notch Upper Support Bar x 1
D0015148 V Notch Lower Support Bar x 1
D0015149 VZ Shaft End Plate x 4
D0015152 V-Notch Upper Moving Bar x 1
D0015153 V-Notch Rear Moving Bar x 1
D0015154 V-Notch Front Moving Barx1
D0015157 Saw Motor Bar x 4
D0015158 Shaft 40mm: 190mm ZX V Notch Saw Motor Slide x 8
D0015159B Saw Motor Adjustment Screwx 4
D0015160 Saw Motor Block x 4
D0015164 VY Leadscrew Block x 1
D0015166 VY Motor Mounting Plate x1
D0015258 Upper Link Mount 1 x 1
D0015259 Upper Link Mount 2 x 1
D0015260 Upper Link x 2
D0015261 Lower Link x 2
D0015262 Lower Link Mount x 2
D0015263 Mid Link Shaft x 2
D0015264 Lower Link Shaft x 2
M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16
haft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16 <br/>) - R0015064 Bench Assemble Clamp Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
External circlip pliers
20mm bearing dolly
Reduced shank 5mm hex key
'''Parts Required'''
B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8
B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8
B0000200 Circlip 8mm External x 12
B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6
D0004331 Clamp Head (D7450) x 1
D0004332 Clamp Mount Block (D7449) x 1
D0004333 Pillar x 2
D0004358 Clamp Head Bracket (D7447) x 1
D0004359 Clamp Head Cylinder Bar (D7446) x 2
D0004550 Clamp Insert x 2
D0004808 Slide Stop x 2
D0005191 Bearing Protective Washer x 4
D0005425 Clamp block Right (5625) x 1
D0005566 Clamp block left - Roller style (5567) x 1
D0005568 Clamp block left roller shaft x 3
D0007447 Clamp Head Bracket OH (D4358) x 1
D0007449 Clamp Mount Block OH (D4332) x 1
D0007450 Clamp Head OH (D4331) x 1
D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2
D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1
D0015446B Chip Deflector Mounting Plate (Tapped) x 1
D0015447B Chip Deflector Probe Ø50 (Tapped) x 2
D0015454 Chip Deflector Rod (M16) x 2
H0004625 Shaft 16mm: 150 Saw Clamp x 2
H0004626 Shaft 16mm: 275 Eject Push x 1
H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2
H0004628 Shaft 20mm: 245 Saw Outer clampx 2
M0001194 Kipp clamp handle x 2
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1
P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1
P0000064 Pneumax microcylinder 25bore x 80stroke x 2
P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3
P0001143 cylinder 32 x 175mm stroke ISO x 1
etal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1 <br/>) - R0015326 Bench Assemble Roller Backfences + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
1 meter straight edge
Feeler gauges
Bearing dolly for B0000245 Needle Bearing
'''Parts Required'''
B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 20
D0005183 Roller Backfence (D7443) x 1
D0005184 Guide Roller x 10
D0005186 Guide Pin Washer x 10
D0007443 Roller Backfence OH (D5183) x 1
H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 10
3) x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 10 <br/>) - R0015311 Install and Align Datum rollers + ('''<u>Tools required</u>''' Standard hex key set 2 meter straight edge 1 meter straight edge 12" engineers level 12" inch engineers square Feeler gauge set '''<u>Parts Required</u>''' R0015297 Mount V Notch Datum rollers)
- GY GZ axis setup with Jetter Motors + ('''WARNING:''' '''The Jetter motor on th … '''WARNING:''' '''The Jetter motor on the GZ axis has a brake. Releasing the brake without control could be harmful/dangerous.''' '''Use the Air Counterbalance rig to assist if necessary.''' This assumes that the motors are connected to the Beckhoff drive and are free to move.o the Beckhoff drive and are free to move.)
