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Liste de résultats
- Ecoline - Setting V Notches on winMulti Software + (This is the full setup procedure for V not … This is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example -
- Blade Change
- Blade buckled
here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> <br/>) - PC Bios Power settings + (This power setting enables the PC to Boot … This power setting enables the PC to Boot up automatically when power is first detected, in other words when the power is “lost” and then “returns”, without the necessity to manually press the power button on the PC. The following description shows how to set the auto power-up on but beware this Technical Bulletin only applies to the “ASUS UEFI Utility BIOS Version 2.x.x”. This document is for the ASUS Pcs For the Dell PCs use [[PC Bios Power Settings - Dell]]ttings - Dell]])
- Flowline 6 to 6o5m Extension + (This procedure describes how to upgrade a … This procedure describes how to upgrade a flowline to increase the standard capacity from 6.0m to 6.5m. The procedure involves extending the machining centre outfeed travel and saw infeed travel base to 6.0m to cope with a longer rail on each side. These are generally supplied as a new part. Other ancillary parts that will need extending * Cables * Energy Chainsl need extending * Cables * Energy Chains)
- ACEpc Installing netedit with NetSetGo disk + (This procedure will completely overwrite a … This procedure will completely overwrite any data on the hard drive of the ACEpc.
This is not a problem on a flowline where the data resides on the main MH hard drive in a shared directory c:\saw.
If this process is to be carried out on a standalone saw or router, make sure the data is backed up first.
e sure the data is backed up first. <br/>) - Setting Up C0000422-KIT - Full Hardware 2023 + (This process takes the components to creat … This process takes the components to create a standard "C000422-KIT". This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]] =Notes= *There are two PCs running on the same hardware, The Host PC and the Virtual machine. **'''Host PC''' (For support) ***The base Windows install running directly on the hardware installed to Dell NVME drive. ***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware) ***Imaged by Macrium reflect. **'''Virtual PC – Stuga VM''' ***Used for Stuga software - the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V. ***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM. ***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license. ***Copied to host and setup manually during install. There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host.'P_Stuga_P… '''on the desktop of the host.)
- Fitting Zx5 Crank Upgrade + (This upgrade replaces the crank arm assemb … This upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability
This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes
></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> <br/>) - R0019207 Upgrade SR Axis Spigot + (This upgrade utilises upgraded parts to en … This upgrade utilises upgraded parts to ensure a mechanical fix is maintained between the SR axis gearbox and main drive pin , whilst also giving the ability once upgraded for the gearbox to be removed with minimal mechanical time. three main parts will be replaced in this upgrade, obsoleting the removed parts Main components of upgrade D00004019E Turntable Mk5 D0004033E Alignment disc Mk5 D0004147E Turntable shaft Mk5nt disc Mk5 D0004147E Turntable shaft Mk5)
- B0000082b Motor replacement For Obsolete part B0000082 + (To rectify the obsoletion of B0000082 driv … To rectify the obsoletion of B0000082 drive motor, the following replacement kit has been designed to enable continued support of older assemblies within stuga machines . The kit consists of a new motor and appropriate gearbox, adapter plate and new fasteners . Also details are included here for a small modification to enable the upgrade to function correctly Following parts are required for this upgrade B0000082b load motor and gearbox 1 off D0008225b adapter plate F0000189 M6 x 25 set bolts 4 off F0000058 A form washer 4 off F0000190 M8 x 40 set bolts 2 off F0000007 M5 x 16 cap head bolt 4 off off F0000007 M5 x 16 cap head bolt 4 off)
- R0010309 Ecoline Ultrasonic Material Loaded Upgrade + (Upgrade of load sensor For infeed table on … Upgrade of load sensor For infeed table on Ecoline machines
'''Component list'''
A0001046 P Clip 6mm Steel / Rubber Liner x 2
D0010973 Material Loaded Sensor Plate x 1
E0001104 PreMade Cable: M8 Socket 4 Way Cable 5m x 1
E0001120 Sensor: Ultrasonic M8 20-150mm x 1
M0001053 Copper Tube 6mm x 4.4mm 10m Coil x 0.3
P0000046 Fitting: 'Y' Adaptor 6mm x 1
P0000069 Tube to tube fitting 6mm x 1
P0000160 Fitting: Flow Controller In Line 6mm x 1
000160 Fitting: Flow Controller In Line 6mm x 1 <br/>) - Upgrade Autoflow to Windows 10 + (Update 2024 - Upgrades now consist of a ne … Update 2024 - Upgrades now consist of a new Windows 11 PC with VM for the front end and a C6017 PC for the back end.
Upgrading an Autoflow to Windows 10 involves upgrading two PCS
#The Beckhoff control PC - replaced with a C0001225-KIT
#The Camera PC - replaced with a C0000422-KIT with a VM setup. this now becomes the front end PC
=== For Historical reference, these are the pre-2024 notes: === ''Upgrading an Autoflow to Windows 10 on site involves upgrading two PCS'' #''The Beckhoff control PC'' #''The Camera PC'' ''
The Beckhoff PC is not upgradable so needs to be completely replaced. We use the miniature [https://www.beckhoff.com/english.asp?industrial_pc/c6017.htm Beckhoff C6017] for this'' ''It is not cost effective to upgrade and old camera PC, so a new one is supplied'' ===''Notes''=== *''The Beckhoff PC is now powerful enough to run the front end and back end.'' *''The camera PC is there to replace the camera PC on site and contains the storage for the machine cameras'' *''Because the Beckhoff PC has limited hard drive space, the DDRIVE will be on the cameraPC''hard drive space, the DDRIVE will be on the cameraPC'') - TwinCat Connection Faults + (We are quite often faced with multiple Axi … We are quite often faced with multiple Axis/Door Open/ Estop faults all being reported at the same time. More often than not this is caused by a bad connection on the TwinCat system somewhere. If there is any dropout of connection at any point in the system it will result in this error. You could spend some time crawling about on your hands and knees, opening electrical cabinets and trying to find the fault manualy, but by using TwinCat we can save some time and effort, and pinpoint the cause almost immediately.and pinpoint the cause almost immediately.)
- Filling Out An Online Daily Timesheet Form + (We are using Monday.com to handle daily ti … We are using Monday.com to handle daily timesheet entries. The layout of the form has been designed to make data input as minimal as possible. We are looking to improve accuracy of time capture, cut down administration time and to make historical data available without the need to store paperwork or take pictures. You will only be able to view and edit your timesheet when logged into your Monday.com account. Other employees are unable to see your data.her employees are unable to see your data.)
- Ecoline - Datum and MitreOffset Tests + (When an Ecoline is commissioned, the posit … When an Ecoline is commissioned, the positional accuracy needs to be set up.
These are also useful tests to check if the machine is maintaining positional accuracy
tent, repeatable results before making any parameter changes</div> </div><br/>) - PLC Source Control - Git Credential Manager for Windows Install + (When connecting to the tc3Multi repository … When connecting to the tc3Multi repository on BitBucket.org, some times the validation credentials are not accepted. Check that the password you have is correct, if the problem persists , install or update Git Credential manager for windows to the latest version.manager for windows to the latest version.)
- Upgrade Flowline Opto Sensors to Ultrasonic + (With the development of full colour ranges for profiles, the older flowline opto sensors often have trouble "seeing" the darker profiles. An upgrade kit is available (R0019014) to replace the optical sensors with an ultrasonic version <br/>)
- R0015079 Infeed extension assembly + (instructions and parts required for fittin … instructions and parts required for fitting of frame extension Parts required Levelled infeed frame D0015475 Infeed frame Extension leg 1 off D0015476 Infeed frame Beam upper 1 off D0015477 Infeed Extension Beam Lower 2 off F0000266 M16 set bolt x 2 F0000234 M16 nut x 2266 M16 set bolt x 2 F0000234 M16 nut x 2)
- Upgrade - Outfeed Cord Stop Pusher 2021 + (Version A of this assembly has been supers … Version A of this assembly has been superseded by this version, due to lack of material availability in version A. The new version is provides exactly the same functionality, is fully backwards compatible and is designed to be replaced as a complete sub-assembly. The driver behind this upgrade is that the 2 main tubes are no longer available in the tolerances that they were. This has resulted in some not fitting inside the other, making assembly impossible. Therefore we have changed the sizes of the smaller tube (new part is D0015949 - Telescopic Pusher (2021)), and as a result updated the "top hat" (new part is D0015950 - Spring Retainer Top Hat (2021)) that fits in the end of it. If any version of this pusher fails in the field, for any reason, it needs to be replaced with the latest version of R0000677Blaced with the latest version of R0000677B)
- Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (<div class="annotatedImageDiv" typeof=" … Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.
