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Liste de résultats

• WinMulti Software Upgrade - Skip Initialise  + (Upgrade to machine control software to allow restart from Emergency Stop without reinitialise)
• TB0385 Upgrading to winMulti v6  + (Upgrading to winMulti v6)
• ACEpc Changing IP address using netedit  + (Using the netedit program to change the IP address of an ACEpc running DOS software)
• ZX5 Clamp and Gripper Height Changes for Tall Profile  + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)
• TM018B Microline and ZX3 V Notch Blade Setup  + (ZX3/Microline/Flowline ZX3 V Notch Blade Setup This module guides the engineer on how to correctly set the V notch blades)
• TB0445 ZX5 Setup - Infeed Measure Sensor Calibration  + (ZX5 Setup - Infeed Measure Sensor Calibration)

• Reducing Saw Cut Height for Lower Profiles  + (For sawing modules running from winMulti ( … For sawing modules running from winMulti (including flowlines with integrated control), there is an option to reduce the cut height. This is managed through an additional sensor on the saw cut stroke cylinder. This is particularly useful on saws with a 500mm blade (to cut wide or tall profiles) but a reduced cycle time can be gained by reducing the saw cut stoke time by limiting its travel on shorter profilesby limiting its travel on shorter profiles)

• OBSOLETE Installing SourceTree Version Control Software  + ( *** OBSOLETE *** How to install and log in to Sourcetree version control software )
• 500mm Saw Blade Upgrade  + (500mm Saw Blade Upgrade)
• TB0436 Creating a Backup Through WinMulti  + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
• Item:C0001216 Peel Off Module for ZD620  + (Additional item for ZD620 printer to allow peel off function. Called Label Dispenser officially.)
• R0015091 Mount Outfeed Beam Sensor  + (Assembly and fitting details for material clear outfeed sensor assembly)
• TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements  + (Autoflow Saw Head Reinforcement – Additional Enhancements)
• R0015060 Bench Assemble Flapper Beam  + (Bench assembly details for sensor rail)
• R000560 Bench Assemble Spindle  + (Bench assembly of saw main blade spindle)
• Placing a TwinCAT3 Machine Under Source Control  + (Changing the directory structure to allow a PC used for PLC code editing to sync with the source code version control system)
• RMZX503 ZX5 Guard To Floor Height  + (Closing the guard to floor height on a ZX5 machine to prevent users crawling under guard)
• Commissioning - Z-Block Calibration  + (Commonly used during sawing on Z transoms, the Z block operation is used to fasten the profile, making sure it does not move during sawing.)
• ZX5 Installation Procedure 2023 Pneumatic connections  + (Connection details for interconnecting pneumatic circuits between ZX5 modules)
• R0015301 Fit terminal holders and Ethercat boxes  + (Control installation)
• TB0394 Fitting Ultrasonic Sensor to Flowline OCLEAR  + (Currently, the Flowlines have an m12 barre … Currently, the Flowlines have an m12 barrel sensor fitted for the OCLEAR sensor. After research and updates to new machines, we have found that fitting an ultrasonic sensor is much more reliable and effective at picking up different profile colours. For this reason, we have created an upgrade kit to enhance the functionality of the OCLEAR sensor.ce the functionality of the OCLEAR sensor.)
• TB0315 Fitting Autoflow Dark Profile Sensor  + (Dark windows profiles were sometimes not picked up by the photoelectric sensors, resulting in incorrect length measurements, and errors on the machine.)
• Policy - Stock Naming  + (Defines the policy for the naming of Stuga Stock Parts and control of the additional fields used)
• Training Ultrasonic Sensor  + (Describing a common problem with setting the ultrasonic sensor where the minimum range is set less than 30mm - the sensor will not work)
• Waste and trim cut improvements December 2019  + (Describing the changes and enhancements to the trim cut and throwaway chunk cutting on Stuga Sawing)
• ZX5 Production R0000548E Module G to R0015040 Module F alignment  + (Details for alignment of module G to F inclusive of additional safety tray fitting)
• R0015292 Install Cylinder Rails and Align  + (Details for mounting cylinder rails to transfer beams)
• R0015335 Mount Electrical Cabinet  + (Details for mounting of electrical control panel)
• Legacy Issue with Reverse Loading on Opposite Hand Machines  + (Details of the legacy software problem with machining reverse loaded profiles on left to right feed (OH) machines.)