- TB0314 Updating Mint File in Workbench + ( * Updating software can be very complicat … * Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again * In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case * Version numbers have always followed a numerical order, so the higher the number, the later the version * Mnt files should always be stored in ** c:\multi on MH side – called Multi X.xxx.mnt ** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt aw side of flowline – called IgSaw X.xx.mnt )
- TB0390 Fitting SR Datum Sensor + (<br/>
<table class="wikitable" bo …
3" valign="top">F0000059 </td><td width="359" valign="top">M8 Washer </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''9''' </td><td width="123" valign="top">F0000014 </td><td width="359" valign="top">M6 x 20 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''10''' </td><td width="123" valign="top">F0000028 </td><td width="359" valign="top">M8 x 50 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr></table>)'''Item Number''' '''Part Number''' '''Description''' '''Qty''' '''1''' D0015489 Saw Turntable Sensor Bar 1 '''2''' D0015490 Saw Turntable Sensor Flag 1 '''3''' D0015491 Saw Turntable Flag Bracket 1 '''4''' E0000336 8mm Threaded Proximity Sensor 1 '''5''' E0000337 M8 90° Lead 1 '''6''' F0000543 U Bolt 3” with Nuts 1 '''8''' F0000059 M8 Washer 2 '''9''' F0000014 M6 x 20 SKT CAP SCREW 2 '''10''' F0000028 M8 x 50 SKT CAP SCREW 2 - Create a TwinCAT Project from Scratch + (<br/><div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...Beckhoff Technical help is available on 01491 410539 option 3</div> </div> <br/>)
- DM - Updating Resources + (<div class="icon-instructions caution-i …
All information provided to the service engineers on Device Magic can all be linked to a single Excel document. This document provides all customer names, machine numbers, emails and employee information. Linking this document with Device Magic provides fields that make it easier for engineers to fill out the form.
used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.</div> </div><br/>) - TB0426 Replacement Zebra Printer Setup + (<div class="icon-instructions caution-i … [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions]iv> [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions])
- ZX5 Installation Procedure + (<div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Read the risk assessment and method statements before proceeding.</div> </div>)
- TB0409 Setting Up Windows 10 PC 2018 + (<div class="icon-instructions caution-i … Please use [[Setting Up Windows PC C0000422-KIT 2023]][[Setting Up Windows PC C0000422-KIT 2023]])
- Updating winStugaSaw Software to v4 + (<div class="icon-instructions caution-i …
With the upgrade of the source code editor to Visual Studio 2017, and the associated security changes to Windows, many thing changed with the Windows .net libraries. In order to maintain the code, it needed to be upgraded.
This upgrade had major consequential effects:
# It was not compatible with windows XP any more due to security issues
# A new version of Workbench needs to be installed
any more due to security issues # A new version of Workbench needs to be installed <br/>) - Commissioning a Beckhoff Axis + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">...Any stepper motor drives will need the EP7041 drive to be programmed first</div> </div>)
- Setting Up Windows PC C0000422-KIT 2023 + (<div class="icon-instructions idea-icon … stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023</div> </div>)
- R0015312 Finalise V Notch Subframe + (<u>'''Tools Required'''</u> … '''Tools Required''' 2 off 2 meter straight edge 1 meter straight edge Engineers level Engineers 12" square Feeler gauges Standard hex key set Standard HSS drill set Standard tap set Clamp blocks 600m steel rule Vernier 300mm parallels 1" parallels '''Parts required''' R0015310 install v notch subframe''Parts required'''</u> R0015310 install v notch subframe)
