Cette page fournit une simple interface de navigation pour trouver des entités décrites par une propriété et une valeur nommée. D’autres interfaces de recherche disponibles comprennent la page recherche de propriété, et le constructeur de requêtes ask.
Liste de résultats
- VM Upgrade Hardware + (The upgrade is to prep the machine ready for adding a Virtual Mahine (VM) to the setup.)
- Viewing Camera Footage from Hikvision Cameras + (The video footage from a Hikvision camera … The video footage from a Hikvision camera can only be viewed via Windows "Internet Explorer". The camera web page also has the facility to playback and download the recorded images stored on the memory card in the camera.
sion. For reasons unknown, Hikvision have not kept this up to date for the latest drivers (Edge and Chrome)</div> </div> <br/>) - Diagnosing EtherCAT Issues - Advanced + (There are many tools available to help tra … There are many tools available to help trace EtherCAT faults. This document describes some more advanced features that can help pinpoint an intermittent or hard to find issue. You will need a good working knowledge of the machine and the basis of EtherCAT networking See Also [[TwinCat Connection Faults]][[TwinCat Connection Faults]])
- Recovery of Bar Queue following winMulti Crash + (There have been cases of software crashing … There have been cases of software crashing on the Stuga front end software, but the machine will continue to cut the holes and slots on the bar and eject it to the transfer table. This creates the situation that the bar is physically finished, but the software has not registered it as finished. This can lead to confusion for the operator and put the bar queue out of sync, which can lead to wasted profile of sync, which can lead to wasted profile)
- Gripper Push Speed on Flowline and ZX + (There is a cylinder called Grip push, when … There is a cylinder called Grip push, when bar is moved to its unload position the Gripper Comes OFF then Grip push is activated to push the profile of the gripper to clear ready for the Eject push onto transfer Table. The video shows what happens if the grip push is set too fast. The speed of the cylinder is Far too Fast and is Throwing/punching back down machine. -- This needs to be slowed Down. machine. -- This needs to be slowed Down.)
- PLC Source Control - Adding a Repository + (These instructions give details of how to … These instructions give details of how to set up a repository so that any changes made to the core project will be tracked. For the git source control to work it is important that GIT has been chosen as the source control program. see Prerequisits. The instructions start from : The project has been created and PLC code has been loaded in to the TwinCAT Xae Shell program.oaded in to the TwinCAT Xae Shell program.)
- PLC Source Control - Working with GIT and TcXaeShell + (These steps outline typical actions that make up a development cycle for changing code on a machine, saving changes locally and saving to the cloud repository using Git as the Source control tool.)
- Units of Measure modification CIM50 + (This guide is to show how to amend units o … This guide is to show how to amend units of measure of existing stock items. If a new product is created please ensure the Units of measure is always set up correctly from the beginning . The CIM50 guide for Units of Measure setup is [https://cimservices.sharepoint.com/:w:/s/Cim50PartnerMarketing/EZhA_HF6SFJLmkVO5WANYXIBZdMx4hbVnuY3cdIF78p7lg?rtime=FcNQz7GE2Ug here]4hbVnuY3cdIF78p7lg?rtime=FcNQz7GE2Ug here])
- Allocations + issuing received parts + (This involves splitting down received orde … This involves splitting down received orders into the JC/Pick bins the parts have been allocated to by Sage. If there are parts to be allocated, after filling in the 'this delivery' column and pressing save, if there are parts to be allocated a list will appear. this list is in order of part number and in the sub-screen after highlighting each part number the specific Job card numbers will show quantities required for each bin and also the quantity to be allocated from the order received.y to be allocated from the order received.)
- Ecoline - Setting V Notches on winMulti Software + (This is the full setup procedure for V not … This is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example -
- Blade Change
- Blade buckled
here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> <br/>) - Importing Picking List from Sage To Monday + (This procedure demonstrates how to use the … This procedure demonstrates how to use the "Sage Hooks" MS Access database to grab the data created in Sage and exort to a spreadsheet. The spreadsheet is then imported into a new Monday board, then copied across to the correct Picking List for the machine build.
Picking List for the machine build. <br/>) - Setting Up C0000422-KIT - Full Hardware 2023 + (This process takes the components to creat … This process takes the components to create a standard "C000422-KIT". This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]] =Notes= *There are two PCs running on the same hardware, The Host PC and the Virtual machine. **'''Host PC''' (For support) ***The base Windows install running directly on the hardware installed to Dell NVME drive. ***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware) ***Imaged by Macrium reflect. **'''Virtual PC – Stuga VM''' ***Used for Stuga software - the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V. ***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM. ***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license. ***Copied to host and setup manually during install. There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host.'P_Stuga_P… '''on the desktop of the host.)
- Dokit - Creating A Work Instruction + (This tutorial guides you in how to create … This tutorial guides you in how to create Work Instructions in Dokit and to avoid the pitfalls.
If the Work Instruction is already created, follow the process [[Dokit - Editing Work Instructions]]
= Warnings =
a fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div><br/>) - Setting Up New Printer - GX420d + (This tutorial requires a basic knowledge o … This tutorial requires a basic knowledge of IP addresses - what are they and what are they forork. This is contained in the Saw Parameters - printerIPAddress. </div> </div>)
- Dokit - Editing Work Instructions + (This tutorial shows you how to edit the co … This tutorial shows you how to edit the content of a work instruction, allowing you to
*Add New Steps
*Add numbering and bullets to the text
*Add and crop Photos
*Annotate photos with arrows, numbers and text
*Change step sequence and insert steps
*Add Call-outs and warnings
*Add Links to other websites or other Dokit pages
=Warnings=
a fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div><br/>) - Fitting Zx5 Crank Upgrade + (This upgrade replaces the crank arm assemb … This upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability
This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes
></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> <br/>) - B0000082b Motor replacement For Obsolete part B0000082 + (To rectify the obsoletion of B0000082 driv … To rectify the obsoletion of B0000082 drive motor, the following replacement kit has been designed to enable continued support of older assemblies within stuga machines . The kit consists of a new motor and appropriate gearbox, adapter plate and new fasteners . Also details are included here for a small modification to enable the upgrade to function correctly Following parts are required for this upgrade B0000082b load motor and gearbox 1 off D0008225b adapter plate F0000189 M6 x 25 set bolts 4 off F0000058 A form washer 4 off F0000190 M8 x 40 set bolts 2 off F0000007 M5 x 16 cap head bolt 4 off off F0000007 M5 x 16 cap head bolt 4 off)
- R0010309 Ecoline Ultrasonic Material Loaded Upgrade + (Upgrade of load sensor For infeed table on … Upgrade of load sensor For infeed table on Ecoline machines
'''Component list'''
A0001046 P Clip 6mm Steel / Rubber Liner x 2
D0010973 Material Loaded Sensor Plate x 1
E0001104 PreMade Cable: M8 Socket 4 Way Cable 5m x 1
E0001120 Sensor: Ultrasonic M8 20-150mm x 1
M0001053 Copper Tube 6mm x 4.4mm 10m Coil x 0.3
P0000046 Fitting: 'Y' Adaptor 6mm x 1
P0000069 Tube to tube fitting 6mm x 1
P0000160 Fitting: Flow Controller In Line 6mm x 1
000160 Fitting: Flow Controller In Line 6mm x 1 <br/>) - Upgrade Autoflow to Windows 10 + (Update 2024 - Upgrades now consist of a ne … Update 2024 - Upgrades now consist of a new Windows 11 PC with VM for the front end and a C6017 PC for the back end.
