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Liste de résultats
- ACEpc Installing netedit with NetSetGo disk + (Switching on with the floppy disk in will boot from the floppy drive instead of the hard drive)
- Convert TC2 Project to TC3 + (
#Open Visual Studio
#Create a new TC3 pro …
#Open Visual Studio
#Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\
#Make sure "Create Directory..." is Unticked
#Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’
#Click Cancel on the two windows asking to convert the PLC project
#Ignore or cancel any warnings about libraries (this part will be replaced later)
f all the devices and boxes in the project with the correct naming.</div> </div><br/> ) - Autocut Cutting Tall Profiles + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)
- Ecoline - Disabling V axis To Swap Faulty Drive + ([[Archiving a TwinCAT Project]])
- TB0383 Mint and RS Automation Drive Setup + (Our actual Stepper motors are 400 steps per revolution which is equivalent to an encoder quadrature count of 400/4 = 100.)
- R0015279 Align Backfences + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- Fitting Y Axis energy chain strengthening plate + (Take out the 2 bolts holding the energy chain end bracket to the Aluminium bracket.)
- Changing saw pusher bearings - Standalone Saw + (Bring the Saw pusher to the end where the chain tensioner and sprocket are. Remove the pusher arm by taking out 2 bolts below the arm. Remove the face plate by taking out the 4 bolts in the fron of the plate Take off the top roller bearings.)
- R0015035 Bench Assemble V Notch Components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015243 ZX5 module A-C-E Frame levelling + (Tap all holes to remove debris from coatin … Tap all holes to remove debris from coating process
Ensure all holes cleaned after tapping with compressed air
ext">...Ensure eye protection is worn when using compressed air</div> </div><br/>) - Replacing Beckhoff PC + (Take care to ensure all cables are replaced in the same relative positions Power on)
- Updating winStugaSaw Software to v4 + (If the PC is Windows XP, it has to be replaced. All XP machines are over 5 years old now, so well beyond their expected lifespan and should be replaced anyway. <br/>)
- R0015315 Fit Y Axis Drive components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised <br/>)
- X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (Select Q1)
- R0015314 Fit Z Axis Drive components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015358 Conveyor chassis + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- Stuertz VSM 30.20-P Welder Installation + (Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side)
- Ensuring Mapped Drives Connect Every Time on Startup + ( # Go to C:\\Users\Stuga - From here we need to go to 'View' and tick 'hidden items' to show folder 'App Data' # Navigate to C:\\Users\Stuga\App Data\Roaming\Microsoft\Windows\Start Menu\Programs\Start up )
- R0015064 Bench Assemble Clamp Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- Upgrade - R0000173 Conveyor Motor + (Remove the existing motor-g/box, shaft and spider coupling)
- Setting Up Email Production Reports + (Navigate to Settings->Parameters)
- R0015287 Bench Assemble Shafts, Bearings and Pinions + (Ensure shafts D0015556 and D0015555 are … Ensure shafts D0015556 and D0015555 are clean before trial fitting . 1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present 2 Use compressed air to clean debris from all keyways on shafts . 3 Use Fe10 solvent to remove contaminants on shafts solvent to remove contaminants on shafts)
- Laser Setup on Flowline/ZX3 for Laser Holes + (The laser sender needs to have a clear pat … The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
- OBSOLETE DM - Updating Resources + (To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0)
- TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (The 2 carriage assemblies are as shown. Fi … The 2 carriage assemblies are as shown. First, the rails need to be loosely installed onto the horizontal Maytec extrusion, allowing for lateral adjustment. Parts D0010710, D00010711 and B0000046 are to be assembled, as shown. Two of these sub-assemblies are required. Two of these sub-assemblies are required.)