- R0015338 Bench Assemble Serial Plate + (<u>'''Tools Required'''</u> Serial plate stamping jig Large Alphabetic and Numerical stamps Correct machine build data <u>'''Parts Required'''</u> D0000086B Universal Serial Number Plate (UKCA) x 1 <br/>)
- R0015279 Align Backfences + (<u>'''Tools Required'''</u> Standard hex key set Standard spanner set Wire Line setting equipment 600mm rule Workshop Gripper setting jig 2 meter straight edge <u>'''Parts Required'''</u> Fitted and Levelled roller bed assemblies)
- R0015243 ZX5 module A-C-E Frame levelling + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard taps set standard spanner set 2 meter straight edge 1" parallel blocks 300mm engineers level '''Parts Required''' D0015265 Frame M0000224 100x 100 frame cap 10 off F0000234 M16 x 1.5 nut 10 off F0000266 M16 x 1.5 set bolt x 10 off0000234 M16 x 1.5 nut 10 off F0000266 M16 x 1.5 set bolt x 10 off)
- R0010260 Bench Assemble Tool Break Sensor + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard tap set
Standard drill set
Standard hex key set
Pipe cutters
Flush cutters
M0001053 Stock 6mm copper tube
M0000153 small Stuga sticker
'''Parts Required'''
A0001046 P Clip 6mm Steel / Rubber Liner x 6
D0001962 Tool Sensor Mount x 1
D0001963 Tool Sensor Post x 1
D0001964 Tool Sensor Logo Plate x 1
E0001120 Sensor: Ultrasonic M8 20-150mm x 1
E0001082 4 pin m8 sensor single ended x 1
P0000046 Fitting: 'Y' Adaptor 6mm x 1
P0000149 6mm to 4mm reducing stem x 2
P0000160 Fitting: Flow Controller In Line 6mm x 1
P0000456 Compact straight male adapter 4mm- M5 x 2
m x 1 P0000456 Compact straight male adapter 4mm- M5 x 2 <br/>) - R0015332 Mount Backfences and Align + (<u>'''Tools Required'''</u> Standard hex key set 1 Meter straight edge Feeler gauges engineers square Shim pack <u>'''Parts Required'''</u> R0000559 Bench assemble machined parts R0015326 Bench Assemble Roller Backfences <br/>)
- R0015310 Install V Notch Subframe + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard hex key set Standard Spanner set Parallel setting blocks 600mm rule 1 meter straight edge 2 meter straight edge 12 " engineers level 12" engineers square '''Parts Required''' D0015151 Shaft End Washer x 8 D0015155 Vertical Spacer Bar x 4 D0015150 shaft 40mm zx v notch x 4 D0015169B cylinder rod bracket x 2 R0015035 Bench Assemble V Notch Componentsinder rod bracket x 2 R0015035 Bench Assemble V Notch Components)
- R0015327 Level Frame and quality Check + (<u>'''Tools Required'''</u> … '''Tools Required''' 2 meter straight edge 1 meter steel rule 300mm engineers level Standard spanner set Copper grease Standard tap set Tape Measure Standard ratchet/socket set '''Parts Required''' Workshop consumable floor pads D0004576e frame x 1 M12 x 100 set bolts x 4 M12 Standard nut x 4004576e frame x 1 M12 x 100 set bolts x 4 M12 Standard nut x 4)
- R0015333 Fit Clamp Assembly + (<u>'''Tools Required'''</u> Standard hex key set Standard spanner set 1 meter straight edge Feeler gauges Soft hammer Engineers square <u>'''Parts Required'''</u> R0015064 Bench Assemble Clamp Assy ZX5)
- R0015321 Bench Assemble Guards and Doors + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard hex key set
Standard spanner set
Dymo label printer
'''Parts Required'''
C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 3
C0001239 Micro SD Card 32Gb Class 10 x 3
D0007643B Perspex Glazing - Door x 4
D0007644B Machining Centre Door 1 x 2
D0007645B Machining Centre Door 2 x 2
D0007654B Perspex Glazing - Front Guard MkB x 1
H0015747 8mm diameter rod x 1 ( in process of changing to D0015747 x 4 )
M0000036 Sign - Ear Protection x 1
M0000201 T Handle Cabinet Lock x 2
gn - Ear Protection x 1 M0000201 T Handle Cabinet Lock x 2 <br/>) - R000562 Bench Assemble Centralise Top Table + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard hex key set