Upgrading an Autoflow to Windows 10 involves upgrading two PCS
#The Beckhoff control PC - replaced with a C0001225-KIT
#The Camera PC - replaced with a C0000422-KIT with a VM setup. this now becomes the front end PC
=== For Historical reference, these are the pre-2024 notes: === ''Upgrading an Autoflow to Windows 10 on site involves upgrading two PCS'' #''The Beckhoff control PC'' #''The Camera PC'' ''
The Beckhoff PC is not upgradable so needs to be completely replaced. We use the miniature [https://www.beckhoff.com/english.asp?industrial_pc/c6017.htm Beckhoff C6017] for this'' ''It is not cost effective to upgrade and old camera PC, so a new one is supplied'' ===''Notes''=== *''The Beckhoff PC is now powerful enough to run the front end and back end.'' *''The camera PC is there to replace the camera PC on site and contains the storage for the machine cameras'' *''Because the Beckhoff PC has limited hard drive space, the DDRIVE will be on the cameraPC''hard drive space, the DDRIVE will be on the cameraPC'') - TwinCat Connection Faults + (We are quite often faced with multiple Axi … We are quite often faced with multiple Axis/Door Open/ Estop faults all being reported at the same time. More often than not this is caused by a bad connection on the TwinCat system somewhere. If there is any dropout of connection at any point in the system it will result in this error. You could spend some time crawling about on your hands and knees, opening electrical cabinets and trying to find the fault manualy, but by using TwinCat we can save some time and effort, and pinpoint the cause almost immediately.and pinpoint the cause almost immediately.)
- Filling Out An Online Daily Timesheet Form + (We are using Monday.com to handle daily ti … We are using Monday.com to handle daily timesheet entries. The layout of the form has been designed to make data input as minimal as possible. We are looking to improve accuracy of time capture, cut down administration time and to make historical data available without the need to store paperwork or take pictures. You will only be able to view and edit your timesheet when logged into your Monday.com account. Other employees are unable to see your data.her employees are unable to see your data.)
- Removing TwinCAT3 Interpolation Licence + (Wen creating a new project on conversion f … Wen creating a new project on conversion from a TwinCAT2 to TwinCAT3 system, there may be a reference to a an unrequired NCi licence (interpolation)
variable speeds to create a shape, like a diagonal line or circle</div> </div><br/>) - Ecoline - Datum and MitreOffset Tests + (When an Ecoline is commissioned, the posit … When an Ecoline is commissioned, the positional accuracy needs to be set up.
These are also useful tests to check if the machine is maintaining positional accuracy
tent, repeatable results before making any parameter changes</div> </div><br/>) - Easily resizable forms for any screen resolution in Visual Studio + (if you have issues with certain screen resolutions cropping off buttons and need to design a form which works at all resolutions, and also allows the user to resize parts of the form, then this tutorial will help.)
- Monday - Getting Started For Engineers + (==Why Change?==
*mHelpdesk limitations
** … ==Why Change?==
*mHelpdesk limitations
**Cludgy to use
**Slow response
**Cannot connect to other apps or emails
*Monday advantages
**Easier and more elegant to use
**More configurable
**easy to email into
**Better searching
**Expandable to whole business
**Cheaper
==Similarities to mHELPDESK==
*Monday consists of a set of user definable “Boards” that contain a list of “Pulses”.
*The “pulses” can be configured however we like.
*I have created a “Board” called “Service Jobs”
*On the Service Jobs Board, I have designed the “Pulses” to mimic the service jobs, so this will include the machine, the status, the type classification, etc
*Any pulse has associated “Updates”. These are just like the “items” on an mHelpDesk job, but is much more flexible than the plain text of mHelpdesk
*The service team will assign jobs as before
*The job should be updated by yourself during your visit
*The database of jobs is searchable so you can find the machine history
so you can find the machine history <br/>)
- Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (<div class="annotatedImageDiv" typeof=" … Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.
The original PC cannot be used because
*It is not powerful enough to run v6 front end
*The operating system cannot be upgraded to Windows 10
*It cannot be upgraded to TwinCAT3
The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
. It has an upgrade to 1.9Ghz 4 core processor.
Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
era PC, hence the camera PC can be retired after the upgrade<br/>) - R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (<nowiki>'''<u>Tools required&l …
'''Tools required''' ;P0001070 Valve Base: Type 41 6 Position Ø6 x 2<br /><br />P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8<br /><br />P0001101 Male straight 12mm to 1/4 bsp x 5 <br /><br />P0001102 Male elbow 12mm to 1/4 x 2<br /><br />P0001186 Valve 24v dc SMC x 12 <br /><br /><br /><br /><br/></nowiki>)
Tape rule
Steel rule
standard hex keys
Standard HSS drill set
Standard Tap set
Hack saw
Ball Pein hammer
Centre punch
'''Part Required'''
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 3
P0000024 Fitting: Hex Nipple 1/4 BSP x 1
P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
P0000097 Fitting: Elbow Adaptor 8mm - 1/4 BSPT x 1
P0000159 Fitting: Stem Blanking Plug 6mm x 3
P0000160 Fitting: Flow Controller In Line 6mm x 2
P0000279 Female Cross 1/4'' NPT x 1
P0000297 HighLow Pressure Valve x 1
P0000419 Air Service Unit OH (P0283)x 1
P0001070 Valve Base: Type 41 6 Position Ø6 x 2
P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8
P0001101 Male straight 12mm to 1/4 bsp x 5
P0001102 Male elbow 12mm to 1/4 x 2
P0001186 Valve 24v dc SMC x 12 - R0015114 Bench Assemble Valve Banks and Regulators + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' <br />P0001071 Valve base type41 8 position x 1<br /><br />P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4<br /><br />P0001101 Male straight 1/4 bsp to 12mm x 2<br /><br />P0001102 Fitting male elbow 12mm 1/4 x 4<br /><br />P0001105 Bulkhead straight 12mm x 6<br /><br />P0001186 Valve. 24v dc smc x 8<br /><br /><br/></nowiki>)
Standard hex key set
Standard spanner set
Standard HSS drill set
Standard tap set
'''Parts Required'''
H0007998 Regulator internal mount 5 way x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 14
P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 9
P0000021 air gun assembly x 1
P0000024 hex nipple 1/4 x 3
P0000058 Regulator Mounting Kit x 1
P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2
P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2
P0000145 tee equal 1/4 x 3
P0000159 Fitting: Stem Blanking Plug 6mm x 2
P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1
P0000278 Regulator 0-2 bar x 1
P0000332 Regulator with Gauge G1/8'' 0-8 bar x 8
P0000361 1/4'' Male Probe to suit 1/4'' PCL Female coupling x 1
P0000419 Air Service Unit OH (P0283) x 1
P0001071 Valve base type41 8 position x 1