The original PC cannot be used because
*It is not powerful enough to run v6 front end
*The operating system cannot be upgraded to Windows 10
*It cannot be upgraded to TwinCAT3
The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
. It has an upgrade to 1.9Ghz 4 core processor.
Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
era PC, hence the camera PC can be retired after the upgrade<br/>) - R0015316 V notch Final Assembly Part 2 + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4</nowiki>)
Standard Hex key set
Standard Spanner set
ZX5 Blade tightening tool
Compressed air connection with regulation (for axis support)
'''Parts required'''
A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2
A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 Blanking plug foc x 28
B0000426 Linear Rail MSB25 400mm Long (AMT) x 4
D0015156 Saw Bearing Plate x 2
D0015161 Saw Plate x 4
D0015162 Saw Mid Spacer Bar x 1
D0015163 Saw Bearing Spacer Bar x 1
D0015168B Balance Cylinder Bracket x 2
D0015169B Cylinder Rod Bracket x 2
D0015179 Energy Chain Bracket x 2
D0015180 Datum Switch Bracket (VZ) x 1
D0015183 VY Stop x 2
D0015235 VY Datum Switch Bracket x 1
D0015236 VY Energy Chain Bracket - Fixed x 1
D0015237 VY Energy Chain Bracket - Moving x 1
D0015250 Safe Sensor Block x 1
D0015251 Safe Sensor Finger x 1
D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2
D0015452 Scissor Cable Retainer x 1
D0015541 Energy Chain Deflector x 1
D0015704 Energy Chain Support Plate x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
E0001185 Elte Saw motor x 4
M0001087 Rubber Bump Stop M6 Ø20x24 x2
P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1
P0000023 Fitting: Hex Nipple 1/8 BSP x 1
P0000026 Silencer 1/4 BSP x 1
P0000050 Fitting: Silencer 1/8'' BSP x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 1
P0000140 Fitting: Quick Exhaust Valve 1/8" x 1
P0001040 Fitting: 1/8BSP Hex Head Silencer x 2
P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2
P0001133 Cylinder: Ø50 x 500 x 2
P0001134 Floating Joint M18x1.5 x 2
P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2
P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1
P0001142 Adjustable Damper 150mm stroke (3000N) x 1
P0001144 Reed Switch Mounting Band for Ø50 cyl x 2
R0015084 Bench assemble and Drill Off Swarf chutes
V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 - R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (<nowiki>'''<u>Tools required&l …
'''Tools required''' ;P0001070 Valve Base: Type 41 6 Position Ø6 x 2<br /><br />P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8<br /><br />P0001101 Male straight 12mm to 1/4 bsp x 5 <br /><br />P0001102 Male elbow 12mm to 1/4 x 2<br /><br />P0001186 Valve 24v dc SMC x 12 <br /><br /><br /><br /><br/></nowiki>)
Tape rule
Steel rule
standard hex keys
Standard HSS drill set
Standard Tap set
Hack saw
Ball Pein hammer
Centre punch
'''Part Required'''
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 3
P0000024 Fitting: Hex Nipple 1/4 BSP x 1
P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
P0000097 Fitting: Elbow Adaptor 8mm - 1/4 BSPT x 1
P0000159 Fitting: Stem Blanking Plug 6mm x 3
P0000160 Fitting: Flow Controller In Line 6mm x 2
P0000279 Female Cross 1/4'' NPT x 1
P0000297 HighLow Pressure Valve x 1
P0000419 Air Service Unit OH (P0283)x 1
P0001070 Valve Base: Type 41 6 Position Ø6 x 2
P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8
P0001101 Male straight 12mm to 1/4 bsp x 5
P0001102 Male elbow 12mm to 1/4 x 2
P0001186 Valve 24v dc SMC x 12 - R0015316 V notch Final Assembly + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4<br /><br /><br/></nowiki>)
Standard Hex key set
Standard Spanner set
ZX5 Blade tightening tool
Compressed air connection with regulation (for axis support)
'''Parts required'''
A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2
A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 Blanking plug foc x 28
B0000426 Linear Rail MSB25 400mm Long (AMT) x 4
D0015156 Saw Bearing Plate x 2
D0015161 Saw Plate x 4
D0015162 Saw Mid Spacer Bar x 1
D0015163 Saw Bearing Spacer Bar x 1
D0015168B Balance Cylinder Bracket x 2
D0015169B Cylinder Rod Bracket x 2
D0015179 Energy Chain Bracket x 2
D0015180 Datum Switch Bracket (VZ) x 1
D0015183 VY Stop x 2
D0015235 VY Datum Switch Bracket x 1
D0015236 VY Energy Chain Bracket - Fixed x 1
D0015237 VY Energy Chain Bracket - Moving x 1
D0015250 Safe Sensor Block x 1
D0015251 Safe Sensor Finger x 1
D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2
D0015452 Scissor Cable Retainer x 1
D0015541 Energy Chain Deflector x 1
D0015704 Energy Chain Support Plate x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
E0001185 Elte Saw motor x 4
M0001087 Rubber Bump Stop M6 Ø20x24 x2
P0000010 1/8 6mm elbow x 1
P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1
P0000023 Fitting: Hex Nipple 1/8 BSP x 1
P0000026 Silencer 1/4 BSP x 1
P0000050 Fitting: Silencer 1/8'' BSP x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 1
P0000140 Fitting: Quick Exhaust Valve 1/8" x 1
P0001040 Fitting: 1/8BSP Hex Head Silencer x 2
P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2
P0001133 Cylinder: Ø50 x 500 x 2
P0001134 Floating Joint M18x1.5 x 2
P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2
P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1
P0001142 Adjustable Damper 150mm stroke (3000N) x 1
P0001144 Reed Switch Mounting Band for Ø50 cyl x 2
R0015084 Bench assemble and Drill Off Swarf chutes
V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 - R0000963E Bench Assemble Z axis Components + (<nowiki><u>'''Tools Required'' …
'''Tools Required''' t;<br />P0000140 Fitting: Quick Exhaust Valve 1/8" x 2<br /><br />P0000145 Tee-Equal 1/4BSP Galvanised x 2<br /><br />P0000200 Elbow Adaptor 6mm - M5 x 2<br /><br />P0000229 Pneumax VDMA 40 x 300 Magnetic x 4<br /><br />P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4<br /><br />P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2<br /><br /><br/></nowiki>)
Standard hex key set
Standard spanner set
Emery tape
Standard HSS drill set
Hand reamer
Standard tap set
'''Part Required'''
B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 4
B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 2
B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide x 2
C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1
D0006501 Z Leadscrew Sleeve x 2
D0007629 Cylinder rod Extension x 4
D0007732 Sprocket Idler Shaft x 2
D0007733 Sprocket Mounting Block x 2
D0008090 Retaining Collar x 1
H0007715 Z Sprocket 33 Teeth 3/8'' pitch x 2
H0007790 Leadscrew Z(Includes Re-balling) x 2
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 2
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
P0000023 Fitting: Hex Nipple 1/8 BSP x 2
P0000024 Fitting: Hex Nipple 1/4 BSP x 2
P0000026 Silencer 1/4 BSP x 4
P0000051 Fitting: Straight Adaptor 6mm - 1/4 BSPT x 4
P0000140 Fitting: Quick Exhaust Valve 1/8" x 2
P0000145 Tee-Equal 1/4BSP Galvanised x 2
P0000200 Elbow Adaptor 6mm - M5 x 2
P0000229 Pneumax VDMA 40 x 300 Magnetic x 4
P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4
P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2 - R0015303 Fit backplates and covers + ('''<u>Tools Required</u>''' Standard screw driver set Standard hex key set Countersink tool '''<u>Parts Required</u>''' D0007777 Back plate x 2 D0007844E Connection box lid x 8 <br/>)
- R0000738 Pneumatic Installation Part 3 + ('''<u>Tools Required</u>''' … '''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators connector x 8 R0015114 Bench Assemble Valve banks and Regulators)