- VM Upgrade Software + ( # Install the VM Upgrade hardware [[VM Upgrade Hardware]] # Check that you have at lease 12GB of memory. # Check that the extra disk is present (Should be D) )
- TM017 Setting Cut Length on Saw + (If this process is to be carried out on a flowline, it is very important for the full scaling procedure to be followed, to ensure accuracy across both machines)
- ZX5 Gripper Energy Chain & Tray Setup + (Make sure the cables and piped are fixed with cable ties to the fingers of the bracket to avoid movement or twisting inside the energy chain.)
- R0015338 Bench Assemble Serial Plate + (The Correct Stamping and information is vital on the machine serial plate. Please double check with supervisor to confirm data before applied to serial plate !)
- Dokit - Creating A Work Instruction + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
- Beckhoff AX8000 Flowline Upgrade + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
- Accessing Zebra Printer Settings Via Web Browser + (The IP address of the printer is needed to … The IP address of the printer is needed to access the web page. This is done by creating a configuration label from the printer. The label is created in different was depending on the printer
# GK420d and earlier printers - Press and hold the button for two flashes, then let go # ZD620- Press and hold the leftmost 2 buttons simultaneously until the label printing startss simultaneously until the label printing starts) - Saje uPVC Unloading Process + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
- J0001000H Autoflow Mk4 Mechanical installation-Alignment + (The JX axis requires assembling to allow setting of the outfeed table)
- GY GZ axis setup with Jetter Motors + (Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm.)
- Allocations + issuing received parts + (Populate the allocate column for each part … Populate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
- PC Recovery Process + (- Turn off the PC - Plug in recovery USB. - Turn the PC back on - Keep pressing F12 until the boot selection screen shows. <br/>)
- ACEpc Installing netedit with NetSetGo disk + (Switching on with the floppy disk in will boot from the floppy drive instead of the hard drive)
- Convert TC2 Project to TC3 + (
#Open Visual Studio
#Create a new TC3 pro …
#Open Visual Studio
#Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\
#Make sure "Create Directory..." is Unticked
#Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’
#Click Cancel on the two windows asking to convert the PLC project
#Ignore or cancel any warnings about libraries (this part will be replaced later)
f all the devices and boxes in the project with the correct naming.</div> </div><br/> ) - PLC Source Control - Adding a Repository + (Select View From the Drop-down menu select Team Explorer)
- Updating Beckhoff TwinCAT3 Backend Version + (On the desktop of the Beckhoff PC, right c … On the desktop of the Beckhoff PC, right click the Twincat Icon in the taskbar and select "About Twincat..."
TwinCAT version is displayed. 3.4024.xx is needed
change the main version number when it becomes incompatible</div> </div><br/>) - Beckhoff AX8000 Flowline Upgrade + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
- Setting Up Windows PC C0000422-KIT 2023 + ( * Connect Keyboard and mouse * Connect network * Connect monitor )
- TB450 - CMOS Battery replacement + (Remove cover by taking out the circled screw. Then holding the tab, pull in the direct shown to unclip and remove the cover.)