P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4
P0001101 Male straight 1/4 bsp to 12mm x 2
P0001102 Fitting male elbow 12mm 1/4 x 4
P0001105 Bulkhead straight 12mm x 6
P0001186 Valve. 24v dc smc x 8 - R0015342 Bench Assemble Outfeed Parts + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' t;<br />P0001068 Valve Base: Type 41 2 Position Ø6 x 1<br /><br />P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1<br /><br />P0001163 1/4 bsp male silencer x 2<br /><br />P0001186 Valve/ 5/2 smc x 2 <br /><br />P0001198 1/8 bsp 6mm speed controller x 4<br /><br />P0000394 reed switch holder x 2<br /><br />P0000-444 Reed switch pneumax x 2</nowiki>)
Standard Hex Key set
Standard spanner set
Standard screwdriver set
Bearing press
Test box for cylinder switch function
'''Parts Required'''
B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8
B0000236 90 Deg Grease Nipple M6 ST/ST x 4
D0004311 Side Eject Block x 2
D0004591 Side Eject Housing x 2
D0004592 Eject Housing Plate x 2
D0005200 Safety Dead Stop Block x 1
D0005201 Safety Dead Stop Backer (5357) x 1
D0005202 Safety Dead stop Yoke (5358) x 1
D0005203 Safety Slider Cap x 2
H0004626 Shaft 16mm: 275 Eject Push x 4
M0000101 Compression Spring 11 D 15 D 25 Long x 1
P0000035 Cylinder 25x160 x 2
P0000174 Fitting: Plug 1/4'' BSP (Grubscrew Type x 2
P0000201 Flow Controller 6mm x M5 Elbow x 2
P0000367 16mm bore X 125 stroke with rod end clevis x 1
P0000369 Clamp to suit P0000367 x 2
P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2
P0001068 Valve Base: Type 41 2 Position Ø6 x 1
P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1
P0001163 1/4 bsp male silencer x 2
P0001186 Valve/ 5/2 smc x 2
P0001198 1/8 bsp 6mm speed controller x 4
P0000394 reed switch holder x 2
P0000-444 Reed switch pneumax x 2 - Autoflow Maintenance - Gripper + (<nowiki>The following preventative m …
The following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide: i-Weekly<br />20 Hrs/Week Monthly</pre></div></nowiki>)2-3 Shifts Weekly
40 Hrs/Week Bi-Weekly
20 Hrs/Week Monthly - Autoflow Maintenance - Infeed + (<nowiki>The following preventative m …
The following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide: kly<br />20 Hrs/Week Monthly</pre></div><br/></nowiki>)2-3 Shifts Weekly
40 Hrs/Week Bi-Weekly
20 Hrs/Week Monthly - R0015034B ZX5 Module B Wiring Loom installation Part 3 + ('''<u>Parts Required</u>''' Pre labelled Wiring loom assembly R0015034B from electrical team '''<u>Tools required</u>''' Flush cutters Tie wraps small Tie Wraps Large)
- R0015034B ZX5 Module B Wiring Loom installation + ('''<u>Parts Required</u>''' Pre labelled Wiring loom assembly R0015034B from electrical team '''<u>Tools required</u>''' Flush cutters Tie wraps small Tie Wraps Large <br/>)
- R0015034B ZX5 Module B Wiring Loom installation Part 2 + ('''<u>Parts Required</u>''' Pre labelled Wiring loom assembly R0015034B from electrical team '''<u>Tools required</u>''' Flush cutters Tie wraps small Tie Wraps Large)
- R0015081 Bench Assemble Single Roller Table + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard Hex key set Standard spanner set '''Parts Required''' B0001103 Bush Flange 8 I/D 10 O/D 3.8 Long iglidur J type x 2 B0001154 Plastic Roller Blue Ø30 x 160 Long. Spring Loaded Shafts x 4 B0001168 Bush Sleeve 8 I/D 10 O/D 8L iglidur J type x 2 D0015001 Roller Bed Cylinder Arm x 1 D0015002 Shaft 10mm: 58mm Rod End x 1 D0015006B Roller Bed Arm Bracket x 1 D0015481 Shaft 8mm: 50mm Cylinder Pivot x 1 D0015483 Infeed Loader Roller Bed Mount x 1 D0015594 Roller Bed Rail (Loader Wheel) x 2 D0015603 Roller Bed Pivot Shaft (silver steel) x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2 P0001110 Cylinder 25 x 10 x 2 P0001198 Air Fitting x 4 x 2 P0001110 Cylinder 25 x 10 x 2 P0001198 Air Fitting x 4)
- R0015060 Bench Assemble Flapper Beam + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Tape measure
Steel rule
Engineers square
'''Parts Required'''
B0001099 Bush flange 10 i/d 12 o/d x 14
C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1
D0010167 Ethercat Mount Plate x 1
D0015353 Sensor Flapper Pivot x 8
D0015355 Sensor Flapper Plate (312) x 6
D0015357 Sensor Flapper Plate (270) x 1
D0015363 Sensor Flapper Support Transfer x 1
E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn x 7
F0000537 dowel pin 10 x 40 x 8
M0001016 Angle 74 x 38 x 2
M0001209 Bracket m8 proximity sensor bracket 90 deg x 7
'''Fastener list'''
M5 x 6 Grubscrew kcp 8 off
10mm x 40 dowel 8 off
M6 x 20 socket cap 8 off
M5 D nut 14 off
M6 D nut 10 off
M8 D nuts 8 off
M5 A form washer 7 off
M5 x 10 socket cap 7 off
M5 x 10 button socket 7 off
M3 x 20 panhead 2 off
M6 x 16 socket cap 2 off
M6 A form washer 2 off
M8 x 20 socket cap 8 off
M8 heavy motor plate washer 8 off
Cable tie bases 7 off
t cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off <br/>) - R0015095 Bench Assemble Infeed Support Arms + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015553 Transfer Support arm R/H (right to left machine ) OR D0015552 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18 M8 x 20 button hex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180ex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180)
- R0000572 Bench Assemble Centralise Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
standard hex key set
Standard spanner set
Grease gun
'''Parts Required'''
B0000005 Angular Contact Bearing 15 I/D 35 O/D 11 Long x 2
B0000065 Bearing Rod End 10mm x 2
D0004363 Middle Link Rod x 1
D0004365 Pivot Clamp x 1
D0004366 Link Clamp Cap x 1
D0004369 Top Link Stud Bolt x 1
D0004370 Middle Link Stud Bolt x 1
D0004393 Lever Joint x 2
D0004394 Joint Shaft x 2
D0004401 Pivot Pin x 1
D0004403 Pivot Pin Nut x 1
D0004406 Retainer Plate x 1
D0004541 Cylinder Swivel End x 2
D0004542 Cylinder Bracket 4542 x 1
D0004622 Centralise Cylinder Spacer x 1
D0004669 Damper Rod End Block x 1
D0004766 Pivot Pin Bolt x 1
H0004367 Centering lever x 1
P0000029 Non Adjustable Damper 100mm x 1
P0000031 Pneumax Microcylinder 25 x 100 Magnetic x 2
P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2
P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 2
P0001198 fitting speed controller 1/8 x 6mm tube x 2
) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2 <br/>) - R0015064 Bench Assemble Clamp Assembly Part 2 + ('''<u>Tools Required</u>''' S … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers 20mm bearing dolly Reduced shank 5mm hex key '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8 B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8 B0000200 Circlip 8mm External x 12 B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6 D0004331 Clamp Head (D7450) x 1 D0004332 Clamp Mount Block (D7449) x 1 D0004333 Pillar x 2 D0004358 Clamp Head Bracket (D7447) x 1 D0004359 Clamp Head Cylinder Bar (D7446) x 2 D0004550 Clamp Insert x 2 D0004808 Slide Stop x 2 D0005191 Bearing Protective Washer x 4 D0005425 Clamp block Right (5625) x 1 D0005566 Clamp block left - Roller style (5567) x 1 D0005568 Clamp block left roller shaft x 3 D0007447 Clamp Head Bracket OH (D4358) x 1 D0007449 Clamp Mount Block OH (D4332) x 1 D0007450 Clamp Head OH (D4331) x 1 D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2 D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1 D0015446B Chip Deflector Mounting Plate (Tapped) x 1 D0015447B Chip Deflector Probe Ø50 (Tapped) x 2 D0015454 Chip Deflector Rod (M16) x 2 H0004625 Shaft 16mm: 150 Saw Clamp x 2 H0004626 Shaft 16mm: 275 Eject Push x 1 H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2 H0004628 Shaft 20mm: 245 Saw Outer clampx 2 M0001194 Kipp clamp handle x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1 P0000064 Pneumax microcylinder 25bore x 80stroke x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1)