- R0015299 Install Spindle control pipework and fittings + ('''<u>Tools Required</u>''' … '''Tools Required''' Pipe cutters Standard screwdriver set Standard hex key set Standard spanner set '''Parts Required''' D0010807 upstand collar x 32 P0001023 6mm compact y x 4 P0000456 M5-4mm straight fitting x 24 P0001091 Bulkhead 6mm straight x 24 P0001093 6mm - 4mm stem elbow x 81091 Bulkhead 6mm straight x 24 P0001093 6mm - 4mm stem elbow x 8)
- R0000738 Pneumatic Installation Part 2 + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Pipe cutters
Pipe identification numbers
'''Parts Required'''
D0015703 Air Gun Bracket x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
P0000046 Fitting: 'Y' Adaptor 6mm x 4
P0000053 6mm T (P16) x 2
P0000075 Parallel Y Connector 8mm x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 3
P0000160 Fitting: Flow Controller In Line 6mm x 4
P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6
P0000401 6mm inline non return valve x 2
P0000470 Valve: 5/2 PnPnu 1/8BSP x 1
P0000513 Ball valve with QS connector x 1
P0000551 6mm inline Quick Exhaust Fitting x 6
P0001106 Plug in reducer 12mm to 8mm x 7
P0001107 12mm Y connector x 8
R0015114 Bench Assemble Valve banks and Regulators
tor x 8 R0015114 Bench Assemble Valve banks and Regulators <br/>) - R0000088E Stage 1 Spindle assemble + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
5mm hex drill bit
Drill Driver
Ball pien hammer
Nylon block
0.05 Feeler gauge
'''Parts Required'''
B0000045 linear rail x 8
B0000044 linear railx 4
B0000173 blanking caps x 68
B0000046 bearing x 24
D0007816 nipple extension x 12
B0000233 grease nipple metric fine x 24
D0007724 double slide base x 4
D0007725 single slide base x 4
07724 double slide base x 4 D0007725 single slide base x 4 <br/>) - R0015307 Bench assembly spindle drive cylinders + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard spanner set
Small screwdriver set
Reed switch test box
Araldite 2 part adhesive
'''Parts Required'''
D0015540 sensor bracket x 8
P0000488 Sensor x 8
P0001098 elbow adapter x 12
P0000238 6mm elbow x 8
P0001198 6mm flow elbow x 8
P0000459 4mm elbow x 4
P0001202 4mm flow elbow x 4
P0001200 cylinder x 8
P0001201 cylinder x 4
P0001047 reed switch x 16
D0007630 cylinder anchor x 8
M0001170 magnet x 8
ch x 16 D0007630 cylinder anchor x 8 M0001170 magnet x 8 <br/>) - R0015093 Bench Assemble Transfer Beam + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard hand taps
V rail alignment Jigs
Drill driver and 4mm hex fitting
'''Parts Required'''
B0001155 OpenRail 1000mm Long x 32
B0001170 spacer x 320
D0015571 Transfer Arm (2018) x 9
2 B0001170 spacer x 320 D0015571 Transfer Arm (2018) x 9 <br/>) - R0015063 Bench Assemble Roller Tables + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard spanner set
Tape measure/Rule
8.2mm HSS drill
Drill
'''Parts Required'''
B0001092 Plastic roller x 48
B0001103 Bush flange x 28
B0001220 Spacer x 28
D0015001 Roller Bed Cylinder Arm x14
D0015002 Shaft 10mm: 58mm Rod End x 14
D0015003 Roller Bed Rail 375mm x 6
D0015004 Roller Bed Rail 550mm x 2
D0015005 Roller Bed Rail 1000mm x 10
D0015006B Roller Bed Arm Bracket x 14
D0015010 Rod End Spacer x 28
D0015283 Saw Infeed Backfence Plate x 5
D0015481 Shaft 8mm: 50mm Cylinder Pivot x 14
D0015547 Sensor Blower Plate x 1
D0015603 Roller Bed Pivot Shaft (silver steel) x 14
D0015608 Saw Infeed Backfence Plate (Full Length) x 5
E0001120 Sensor: Ultrasonic M8 20-150mm x 1
P0000049 Cylinder Spherical Bearing M10 x 1.25 x 14
P0000200 Elbow Adaptor 6mm - M5 x 1
P0001152 Cylinder 25 x 25 x 14
P0001198 Fitting Speed controller 1/8 x 6mm tube x 28
P0000160 flow regulator x1
ontroller 1/8 x 6mm tube x 28 P0000160 flow regulator x1 <br/>) - R0015099 Guard panel drilling + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard Hss drill set
Standard Tap set
Material clamps
Clamping blocks
Drill
Cutting fluid
Marker pen
Hide hammer
'''Parts Required'''
D0000330 Rear Chute Panel (500mm) x 1
D0004391E LF Side Sheet Mk5 (5395E) x 1
D0004576E Saw Centre Frame Mk5 (5343E) Standard Hand x 1
D0010967 Saw Mk5 Undertray x 2
D0015238 Saw Top Hood ZX5 x 1
H0004649 Chute Insert Outfeed (5321) x 1
H0004697 Chute Insert Infeed (5322) x 1
H0004751 Ejector Tray Front (5323) x 1
H0004752 Ejector Tray Rear (5324) x 1
H0004846 Right Side Hinged Panel x 1
D0001878 Rear saw door x 1
846 Right Side Hinged Panel x 1 D0001878 Rear saw door x 1 <br/>) - R0015305 Install Wiring loom for Rotary loom + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Ball pein hammer
6mm drift/punch
Drill driver
6mm hex drill attachment
Small g clamp 50-100m
Suport block
Stubby 4mm hex key
'''Parts Required'''
D00000291 spindle plate x 8
M0000025 Ident numbers
D0007703 r stop pin
D0007990 cylinder anchor
D0007611 infill plate x 4
D0001176 Infill plate x 4
nchor D0007611 infill plate x 4 D0001176 Infill plate x 4 <br/>) - R0015086 Pneumatic connections + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard spanner set
Standard Hex key set
Pipe Cutters
'''Part Required'''
P0000160 Fitting: Flow Controller In Line 6mm x 1 P0001023 Fitting: SMC 6mm mini Y x 2 P0001030 Fitting: SMC 6mm Equal Tee x 16 P0001053 8-6 reducer x 1P0001106 reducer 12-8 x 1 P0001107 12mm Y connector x 1 P0001108 Tee connector 12mm x 212-8 x 1 P0001107 12mm Y connector x 1 P0001108 Tee connector 12mm x 2) - R0000572 Bench Assemble Centralise Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
standard hex key set
Standard spanner set
Grease gun
'''Parts Required'''
B0000005 Angular Contact Bearing 15 I/D 35 O/D 11 Long x 2
B0000065 Bearing Rod End 10mm x 2
D0004363 Middle Link Rod x 1
D0004365 Pivot Clamp x 1
D0004366 Link Clamp Cap x 1
D0004369 Top Link Stud Bolt x 1
D0004370 Middle Link Stud Bolt x 1
D0004393 Lever Joint x 2
D0004394 Joint Shaft x 2
D0004401 Pivot Pin x 1
D0004403 Pivot Pin Nut x 1
D0004406 Retainer Plate x 1
D0004541 Cylinder Swivel End x 2
D0004542 Cylinder Bracket 4542 x 1
D0004622 Centralise Cylinder Spacer x 1
D0004669 Damper Rod End Block x 1
D0004766 Pivot Pin Bolt x 1
H0004367 Centering lever x 1
P0000029 Non Adjustable Damper 100mm x 1
P0000031 Pneumax Microcylinder 25 x 100 Magnetic x 2
P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2
P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 2
P0001198 fitting speed controller 1/8 x 6mm tube x 2
) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2 <br/>) - R0015037 Bench Assemble SY Assembly Part 2 + ('''<u>Tools Required</u>''' S … '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1matec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1)
- R0000571 Fit and Level Cut Tables , Finalise Eject + ('''<u>Tools Required</u>''' … '''Tools Required''' 1 meter straight edge 500mm rule Standard hex key Standard spanner set Feeler gauges Engineers level Adjustment shim '''Parts Required''' A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 0.5 A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 1 A0001074 igus mounting bracket set x 1 D0004551 Cylinder Spacer x 1 D0004553 Cover Fixing Bar x 1 D0004554 Bar Spacer Short x 1 D0004555 Bar Spacer Long x 1 D0004769 Ejector Clamp Pad to be made in conjuction with D5121 (5305) x 1 D0004770 Infeed Clamp Pad to be made in conjunction with D5122 (5299) x 1 D0005121 Ejector Clamp Stainless Pads (5306) x 1 D0005122 Infeed Clamp Pad (5300)x 1 D0005199 Ejector Cover x 1 D0005412 Energy Chain Adapter Plate x 1 H0004556 Fixing Bar Gap Cover (5297) x 1 H0004656 Material Trip Stripx 1 P0000368 Extension 1/8 bsp x 22 long x 1 P0000443 Cleanline Cylinder 32 x 450 PN11246 x 1 P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2 P0001198 flow controller 6mm elbow 1/8 x 2580U (5.0m Lead) x 2 P0001198 flow controller 6mm elbow 1/8 x 2)