Consumable M8 studding
Hacksaw and file
16mm hand reamer
1 meter straight edge
'''Parts Required'''
B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 4
D0004138 Centralising Bearing Block x 4
D0004337 Slide Bar Holder x 1
D0004338 Slide Support Bar x 1
D0004545 Slide Support End x 2
D0005235 Support Post x 2
D0005236 Support Post x 2
H0004624 Shaft 16mm: 343 Centralise x 2
6 Support Post x 2 H0004624 Shaft 16mm: 343 Centralise x 2 <br/>) - R0015334 Fit Centralise Front Table + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard hex keyset 1 meter straight edge Large parallels 150mm engineers square Engineers level 300mm '''Parts Required''' H0004543 Gap cover saw finger guard R0000562 Bench assemble centralise top table R0015037 Bench assemble SY Assemblyssemble centralise top table R0015037 Bench assemble SY Assembly)
- TB0444 Renewing CF Card on TwinCAT2 Systems + (<u>Problem</u> These machines … Problem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1. Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2. Boot up with the CX5020 3. Ensure PLC is set to Enable on start-up (default is config mode) 4. Rename the PC 5. Install TeamViewer host v10 or less from a USB stick 6. If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7. Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8. Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
- TB0415 Method to Prevent Loosening of Saw Blade + (==Problem==
On Z063 the bolt holding the s … ==Problem==
On Z063 the bolt holding the saw blade onto the spindle has regularly been loosening during use.
==Solution==
The M16 bolt will be replaced with a stud and castle nut that can be locked with a cotter pin.
==Tool List==
Drill with Ø5.0 bit
24mm Spanner
C Spanner
= Parts List =
0000549 </td><td width="319">Split Pin 4mm x 32 </td><td width="302">1 </td></tr><tr valign="TOP"> <td width="76">F0000550 </td><td width="319">Castle Nut M16x1.5 </td><td width="302">1 </td></tr></table>)D0004031B Saw Washer 3mm 1 D0015560 Spindle Stud 1 F0000273 Spirol Pin Ø6 x 30 1 F0000549 Split Pin 4mm x 32 1 F0000550 Castle Nut M16x1.5 1 - Monday - Getting Started For Engineers + (==Why Change?==
*mHelpdesk limitations
** … ==Why Change?==
*mHelpdesk limitations
**Cludgy to use
**Slow response
**Cannot connect to other apps or emails
*Monday advantages
**Easier and more elegant to use
**More configurable
**easy to email into
**Better searching
**Expandable to whole business
**Cheaper
==Similarities to mHELPDESK==
*Monday consists of a set of user definable “Boards” that contain a list of “Pulses”.
*The “pulses” can be configured however we like.
*I have created a “Board” called “Service Jobs”
*On the Service Jobs Board, I have designed the “Pulses” to mimic the service jobs, so this will include the machine, the status, the type classification, etc
*Any pulse has associated “Updates”. These are just like the “items” on an mHelpDesk job, but is much more flexible than the plain text of mHelpdesk
*The service team will assign jobs as before
*The job should be updated by yourself during your visit
*The database of jobs is searchable so you can find the machine history
so you can find the machine history <br/>) - TB0436 Creating a Backup Through WinMulti + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
- Setting up TwinCAT Drive Manager for AX8000 Drives + (AX8000 drives require a Measurement projec … AX8000 drives require a Measurement project to be added which gives you a specialised drive manager screen for these drives This needs to be installed separately form a file that can be downloaded from Beckhoff or is in g:\design\TwinCAt3 TE5950-TC3-Drive-Manager-2.zipn\TwinCAt3 TE5950-TC3-Drive-Manager-2.zip)
- Saje uPVC Unloading Process + (Access for machinery is limited at the Saj … Access for machinery is limited at the Saje factory.