- R0015250 Bench Assemble Support Arms + ('''<u>Tools Required</u>''' S … '''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015552 Transfer Support arm R/H (right to left machine ) OR D0015553 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18)
- R0015337 Bench Assemble Guarding Components + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Acoustic mat cutting board and straight edge
Utility blade
'''Parts Required'''
D0000770 Door Hinge (M0016) x 2
D0001886 Front Door Saw Mk 4 x 1
M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1
M0000539 Handle Black Nylon 200mm M8 Fixings x 1
M0000031 panel edging ( consumable stock )
M0000150 Stuga sticker clear x 1
M0000154 Stuga service sticker x 1
uga sticker clear x 1 M0000154 Stuga service sticker x 1 <br/>) - R0015064 Bench Assemble Clamp Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
External circlip pliers
20mm bearing dolly
Reduced shank 5mm hex key
'''Parts Required'''
B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8
B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8
B0000200 Circlip 8mm External x 12
B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6
D0004331 Clamp Head (D7450) x 1
D0004332 Clamp Mount Block (D7449) x 1
D0004333 Pillar x 2
D0004358 Clamp Head Bracket (D7447) x 1
D0004359 Clamp Head Cylinder Bar (D7446) x 2
D0004550 Clamp Insert x 2
D0004808 Slide Stop x 2
D0005191 Bearing Protective Washer x 4
D0005425 Clamp block Right (5625) x 1
D0005566 Clamp block left - Roller style (5567) x 1
D0005568 Clamp block left roller shaft x 3
D0007447 Clamp Head Bracket OH (D4358) x 1
D0007449 Clamp Mount Block OH (D4332) x 1
D0007450 Clamp Head OH (D4331) x 1
D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2
D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1
D0015446B Chip Deflector Mounting Plate (Tapped) x 1
D0015447B Chip Deflector Probe Ø50 (Tapped) x 2
D0015454 Chip Deflector Rod (M16) x 2
H0004625 Shaft 16mm: 150 Saw Clamp x 2
H0004626 Shaft 16mm: 275 Eject Push x 1
H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2
H0004628 Shaft 20mm: 245 Saw Outer clampx 2
M0001194 Kipp clamp handle x 2
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1
P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1
P0000064 Pneumax microcylinder 25bore x 80stroke x 2
P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3
P0001143 cylinder 32 x 175mm stroke ISO x 1
etal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1 <br/>) - R0015041 Bench Assemble Top Hood Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard Hss drill set
Standard tap set
Acoustic foam cutting board and straight edge
Utility Blade
'''Parts Required'''
Pre wired light, beacon and network cable from electrical department
C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1
C0001239 Micro SD Card 32Gb Class 10 x 1
D0000770 Door Hinge (M0016) x 2
D0001877 Saw Top Door Mk4 x 1
D0004641 Hinge Pin Block (D7445) x 1
D0004642 Flap Counterbalance Bar x 1
D0004645 Safety Flap Hinge Pin x 1
D0004679 Flap Stiffening Bar x 1
D0004705 Flap Hinge Bar x 1
D0004747B top door screen x 1
D0004807 Flap x 1
D0007445 Hinge Pin Block OH (D4641) x 1
D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1
E0000275 Button: Base Fixing 1 N/C x 1
E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1
E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1
H0004643 4mm Axxis Clear 145mm x 690mm x 1
M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock )
M0000036 Sign - Ear Protection x 1
M0000048 Gas Spring 15mm x 100mm x 1
M0000539 Handle Black Nylon 200mm M8 Fixings x 1
100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 <br/>) - Stuertz Infeed - Freeing Roller under Gripper Arm + ('''Applies to: A2026-A2030 Autoflow Mk4 wi … '''Applies to: A2026-A2030 Autoflow Mk4 with Jetta Locking motors'''
In certain circumstances, the forward clamp roller arm has stuck itself under the gripper arm. Freeing from this situation requires a set process because the GZ axis motor is braked and probably in an overload condition
nfident in using TwinCAT on the VM machine to navigate to settings</div> </div><br/>) - TB0314 Updating Mint File in Workbench + ( * Updating software can be very complicat … * Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again * In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case * Version numbers have always followed a numerical order, so the higher the number, the later the version * Mnt files should always be stored in ** c:\multi on MH side – called Multi X.xxx.mnt ** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt aw side of flowline – called IgSaw X.xx.mnt )
- Create a TwinCAT Project from Scratch + (<br/><div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...Beckhoff Technical help is available on 01491 410539 option 3</div> </div> <br/>)
- TB0426 Replacement Zebra Printer Setup + (<div class="icon-instructions caution-i … [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions]iv> [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions])
- ZX5 Installation Procedure + (<div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Read the risk assessment and method statements before proceeding.</div> </div>)
- TB0409 Setting Up Windows 10 PC 2018 + (<div class="icon-instructions caution-i … Please use [[Setting Up Windows PC C0000422-KIT 2023]][[Setting Up Windows PC C0000422-KIT 2023]])
- DM - Updating Resources + (<div class="icon-instructions caution-i …
All information provided to the service engineers on Device Magic can all be linked to a single Excel document. This document provides all customer names, machine numbers, emails and employee information. Linking this document with Device Magic provides fields that make it easier for engineers to fill out the form.
used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.</div> </div><br/>) - OBSOLETE Installing SourceTree Version Control Software + (<div class="icon-instructions caution-i … Use this [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio link] From Jan 2020, Sourcetree will be increasingly used to properly maintain changes to the Stuga source code. Each machine with TwinCAT3 will need the Sourcetree program installed, and a change to where and how the source code is stored This tutorial deals with installing the Sourcetree program from Atlassian code is stored This tutorial deals with installing the Sourcetree program from Atlassian)
- Updating winStugaSaw Software to v4 + (<div class="icon-instructions caution-i …
With the upgrade of the source code editor to Visual Studio 2017, and the associated security changes to Windows, many thing changed with the Windows .net libraries. In order to maintain the code, it needed to be upgraded.