- R0000738 Pneumatic Installation + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Pipe cutters
Pipe identification numbers
'''Parts Required'''
D0015703 Air Gun Bracket x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
P0000046 Fitting: 'Y' Adaptor 6mm x 4
P0000053 6mm T (P16) x 2
P0000075 Parallel Y Connector 8mm x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 3
P0000160 Fitting: Flow Controller In Line 6mm x 4
P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6
P0000401 6mm inline non return valve x 2
P0000470 Valve: 5/2 PnPnu 1/8BSP x 1
P0000513 Ball valve with QS connector x 1
P0000551 6mm inline Quick Exhaust Fitting x 6
P0001106 Plug in reducer 12mm to 8mm x 7
P0001107 12mm Y connector x 8
R0015114 Bench Assemble Valve banks and Regulators
x 8 R0015114 Bench Assemble Valve banks and Regulators <br/>) - R0015256 Pneumatic Connections + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Pipe cutters
Number identification
Flush cutters
'''Parts Required'''
P0000160 Flow regulator 6mm inline x 2
P0000551 6mm inline Quick Exhaust Fitting x5
P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 1
P0001023 Fitting: SMC 6mm mini Y x 1
P0001030 Fitting: SMC 6mm Equal Tee x 27
R0015071 Pneumatics rail
A0000343 energy chain x 1
A0000344 energy chain bracket set x 1
D0015577 fixed energy chain bracket x 1
P0001166 Tube to tube elbow 12mm x 1
rgy chain bracket x 1 P0001166 Tube to tube elbow 12mm x 1 <br/>) - R0015298 Bench Assemble V notch Clamps + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard Spanner set
External circlip pliers
'''Parts Required'''
B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 8
B0001176 Washer : bearing shim x 9
D0001313 Datum Roller (Radial Bearing) x 2
D0010060 Roller Shaft Ø20 x 37.5 x 3
D0010061 Datum Roller Ø40 x 20 x 3
D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller x 2
D0010066 Infeed Roller Connector x 1
D0010545 Infeed Roller Mount x 2
D0010546 Infeed Roller Attachment x 1
D0015211 Outfeed Clamp Upright x 2
D0015212 Top Clamp Mounting Plate x 1
D0015213 Side Clamp Mounting Block x 1
D0015221 Outfeed Roller Bed Mounting Plate x 1
D0015241 Outfeed Side Clamp Mounting Block x 1
D0015242 Outfeed Front Fence x 1
D0015243 Outfeed Top Clamp Plate x 1
D0015244 Outfeed Top Clamp Mounting Plate x 1
D0015245 Outfeed Top Clamp Leg x 2
D0015246 Centre Side Clamp Roller Block x 1
M00001004 Endcap 40 x 40 black x 2
M0001006 Threaded insert M14-M8 30 long x 4
M0001017 Endcap 80x40 Black x 2
P0000010 6mm elbow x 4
P0001045 Guide cylinder 25 x 150 x 2
P0001132 Cylinder 32x 175 guided x 2
P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4
P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4 <br/>) - R0015037 Bench Assemble SY Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex Key set
Standard Spanner set
1 Meter straight edge
Feeler Gauges
'''Parts Required'''
B0000044 Linear Rail MSB25 260mm Long (AMT) x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 blanking cap x 10
B0000234 Straight Grease Nipple M6 ST/ST x 4
B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12
B0001060 Grease Fitting M6x0.75 to Ø4 x 4
B0001061 Grease fitting M6 x 1 to 4mm x 4
B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2
B0001185 Leadscrew nut Igus x 1
C0001005 Stepper Motor AS1050 x 1
D0005184 Guide Roller x 6
D0005186 Guide Pin Washer x 6
D0015172 Centralise Plate (with SY) x 1
D0015173 Saw SY Saddle Brace x 1
D0015174 Roller Fence (With SY) x 2
D0015175 Saw Saddle Carriage Block x 2
D0015176 Cylinder Mount Block x 2
D0015178 Z Block x 2
D0015207 Outer Bearing Housing x 1
D0015208 Leadscrew Bearing Block x 1
D0015209 Leadscrew Attachment Bracket x 1
D0015222 SY Grease Manifold x 2
D0015240 Collar Clamp: SY Axis ZX5 x 1
D0015316 Leadscrew Bearing Block Cover x 1
D0015415 Turret Pickup Arm ZX5 x 2
D0015416 Bracket: Turret Stop RH ZX5 x 1
D0015417 Bracket: Turret Stop LH ZX5 x 1
D0015698 Flag Block x 1
D0015777 Leadscrew SY x 1
D0016336 SY table blower x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1
H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6
M0001209 Bracket m8 proximity sensor 90 degree x 1
P0000200 Elbow Adaptor 6mm - M5 x 7
P0001127 Guide cylinder 20 x 30 compact x 2
P0001157 Turret Stop: 6 Station Right Handed Somatec x 1
P0001158 Turret Stop: 6 Station Left Handed Somatec x 1
1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1 <br/>) - R0015340 Drill, Assemble and Mount Electrical Cabinet + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
1000mm rule
'''Parts Required'''
A0000164K Electrical Cabinet (Machined Door) x 1
D0010746 Cabinet Main Mount x 2
D0010747 Cabinet Brace x 2
D0010771 Electrical Cabinet Swing Arm Pin x 2
t Brace x 2 D0010771 Electrical Cabinet Swing Arm Pin x 2 <br/>) - R0015027 Install Pneumatic Connection rail and Air Feeds + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Pipe cutters
Standard spanner set
'''Parts Required'''
D0015578 Energy Chain Bracket - Moving x 2
P0000551 6mm inline Quick Exhaust Fitting x 6
P0000046 6mm y fitting x 6
R0015289 Bench assemble pipe connection rail
ting x 6 R0015289 Bench assemble pipe connection rail <br/>) - R0015357 Fit Guards + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard HSS drill set
Standard tap set
Cutting disc
'''Parts Required'''
C0001275 Printer: ZD421 Direct Thermal (Not Incl. C0001276 P&P)
C0001276 Peel & Present for ZD421 Printer
D0016333 Bruehl Fence panel 1700 x 800 x 2
D0016334 Bruehl Fence panel 650 x 800 x 2
H0005178 Safety Table Extension x 1
M0000033 Frame End Cap 50 x 50 x 1
M0001207 Bruehl Fence Clip x 14
P0000069 Tube to tube fitting 6mm x 1
R0015290 Saw Outfeed Bench Assemble Top guard x 1
fitting 6mm x 1 R0015290 Saw Outfeed Bench Assemble Top guard x 1 <br/>) - R0015046 Bench Assemble Infeed Clamps + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
External circlip pliers
Grease for lubrication M0000494
'''Parts Required'''
B0000062 Circlip 20mm External x 2
B0000070 Linear Bearing: Ø25 x 40 Compact (Metal Case Only) x 8
B0001176 Washer :bearing shim x 3
D0000209 Shaft Strap (D8709) x 1
D0000211 Cylinder Extension x 1
D0001331 Roller Ø40 x 27 c/w bearing x 3
D0001334 Roller Ø40 x 102 c/w bearing x 2
D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 2
D0003788 Z Roller Pin (40mm) x 3
D0007680 Infeed Rail x 1
D0007774 Top Roller Block x 1
D0007792 Z Roller Block (D8711) x 1
D0007793 Z Roller Plate (D8710) x 1
D0015427 MC Hold Clamp Bar x 1
D0015428 Top Clamp Block Ø30 15 x 1
H0007773 Shaft 25mm: 268mm ZX Infeed Clamp Top x 2
H0007791 Shaft 25mm :250mm ZX Infeed side x 2
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1
P0000010 elbow 6mm 1/8 fitting x 1
P0000200 Elbow Adaptor 6mm - M5 x 2
P0000484 Cylinder 32 x 100 stroke x 1
P0001160 Cylinder 32 x 70 stroke x 1
P0001198 Fitting: flow control 1/8 x 6mm elbow x 4
M0000253 anti slip pad 22mm x 1
rol 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1 <br/>) - R0015346 Conveyor blower system + ('''<u>Tools Required</u>''' Standard hex key set Pipe cutters Pipe identification numbers '''<u>Parts Required</u>''' P0000046 Fitting: 'Y' Adaptor 6mm x 1 P0000053 6mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 1 <br/>)
- R0002916 Install Machine Trunking + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Standard tap set
Disc cutter
'''Parts Required'''
A0000068 Top lid gusset 50x50 bend 90° Armorduct x 4
A0001065 wire basket x 0.5
A0001061 Retainer: Wire Basket Cable Tray x 2
D0000301 M/C centre trunking front lower ZX4 x 1
D0000305 M/C centre trunking rear lower ZX4 x 1
D0000306 M/C centre trunking infeed lower (D8736) x 1
