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Liste de résultats

• Stowing Stuertz Infeed Table  + (If there is no power / air on the machine, disconnect Cyl8 black line to release pressure)
• J0001000H Autoflow Mk4 Mechanical installation-Alignment  + (Use footprint drawing to determine machine location for installation)
• R0015248 Line up slider units and mesh racks  + (1 Slide drive pinion into position 1 unde … 1 Slide drive pinion into position 1 under drive rack 2 Use M4 adjuster screws to adjust height of rack and M6 to secure 3 Slide out drive pinion and move rack to position 2. Refit drive pinion 4 Use M4 adjuster screws to adjust height of rack and M6 to secure 5 Repeat steps until correct meshing is present at all points indicated to check Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stagement as this will be done at a later stage)
• R0015276 Line up slider units and mesh racks  + (Mesh requires setting between slider unit … Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown)
• ZX5 - ZX3 Hepco alignment Module E Saw Infeed  + (Locations of jigs required mounting method)
• TB0390 Fitting SR Datum Sensor  + (Fit U Bolt and Sensor Bar to Table Post on infeed side of saw. See Image for height)
• R0015078B Module A infeed arm alignment  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015084 Bench assemble and Drill Off Swarf chutes  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• Upgrade - Gripper Slider Mechanism  + (Remove all existing parts, including the profile lever, slideway and bearings, and the spring. Install new stronger slideway)
• R0015079 Infeed extension assembly  + (1 Fit levelling jig to frame extension section as shown 2 Use engineers level to adjust the level with the floor jacking bolts to set the jig level)
• R0015347 Bench Assemble Duplex extraction unit  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015099 Guard panel drilling  + (Drill hinge panel as detailed 1 Clamp p … Drill hinge panel as detailed 1 Clamp panel in position equalising edges to frame 2 Drill vertical face holes onto frame M6 tapped 3 Mark 4 off holes with M6 pointed grubscrew 4 Drill 4 off to 7.5 mm 5 Check correct drilling by fixing panel with M6 socket capslling by fixing panel with M6 socket caps)
• Flowline Turret Upgrade - Somatec  + (Remove all parts from the existing turret, to leave just the mounting plate and the cylinder and fittings etc, as shown)
• Flowline 6 to 6o5m Extension  + (Clean and remove any dirt/grease/imperfections on the box section ready the the new rails. If any of the tapped holes are compromised, re-tap 6mm.)
• R0015322 Remove Electrical Control Cabinet Assembly  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015028D ZX5 Hepco Beam Alignment Module C  + (Ensure additional spacer is removed from jigs when using for alignment on module C)
• R0015029D Hepco Beam Alignment  + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• R0015264 Fit Loader chains to arms  + (It is vital to tension the securing grubsc … It is vital to tension the securing grubscrew for the drive sprockets correctly Use a straight ended 4mm hex key and extension bar to apply as much tension as possible to the m8 grubscrew Then add 2 drops of self wicking thread locker to complete the tension processead locker to complete the tension process)
• TB450 - CMOS Battery replacement  + (Remove cover by taking out the circled screw. Then holding the tab, pull in the direct shown to unclip and remove the cover.)
• R0000728 R0000729 Stroke Assembly Dismantling  + (The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted Please use the following steps accurately)
• R0015329 Fit Head Spindle Posts Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015349 Install Waste collection boxes  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015100 Fit Guarding  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• Saje uPVC Unloading Process  + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
• R0010309 Ecoline Ultrasonic Material Loaded Upgrade  + (Remove old material load assembly from mac … Remove old material load assembly from machine. Held on by 2 off M6 socket caps indicated 2 Disconnect switch/sensor. Depending on variant fitted either Unscrew M8 plug connection to disconnect for sensor style Or Disconnect 2 off fork connections onto rear on switch 3 Disconnect bloweronto rear on switch 3 Disconnect blower)
• ZX5 Transfer Table Setup  + (The rollers on top are mounted on eccentri … The rollers on top are mounted on eccentric bushes. We only need these just tight enough to not allow any slop or vertical play. Slacken the cams off completelely, you will need an 8mm spanner with the faces ground down to fit in the space. Slide the plate onto the rail and tighten the eccentric bushes until any vertical play is removed. Lightly try to move the assembly on the X axis, if there is any slop then it needs to be a little tighter but probably no more than an 1/8th of a turn. Once set you should still be able to spin the rollers by hand, but still feel a fair bit of resistance. Once set slide the assembly over the full length of the V rails to check fo any tight spots. If there are then you need to check that the two halves of the fail are fully mated!!! two halves of the fail are fully mated!!!)
• R0015292 Install Cylinder Rails and Align  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015315 Fit Y Axis Drive components  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised <br/>)
• R0015291 Install Transfer Beams To Module C and E  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015314 Fit Z Axis Drive components  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• VSM 20-30-P VertiQuad Heater Plate Setting  + (First, make sure the heater plates are coo … First, make sure the heater plates are cool enough to work on. If not then gloves will be required to protect your hands from the heat Put the machine into input/output mode. This will then allow us to move the heater plates into a position to be worked on. Ensure the items highlighted in GREEN are on.ure the items highlighted in GREEN are on.)
• Setting Up C0000422-KIT - Full Hardware 2023  + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
• Ecoline - Disabling V axis To Swap Faulty Drive  + ([[Archiving a TwinCAT Project]])
• Autoflow Hepco Slewing Ring - Journal Adjustment  + (Identify the blank spindles - these are the ones with no machining stations on them.)
• Changing saw pusher bearings - Standalone Saw  + (Bring the Saw pusher to the end where the chain tensioner and sprocket are. Remove the pusher arm by taking out 2 bolts below the arm. Remove the face plate by taking out the 4 bolts in the fron of the plate Take off the top roller bearings.)
• Upgrade - R0000173 Conveyor Motor  + (Remove the existing motor-g/box, shaft and spider coupling)
• TB0398 Assembly of ZX4 Screen Cover  + (Orientate the plastic plate to fit inside the metal hinge piece, noting which way is the length and which is the width.)
• 500mm Saw Blade Upgrade  + (Remove the two grub screws from the taper … Remove the two grub screws from the taper lock pulleys and insert one into the hole that was initially empty. Screw in tight to break seal of taperlock and split the two parts. If siezed the outer part can be tapped back with a hammer. These parts are usually very brittle and can shatter with a heavy hammer blow. It can also be useful to have the belts on at this point to stop the pulley from turning.his point to stop the pulley from turning.)