• Autocut Saw Beckhoff Upgrade  + (Details on the Beckhoff upgrade available to Stuga Autocut saws)
• TB0390 Fitting SR Datum Sensor  + (Due to the SR Axis losing its datum position an additional datum sensor is to be fitted.)
• TB0331 Idle Time Overrun Message  + (Error message appears on screen to operator. “Idle Time Overrun – Contact Stuga”. It is not clear what this message means or what could be the root causes.)
• RMAUT01 Infeed Light Beam and Additional Guarding  + (Fit safety lightcurtain to reduce operator reach over limitation)
• R0015299 Install Spindle control pipework and fittings  + (Fitting of control pipes and connections)
• TB0287 Importance of Outfeed Clear Sensor  + (Following an H&S Incident (0005 – Nova … Following an H&S Incident (0005 – Nova Profile Ejecting), all flowlines and ZXs need to be checked to ensure the “Outfeed Clear” sensor is working. The incident proved that if the sensor fails, the outfeed may not be clear and hence the profile can be pushed back through the machine.rofile can be pushed back through the machine.)
• Reducing Saw Cut Height for Lower Profiles  +
• TwinCAT3 Licensing  + (How to License a Beckhoff PC for running TwinCAT3)
• Activating Spot Prep Optimisation to Improve Cycle Time  + (How to activate the inbuilt algorithms in winMulti to optimise the spindle switching off and on when doing spot preps)
• A2001 - Adjusting BladeToFence  + (How to adjust the blade to fence value on A2001 autoflow. ** Updated 21/01/2020 to use bladeOffsetFor and Bak**)
• Back Polish Stuga Saw Blades  + (How to back polish a Stuga saw blade using emery cloth)
• Changing Main Saw Blade  + (How to change the main saw blade on a Stuga machine)
• Changing Version Control to Visual Studio  + (How to change the version control software from Sourcetree to the inherent system on Visual Studio)
• Autocut Cutting Tall Profiles  + (How to configure a Stuga Autocut saw to cut tall profiles)
• PLC Source Control - Adding a Repository  + (How to create a Development Branch within the TwinCAT3 source control)
• WinMulti - Disabling Input Channels  + (How to disable input channels from winMulti)
• Ecoline - Disabling V axis To Swap Faulty Drive  + (How to disable the V axis on an Ecoline with Beckhoff control to utilise in place of a faulty drive)
• PLC Source Control - Selecting GIT as the source control Plug-in  + (How to select GIT as the source control plug-in for Beckhoff TwinCAT3)
• Setting Ultrasonic Sensor - Vertical  + (How to set ultrasonic sensor to detect profile)
• WEG Inverter Setup  + (How to set up the WEG inverters. used on the Transfer crank and Infeed modules. These are fitted to some ZX5 machines in the field replacing the Eaton Inverters for a short period.)
• Troubleshoot - Permanent IP Address - Windows 7 Embedded - Beckhoff  + (How to setup or change the IP address on a Beckhoff CX5120/CX5020 running on Windows 7 Embedded.)
• Disabling a Tool Home or Tool Out Sensor  + (How to temporarily disable a tool out or tool home sensor in the winMulti control software)
• Saw Chute Blade Nut Clash  + (How to temporarily prevent the saw blade nut from clashing with the chute)
• Using Reoptimising Feature to Improve Yield On Doors  + (How to utilise the additional controls in the winMulti software v6 to improve optimising on Doors and Door frames)
• TB0189 Narrow Profile Next to Wide on Infeed Table  + (If a very narrow section is followed by a very wide section on the Autoflow infeed, there is a collision point resulting in damage to the infeed measuring sensors.)