D0000307 M/C centre trunking infeed front offset x 1
D0000308 M/C centre trunking infeed rear offsetx 1
D0000309 M/C centre trunking outfeed front offset x 1
D0000313 M/C centre trunking outfeed rear offset x 1
D0000324 M/C centre trunking outfeed front upper x 1
D0000325 M/C centre trunking infeed front upper x 1
D0000326 M/C centre trunking front drop x 2
D0000327 M/C centre trunking outfeed lower x 1
D0000329 M/C centre trunking infeed rear end x 1
D0000694 M/C centre trunking outfeed rear end x 1
D0007996 Trunking support pillar x 1
outfeed rear end x 1 D0007996 Trunking support pillar x 1 <br/>) - R000569E Bench Assemble Head Spindle Posts + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard spanner set
Internal circlip pliers
Consumable 4mm yellow grease line
Pneumatic pipe cutters
'''Parts Required'''
B0000002 Bearing: 12/28dia x 8mm Sheilded x 2
B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4
B0001061 Grease fitting x 6
D0004001 Head Bearing Block x 3
D0004021 Upstroke Plate x 1
D0004078 Motor Plate (5311) x 1
D0004099 Cylinder Bearing Block x 1
D0004256 Cylinder rod bar x 1
D0004343 Lower Damper Bracket (5313) x 1
D0004445 Semi circular slit strip (5533) 500mm x 1
D0004634 Chute Sawblade Strip 500mm (5532) x 1
D0004733 Belt Adjuster Pulley x 1
D0004734 Belt Adjusting Bar x 1
D0004735 Belt Adjuster Pin x 1
D0010780 Grease Manifold x 1
H0004444 Semi-circular Guard (5332) x1
P0000009 Fitting: 1/4 BSPT - 6mm Elbow x 2
P0000037 Magnetic Cylinder 40 x 185 with 15mm rod extension x 1
P0000308 Flow Controller In Line 6mm x 1
rod extension x 1 P0000308 Flow Controller In Line 6mm x 1 <br/>) - R0015087 Pneumatic Connections + ('''<u>Tools require</u>'''
P … '''Tools require'''
Pipe cutters
Number identification
Flush cutters
'''Parts required'''
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 8
P0000160 Fitting: Flow Controller In Line 6mm x 2
P0000551 6mm inline Quick Exhaust Fitting x 7
P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x1
P0001022 Regulator Bracket: to suit P0001008 x 1
A0000343 energy chain x 1
A0000344 energy chain bracket set x 1
D0015577 Fixed energy chain bracket x 1
P0001030 6mm compact tee x 12
ed energy chain bracket x 1 P0001030 6mm compact tee x 12 <br/>) - R0000706 Bench assemble Infeed Datum rollers + ('''<u>Tools required</u>''' … '''Tools required''' External circlip pliers Standard hex key set Pipe cutters Pneumatic identification numbers '''Parts Required''' B0000062 Circlip 20mm External x 6 D0001176 Washer : bearing shim x 3 D0001333 Roller Ø40 x 80 c/w bearing x 3 D0001334 Roller Ø40 x 102 c/w bearing x 3 D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 3 D0007677 Infeed Base Rail (D2972) x 1 D0007942 Shaft 20mm: 119.4mm ZX Datum Roller Circlip x 3 D0010896 Infeed Clamp Blower Vert x 1 D0010897 Infeed Clamp Blower x 1 P0000053 6mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 16mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 1)
- TB0314 Updating Mint File in Workbench + ( * Updating software can be very complicat … * Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again * In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case * Version numbers have always followed a numerical order, so the higher the number, the later the version * Mnt files should always be stored in ** c:\multi on MH side – called Multi X.xxx.mnt ** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt aw side of flowline – called IgSaw X.xx.mnt )
- TB0390 Fitting SR Datum Sensor + (<br/>
<table class="wikitable" bo …
3" valign="top">F0000059 </td><td width="359" valign="top">M8 Washer </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''9''' </td><td width="123" valign="top">F0000014 </td><td width="359" valign="top">M6 x 20 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''10''' </td><td width="123" valign="top">F0000028 </td><td width="359" valign="top">M8 x 50 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr></table>)'''Item Number''' '''Part Number''' '''Description''' '''Qty''' '''1''' D0015489 Saw Turntable Sensor Bar 1 '''2''' D0015490 Saw Turntable Sensor Flag 1 '''3''' D0015491 Saw Turntable Flag Bracket 1 '''4''' E0000336 8mm Threaded Proximity Sensor 1 '''5''' E0000337 M8 90° Lead 1 '''6''' F0000543 U Bolt 3” with Nuts 1 '''8''' F0000059 M8 Washer 2 '''9''' F0000014 M6 x 20 SKT CAP SCREW 2 '''10''' F0000028 M8 x 50 SKT CAP SCREW 2 - Updating winStugaSaw Software to v4 + (<div class="icon-instructions caution-i …
With the upgrade of the source code editor to Visual Studio 2017, and the associated security changes to Windows, many thing changed with the Windows .net libraries. In order to maintain the code, it needed to be upgraded.
This upgrade had major consequential effects:
# It was not compatible with windows XP any more due to security issues
# A new version of Workbench needs to be installed
any more due to security issues # A new version of Workbench needs to be installed <br/>) - OBSOLETE Installing SourceTree Version Control Software + (<div class="icon-instructions caution-i … Use this [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio link] From Jan 2020, Sourcetree will be increasingly used to properly maintain changes to the Stuga source code. Each machine with TwinCAT3 will need the Sourcetree program installed, and a change to where and how the source code is stored This tutorial deals with installing the Sourcetree program from Atlassian code is stored This tutorial deals with installing the Sourcetree program from Atlassian)
- R0015246 Fit Hepco Drive Beam Cylinder + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard hex key set Ball pein hammer Standard spanner set '''Parts Required''' D0015074 Cylinder Support x 2 D0015075 Cylinder Bracket x 4 D0015077B Cylinder Drive Adapter x 1 D0015144 Datum Switch Bracket x 2 D0015948 ZX5 Beam Move Cylinder Guard x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 P0000109 RB Series Shock Absorber x 2 P0001118 cylinder 50 x 700 rodless x 1 P0001145 Fitting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4itting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4)
- R0015284 Frame ancillaries + (<u>'''Tools Required'''</u> … '''Tools Required''' 115mm disc cutter Standard Hex key set Standard spanner set Standard tape measure Standard Tap set Standard HSS drill set '''Parts Required''' A0001060 Support bracket :Cable basket Tray x 5 A0001061 Retainer: Wire Basket Cable Tray x 7 A0001065 Wire cable tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2ble tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2)
- R0015244 Frame ancillaries Fitting + (<u>'''Tools Required'''</u>
… '''Tools Required'''
115mm disc cutter
Standard Hex key set
Standard spanner set
Standard tape measure
Standard Tap set
Standard HSS drill set
'''Parts Required'''
A0001060 Support bracket :Cable basket Tray x 5
A0001061 Retainer: Wire Basket Cable Tray x 7
A0001065 Wire cable tray 3m length x 2.5
D0015611 Reference Levelling Bracket x 2
y 3m length x 2.5 D0015611 Reference Levelling Bracket x 2 <br/>) - R0010260 Bench Assemble Tool Break Sensor + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard tap set
Standard drill set
Standard hex key set
Pipe cutters
Flush cutters
M0001053 Stock 6mm copper tube
M0000153 small Stuga sticker
'''Parts Required'''
A0001046 P Clip 6mm Steel / Rubber Liner x 6
D0001962 Tool Sensor Mount x 1
D0001963 Tool Sensor Post x 1
D0001964 Tool Sensor Logo Plate x 1
E0001120 Sensor: Ultrasonic M8 20-150mm x 1
E0001082 4 pin m8 sensor single ended x 1
P0000046 Fitting: 'Y' Adaptor 6mm x 1
P0000149 6mm to 4mm reducing stem x 2