• Placing a TwinCAT3 Machine Under Source Control  + (Remove the version numbers at the end)

• R0015334 Fit Centralise Front Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0000728 R0000729 Stroke Assembly Dismantling  + (The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted Please use the following steps accurately)
• R0015292 Install Cylinder Rails and Align  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015242 Level and Adjust Roller beds module C and E  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• GY GZ axis setup with Jetter Motors  + (Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm.)
• R0015293 Install Flap Sensor Beam  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• Ecoline - Setting V Notches on winMulti Software  + (<div class="icon-instructions caution-i …
  ...Ensure that the ecoline is producing consistent and reliable datum test results
  e ecoline is producing consistent and reliable datum test results</div> </div>)
• R0000088E Stage 1 Spindle assemble  + (Linear rail B0000045 needs fitting to each … Linear rail B0000045 needs fitting to each spindle base
  
  ..Linear rails have a datum face indication. Attention must be paid for correct orientation
  1 Orientation of Datum face is as shown Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air. 2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw innd drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in)
• R0015093 Bench Assemble Transfer Beam  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
• R0015330 Fit 1st stage Ejector and Level Base  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015305A Install Wiring loom for Rotary Ring  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
• R0015259 Mount roller beds to mainframe  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015273 Module E support arm alignment  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015245 Module C support arm alignment  + (1 Move channel 2 section up or down to co … 1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points 2 Use 2 meter straight edge and level between points indicated Move channel 2 at the end indicated, to give a level reading 3 Tighten bolts to hold in place
  3 Tighten bolts to hold in place <br/>)
• R0015248 Line up slider units and mesh racks  + (1 Slide drive pinion into position 1 unde … 1 Slide drive pinion into position 1 under drive rack 2 Use M4 adjuster screws to adjust height of rack and M6 to secure 3 Slide out drive pinion and move rack to position 2. Refit drive pinion 4 Use M4 adjuster screws to adjust height of rack and M6 to secure 5 Repeat steps until correct meshing is present at all points indicated to check Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stagement as this will be done at a later stage)
• R0015276 Line up slider units and mesh racks  + (Mesh requires setting between slider unit … Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown)
• R0019228 Autoflow R Axis Ring Seal Protection  + (Using an air line and brush, clean away an … Using an air line and brush, clean away any and all swarf and other debris from the slewing ring. Next, using the rags and the FE10 solvent, wipe down the mating faces on the inside radius of the rear plate Once clean, scuff the surface with the scotchbrite pad. Wipe down the surface again with the solvent and rag.he surface again with the solvent and rag.)
• R0015349 Install Waste collection boxes  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• Move SR Datum Sensor to Higher Level R0019217  + (Replace the upper brace plate with D0016338. This has the detection plate for the SR axis added on the top)
• R0015310 Install V Notch Subframe  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• Upgrade - Conveyor Top Guard  + (Offer up the guard over the conveyor walls (the guard sits outside of the walls). The aim is that the smaller radius on the guard is concentric with the top roller.)
• Changing Main Saw Blade  + (Make sure you have stopped cutting and nothing on the machine is moving - press an emergency stop button to ensure this.)