• TB0399 Fitting Spindle Plunge End Stop on ZX  + (If the plunge cylinder fails on the spindle, the entire assembly can come off the end of the bearing rail and fall into the centre of the spindle ring, causing more damage)
• Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting  + (Information for procedure to remove and refit cutting blade on saw head.)
• R0015140 Spindle energy chains and looms  + (Installation and routing of control cables and pipes to connection boxes)
• R0015080 Bench Assemble Sensor Rail  + (Instructions for bench assembly of sensor rail components)
• R0000299 Stroke assembly rebuild  + (Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729)
• R0002794E Mount Width sensor  + (Instructions for correct mounting and set up of width sensor assembly)
• R0000728 R0000729 Stroke Assembly Dismantling  + (Instructions for refurbishment of R0000728 and R0000729 stroke assemblies using Kit R0000299)
• R0015246 Fit Hepco Drive Beam Cylinder  + (Instructions to mount and set hepco drive beam cylinder assembly)
• R0015243 ZX5 module A-C-E Frame levelling  + (Method for levelling bare frames for modules A,C and F for ZX5/3 Preparing frame for production)
• TB0415 Method to Prevent Loosening of Saw Blade  + (Method to Prevent Loosening of Saw Blade)
• 90mm Z Profile Modifications  + (Modification necessary to allow 90mm tall profile Z sections to be handles by Stuga Machines Liniar LCW9022)
• RMAUT04 Autoflow Reduce Guard to Floor Height  + (Modification to reduce the guard to floor height <180mm)
• R0015085 Mount SR Datum Sensor and Flag  + (Mounting details for SR axis flag and sensor)
• Move SR Datum Sensor to Higher Level R0019217  + (Moving the SR axis datum sensor to a higher level to prevent damage and improve reliability Autoflow Mk4 only)
• ZX5 Module Distances  + (Notes on the gap distances between modules on a ZX5 installation)
• TB0403 Issues Arising from Bloated Saw Bar Queue  + (On a flowline / ZX with separate winSaw pr … On a flowline / ZX with separate winSaw program on saw side, the software works by continually increasing the Bar Queue with every bar cut. An issue has been found that if the operator rarely resets the program, it can build up in size and get “bloated” to the point where it does not perform correctly with the following symptoms: • Missing / delayed labels • Slow updates / performance • Long time to start cutting a bar after loading • Reprinting label delaysar after loading • Reprinting label delays)
• Ensuring Mapped Drives Connect Every Time on Startup  + (Once a drive is mapped manually the first Time, it appears to me on all Saws that the Saw PC will never reconnect automatically without having to double click the Drive first. Also happens on Batch Folders.)
• PC Configuration - ZX F  + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
• PC Configuration - ZX E  + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT2 system running the back end on machining centre side. Windows PC with Nextmove ESB on Saw side)
• Naming Convention for Machine Modules  + (Policy for naming modules on Stuga Machines)
• Autoflow Maintenance - Sawing Centre  + (Procedures for Daily, Weekly and Monthly Maintenance on Autoflow Sawing Centre Module)
• Recovery of Bar Queue following winMulti Crash  + (Recovering the bar queue to match the number of bars on transfer table following a crash on winMulti)
• TB0266 Grip released Sensor Upgrade  + (Retrofitting Grip Released sensor on Autoflow)
• WinMulti - Run and Exit  + (Running and terminating the winMulti Program)
• TB0393 Case Study M005 Microline Saw Blade Cutting Into Gripper  + (Saw blade has cut into gripper, despite the protection system with the sensors being fitted to prevent the saw valve output operating.)