- Upgrade Flowline Opto Sensors to Ultrasonic + (The sensor wiring directly replaces the 3 other sensors)
- Create a TwinCAT Project from Scratch + (<div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div> </div>)
- Create a TwinCAT Project from Existing Project + (The build needs to be the same machine typ … The build needs to be the same machine type and have an identical EtherCAT box and drive setup You can create a backup in three ways # Create an archive of an open project (you need to run Visual Studio on the desktop of the machine in question) # Copy the contents of the c:\TwinCAT\Stuga\[BuildNo] folder from the "donor" to your new machine setup # Use VPN to connect to the back end of the machine and upload the project from the target, then save it locally. this needs a good internet connection and Teamviewer remote VPN installed on the remote Beckhoff PCte VPN installed on the remote Beckhoff PC)
- R0015262 Drive shaft fitting + (Attach 9 off B0001150 to load arms as sho … Attach 9 off B0001150 to load arms as shown . ensure correct position is used for mounting of bearings . Use 2 off M8 x 30 socket countersink fasteners per bearing to align and fix to arms Ensure greasing point of bearing is facing towards the front of the machine as shown towards the front of the machine as shown)
- Autocut Open Guard Doors + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
- Stuga Product Database - Edit Product Data + (Search box is upper right)
- VM Upgrade Software + ( # Install the VM Upgrade hardware [[VM Upgrade Hardware]] # Check that you have at lease 12GB of memory. # Check that the extra disk is present (Should be D) )
- R0015347 Bench Assemble Duplex extraction unit + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- Autocut Daily Maintenance + (Once the machine has stopped production, press an emergency stop button to ensure the machine is safe to work on)
- Setting Infeed Loading Wheel + (Use the heaviest profile you can find - a … Use the heaviest profile you can find - a full bar of door T or transom
Place it under the wheel so it can be fed into the machine
ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>) - TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (The 2 carriage assemblies are as shown. Fi … The 2 carriage assemblies are as shown. First, the rails need to be loosely installed onto the horizontal Maytec extrusion, allowing for lateral adjustment. Parts D0010710, D00010711 and B0000046 are to be assembled, as shown. Two of these sub-assemblies are required. Two of these sub-assemblies are required.)
- Updating Baldor ESB Firmware 2022 + (Located in the dropbox folder D:\Dropbox (Stuga Machinery Ltd)\service\3rd Party Manuals\Servos\Baldor)
- TB0409 Setting Up Windows 10 PC 2018 + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
- TB0442 Removing Slot Overrun on Beckhoff AX8000 Drives + (The control setup for AX8000 drives is no longer in the Drive Manager – A “Measurement Project” is automatically created at the end of the Visual Studio Solution Select the drive in question and then the channel)
- ZX5 Transfer Table Setup + (The rollers on top are mounted on eccentri … The rollers on top are mounted on eccentric bushes. We only need these just tight enough to not allow any slop or vertical play. Slacken the cams off completelely, you will need an 8mm spanner with the faces ground down to fit in the space. Slide the plate onto the rail and tighten the eccentric bushes until any vertical play is removed. Lightly try to move the assembly on the X axis, if there is any slop then it needs to be a little tighter but probably no more than an 1/8th of a turn. Once set you should still be able to spin the rollers by hand, but still feel a fair bit of resistance. Once set slide the assembly over the full length of the V rails to check fo any tight spots. If there are then you need to check that the two halves of the fail are fully mated!!! two halves of the fail are fully mated!!!)
- Saje uPVC Unloading Process + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
- ZX5 Transfer Table Crank set up + (Follow the instructions in [[Programming Eaton DE Drive|this]] … Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.
xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>) - Dokit - Editing Work Instructions + (The dokit references for work instructions … The dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
- Dokit - Creating A Work Instruction + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
- Updating Realtime Drivers for EtherCAT + (If you have I/O connected but do not see a device with (EtherCAT) then check that the drivers have been installed.)
- Importing Picking List from Sage To Monday + (A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible.)
- OBSOLETE DM - Updating Resources + (To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0)
- R0015279 Align Backfences + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- TB0383 Mint and RS Automation Drive Setup + (Our actual Stepper motors are 400 steps per revolution which is equivalent to an encoder quadrature count of 400/4 = 100.)
- R0000204 Notching gear boxes assembly + (It is vital for correct function that all … It is vital for correct function that all the shown components are thoroughly degreased before assembly .
To do this, wash all parts with FE10 solvent spray and dry with airline.
o lay on your bench to ensure parts remain clean once washed</div> </div><br/>) - Commissioning a Beckhoff Axis + (Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project Second number in axes.mul file)
- R0015242 Level and Adjust Roller beds module C and E + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- Filling Out An Online Daily Timesheet Form + (You will receive a link via email that wil … You will receive a link via email that will open up your timesheet. Copy the link from the email and paste it into a new shortcut on the desktop of the device you are using. The shortcut should be labelled 'Timesheet' for clarity. To create the shortcut, right-click on a spare area on your desktop and hover over 'New'. This will open a selection panel. Select 'Shortcut'. A text box will appear and this is where you need to paste the link from the email. Once you have pasted the link, select 'Next'. A prompt will will then ask you to name the shortcut. I would suggest that it is named 'Timesheet'. After naming the shortcut, click 'Finish' and the shortcut will appear on your desktop. Double-click on the shortcut to open up your timesheet form.e shortcut to open up your timesheet form.)