• Ecoline - Disabling V axis To Swap Faulty Drive  + ([[Archiving a TwinCAT Project]])
• R0015034B ZX5 Module B Wiring Loom installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• Installing and setting a Bernstein safety hinge  + (<div class="icon-instructions info-icon …
  ...If installing a new hinge (i.e not replacing one) this step is skipped
  Using an allen key, undo the bolts that hold the hinge to the door and the frame.
  ...It is advisable to have a second person holding the door when the hinge is removed.
  icon-instructions-text">...It is advisable to have a second person holding the door when the hinge is removed.</div> </div>)
• R0000971E Bench Assemble R Axis Gearbox  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• Commissioning a Beckhoff Axis  + (Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project Second number in axes.mul file)
• Convert TC2 Project to TC3  + ( #Open Visual Studio #Create a new TC3 pro … #Open Visual Studio #Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\ #Make sure "Create Directory..." is Unticked #Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’ #Click Cancel on the two windows asking to convert the PLC project #Ignore or cancel any warnings about libraries (this part will be replaced later)
  
  ...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.
  
  f all the devices and boxes in the project with the correct naming.</div> </div><br/> )
• TB0385 Upgrading to winMulti v6  + ( (Defaults to Config mode after the TwinCAT update))
• Client Installation of Sage and Cim50  + (Navigate to \\mainserver\Cim50\Updates)
• R0000711 Rotary Base Assembly REV2  + (Rotary drive ring needs checking before f … Rotary drive ring needs checking before fitment.
  #Check teeth for burrs, damage and debris. Use compressed air to clean all areas #V edge should be checked for damage. Check entire circumference with fingers to identify any damage, lumps or high low spots #Check drive ring has been countersunk in the shown arearive ring has been countersunk in the shown area)
• X252 Forward Clamp Out Sensor Setup Stuertz Infeed  + (Select Q1)
• ZX5 Installation Procedure 2023 Part 2  + (Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
  [[R0015311 Install and Align Datum rollers]] <br/>)
• R0015034B ZX5 Module B Wiring Loom installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0000738 Pneumatic Installation Part 3  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0010309 Ecoline Ultrasonic Material Loaded Upgrade  + (Remove old material load assembly from mac … Remove old material load assembly from machine. Held on by 2 off M6 socket caps indicated 2 Disconnect switch/sensor. Depending on variant fitted either Unscrew M8 plug connection to disconnect for sensor style Or Disconnect 2 off fork connections onto rear on switch 3 Disconnect bloweronto rear on switch 3 Disconnect blower)
• R0000738 Pneumatic Installation Part 2  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• Ecoline - Datum and MitreOffset Tests  + (Cut 3 lengths of outerframe around 1000mm … Cut 3 lengths of outerframe around 1000mm long
  ...Make sure the gripper end of the profile has a clean edge - ie no swarf and profile tape is not "flapping" over the end
  
  ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>)
• Stuertz Welder - Setting Barcode Reader  + (If this is a Zebra scanner, the Zebra CDC scanner program will be installed already. For other manufacturers, this may need to be downloaded from the internet <br/>)
• TB0428 Connecting To Yaskawa with Silex USB  + (Connect the Silex to mains, onto the network via RJ45 and via USB to the Yaskawa)
• TB0447 ZX5 Setup - X Axis Beam Calibration  + (The out and home sensors must be adjusted … The out and home sensors must be adjusted so that the "just" come on at the end of the stroke.
  ...This is important because the physical end stop position will directly affect the positional accuracy. If the end stop is not reached by as little as 0.5mm, the end stop sensor should be the fail-safe to ensure the machine stops with an alarm.
  