P0000160 Fitting: Flow Controller In Line 6mm x 1
P0000456 Compact straight male adapter 4mm- M5 x 2
m x 1 P0000456 Compact straight male adapter 4mm- M5 x 2 <br/>) - R0015101 Bench Assemble Take Up Assembly + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard hex key set
Standard spanner set
'''Parts Required'''
D0008281 Takeup Boss Cap x 4
D0015581 Fixed Pivot Bracket x 4
D0015584 Cylinder Trunnion Plate x 1
D0015590 Takeup Arm ZX5 x4
D0015593 Takeup Arm Pin ZX5 x 4
D0015595 Takeup Arm Washer 4mm x 4
D0015596 Takeup Bearing Block Short x 4
D0015605 Fixed Pivot Bracket End Plate x 4
D0015736 Hard Stop Backplate x 1
D0015737 Hard Stop Shaft x 1
M0001077 Rubber bump stop M6 x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 1
P0000049 Cylinder Spherical Bearing M10 x 1.25 x 1
P0001075 Trunnion Pin for CG1 Cylinder x 1
P0001076 Trunnion Bracket for CG1 x 1
P0001112 Cylinder 32 x 125s Locking
P0001198 Fitting: Speed Controller 1/8" x 6mm Tube
Locking P0001198 Fitting: Speed Controller 1/8" x 6mm Tube <br/>) - R0015140 Spindle energy chains and looms + (<u>'''Tools Required'''</u> Standard screw driver set Flush side cutters <u>'''Parts Required'''</u> A0000344 Energy chain bracket set x 8 A0000343 Energy chain x 4 (metres))
- R0015324 Install pipe and cable looms + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard hex key set
6mm black Air pipe
Pipe identification numbers
Pneumatic Pipe cutters
W0001002 cable (from consumable stock )
'''Parts Required'''
M0001127 Cable Tie Base (m6) (from consumable stock)
P0000046 Fitting: 'Y' Adaptor 6mm x 2
m consumable stock) P0000046 Fitting: 'Y' Adaptor 6mm x 2 <br/>) - R0015289 Bench Assemble Pipe Connection Rail + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard hex key set
Pipe cutters
'''Parts Required'''
D0015557 Pneumatics Support Bar 1 x 1
D0015579 Pneumatics Support Bar 2 x 1
P0000159 Fitting: Stem Blanking Plug 6mm x 12
P0001030 Fitting: SMC 6mm Equal Tee x 48
ing Plug 6mm x 12 P0001030 Fitting: SMC 6mm Equal Tee x 48 <br/>) - R0015294 Fitment of wire basket and feed pipes + (<u>'''Tools Required'''</u> standard hex key set Pipe Cutters Wire basket cutting tools <u>'''Parts Required'''</u> A0001061 Retainer: Wire Basket Cable Tray x 2 A0001065 Wire cable tray 3m length x 1 <br/>)
- TB0444 Renewing CF Card on TwinCAT2 Systems + (<u>Problem</u> These machines … Problem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1. Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2. Boot up with the CX5020 3. Ensure PLC is set to Enable on start-up (default is config mode) 4. Rename the PC 5. Install TeamViewer host v10 or less from a USB stick 6. If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7. Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8. Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
- TB0415 Method to Prevent Loosening of Saw Blade + (==Problem==
On Z063 the bolt holding the s … ==Problem==
On Z063 the bolt holding the saw blade onto the spindle has regularly been loosening during use.
==Solution==
The M16 bolt will be replaced with a stud and castle nut that can be locked with a cotter pin.
==Tool List==
Drill with Ø5.0 bit
24mm Spanner
C Spanner
= Parts List =
0000549 </td><td width="319">Split Pin 4mm x 32 </td><td width="302">1 </td></tr><tr valign="TOP"> <td width="76">F0000550 </td><td width="319">Castle Nut M16x1.5 </td><td width="302">1 </td></tr></table>)D0004031B Saw Washer 3mm 1 D0015560 Spindle Stud 1 F0000273 Spirol Pin Ø6 x 30 1 F0000549 Split Pin 4mm x 32 1 F0000550 Castle Nut M16x1.5 1 - Monday - Getting Started For Engineers + (==Why Change?==
*mHelpdesk limitations
** … ==Why Change?==
*mHelpdesk limitations
**Cludgy to use
**Slow response
**Cannot connect to other apps or emails
*Monday advantages
**Easier and more elegant to use
**More configurable
**easy to email into
**Better searching
**Expandable to whole business
**Cheaper
==Similarities to mHELPDESK==
*Monday consists of a set of user definable “Boards” that contain a list of “Pulses”.
*The “pulses” can be configured however we like.
*I have created a “Board” called “Service Jobs”
*On the Service Jobs Board, I have designed the “Pulses” to mimic the service jobs, so this will include the machine, the status, the type classification, etc
*Any pulse has associated “Updates”. These are just like the “items” on an mHelpDesk job, but is much more flexible than the plain text of mHelpdesk
*The service team will assign jobs as before
*The job should be updated by yourself during your visit
*The database of jobs is searchable so you can find the machine history
so you can find the machine history <br/>) - ZX4 Infeed Roller Reinforcement + (A plate has been designed to strengthen the installation of the first roller.)
- Correcting Linearity with Rack Offset File + (Accuracy problem on A2001 was traced to a … Accuracy problem on A2001 was traced to a non-linear rack. This tutorial demonstrates how to test the linearity of a rack and the systems in place to correct the linearity. machine in the 20 year history that has needed these alterations</div> </div>)
- ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Alignment and check procedure for mounting … Alignment and check procedure for mounting of hepco rail To main frame Parts required B0001102 hepco rail D0015492 5 off vertical adjustment plate D0015493 5 off Lateral adjustment plate D0015072 1 off Carriage Plate B0000184 journal wiper 4 off B0000185 journal 2 off B0000186 journal 2off Hepco Levelling Jig Hepco rail v block jigs Hepco rail Drive rack pitching jigk jigs Hepco rail Drive rack pitching jig)
- Updating Zebra Firmware on ZD620 model + (Auto calibration upon Power up on the ZD620 printers only works with V84.20.20Z or above, for this reason we may need to check the firmware version on the Printer.)
- Upgrading Visual Studio to Beckhoff TCXAEShell + (Because this upgrade is normally done to include source control directly in the project, you will have to also upgrade the Git Credential manager, as the one installed as party of the TcXAEShell has a bug in it)
- Commissioning - Z-Block Calibration + (Commonly used during sawing on Z transoms, … Commonly used during sawing on Z transoms, the Z block operation is used to fasten the profile, making sure it does not move during sawing. There are 6 possible states the z block can be in. Each of these can have a different length of protrusion for different profiles. 12 x M8 Screws 12 x M8 Nuts 12 x wire numbers 1 - 6ws 12 x M8 Nuts 12 x wire numbers 1 - 6)
- ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Details and steps for correct alignment of Module A to Module B '''<u>Tools Required</u>''' Laser Level 300mm rule 1 meter yellow level 24mm spanner Permanent marker Pipe cutters Ring main connection equipment)
- ZX5 Production R0000548E Module G to R0015040 Module F alignment + (Details for correct alignment of module G to module H To include fitting of front safety tray once module G is installed)
- R0000204 Notching gear boxes assembly + (For longevity and correct running , it is … For longevity and correct running , it is imperative these units are assembled to the correct tolerances and assembled in the way detailed by this procedure
Tools required
Standard Hex Key Set
Castle nut spanner
Loctite 243 thread lock
Loctite 641 bearing fit
Mandrel jig
Grease applicator
Fe10 solvent spray
ease applicator Fe10 solvent spray <br/>) - Placing a TwinCAT3 Machine Under Source Control + (<div class="icon-instructions caution-i … Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.standard uses on all Stuga machines to enable quick, easy and stress free version control.)