- R0015295 Finalise wiring loom for Rotary head + (Cables must be adjusted between each spind … Cables must be adjusted between each spindle to ensure the cable lengths are correct . 1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail. 2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable 3 Repeat this process working your way around the spindles to set all ethercat cablesnd the spindles to set all ethercat cables)
- R0015247 Fit X axis gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- R0015274 Fit X Axis Gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- Ecoline - Setting V Notches on winMulti Software + (<div class="icon-instructions caution-i … e ecoline is producing consistent and reliable datum test results</div> </div>)
- Autoflow Maintenance - Gripper + (Wipe away any excess oil, dirt or swarf. Apply oil lubricant and wipe of excess # Main X axis slideways # GY Gripper Y axis Slideway # GZ Gripper Z axis slideway)
- ZX5 MH Infeed Basic IO Test and Setup + (Make sure the reset of the Estop circuit w … Make sure the reset of the Estop circuit works. Be aware when resetting this will reset the air to home all pneumatics. Test each emergency stop button individually (Button box, infeed rear middle and end) making sure this breaks the circuit when pressed and the air is dumped. The Infeed beam sensor should be tested, when broken should also break the circuit and dump the air. Check on Service menu - IO tab that each input works correctly for each Estop unit.input works correctly for each Estop unit.)
- Fitting M8 Plug for EtherCAT Boxes + (Inside the packet of the plug will be 5 co … Inside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommetsMake sure you check that you have all of these parts before disposing of the packaging.gt;Make sure you check that you have all of these parts before disposing of the packaging.)
- Toshiba - B-EX4T1 Printer Setup + (To gain access turn the green knob to FREE. You can then pull the front plate down and lift the printer head up.)
- Laser Setup on Flowline/ZX3 for Laser Holes + (The laser sender needs to have a clear pat … The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
- TB0445 ZX5 Setup - Infeed Measure Sensor Calibration + (The laser should be aligned to ensure the … The laser should be aligned to ensure the beam is level up / down and parallel to the backfence. The path should follow the Yellow edge of the lift rollers on the infeed table.
Length feedback from the measurement system is visible all the time on the service form.
# Measure and mark the infeed table at fixed positions from the loading fence at MH end – (3m, 4m, 5m, 6m) # Use a short offcut of profile with a label on the end to act a a fixed reflector at the marked positions – check against the feedback on the screen. # Adjust the lengthMeasureOffset parameter to get the screen measurements to match reality (+/-10mm)e screen measurements to match reality (+/-10mm)) - R0019228 Autoflow R Axis Ring Seal Protection + (Using an air line and brush, clean away an … Using an air line and brush, clean away any and all swarf and other debris from the slewing ring. Next, using the rags and the FE10 solvent, wipe down the mating faces on the inside radius of the rear plate Once clean, scuff the surface with the scotchbrite pad. Wipe down the surface again with the solvent and rag.he surface again with the solvent and rag.)
- TM017 Setting Cut Length on Saw + (If this process is to be carried out on a flowline, it is very important for the full scaling procedure to be followed, to ensure accuracy across both machines)
- R0015317 Install Rotary Ring + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015011 Bench assemble Gripper + (check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar)
- R0015004 Bench Assemble Gripper + (1 Fit bushes B0001106 (20 off) to 8 off D0015095 link bars 2 off D0015096 link bars 2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly)
- PLC Source Control - Working with GIT and TcXaeShell + ( #Select '''Push''' #Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo )
- Guide to Fitting Eject Push Sensors on ZX Machines + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
- AX8000 Drives - ES Contactor Wiring + (Find a spare section of DIN rail that the contactor can be placed in. The contactor clips onto the din rail without the need for fixings.)