• Ecoline - Setting V Notches on winMulti Software  + (Setting V notch blade offsets on Ecoline winMulti Software)
• Setting Ultrasonic Sensor - Horizontal  + (Setting an ultrasonic sensor mounted horizontally)
• X252 Forward Clamp Out Sensor Setup Stuertz Infeed  + (Setting the laser distance sensor for the forward clamp out input (Vorlaufwagen))
• Setting Profile Detection Laser Sensor  + (Setting the laser sensor used on Flowline / ZX offcut sensors and Autoflow measurement sensors)
• Ancil Saw Setup Guidance  + (Special guidance for setting up Ancil Saws)
• Stuga Machine Control Application Specification  + (Specification for machine control software)
• Saw Variable Angle Cutting Specification  + (Specification used for variable angle cutting on Stuga Saws)
• TB165 C0001 Stepper Motor Obsolescence  + (The C0001 stepper motor used on the G axis of flowlines and on all motors on the router has become obsolete. A replacement will be available using the same Stuga part number)
• TB0448 Ecoline using winMulti setup notes  + (The Climatec Ecoline is the first to use winMulti as the control software. This document is to record the issues raised by the transfer of the parameters and functions from one to another.)
• TB0338 Saw 500mm Blade Upgrade Switch Block Relocation  + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)
• TB0407 Replacing Infeed Belt with Joined Belt  + (The infeed belts on Flowlines and Ecolines require the disassembly of the infeed tables to replace the belts. Jointed belts will now be supplied when replacement required. These belts are cut and use threaded pins to join the ends into a continuous belt.)
• TB0161 Fitting Outfeed Clear Sensor on ZX Machine  + (The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.)
• Understanding Output Timings Tab  + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
• TB0402 Modification to Autoflow Concertina Door Slide Pin  + (There are regular reports of the concertin … There are regular reports of the concertina doors coming out of their slideways on the Autoflow. The moving end of the door is meant to be contained using a kit which has a plate bolted to the underside of the door, and which has a downwards facing plastic top hat bush. This bush is located using a dowel which is press fitted into the plate. Over time, the dowel works loose and falls out, resulting in the top hat bush falling away. Part number M0001024at bush falling away. Part number M0001024)
• TB0411 Spindle Home Sensor Position  + (There have been instances where the cylind … There have been instances where the cylinder rod on a spindle has sheared, dropping the spindle down into the path of the gripper. Because the cylinder is still sensed in the home position the machine head will continue to operate causing damage to the gripper. to operate causing damage to the gripper.)
• WinMulti - Drives  + (This Page describes the drives screen in the winMulti Service Menu)
• ZX5 Improvements and Upgrades  + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
• Autocut Adding New Profile  + (This is a step-by-step instruction manual for adding new profiles on an Autocut Saw)
• TM016 Arrow Head Adjustment on Saw  + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
• TM003 Flowline Overview  + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
• SZ Axis Bottoming Out on Autoflow  + (This page describes the diagnostic processes to go through to check if an Autoflow SZ axis is getting jammed with swarf at the bottom of its travel)
• ZX5 - Specialised Settings for Eaton DE Drives  + (This page lays out the settings needed for each individual Eaton drive on a ZX5 or Autoflow Mk4. It is important to use these settings to stop slim profiles toppling over on the transfer table)
• WinMulti - Postest  + (This page will describe how to generate a Postest (operation position test), and is used to set the distance relationship between the routed holes and the saw blade so that routed pieces line up correctly back to back.)
• WinMulti - Load a Batch  + (This page will inform the operator how to load a Batch in winMulti)
• TB0421 Balluff OBEAM Sensor Information  + (This technical bulletin is for the Balluff BOS01FN sensor. Stuga part number is E0001139. Please see pictures below:)
• Upgrade ZX Machine to Beckhoff Drives and Control  + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
• WinMulti - Remakes  + (This will inform the operator how to remake pieces in winMulti. Setting up A password for Remakes on Winmulti Version MK6 software - Added 2022)
• PLC Source Control - Working with GIT and TcXaeShell  + (Tutorial that outlines the steps that make up a typical TcXaeShell development cycle with GIR source control)