  be the fail-safe to ensure the machine stops with an alarm.</div> </div><br/>)
• ZX5 Adjusting V Notch Depth and Position  + (If the blades do not meet properly, or form a "W" shape, the mechanical setup is not correct. Please follow procedure: [[ZX5 V Notch Blade Mechanical Setup|https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup]] <br/>)
• Stuertz VSM 30.20-P Welder Installation  + (Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side)
• R0015034B ZX5 Module B Wiring Loom installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• Correcting Linearity with Rack Offset File  + (Write the error +\- next to each notch, me … Write the error +\- next to each notch, measuring from machining centre end (photo shown is RtoL feed machine). Repeat for each notch on each of the 3 bars Again, check for consistency. If there is any doubt that the results have not repeated consistently 3 times, then do not proceed consistently 3 times, then do not proceed)
• TM017 Setting Cut Length on Saw  + (If this process is to be carried out on a flowline, it is very important for the full scaling procedure to be followed, to ensure accuracy across both machines)
• Updating winStugaSaw Software to v4  + (If the PC is Windows XP, it has to be replaced. All XP machines are over 5 years old now, so well beyond their expected lifespan and should be replaced anyway. <br/>)
• Fitting Zx5 Crank Upgrade  + (B0001166)
• Recovery of Bar Queue following winMulti Crash  + (First you need to check out the bar queue … First you need to check out the bar queue to see if it is the same as the actual bars on the transfer table #Restart winMulti #Count the total number of bars on the saw infeed and transfer table #Compare with the number of bars on the saw queue
  ...If you have some offcuts on the screen, this can help identify the queue position by looking at the length of the offcut
  If there is '''one more bar''' actually on the table than on the bar queue screen, follow the process below to add the missing bar to the queue.han on the bar queue screen, follow the process below to add the missing bar to the queue.)
• Batch Printing Part Drawings  + (Double click on the P.O the drawings are required to be batch printed for.)
• Creating Backup of TwinCAT Mapping  + (Select "Export Mapping Infos...")
• TB0444 Renewing CF Card on TwinCAT2 Systems  + (1.      From Camera PC, use System Manager … 1.      From Camera PC, use System Manager to activate original configuration 2.      From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.
  DO NOT FORGET TO ACTIVATE BOOT PROJECT
  
  instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
• ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
• R0019207 Upgrade SR Axis Spigot  + (Refit bearing housing assembly to main plate)
• Upgrade - Gripper Slider Mechanism  + (Remove all existing parts, including the profile lever, slideway and bearings, and the spring. Install new stronger slideway)
• Troubleshoot - Permanent IP Address - Windows 10  + (Go to '''Control Panel > Network and Sh … Go to '''Control Panel > Network and Sharing Centre'''.
  
  Alternatively you can access the Network and Sharing Centre by right clicking the network icon in the bottom right toolbar on the windows desktop.
  
  the network icon in the bottom right toolbar on the windows desktop.</div> </div><br/>)
• Troubleshoot - Permanent IP Address - Windows 8  + (Go to '''Control Panel > Network and Sh … Go to '''Control Panel > Network and Sharing Centre'''.
  Alternatively you can access the Network and Sharing Centre by right clicking the network icon in the bottom right toolbar on the windows desktop (see picture).
  