The machine will be delivered in the following modules, that should be unloaded from the lorry in this order
#Electrical Cabinet
#Machining centre base module (1.8 x 2.2m)
#Infeed module (2.4 x 9.0m)
x 2.2m) #Infeed module (2.4 x 9.0m) <br/>) - Correcting Linearity with Rack Offset File + (Accuracy problem on A2001 was traced to a … Accuracy problem on A2001 was traced to a non-linear rack. This tutorial demonstrates how to test the linearity of a rack and the systems in place to correct the linearity. machine in the 20 year history that has needed these alterations</div> </div>)
- ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Alignment criteria and steps for correct machine installation)
- VM Upgrade Software + (As an alternative to having a separate camera PC. Adding a VM (Virtual Machine) to the Front end allows access to the BE and cameras without interrupting the operator.)
- Updating Zebra Firmware on ZD620 model + (Auto calibration upon Power up on the ZD620 printers only works with V84.20.20Z or above, for this reason we may need to check the firmware version on the Printer.)
- Upgrading Visual Studio to Beckhoff TCXAEShell + (Because this upgrade is normally done to include source control directly in the project, you will have to also upgrade the Git Credential manager, as the one installed as party of the TcXAEShell has a bug in it)
- R0000711 Rotary Base Assembly REV2 + (Detailed steps to correctly install rotary … Detailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1iper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1)
- ZX5 Production R0000548E Module G to R0015040 Module F alignment + (Details for correct alignment of module G to module H To include fitting of front safety tray once module G is installed)
- Installation Procedure - Autoflow Mk4 + (General Procedure is * Prepare Area * Unload from Transport * Locate and level infeed table * Locate, level and align machining module * Locate, level and align outfeed table * Fix to floor * Locate waste conveyor system * Guard fencing assembly)
- TEST JAMIE B + (How To Change A Nappy......Without Further A-Poo Lets Skid Right In)
- Upgrading Project File on TwinCAT2 System + (How to upgrade the .pro file (project) on … How to upgrade the .pro file (project) on a Beckhoff TwinCAT2 system
ram called "TwinCAT PLC Control" to download the PLC project</div> </div><br/>) - Full Version Upgrade TwinCAT3 WinMulti + (If a PC fails on a machine in the field an … If a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original
This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility
ions-text">...This is a one-way process that cannot be reversed</div> </div><br/>) - Hotswap Beckhoff PLC with Licence Slice Installed + (If a machine is set up with an EL6070 Licence Slice, the PLC can be swapped freely and the TwinCAT licence remains on the slice in the machine)
- Disabling a Tool Home or Tool Out Sensor + (If there is a failure of a tool out or too … If there is a failure of a tool out or tool home sensor on the Stuga spindle ring, it is important to be able to quickly disable the input so the machine can continue production until the problem can be properly resolved. The software has an inbuilt functionality to do this - this tutorial takes you through the necessary stepsrial takes you through the necessary steps)
- Create a TwinCAT Project from Existing Project + (If you are confident and proficient in usi … If you are confident and proficient in using the Visual Studio editor to create TwinCAT projects, you can shortcut a lot of the data inputting by copying and modifying an existing project. This will keep the naming conventions and links exactly the same
ne has exactly the same EtherCAT box, drive and module setup</div> </div><br/>) - TB450 - CMOS Battery replacement + (Internal CMOS batteries are used in PCs to … Internal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
- Monday - Putting Customer Machines On Stop + (It is important that everyone does this th … It is important that everyone does this the same way or confusion and frustration will follow. It is also important to understand how the relationship between a Machine and it’s contract works * Each machine on the “Machine” board needs to link to a “Contract” on the “Service Contracts” board * This allows multiple Machines to have the same “Contract” – eg Customade group contract * The “Contract” is the electronic version or equivalent to the bit of paper that the customer has signed, and contains the start and end dates, etc * For machines that have no contract, I have set up some other “General” contract types. These General Types are not machine specific – ** PAYG – General Pay as you go ** OnStop – Customer is on stop and nothing should be supplied ** AskFirst – Ask KG or management first before supplying goods and services ** Proforma – Payment required before supply of goods and services ** PreDelivery – Before warranty startses ** PreDelivery – Before warranty starts)
- Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment
Potential Symptoms of a problem
*Gripper cannot pick up offcuts
*Gripper /profile end forced away from backfence
*Accuracy problems
*Gripper wobbles after it has released profile
Use the laptop to enable you to control the Service screen whilst inside the infeed table
Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work
Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. <br/>) - Autocut Piece Jammed + (Let's say a small piece has become wedged … Let's say a small piece has become wedged between the eject table and the outfeed table frame.