This upgrade had major consequential effects:
# It was not compatible with windows XP any more due to security issues
# A new version of Workbench needs to be installed
any more due to security issues # A new version of Workbench needs to be installed <br/>) - Commissioning a Beckhoff Axis + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">...Any stepper motor drives will need the EP7041 drive to be programmed first</div> </div>)
- Setting Up Windows PC C0000422-KIT 2023 + (<div class="icon-instructions idea-icon … stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023</div> </div>)
- R0015066 Bench Assemble Saw Motor Assembly + (<u>'''Tool Required'''</u>
… '''Tool Required'''
Standard hex key set
Standard spanner set
Cutting disc
Standard hand taps
'''Parts Required'''
A0000013 32mm Conduit Adaptorx 1
A0000027 Flexible Conduit Ø32mm x 1
D0004079 Saw Motor (Modified Front Flange) x 1
D0004437 Motor Conduit Bracket x 2
D0004835 Flex conduit plate x 1
D0004997 Connector Support Block (5360) x 1
D0004999 Reed Switch Terminal Box x 1
D0005219 Turntable Nozzle x 1
D0008198 Chute Flap x 1
H0008200 Chute Flap Bracket x 1
P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1
1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1 <br/>) - R0015348 Fit Flexible Ducting + (<u>'''Tools Required'''</u> Utility knife Side cutters Tape measure Standard screwdriver set <u>'''Parts Required'''</u> M0000113 Flexible Ducting 125mm PVC x 10 M0000114 Jubilee Clip 110-140mm x 6 M0000036 ear defender sticker x 1)
- R0015338 Bench Assemble Serial Plate + (<u>'''Tools Required'''</u> Serial plate stamping jig Large Alphabetic and Numerical stamps Correct machine build data <u>'''Parts Required'''</u> D0000086B Universal Serial Number Plate (UKCA) x 1 <br/>)
- R0015290 Bench Assemble Top guard + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard hex key set
Acoustic foam cutting edge and Back board
Stanley blade
Standard HSS drill set
Standard tap set
Step drill
'''Parts Required'''
D0001352 Printer Shelf TLP2844-Z x 1
D0004719E Cut Bar Guard Mk5 (5476E) x 1
E0000249 Sounder Beacon x 1
M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1
M0001127 Cable Tie Base (m6) x 1
with Black PVC Facing x 1 M0001127 Cable Tie Base (m6) x 1 <br/>) - R0015335 Mount Electrical Cabinet + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Standard Tap set
'''Parts Required'''
D0004391E Left hand side sheet x 1 D0015425 Bracket: Beckhoff Box Right Angle x 1
D0015426 Mounting Plate: Airgun Assy x 1
D0015425 Beckhoff right angle mounting plate x 1
P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 1
P0000021 Airgun Assembly x 1
P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2
P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1
P0000278 Regulator 0-2 bar x 1
P0000373 Regulator fixing bracket x 1
R0015016C Electrical cabinet wiring Mod F
xing bracket x 1 R0015016C Electrical cabinet wiring Mod F <br/>) - TB0444 Renewing CF Card on TwinCAT2 Systems + (<u>Problem</u> These machines … Problem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1. Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2. Boot up with the CX5020 3. Ensure PLC is set to Enable on start-up (default is config mode) 4. Rename the PC 5. Install TeamViewer host v10 or less from a USB stick 6. If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7. Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8. Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
- TB0449 Ecoline Clearing out Old Archived Data + (= Problem = Software takes a long period of time to find bar after scanning barcode.)
- TB0428 Connecting To Yaskawa with Silex USB + (== What is the Silex DS-510? == The Silex … == What is the Silex DS-510? == The Silex unit is a USB server, allowing a PC to have a USB port anywhere over an ethernet network. This is useful to connect the PC to a Yaskawa inverter when they are located in different cabinets. The software sets up a virtual USB port which can then be used to run the Yaskawa DriveWorks software.ed to run the Yaskawa DriveWorks software.)
- TB0415 Method to Prevent Loosening of Saw Blade + (==Problem==
On Z063 the bolt holding the s … ==Problem==
On Z063 the bolt holding the saw blade onto the spindle has regularly been loosening during use.
==Solution==
The M16 bolt will be replaced with a stud and castle nut that can be locked with a cotter pin.
==Tool List==
Drill with Ø5.0 bit
24mm Spanner
C Spanner
= Parts List =
0000549 </td><td width="319">Split Pin 4mm x 32 </td><td width="302">1 </td></tr><tr valign="TOP"> <td width="76">F0000550 </td><td width="319">Castle Nut M16x1.5 </td><td width="302">1 </td></tr></table>)D0004031B Saw Washer 3mm 1 D0015560 Spindle Stud 1 F0000273 Spirol Pin Ø6 x 30 1 F0000549 Split Pin 4mm x 32 1 F0000550 Castle Nut M16x1.5 1 - Monday - Getting Started For Engineers +
- TB0436 Creating a Backup Through WinMulti + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
- Changing the Flowline Ops Password + (A password can be set up within FlowlineOps that limits access to the Edit Machining and Edit Profiles buttons, This tutorial will explain how to setup or change this password.)
- ZX4 Infeed Roller Reinforcement + (A plate has been designed to strengthen the installation of the first roller.)
- Saje uPVC Unloading Process + (Access for machinery is limited at the Saj … Access for machinery is limited at the Saje factory.
The machine will be delivered in the following modules, that should be unloaded from the lorry in this order
#Electrical Cabinet
#Machining centre base module (1.8 x 2.2m)
#Infeed module (2.4 x 9.0m)
x 2.2m) #Infeed module (2.4 x 9.0m) <br/>) - Correcting Linearity with Rack Offset File + (Accuracy problem on A2001 was traced to a … Accuracy problem on A2001 was traced to a non-linear rack. This tutorial demonstrates how to test the linearity of a rack and the systems in place to correct the linearity. machine in the 20 year history that has needed these alterations</div> </div>)
- ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Alignment criteria and steps for correct machine installation)
- Monday - Obtaining Customer or Machine Address from a Job + (All machines in the Monday database have their locations stored to make it easy for an engineer to navigate to site using the map features in Android or Apple phones However, it is not intuitively clear how to get to this information)
- VM Upgrade Software + (As an alternative to having a separate camera PC. Adding a VM (Virtual Machine) to the Front end allows access to the BE and cameras without interrupting the operator.)
- Upgrading Visual Studio to Beckhoff TCXAEShell + (Because this upgrade is normally done to include source control directly in the project, you will have to also upgrade the Git Credential manager, as the one installed as party of the TcXAEShell has a bug in it)
- ZX5 Production R0000548E Module G to R0015040 Module F alignment + (Details for correct alignment of module G to module H To include fitting of front safety tray once module G is installed)
- Placing a TwinCAT3 Machine Under Source Control + (<div class="icon-instructions caution-i … Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.standard uses on all Stuga machines to enable quick, easy and stress free version control.)