  the bottom right toolbar on the windows desktop (see picture).</div> </div><br/>)
• Stuga Product Database - Edit Product Data  + (Search box is upper right)
• R0015278 Mount Completed Assemblies  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• R0015382 Top Spindle Blower Upgrade  + (Assemble Valve and Y connector as shown)
• Upgrade - Ecoline Conveyor Motor  + (Slide the shaft into the gearbox, and secure in position with the circlips)
• Setting Gripper Nose  + (when it is in this position - Fully bottom … when it is in this position - Fully bottomed make sure the Grip on comes down but doesn't catch the Grip nose. Notice the Dead stop bolt at bottom is hard up then set grip switch bolt so that the dead stop bolt gap is no more than 1mm when grip switch goes off.o more than 1mm when grip switch goes off.)
• Replacing Beckhoff PC  + (Take care to ensure all cables are replaced in the same relative positions Power on)
• VM Upgrade Software  + ( # Install the VM Upgrade hardware [[VM Upgrade Hardware]] # Check that you have at lease 12GB of memory. # Check that the extra disk is present (Should be D) )
• Accessing Raw Production Data from Diagnostic SQLite Database  + (Use DB Browser - free download at https://download.sqlitebrowser.org/DB.Browser.for.SQLite-3.12.2-win64.msi <br/>)
• Beckhoff AX8000 Flowline Upgrade  + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
• Placing a TwinCAT3 Machine Under Source Control  + (See this tutorial for backing up (archiving) a TwinCAT3 project)
• Archiving a TwinCAT Project  + (Select "Save [buildNo] As Archive")
• TB0422 Commissioning ZX5 Software 2018  + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
• PLC Source Control - Adding a Repository  + (Select View From the Drop-down menu select Team Explorer)
• CIM50 - Creating New Shop Floor Data Capture User  + (In Sage 50 Accounts you need to set up a user called SFDC2 (you should already have one called SFDC1) and you need to set these up to have no password. You need a user called SFDC# (where # is an incremental number for each of your concurrent licences).)
• Programming RS Automation Servo Drive Parameters  + (Select Tools->Serial Port Select the Latest Serial Port in the list Click OK)
• Device Magic - Adding a Device Email Address  + (Select the 3 dots dropdown box)
• TB0442 Removing Slot Overrun on Beckhoff AX8000 Drives  + (The control setup for AX8000 drives is no longer in the Drive Manager – A “Measurement Project” is automatically created at the end of the Visual Studio Solution Select the drive in question and then the channel)
• Training Laser on Ecoline  + (Sensitivity also needs settings 5 full turns after turning anticlockwise until it goes Sensitivity then turn clockwise until on then the 5 turns.)
• TB0390 Fitting SR Datum Sensor  + (Fit U Bolt and Sensor Bar to Table Post on infeed side of saw. See Image for height)
• Ecoline Site Installation Guide  + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
• R0015085 Mount SR Datum Sensor and Flag  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0015320 Pneumatic Output Test  + (Output testing will be carried out under a no-emergency stop situation ensure pcl coupling is used for ability for quick disconnection Ensure all colleagues are aware of testing and ensure good working practise is followed)
• R0015319 Fit Guards and Doors  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015317 Install Rotary Ring  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015279 Align Backfences  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015246 Fit Hepco Drive Beam Cylinder  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• R0000713E Bench Assemble R Axis Limit Assembly  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
• R0015099 Guard panel drilling  + (Drill hinge panel as detailed 1 Clamp p … Drill hinge panel as detailed 1 Clamp panel in position equalising edges to frame 2 Drill vertical face holes onto frame M6 tapped 3 Mark 4 off holes with M6 pointed grubscrew 4 Drill 4 off to 7.5 mm 5 Check correct drilling by fixing panel with M6 socket capslling by fixing panel with M6 socket caps)
• R0015035 Bench Assemble V Notch Components  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015247 Fit X axis gearbox and Motor  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• R0015274 Fit X Axis Gearbox and Motor  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• R0015358 Conveyor chassis  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015266B mount completed assemblies  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0002794E Mount Width sensor  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015318 Fit Swarf Chutes  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• Setting Profile Detection Laser Sensor  + (<div class="icon-instructions caution-i …
  ...Incorrect L/D setting will make the sensor read back to front
  # Turn L/D adjustment clockwise so it is on its maximum "L" # Turn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes offurn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes off)
• Guide to Fitting Eject Push Sensors on ZX Machines  + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
• Setting up NAS Server - MyCloud EX2  + (Use IPScan to find the address)
• Programming Eaton DE Drive  + (Set these references P-20 to P-23 to 50Hz so it will not matter what input 3 or 4 is set to - it will always be 50Hz)
• R0015312 Finalise V Notch Subframe  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015029D Hepco Beam Alignment Part 2  + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
• R0015028D ZX5 Hepco Beam Alignment Module C  + (Ensure additional spacer is removed from jigs when using for alignment on module C)
• R0015028D ZX5 Hepco Beam Alignment Module C part 2  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts once finalised)