- ZX3 Counterweight Installation + (Fit all 3 weight plates, and secure with the provided bolts and washers)
- Ecoline Site Installation Guide + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
- R0015292 Install Cylinder Rails and Align + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
- TB0447 ZX5 Setup - X Axis Beam Calibration + (The out and home sensors must be adjusted … The out and home sensors must be adjusted so that the "just" come on at the end of the stroke.
be the fail-safe to ensure the machine stops with an alarm.</div> </div><br/>) - R000560 Bench Assemble Spindle + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015079 Infeed extension assembly + (1 Fit levelling jig to frame extension section as shown 2 Use engineers level to adjust the level with the floor jacking bolts to set the jig level)
- Ecoline - Datum and MitreOffset Tests + (Cut 3 lengths of outerframe around 1000mm … Cut 3 lengths of outerframe around 1000mm long
ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>) - Updating Zebra Firmware on ZD620 model + (Both the zip files for the install of the Zdownloader and the ZPL version file can be located in G:\Builds\Install Files\Zebra Firmware. there is a manual for using the Zdonloader in with the zip file containing the ZPL version file .)
- Autoflow Power On + ((minimum 6 bar to machine))
- Upgrading Project File on TwinCAT2 System + (Check the [https://stugaltd.monday.com/boards/304269981 Control Systems Log] board to look up the machine and the control system used This procedure only applies to TwinCAT2 For TwinCAT3 upgrades use [[Full Version Upgrade TwinCAT3 WinMulti]])
- Phantom Estops + (Click on the Windows button and then open the "Show Hidden Icons Button" Navigate to TwinCAT XAE and open it.)
- Turning Off and Changing Datum Tool + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">Do not alter anything on the 'Tool' Settings' side.</div> </div><br/>)
- Setting Ultrasonic Sensor - Horizontal + (The sensor will not work unless there is 30mm clearance to minimum position)
- R0000711 Rotary Base Assembly REV2 + (Rotary drive ring needs checking before f … Rotary drive ring needs checking before fitment.
#Check teeth for burrs, damage and debris. Use compressed air to clean all areas #V edge should be checked for damage. Check entire circumference with fingers to identify any damage, lumps or high low spots #Check drive ring has been countersunk in the shown arearive ring has been countersunk in the shown area) - Upgrade Autoflow to Windows 10 + ( *Ensure regional settings correct - corre … *Ensure regional settings correct - correct date format *Rename the Ethernet Adaptors to Ethernet and EtherCAT *Ensure the [https://stuga.dokit.app/wiki/TwinCAT_Issue_-_EtherCAT_Network_Protocol_Missing TwinCAT Protocol is installed] on the EtherCAT adaptor *Teamviewer setup *Administrator password set to "Stuga001" *Add Stuga desktop image *Latest winMulti in c:\multi desktop image *Latest winMulti in c:\multi )
- R0000728 R0000729 Stroke Assembly Dismantling + (The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted Please use the following steps accurately)
- GE Control Components Changeover + (The supplier that we use for the supply of … The supplier that we use for the supply of our control components advised us of the need to changeover. The components that have been made unavailable are all of the GE components. This includes, all MCB's, all contactors (24Vdc, 24Vac, 230Vac), all motor overloads and any auxiliary components to go with these devices. See pictures for reference.these devices. See pictures for reference.)