- Upgrading Project File on TwinCAT2 System + (How to upgrade the .pro file (project) on … How to upgrade the .pro file (project) on a Beckhoff TwinCAT2 system
ram called "TwinCAT PLC Control" to download the PLC project</div> </div><br/>) - Full Version Upgrade TwinCAT3 WinMulti + (If a PC fails on a machine in the field an … If a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original
This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility
ions-text">...This is a one-way process that cannot be reversed</div> </div><br/>) - Ecoline - Disabling V axis To Swap Faulty Drive + (If a drive fails on an Ecoline, the V axis … If a drive fails on an Ecoline, the V axis can be utilised to enable the Ecoline to still run as a machining centre, albeit with V notching now disabled. This is a better situation than no machining at all, as all factories have V notching capability in addition to an Ecolineching capability in addition to an Ecoline)
- Disabling a Tool Home or Tool Out Sensor + (If there is a failure of a tool out or too … If there is a failure of a tool out or tool home sensor on the Stuga spindle ring, it is important to be able to quickly disable the input so the machine can continue production until the problem can be properly resolved. The software has an inbuilt functionality to do this - this tutorial takes you through the necessary stepsrial takes you through the necessary steps)
- Changing Version Control to Visual Studio + (In March 2022 the password policy of the s … In March 2022 the password policy of the system behind SourceTree / Bitbucket and Atlassian changed - [https://community.atlassian.com/t5/Bitbucket-articles/Announcement-Bitbucket-Cloud-account-password-usage-for-Git-over/ba-p/1948231 link]. This meant all machine would need a complex password login change for the SourceTree program used for version control of the PLC code. This was not straight-forward to resolve, so the decision was made to change the version control system to the one that is packaged with the Visual Studio system by default. This is a better method anyway, but it needs the "TcXaeShell" installed. Visual Studio that includes Source control, rebadged for TwinCAT3</div> </div>)
- Ecoline Site Installation Guide + (Installation of an Ecoline is quite straig … Installation of an Ecoline is quite straight-forward as all of the main levelling and alignment is taken care of inside the main module housing. Installation involves 3 steps # Levelling main module # Attaching and Levelling Infeed Frame # Refitting Infeed coverling Infeed Frame # Refitting Infeed cover)
- TB450 - CMOS Battery replacement + (Internal CMOS batteries are used in PCs to … Internal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
- Monday - Putting Customer Machines On Stop + (It is important that everyone does this th … It is important that everyone does this the same way or confusion and frustration will follow. It is also important to understand how the relationship between a Machine and it’s contract works * Each machine on the “Machine” board needs to link to a “Contract” on the “Service Contracts” board * This allows multiple Machines to have the same “Contract” – eg Customade group contract * The “Contract” is the electronic version or equivalent to the bit of paper that the customer has signed, and contains the start and end dates, etc * For machines that have no contract, I have set up some other “General” contract types. These General Types are not machine specific – ** PAYG – General Pay as you go ** OnStop – Customer is on stop and nothing should be supplied ** AskFirst – Ask KG or management first before supplying goods and services ** Proforma – Payment required before supply of goods and services ** PreDelivery – Before warranty startses ** PreDelivery – Before warranty starts)
- Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment
Potential Symptoms of a problem
*Gripper cannot pick up offcuts
*Gripper /profile end forced away from backfence
*Accuracy problems
*Gripper wobbles after it has released profile
Use the laptop to enable you to control the Service screen whilst inside the infeed table
Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work
Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. <br/>) - Monday - Emails to Updates + (Mondays has changed the way it deals with … Mondays has changed the way it deals with the way it writes updates via email, in a very useful way for us. This will save a lot of time cutting and pasting information from emails. Simply put, * when you send an email, cc: the unique email address for the item in your email you are sending. This is standard practice to get your email into Mondays. * When your contact replies (with reply all) * their reply will now magically appear in the Monday update for the item. * It even strips out the email trail, leaving just the important reply It used to be the case that only members of Stuga.co.uk could send an email directly to an update, but this has now changed…ly to an update, but this has now changed…)
- R0000164 Spindle Disassemble for Required parts + (Obsoletion of main pcb tooling holder shaf … Obsoletion of main pcb tooling holder shaft has created inability to supply replacement spindle units that have failed on site. This procedure will extract required parts from failed units to provide a supply of parts required to create exchange units for R0000164 spindles
xchange units for R0000164 spindles <br/>) - Updating Teamviewer Host + (Older versions of Teamviewer are being pha … Older versions of Teamviewer are being phased out by the Teamviewer company from September 15th 2021. The advice on the website suggests you need to upgrade to version 15. However, v15 is not compatible with the older Windows XP machines in the field. The latest XP compatible downloadable version of the Host program is 13.2 and is available [https://download.teamviewer.com/download/version_13x/TeamViewer_Host_Setup.exe here] Regrettably, the update process on older versions is not simple, and frustratingly cannot be done remotely. It needs intervention from an operator at the machine with a small amount of technical know-how with a small amount of technical know-how)
- Move SR Datum Sensor to Higher Level R0019217 + (On a Mk4 Autoflow, The SR axis daum sensor … On a Mk4 Autoflow, The SR axis daum sensor is originally located at the rear and to the base of the SR axis. This area is prone to offcuts, so a new location has been designed at the top, with the following design parameters
*Easy to retrofit
*Sensor is protected in a case
*Short distance to connection box
*Uses existing mounting holes
*Easy to adjust and maintain
*Sensing end location should be vertical onto a plate, not horizontal on to a radiused surface
*Can use E0000336 2mm range sensor reliably
*Incorporate a front fence to help deflect offcuts down the chute and to protect the sensor
The parts are supplied in Kit R0019217B
illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine</div> </div><br/>) - ZX5 V Notch Blade Mechanical Setup + (On previous models the V notch separation … On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct. On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab) you will be in close proximity to the V notch blades and tooling.</div> </div>)
- Updating Baldor ESB Firmware 2022 + (Since 2022 ABB have removed the simple lin … Since 2022 ABB have removed the simple link from workbench to allow firmware download. This makes it trickier to upgrade an ESB unit on a saw side of a flowline to allow CANopen communication. This is needed on a Windows update. The procedure demonstrates where to find the firmware file and how to download to the ESB manuallyle and how to download to the ESB manually)
- ZX5 Transfer Table Setup + (Sometimes the mesh between all the parts i … Sometimes the mesh between all the parts is too tight and left with no adjustment. This causes too much pressure on the moving parts, especially the delrin rollers which are not designed to take heavy loads. Any excess force on them leads to excessive wear and premature failure.s to excessive wear and premature failure.)
- 500mm Saw Blade Upgrade + (Step by step guide of how to carry out the … Step by step guide of how to carry out the 400mm to 500mm saw blade upgrade including long reach clamps. Time to complete is very dependant on condition of the machine, ie rusted or rounded off bolts which may need to be drilled out and holes re-tapped. Replace all screws with Loctite except grub screws on taper lock pulleys, grub screws for shafts on clamp pads and slit strip retaining screws or where a locking nut is used on cylinder rods.re a locking nut is used on cylinder rods.)
- Changing Main Saw Blade + (Stuga recommends this blade be changed aft … Stuga recommends this blade be changed after 1-2 weeks of cutting - symptoms to determine if the blade needs changing:
* Awful cutting sound / smell
* Profile dragging (sizes too short)
* Brown burnt swarf
* Smoke coming out of profile end while cutting
p and can be awkward to manouver out of the saw, please be careful</div> </div><br/>) - Replacing Baldor Microflex Drive with RS Automation + (The Baldor Microflex drive with Beckhoff m … The Baldor Microflex drive with Beckhoff motor was a drive system combination that has now been superseded with a better performance system using an RS Automation Drive and motor combination The Part number for the upgrade is R0019052X Kit: X Axis Replacement using RS Automationit: X Axis Replacement using RS Automation)
- Guide to Fitting Eject Push Sensors on ZX Machines + (The Eject Push bar on the Saw Outfeed on t … The Eject Push bar on the Saw Outfeed on the ZX machines does not have sensors fitted to monitor the position of the cylinders. This causes an issue when the bar is obstructed and either does not fully extend or not fully extract. The cycle is not aware of the position of the cylinders and the machine will continue to run, often resulting in a collision. Not having sensors fitted also means that the Eject Push cycle is run via a timer. However, using a timer means that the system does not know the actual position of the cylinders. Having sensors fitted to the cylinders will allow us to have a cycle that monitors the position of the cylinders and we can determine the cycle has finished before allowing another operation to proceed. We can also use the sensors as feedback to stop the machine if the cycle fails. This will result in fewer collisions and damage to parts or products.
s and damage to parts or products. <br/>) - Beckhoff AX8000 Flowline Upgrade + (The Flowline range (Mk3, ZX3, ZX4) are Stu … The Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
- GE Control Components Changeover + (The GE control components are now obsolete … The GE control components are now obsolete and we have had to find a new manufacture to use. We have decided to go with Eaton control equipment for this. We are using the same supplier for these products and we have the added benefit if the supplier holding these parts in there stores. We had a choice to use either ABB, Eaton or Schneider components. Although all of the individual Eaton components are a direct replacement for the GE components, there are certain situation that we may be tripped up. This includes times when we need to change a motor breaker that has an auxiliary block connected to it. We can change the breaker but the GE auxiliary block will not fit on the new Eaton one. This means that the Eaton components need to have different part numbers to the GE components. This document will layout the new part numbers and what they relate to and instructions on how they are added and changed in the Sage system. are added and changed in the Sage system.)