- TEST JAMIE B + (How To Change A Nappy......Without Further A-Poo Lets Skid Right In)
- Upgrading Project File on TwinCAT2 System + (How to upgrade the .pro file (project) on … How to upgrade the .pro file (project) on a Beckhoff TwinCAT2 system
ram called "TwinCAT PLC Control" to download the PLC project</div> </div><br/>) - Full Version Upgrade TwinCAT3 WinMulti + (If a PC fails on a machine in the field an … If a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original
This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility
ions-text">...This is a one-way process that cannot be reversed</div> </div><br/>) - Hotswap Beckhoff PLC with Licence Slice Installed + (If a machine is set up with an EL6070 Licence Slice, the PLC can be swapped freely and the TwinCAT licence remains on the slice in the machine)
- Disabling a Tool Home or Tool Out Sensor + (If there is a failure of a tool out or too … If there is a failure of a tool out or tool home sensor on the Stuga spindle ring, it is important to be able to quickly disable the input so the machine can continue production until the problem can be properly resolved. The software has an inbuilt functionality to do this - this tutorial takes you through the necessary stepsrial takes you through the necessary steps)
- Create a TwinCAT Project from Existing Project + (If you are confident and proficient in usi … If you are confident and proficient in using the Visual Studio editor to create TwinCAT projects, you can shortcut a lot of the data inputting by copying and modifying an existing project. This will keep the naming conventions and links exactly the same
ne has exactly the same EtherCAT box, drive and module setup</div> </div><br/>) - Changing Version Control to Visual Studio + (In March 2022 the password policy of the s … In March 2022 the password policy of the system behind SourceTree / Bitbucket and Atlassian changed - [https://community.atlassian.com/t5/Bitbucket-articles/Announcement-Bitbucket-Cloud-account-password-usage-for-Git-over/ba-p/1948231 link]. This meant all machine would need a complex password login change for the SourceTree program used for version control of the PLC code. This was not straight-forward to resolve, so the decision was made to change the version control system to the one that is packaged with the Visual Studio system by default. This is a better method anyway, but it needs the "TcXaeShell" installed. Visual Studio that includes Source control, rebadged for TwinCAT3</div> </div>)
- TB450 - CMOS Battery replacement + (Internal CMOS batteries are used in PCs to … Internal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
- Monday - Putting Customer Machines On Stop + (It is important that everyone does this th … It is important that everyone does this the same way or confusion and frustration will follow. It is also important to understand how the relationship between a Machine and it’s contract works * Each machine on the “Machine” board needs to link to a “Contract” on the “Service Contracts” board * This allows multiple Machines to have the same “Contract” – eg Customade group contract * The “Contract” is the electronic version or equivalent to the bit of paper that the customer has signed, and contains the start and end dates, etc * For machines that have no contract, I have set up some other “General” contract types. These General Types are not machine specific – ** PAYG – General Pay as you go ** OnStop – Customer is on stop and nothing should be supplied ** AskFirst – Ask KG or management first before supplying goods and services ** Proforma – Payment required before supply of goods and services ** PreDelivery – Before warranty startses ** PreDelivery – Before warranty starts)
- Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment
Potential Symptoms of a problem
*Gripper cannot pick up offcuts
*Gripper /profile end forced away from backfence
*Accuracy problems
*Gripper wobbles after it has released profile
Use the laptop to enable you to control the Service screen whilst inside the infeed table
Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work
Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. <br/>) - Autocut Piece Jammed + (Let's say a small piece has become wedged … Let's say a small piece has become wedged between the eject table and the outfeed table frame.
ach into the machine until it is safe to do so - Press ESTOP</div> </div><br/>) - Assembly - R0000377B Mk11 Gripper + (Mk11 Gripper was designed to give a variab … Mk11 Gripper was designed to give a variable stop height position for the Mk10 gripper assembly. This is needed on systems with multiple chambers, where there is no "sweet spot" for the open grip position to suit all chambers. A Somatec turret stop is used to provide different stop heights
The design details are here [https://stugaltd.monday.com/boards/315478853/pulses/640717084 Design Notes]
853/pulses/640717084 Design Notes] <br/>) - Monday - Emails to Updates + (Mondays has changed the way it deals with … Mondays has changed the way it deals with the way it writes updates via email, in a very useful way for us. This will save a lot of time cutting and pasting information from emails. Simply put, * when you send an email, cc: the unique email address for the item in your email you are sending. This is standard practice to get your email into Mondays. * When your contact replies (with reply all) * their reply will now magically appear in the Monday update for the item. * It even strips out the email trail, leaving just the important reply It used to be the case that only members of Stuga.co.uk could send an email directly to an update, but this has now changed…ly to an update, but this has now changed…)
- Ensuring Mapped Drives Connect Every Time on Startup + (Never found out why but seems Windows tries to manage the Mapped Drives before The Network Service is up and running)
- R0000164 Spindle Disassemble for Required parts + (Obsoletion of main pcb tooling holder shaf … Obsoletion of main pcb tooling holder shaft has created inability to supply replacement spindle units that have failed on site. This procedure will extract required parts from failed units to provide a supply of parts required to create exchange units for R0000164 spindles
xchange units for R0000164 spindles <br/>) - Updating Teamviewer Host + (Older versions of Teamviewer are being pha … Older versions of Teamviewer are being phased out by the Teamviewer company from September 15th 2021. The advice on the website suggests you need to upgrade to version 15. However, v15 is not compatible with the older Windows XP machines in the field. The latest XP compatible downloadable version of the Host program is 13.2 and is available [https://download.teamviewer.com/download/version_13x/TeamViewer_Host_Setup.exe here] Regrettably, the update process on older versions is not simple, and frustratingly cannot be done remotely. It needs intervention from an operator at the machine with a small amount of technical know-how with a small amount of technical know-how)
- TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (On Autoflow 2 Sawing Centres following 5 y … On Autoflow 2 Sawing Centres following 5 years of use., it has been found that the internal saw centre framework can lose its rigidity. this is probably due to "bruising" or denting of the aluminium joints introducing a slight amount of play. This is exacerbated by the design where it is attached and driven on from the base up A retrofit kit of parts has previously been created to allow additional reinforcement to be introduced within the structural framework. This kit builds upon the first kit to provide further accuracy enhancements by #Adding left right stability with additional slide rails at the top of the subframe #Adding front / back stability by moving the SY axis leadscrew to the same height as the saw table ====Parts required: ==== R0010272 Kit: Saw Frame Rigidity Pt 2 This kit consists of 2 carriage assemblies, specifically designed to provide further rigidity to the top of the Saw Head Assembly. In addition, 2 mounting blocks required to relocate the Saw Y Axis Assembly are also included. This allows the Saw Y Axis Assembly to continue to operate accurately, but improves the life of associated components. See also [[TB0259 Autoflow Saw Head Reinforcement]][[TB0259 Autoflow Saw Head Reinforcement]])
- Move SR Datum Sensor to Higher Level R0019217 + (On a Mk4 Autoflow, The SR axis daum sensor … On a Mk4 Autoflow, The SR axis daum sensor is originally located at the rear and to the base of the SR axis. This area is prone to offcuts, so a new location has been designed at the top, with the following design parameters
*Easy to retrofit
*Sensor is protected in a case
*Short distance to connection box
*Uses existing mounting holes
*Easy to adjust and maintain
*Sensing end location should be vertical onto a plate, not horizontal on to a radiused surface
*Can use E0000336 2mm range sensor reliably
*Incorporate a front fence to help deflect offcuts down the chute and to protect the sensor
The parts are supplied in Kit R0019217B
illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine</div> </div><br/>) - ZX5 V Notch Blade Mechanical Setup + (On previous models the V notch separation … On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct. On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab) you will be in close proximity to the V notch blades and tooling.</div> </div>)
- Device Magic - Adding a Device Email Address + (PM service and service call reports will b … PM service and service call reports will be sent to the engineer's own email address automatically, but '''''only if''''' the device "Email" property is set up correctly.