ach into the machine until it is safe to do so - Press ESTOP</div> </div><br/>) - Monday - Emails to Updates + (Mondays has changed the way it deals with … Mondays has changed the way it deals with the way it writes updates via email, in a very useful way for us. This will save a lot of time cutting and pasting information from emails. Simply put, * when you send an email, cc: the unique email address for the item in your email you are sending. This is standard practice to get your email into Mondays. * When your contact replies (with reply all) * their reply will now magically appear in the Monday update for the item. * It even strips out the email trail, leaving just the important reply It used to be the case that only members of Stuga.co.uk could send an email directly to an update, but this has now changed…ly to an update, but this has now changed…)
- Updating Teamviewer Host + (Older versions of Teamviewer are being pha … Older versions of Teamviewer are being phased out by the Teamviewer company from September 15th 2021. The advice on the website suggests you need to upgrade to version 15. However, v15 is not compatible with the older Windows XP machines in the field. The latest XP compatible downloadable version of the Host program is 13.2 and is available [https://download.teamviewer.com/download/version_13x/TeamViewer_Host_Setup.exe here] Regrettably, the update process on older versions is not simple, and frustratingly cannot be done remotely. It needs intervention from an operator at the machine with a small amount of technical know-how with a small amount of technical know-how)
- Move SR Datum Sensor to Higher Level R0019217 + (On a Mk4 Autoflow, The SR axis daum sensor … On a Mk4 Autoflow, The SR axis daum sensor is originally located at the rear and to the base of the SR axis. This area is prone to offcuts, so a new location has been designed at the top, with the following design parameters
*Easy to retrofit
*Sensor is protected in a case
*Short distance to connection box
*Uses existing mounting holes
*Easy to adjust and maintain
*Sensing end location should be vertical onto a plate, not horizontal on to a radiused surface
*Can use E0000336 2mm range sensor reliably
*Incorporate a front fence to help deflect offcuts down the chute and to protect the sensor
The parts are supplied in Kit R0019217B
illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine</div> </div><br/>) - CX5120 Replacement + (Replacement of Beckhoff CX5120 Skill Lev … Replacement of Beckhoff CX5120 Skill Level: Experience with Twincat & Visual Studio n’t Switch CF cards around. Keep them in the CX5120’s they came with.</div> </div>)
- Setting Infeed Loading Wheel + (Setting the pressure and clutch tension on … Setting the pressure and clutch tension on the loading wheel is critical for the reliable and accurate running of the machine If set incorrectly, the profile will slip and not load correctly or will not give an accurate start position for the datum holes The goal is to set the system to a "goldilocks" zone where there is enough pressure and clutch tension to reliably load a bar, but not too much so the clutch limits any correctional movement from the gripper arm on loading e video demonstrates how easy it is for the wheel to become loose</div> </div>)
- Setting Profile Detection Laser Sensor + (Setting the profile sensor correctly is im … Setting the profile sensor correctly is important as it will lead to incorrect offcut measurement.