- Setting Delrin Transfer Table Wheel Tension + (<div class="icon-instructions caution-i … d to "heavily" it will push too hard upwards on the bottom roller</div> </div>)
- Commissioning - Z-Block Calibration + (On the '''Service > IO''' tab use output '''Y214''' to turn the infeed turret. <br/>)
- TB0385 Upgrading to winMulti v6 + ( (Defaults to Config mode after the TwinCAT update))
- TB0426 Replacement Zebra Printer Setup + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
- Relay Replacement + (There Are 2 examples shown for this process. There is a clip to be unlatched on each relay shown, once unclipped this releases the relay which can then be pulled out. <br/>)
- Monday - Getting Started For Engineers + (Notifications come from emails, and can also be seen in the 'notifications' area of the app <br/>)
- Autocut Monthly Maintenance + ([[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]])
- Hotswap Beckhoff PLC with Licence Slice Installed + (There are a row of retaining clips on bot the top and bottom of the PC that hold it to the Din rail. Pop them open with a flathead screwdriver)
- Upgrade ZX Machine to Beckhoff Drives and Control + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
*Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''e use drawing packs from Monday.com board.*''''') - TB0422 Commissioning ZX5 Software 2018 + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
- R0015041 Bench Assemble Top Hood Assembly Part 2 + (1 Ream 6mm holes indicated to ensure 2 Pi … 1 Ream 6mm holes indicated to ensure 2 Pins locate correctly 3 Drill flap to suit stiffening bar 4 Attach end brackets and stiffening bar using 4 off M5 x 16 socket caps and 4 off M5 A form washers and 2 off M5 x 12 socket caps and 2 off M5 penny washers 5 Insert 6mm rods and add 2 off M5 x 6 kcp grubscrew 6 Fit hazard tape to flap6 kcp grubscrew 6 Fit hazard tape to flap)
- R0015255 Mount Assemblies to Main Frame + (Using the first point used to set the brac … Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down . sitions, first position can be moved up and new measurement taken</div> </div>)
- Stuertz Welder - Setting Barcode Reader + (If this is a Zebra scanner, the Zebra CDC scanner program will be installed already. For other manufacturers, this may need to be downloaded from the internet <br/>)
- Stuertz Infeed - Check GY Position Parallelism + ( #Datum the machine and move GY axis to ze … #Datum the machine and move GY axis to zero, GZ to 25 #Place the jig against the backfence and offer it up to the Gripper Jaw #If the GY datum is set correctly, the rear outer face of the jig should be just in contact with the rear serrated jaw #If this is not the case, set GY datum correctly his is not the case, set GY datum correctly )
- ZX5 Gripper Energy Chain & Tray Setup + (Make sure the cables and piped are fixed with cable ties to the fingers of the bracket to avoid movement or twisting inside the energy chain.)
- Autoflow PC Cleanup + (Click the checkbox)
- WinDelay for Twincat Startup + (This can be downloaded from Dropbox (Stuga Machinery Ltd)\Service\WinStartDelay\winstartdelay.zip)
- R0015278 Mount Completed Assemblies + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- R000718E Stage 2 spindle assembly + (Use Loctite 243 on all fasteners Pen mark bolts when finalised)
- Alignment guide using wire line + (Firstly, identify the two datums that are required to set the wire line to. A wire line should be pulled tight and then anchored to give a wire line from the first and last component)
- Replacing Beckhoff PC + (Take care to ensure all cables are replaced in the same relative positions Power on)
- ACEpc Changing IP address using netedit + (This is supplied by customer. IT department <small>''If testing in house it needs to be on the 192.168.16.xxx range.''</small> <small>''e.g 192.168.16.101''</small>)
- Air Pressure Switch Setup + (This is usually called 'AIR'. From this point you will either need to have somebody watch the input on the screen or have means (eg dialled in on a laptop) to be able to watch the output while carrying out he next step.)
- Fitting Zx5 Crank Upgrade + (B0001166)
- Correct Adjustment of Saw Anaconda Rotation + ( # Ensure that the conduit is twisted / biased back # Ensure it misses the guard locking device when manually rotated # Lock off the locknuts in this biassed position )
- Setting Ultrasonic Sensor - Vertical + (This sets the longest range of the sensor. Hold until flashing stops)
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