This needs to be done separately using a device magic account.
's device is renewed or needs to be re-added in Device Magic</div> </div><br/>) - CX5120 Replacement + (Replacement of Beckhoff CX5120 Skill Lev … Replacement of Beckhoff CX5120 Skill Level: Experience with Twincat & Visual Studio n’t Switch CF cards around. Keep them in the CX5120’s they came with.</div> </div>)
- Setting Infeed Loading Wheel + (Setting the pressure and clutch tension on … Setting the pressure and clutch tension on the loading wheel is critical for the reliable and accurate running of the machine If set incorrectly, the profile will slip and not load correctly or will not give an accurate start position for the datum holes The goal is to set the system to a "goldilocks" zone where there is enough pressure and clutch tension to reliably load a bar, but not too much so the clutch limits any correctional movement from the gripper arm on loading e video demonstrates how easy it is for the wheel to become loose</div> </div>)
- Setting Profile Detection Laser Sensor + (Setting the profile sensor correctly is im … Setting the profile sensor correctly is important as it will lead to incorrect offcut measurement.
ensure the sensor is set for the range of different colours</div> </div><br/>) - TB0425 Lenovo Tablet Setup + (Setting up all apps for the engineers Lenovo tablets.)
- Updating Baldor ESB Firmware 2022 + (Since 2022 ABB have removed the simple lin … Since 2022 ABB have removed the simple link from workbench to allow firmware download. This makes it trickier to upgrade an ESB unit on a saw side of a flowline to allow CANopen communication. This is needed on a Windows update. The procedure demonstrates where to find the firmware file and how to download to the ESB manuallyle and how to download to the ESB manually)
- ZX5 Transfer Table Setup + (Sometimes the mesh between all the parts i … Sometimes the mesh between all the parts is too tight and left with no adjustment. This causes too much pressure on the moving parts, especially the delrin rollers which are not designed to take heavy loads. Any excess force on them leads to excessive wear and premature failure.s to excessive wear and premature failure.)
- 500mm Saw Blade Upgrade + (Step by step guide of how to carry out the … Step by step guide of how to carry out the 400mm to 500mm saw blade upgrade including long reach clamps. Time to complete is very dependant on condition of the machine, ie rusted or rounded off bolts which may need to be drilled out and holes re-tapped. Replace all screws with Loctite except grub screws on taper lock pulleys, grub screws for shafts on clamp pads and slit strip retaining screws or where a locking nut is used on cylinder rods.re a locking nut is used on cylinder rods.)
- Changing Main Saw Blade + (Stuga recommends this blade be changed aft … Stuga recommends this blade be changed after 1-2 weeks of cutting - symptoms to determine if the blade needs changing:
* Awful cutting sound / smell
* Profile dragging (sizes too short)
* Brown burnt swarf
* Smoke coming out of profile end while cutting
p and can be awkward to manouver out of the saw, please be careful</div> </div><br/>) - ACEpc Changing IP address using netedit + (The ACEpcs use two different systems for c … The ACEpcs use two different systems for connecting a network #NETBeui - this was used on earlier machines but reliability depends on the customer network setup. Reconfiguration after initial setup is difficult #IP addressing - A setup system was written using IP addresses to connect. This is a little harder to set up, but is easier to change later. A special program called netedit was written which updates all the correct files in the backgroundes all the correct files in the background)
- Guide to Fitting Eject Push Sensors on ZX Machines + (The Eject Push bar on the Saw Outfeed on t … The Eject Push bar on the Saw Outfeed on the ZX machines does not have sensors fitted to monitor the position of the cylinders. This causes an issue when the bar is obstructed and either does not fully extend or not fully extract. The cycle is not aware of the position of the cylinders and the machine will continue to run, often resulting in a collision. Not having sensors fitted also means that the Eject Push cycle is run via a timer. However, using a timer means that the system does not know the actual position of the cylinders. Having sensors fitted to the cylinders will allow us to have a cycle that monitors the position of the cylinders and we can determine the cycle has finished before allowing another operation to proceed. We can also use the sensors as feedback to stop the machine if the cycle fails. This will result in fewer collisions and damage to parts or products.
s and damage to parts or products. <br/>) - Beckhoff AX8000 Flowline Upgrade + (The Flowline range (Mk3, ZX3, ZX4) are Stu … The Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
- GE Control Components Changeover + (The GE control components are now obsolete … The GE control components are now obsolete and we have had to find a new manufacture to use. We have decided to go with Eaton control equipment for this. We are using the same supplier for these products and we have the added benefit if the supplier holding these parts in there stores. We had a choice to use either ABB, Eaton or Schneider components. Although all of the individual Eaton components are a direct replacement for the GE components, there are certain situation that we may be tripped up. This includes times when we need to change a motor breaker that has an auxiliary block connected to it. We can change the breaker but the GE auxiliary block will not fit on the new Eaton one. This means that the Eaton components need to have different part numbers to the GE components. This document will layout the new part numbers and what they relate to and instructions on how they are added and changed in the Sage system. are added and changed in the Sage system.)
- ZX5 MH Infeed Basic IO Test and Setup + (The MH infeed on a ZX5 is a module which c … The MH infeed on a ZX5 is a module which can be tested individually away from the fully installed machine. Once build stage is complete, to be able to test individually, the Infeed Module needs: - To be connected to mains power & be powered on - An air supply to the main blue line - Network connection (Network Cube) - HDMI & Keyboard dongle to be plugged into the Beckhoff PLC inside the cabinet. Input and output activation when testing the sole module is done through the Twincat project rather than through WinMulti The above is only required If the Machine is not fully installed and connected with power air and network already. The below guide is specifically for a fully installed and connected infeed.ically for a fully installed and connected infeed.)
- Autoflow Maintenance - Sawing Centre + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention)
- Autoflow Maintenance - Outfeed Table + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention)
- Autoflow Maintenance - Machining Centre + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention:)
- Stuga Product Database - Edit Product Data + (The Stuga website has a parts database, much like a shop front for helping identify Stuga Machine parts. Keeping the data updated and logging nuggets of useful information is invaluable in helping identify parts on machines)
- Updating Beckhoff TwinCAT3 Backend Version + (The TwinCAT3 beckhoff systems have a speci … The TwinCAT3 beckhoff systems have a special version of TwinCAT installed - the "Runtime" version XAR (eXtended Automation Runtime). This differs from the full "Engineering version XAE that is installed in the front end and camera PCs in that it is the bare bones of TwinCAT for machine running purposes. '''It does not have the Visual Studio editor in it.''' The runtime version may need updating to 3.4024.xx to allow the latest front end and PLC code to work the latest front end and PLC code to work)
- Upgrade ZX Machine to Beckhoff Drives and Control + (The ZX3 and ZX4 machines that have control … The ZX3 and ZX4 machines that have control systems that pre-date the Beckhoff hardware now have an upgrade available. The upgrade will bring up-to-date hardware to the machines control system and drives. The control system and drives will be changed to Beckhoff. TwinCAT 3 PLC and AX8000 series drives.f. TwinCAT 3 PLC and AX8000 series drives.)