- ZX5 MH Infeed Basic IO Test and Setup + (The MH infeed on a ZX5 is a module which c … The MH infeed on a ZX5 is a module which can be tested individually away from the fully installed machine. Once build stage is complete, to be able to test individually, the Infeed Module needs: - To be connected to mains power & be powered on - An air supply to the main blue line - Network connection (Network Cube) - HDMI & Keyboard dongle to be plugged into the Beckhoff PLC inside the cabinet. Input and output activation when testing the sole module is done through the Twincat project rather than through WinMulti The above is only required If the Machine is not fully installed and connected with power air and network already. The below guide is specifically for a fully installed and connected infeed.ically for a fully installed and connected infeed.)
- PC Recovery Process + (The PCs are now shipped with a memory stick that includes a full recovery image. If the system fails in future, this allows a full recovery of the initial setup of the entire drive. Mouse and Keyboard are required for recovery process.)
- Stuga Product Database - Edit Product Data + (The Stuga website has a parts database, much like a shop front for helping identify Stuga Machine parts. Keeping the data updated and logging nuggets of useful information is invaluable in helping identify parts on machines)
- Updating Beckhoff TwinCAT3 Backend Version + (The TwinCAT3 beckhoff systems have a speci … The TwinCAT3 beckhoff systems have a special version of TwinCAT installed - the "Runtime" version XAR (eXtended Automation Runtime). This differs from the full "Engineering version XAE that is installed in the front end and camera PCs in that it is the bare bones of TwinCAT for machine running purposes. '''It does not have the Visual Studio editor in it.''' The runtime version may need updating to 3.4024.xx to allow the latest front end and PLC code to work the latest front end and PLC code to work)
- Upgrade ZX Machine to Beckhoff Drives and Control + (The ZX3 and ZX4 machines that have control … The ZX3 and ZX4 machines that have control systems that pre-date the Beckhoff hardware now have an upgrade available. The upgrade will bring up-to-date hardware to the machines control system and drives. The control system and drives will be changed to Beckhoff. TwinCAT 3 PLC and AX8000 series drives.f. TwinCAT 3 PLC and AX8000 series drives.)
- ZX5 Datum and Grip Pin Setup + (The ZX5 has a different and much improved … The ZX5 has a different and much improved grip system where we use the 10mm cutter to put holes in the end of the profile. The profile is then gripped by the grip pins to give a more accurate and reliable grip. Along with better machining accuracy, this also allows the X axis to be run at higher speeds and virtually eliminates gripper slip. For it to work accurately and reliably the system first needs to be set up mechanically on both the X and SX axis. And crucially, if the datum is changed the loading position also has to be changed, and vice versa. This is extremely important for the operator, and any on-site maintenance staff to be aware of as changing either one without compensating the other can lead to accuracy issues and miss grips.an lead to accuracy issues and miss grips.)
- TB0447 ZX5 Setup - X Axis Beam Calibration + (The ZX5 has a moveable Beam on the Z axis. … The ZX5 has a moveable Beam on the Z axis. The design reason behind this is to keep the gripper arm short for reliability and stiffness, yet enable it to move out of the way for rear V notching During the calculations for the machining bar recipe, the software has to work out if and when the beam needs to be moved: · If there are no v notches on the bar, then machine all the operations without moving the beam. Beam moves at the very end when ejecting · If there is a V notch, move the bar during the first X axis position where position > beamStrokeLength Therefore, it is very important for the software to know how far the beam moves physically to offset all the positions to allow for it. The distance is measured and entered into parameter beamStrokeLength. It should be around 700mm. beamStrokeLength. It should be around 700mm.)
- ZX5 Adjusting V Notch Depth and Position + (The ZX5 has a twin blade system for the V … The ZX5 has a twin blade system for the V notches that is designed to be easier to set up. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)otch (Software adjustment in Notching Tab))
- ZX5 Alignment Check + (The ZX5 machine can be tricky to align as there are many adjustments designed into the table to offset manufacturing tolerances. This step by step guide follows the correct protocol to ensure the starting point and sequence of alignment is correct)
- Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches.
In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles
the arrow head position permanently will also alter Y notch depths</div> </div><br/>) - Repairing R axis datum pin + (The datum pin on the old ZX4 at Sidey was … The datum pin on the old ZX4 at Sidey was recommended to be changed at my last service visit. Unfortunately there are quite a few different datum spindle plates and we were having problems tracking down the correct one so it was decided that I would be sent out the new replaceable datum pin carrier as Sidey have a small machine shop I could use to modify the existing plate to make it fit. Unfortunately the mounting holes of the new carrier interfered with the mounting holes of the pneumatic cylinder so it couldn't be used. After taking dimensions of the existing plate for identification I realised there was actually a very small and quick repair that could be carried out until the correct parts were identified. All you need is a cordless drill, a 2.5 and a 3.1mm drill, M3 tap and an M3 x 15mm cap head screw.l, M3 tap and an M3 x 15mm cap head screw.)
- TB0422 Commissioning ZX5 Software 2018 + (The first step in commissioning a new mach … The first step in commissioning a new machine is to get the basic software setup correctly installed. Because the software is designed to be very flexible across many machine types, the simplest way to do this is to copy from a recently built similar machine.opy from a recently built similar machine.)
- Training Laser on Ecoline + (The laser needs to be focused on the work area and not the receiver The smaller the dot for the profile to break/make the more accurate the laser)
- ZX5 Gripper Energy Chain & Tray Setup + (<div class="icon-instructions caution-i … The main problems we’ve had during commissioning with these energy chains is that if they are not positioned well enough , the chain will clip the button heads that hold the trays to the L brackets To get over this the brackets sometimes need adjusting on the slots along with possibly bending into a better shape or by adjusting the chain bracket position on the slots in the ‘finger’ bracket Things to look out for: *There should be three links which are reversed at the bracket end of the energy chain. *Servo cable and the pipes and cables from the energy chain are fixed with cable ties to the fingers on the bracket to minimise possible movement and twisting which changes where the energy chain sits in the trays, meaning it could start clipping the button heads. *Tray heights and energy chain length, there should be a consistent gap all the way along between the energy chain and the top tray (viewed from inside the tray) and when at the full travel either end the chain shouldn’t be tight hitting the fence too much at the end. *It is also worth checking if all of the links fitted are the same radius type, as we have had occasions where some have been a smaller radius meaning at certain points down the rack the radius of the bend becomes smaller and falls out from the support of the top tray, especially when the gripper is at either end of the rack. There is a code on the side of each link in the energy chain. *A last thing to be weary of is is the end corners of the trays may require bending out, there have been occasions where one chain tray has been slightly more bent in than the other meaning when the chain moves from one tray to the next it clips the corner of the next tray We normally get the gripper on a reversing cycle movement to test this through the twincat project at different speeds, starting slow and working up to higher speeds.gh the twincat project at different speeds, starting slow and working up to higher speeds.)
- Upgrade - R0000173 Conveyor Motor + (The original style of conveyor is used on many machines, but the motor that powers it is no longer available. This guide will allow a different motor/gearbox to be used.)
- VM Upgrade Hardware + (The upgrade is to prep the machine ready for adding a Virtual Mahine (VM) to the setup.)
- WinMulti - Changing The Colour Identification Box + (The version 6 software has a feature to id … The version 6 software has a feature to identify the colour of the profile and also to help operators load foiled profile in the correct orientation.
Updating the colours is a very simple job that can be done in 2 ways
# Via the Machine Settings->Colours Tab # From Bar Queue whenever a new colour is encountered.
Queue whenever a new colour is encountered. <br/>) - Viewing Camera Footage from Hikvision Cameras + (The video footage from a Hikvision camera … The video footage from a Hikvision camera can only be viewed via Windows "Internet Explorer". The camera web page also has the facility to playback and download the recorded images stored on the memory card in the camera.
sion. For reasons unknown, Hikvision have not kept this up to date for the latest drivers (Edge and Chrome)</div> </div> <br/>) - Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (This area is prone to collect sharp - cornered offcuts which can pull the seal from the SR axis bearing. The kit will help prevent damage. Use Kit R0019199 Upgrade: Autoflow Slewing Ring Guard Kit <br/>)
- Allocations + issuing received parts + (This involves splitting down received orde … This involves splitting down received orders into the JC/Pick bins the parts have been allocated to by Sage. If there are parts to be allocated, after filling in the 'this delivery' column and pressing save, if there are parts to be allocated a list will appear. this list is in order of part number and in the sub-screen after highlighting each part number the specific Job card numbers will show quantities required for each bin and also the quantity to be allocated from the order received.y to be allocated from the order received.)
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