ensure the sensor is set for the range of different colours</div> </div><br/>) - Updating Baldor ESB Firmware 2022 + (Since 2022 ABB have removed the simple lin … Since 2022 ABB have removed the simple link from workbench to allow firmware download. This makes it trickier to upgrade an ESB unit on a saw side of a flowline to allow CANopen communication. This is needed on a Windows update. The procedure demonstrates where to find the firmware file and how to download to the ESB manuallyle and how to download to the ESB manually)
- 500mm Saw Blade Upgrade + (Step by step guide of how to carry out the … Step by step guide of how to carry out the 400mm to 500mm saw blade upgrade including long reach clamps. Time to complete is very dependant on condition of the machine, ie rusted or rounded off bolts which may need to be drilled out and holes re-tapped. Replace all screws with Loctite except grub screws on taper lock pulleys, grub screws for shafts on clamp pads and slit strip retaining screws or where a locking nut is used on cylinder rods.re a locking nut is used on cylinder rods.)
- Changing Main Saw Blade + (Stuga recommends this blade be changed aft … Stuga recommends this blade be changed after 1-2 weeks of cutting - symptoms to determine if the blade needs changing:
* Awful cutting sound / smell
* Profile dragging (sizes too short)
* Brown burnt swarf
* Smoke coming out of profile end while cutting
p and can be awkward to manouver out of the saw, please be careful</div> </div><br/>) - Installing VNC Server and Viewer + (Teamviewer are withdrawing support and are … Teamviewer are withdrawing support and are very dismissive of helping out with teamviewer issues for older operating systems. Sometimes the problem just has to be solved, so there are other tools that can be used to "piggy back" onto a teamviewer connection to an office PC. A reliable, free and simple method is to use VNC. This involves #Installing VNC Server on the old PC that you want to control #Installing VNC Viewer on the Piggy-back PC VNC Viewer can be downloaded [https://archive.realvnc.com/download/get/786/eula/ here] VNC Server can be downloaded [https://archive.realvnc.com/download/get/775/eula/ here]e.realvnc.com/download/get/775/eula/ here])
- ACEpc Changing IP address using netedit + (The ACEpcs use two different systems for c … The ACEpcs use two different systems for connecting a network #NETBeui - this was used on earlier machines but reliability depends on the customer network setup. Reconfiguration after initial setup is difficult #IP addressing - A setup system was written using IP addresses to connect. This is a little harder to set up, but is easier to change later. A special program called netedit was written which updates all the correct files in the backgroundes all the correct files in the background)
- Replacing Baldor Microflex Drive with RS Automation + (The Baldor Microflex drive with Beckhoff m … The Baldor Microflex drive with Beckhoff motor was a drive system combination that has now been superseded with a better performance system using an RS Automation Drive and motor combination The Part number for the upgrade is R0019052X Kit: X Axis Replacement using RS Automationit: X Axis Replacement using RS Automation)
- Convert TC2 Project to TC3 + (The Beckhoff system provides a system for upgrading to TC3 from a TC2 project. This tutorial goes through the steps required to ensure the links and setup of the original TC2 project are copied through to TC3.)
- Guide to Fitting Eject Push Sensors on ZX Machines + (The Eject Push bar on the Saw Outfeed on t … The Eject Push bar on the Saw Outfeed on the ZX machines does not have sensors fitted to monitor the position of the cylinders. This causes an issue when the bar is obstructed and either does not fully extend or not fully extract. The cycle is not aware of the position of the cylinders and the machine will continue to run, often resulting in a collision. Not having sensors fitted also means that the Eject Push cycle is run via a timer. However, using a timer means that the system does not know the actual position of the cylinders. Having sensors fitted to the cylinders will allow us to have a cycle that monitors the position of the cylinders and we can determine the cycle has finished before allowing another operation to proceed. We can also use the sensors as feedback to stop the machine if the cycle fails. This will result in fewer collisions and damage to parts or products.
s and damage to parts or products. <br/>) - Beckhoff AX8000 Flowline Upgrade + (The Flowline range (Mk3, ZX3, ZX4) are Stu … The Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
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