- ZX5 Datum and Grip Pin Setup + (The ZX5 has a different and much improved … The ZX5 has a different and much improved grip system where we use the 10mm cutter to put holes in the end of the profile. The profile is then gripped by the grip pins to give a more accurate and reliable grip. Along with better machining accuracy, this also allows the X axis to be run at higher speeds and virtually eliminates gripper slip. For it to work accurately and reliably the system first needs to be set up mechanically on both the X and SX axis. And crucially, if the datum is changed the loading position also has to be changed, and vice versa. This is extremely important for the operator, and any on-site maintenance staff to be aware of as changing either one without compensating the other can lead to accuracy issues and miss grips.an lead to accuracy issues and miss grips.)
- TB0447 ZX5 Setup - X Axis Beam Calibration + (The ZX5 has a moveable Beam on the Z axis. … The ZX5 has a moveable Beam on the Z axis. The design reason behind this is to keep the gripper arm short for reliability and stiffness, yet enable it to move out of the way for rear V notching During the calculations for the machining bar recipe, the software has to work out if and when the beam needs to be moved: · If there are no v notches on the bar, then machine all the operations without moving the beam. Beam moves at the very end when ejecting · If there is a V notch, move the bar during the first X axis position where position > beamStrokeLength Therefore, it is very important for the software to know how far the beam moves physically to offset all the positions to allow for it. The distance is measured and entered into parameter beamStrokeLength. It should be around 700mm. beamStrokeLength. It should be around 700mm.)
- ZX5 Adjusting V Notch Depth and Position + (The ZX5 has a twin blade system for the V … The ZX5 has a twin blade system for the V notches that is designed to be easier to set up. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)otch (Software adjustment in Notching Tab))
- ZX5 Alignment Check + (The ZX5 machine can be tricky to align as there are many adjustments designed into the table to offset manufacturing tolerances. This step by step guide follows the correct protocol to ensure the starting point and sequence of alignment is correct)
- Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches.
In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles
the arrow head position permanently will also alter Y notch depths</div> </div><br/>) - Repairing R axis datum pin + (The datum pin on the old ZX4 at Sidey was … The datum pin on the old ZX4 at Sidey was recommended to be changed at my last service visit. Unfortunately there are quite a few different datum spindle plates and we were having problems tracking down the correct one so it was decided that I would be sent out the new replaceable datum pin carrier as Sidey have a small machine shop I could use to modify the existing plate to make it fit. Unfortunately the mounting holes of the new carrier interfered with the mounting holes of the pneumatic cylinder so it couldn't be used. After taking dimensions of the existing plate for identification I realised there was actually a very small and quick repair that could be carried out until the correct parts were identified. All you need is a cordless drill, a 2.5 and a 3.1mm drill, M3 tap and an M3 x 15mm cap head screw.l, M3 tap and an M3 x 15mm cap head screw.)
- TM018B Microline and ZX3 V Notch Blade Setup + (The engineer will need a reasonable mechan … The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine. You will need callipers (+/-0.05mm) and an accurate rule The setting of the V notch blades on a ZX3 Ring revolves around the setting of two groups of parameters: *V and W axis positions *Blade offsets for each blade The rough position of V and W axes is set first, then the individual blade offsets are set, and finally a test is run to tweak the accuracy to gain perfection. There are two “tweaking” parameters for each blade. The two parameters are: *Depth offset – how deep into the bar *X axis offset – position of point of blade relative to the spindle centrelinef blade relative to the spindle centreline)
- TB0422 Commissioning ZX5 Software 2018 + (The first step in commissioning a new mach … The first step in commissioning a new machine is to get the basic software setup correctly installed. Because the software is designed to be very flexible across many machine types, the simplest way to do this is to copy from a recently built similar machine.opy from a recently built similar machine.)
- ZX5 Gripper Energy Chain & Tray Setup + (<div class="icon-instructions caution-i … The main problems we’ve had during commissioning with these energy chains is that if they are not positioned well enough , the chain will clip the button heads that hold the trays to the L brackets To get over this the brackets sometimes need adjusting on the slots along with possibly bending into a better shape or by adjusting the chain bracket position on the slots in the ‘finger’ bracket Things to look out for: *There should be three links which are reversed at the bracket end of the energy chain. *Servo cable and the pipes and cables from the energy chain are fixed with cable ties to the fingers on the bracket to minimise possible movement and twisting which changes where the energy chain sits in the trays, meaning it could start clipping the button heads. *Tray heights and energy chain length, there should be a consistent gap all the way along between the energy chain and the top tray (viewed from inside the tray) and when at the full travel either end the chain shouldn’t be tight hitting the fence too much at the end. *It is also worth checking if all of the links fitted are the same radius type, as we have had occasions where some have been a smaller radius meaning at certain points down the rack the radius of the bend becomes smaller and falls out from the support of the top tray, especially when the gripper is at either end of the rack. There is a code on the side of each link in the energy chain. *A last thing to be weary of is is the end corners of the trays may require bending out, there have been occasions where one chain tray has been slightly more bent in than the other meaning when the chain moves from one tray to the next it clips the corner of the next tray We normally get the gripper on a reversing cycle movement to test this through the twincat project at different speeds, starting slow and working up to higher speeds.gh the twincat project at different speeds, starting slow and working up to higher speeds.)
- X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (The out sensor used for the vorlaufwagen c … The out sensor used for the vorlaufwagen cannot be a standard reed switch because the cylinder that drives this output is a telescoping version. It is impossible to detect the out position. Therefore, a sensor is fitted that must be programmed to set a high output when it detects the full range has been reached The sensor is a [https://www.pepperl-fuchs.com/global/en/classid_53.htm?view=productdetails&prodid=42559#overview Pepperl+Fuchs VDM28-8-L] Datasheet can be downloaded [https://files.pepperl-fuchs.com/webcat/navi/productInfo/45/452859n.pdf?v=20220926110229 here] '''Function''' The distance measurement device contains one transmitter and one receiver incorporated into a single housing. The transmitter light is reflected back to the receiver from a target. The sensor determines the distance to the target and triggers a switching function or supplies the relevant measured value for processing. '''Assembly instructions''' The sensor can be mounted by means of through holes or by using a mounting bracket or mounting clamp Ensure that the surface is level in order to prevent the housing from becoming distorted when the fittings are tightened. It is advisable to secure the nuts and screws using spring washers in order to prevent the sensor from being incorrectly adjusted. '''Connection''' Connect the device in accordance with the connection diagram in the datasheet. '''Adjustment''' The green LED lights up when the operating voltage is switched on. Adjust the sensor so that the laser point is on the gripper bodyso that the laser point is on the gripper body)
- Stuertz Infeed - Align and dowel GX rack + (The rack on a Stuertz infeed is a helical … The rack on a Stuertz infeed is a helical type and is supplied unpinned, as the motor is not connected before delivery to Stuga The alignment must be checked then dowelled with 5mm roll pins The racks are already located in the "Y" direction with location pins, this procedure is purely to align the racks to each other in the GX directionhe racks to each other in the GX direction)
Français
English
Deutsch
Español
Italiano
Português