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Liste de résultats

Beckhoff AX8000 Flowline Upgrade + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
Toshiba - B-EX4T1 Printer Setup + (To gain access turn the green knob to FREE. You can then pull the front plate down and lift the printer head up.)
TB0445 ZX5 Setup - Infeed Measure Sensor Calibration + (The laser should be aligned to ensure the … The laser should be aligned to ensure the beam is level up / down and parallel to the backfence. The path should follow the Yellow edge of the lift rollers on the infeed table. Length feedback from the measurement system is visible all the time on the service form.
# Measure and mark the infeed table at fixed positions from the loading fence at MH end – (3m, 4m, 5m, 6m) # Use a short offcut of profile with a label on the end to act a a fixed reflector at the marked positions – check against the feedback on the screen. # Adjust the lengthMeasureOffset parameter to get the screen measurements to match reality (+/-10mm)e screen measurements to match reality (+/-10mm))
TB0447 ZX5 Setup - X Axis Beam Calibration + (The out and home sensors must be adjusted … The out and home sensors must be adjusted so that the "just" come on at the end of the stroke.

...This is important because the physical end stop position will directly affect the positional accuracy. If the end stop is not reached by as little as 0.5mm, the end stop sensor should be the fail-safe to ensure the machine stops with an alarm.

be the fail-safe to ensure the machine stops with an alarm.</div> </div><br/>)
Setting Ultrasonic Sensor - Horizontal + (The sensor will not work unless there is 30mm clearance to minimum position)
Upgrade Flowline Opto Sensors to Ultrasonic + (The sensor wiring directly replaces the 3 other sensors)
Hotswap Beckhoff PLC with Licence Slice Installed + (There are a row of retaining clips on bot the top and bottom of the PC that hold it to the Din rail. Pop them open with a flathead screwdriver)
R0015278 Mount Completed Assemblies + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
Diagnosing EtherCAT Issues - Advanced + ( #Choose the device network to interrogate … #Choose the device network to interrogate and press the Advanced button #Expand to the Diagnostics-Online View and select the CRC checks 0300-0304 and Link Lost 0310-0312. Click ok to exit #On the online view, the system now records more detail about the CRC errors or link lost problems. In the case in the pictures, FB015B has recorded 69 errors on issue 0310 , which is "Link Lost A/B". There are CRC errors on the output of FB016B and the input of FB015B. This tells me that the link between FB016B and FB015B is not reliable. Could be a loose connection on the etherCAT and / or power cable ection on the etherCAT and / or power cable )
Setting up NAS Server - MyCloud EX2 + (Use IPScan to find the address)
R0000088E Stage 1 Spindle assemble + (Linear rail B0000045 needs fitting to each … Linear rail B0000045 needs fitting to each spindle base

..Linear rails have a datum face indication. Attention must be paid for correct orientation

1 Orientation of Datum face is as shown Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air. 2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw innd drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in)
R0015299 Install Spindle control pipework and fittings + (Use Loctite 243 on all fasteners Pen mark all fasteners to show finalised)
R0015279 Align Backfences + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0000738 Pneumatic Installation Part 2 + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015253 Fit Slider units + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015348 Fit Flexible Ducting + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0010260 Bench Assemble Tool Break Sensor + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015343 Waste Guidance Installation + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015252 Bench Assemble Slider units + (Attach P0000010 elbow fitting to cylinder P0001111 as shown)
R0015291 Install Transfer Beams To Module C and E + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015285 Bench Assemble Pneumatic Rail + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015292 Install Cylinder Rails and Align + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015114 Bench Assemble Valve Banks and Regulators + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015281 Bench Assemble Transfer Sliders + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015303 Fit backplates and covers + (Use Loctite 243 on all fasteners Pen mark all bolts to show finalised)
R0015289 Bench Assemble Pipe Connection Rail + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015288 Bench Assemble Transfer slider units and Cylinder Rails + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015071 Bench Assemble Pneumatics Rail + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all fasteners to show finalised)
R0015028D ZX5 Hepco Beam Alignment Module C part 2 + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts once finalised)
R0015091 Mount Outfeed Beam Sensor + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015277 Set Drive pinions in position + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0015093 Bench Assemble Transfer Beam + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015301 Fit terminal holders and Ethercat boxes + (1 Segregate cables and pipes as shown in image 2 Mount D0010806 relay mounting base using 4 off M3x 25 pan head screws 3 Repeat for 7 off other connection boxes)
R0015004 Bench Assemble Gripper + (1 Fit bushes B0001106 (20 off) to 8 off D0015095 link bars 2 off D0015096 link bars 2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly)
R0015242 Level and Adjust Roller beds module C and E + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015028D ZX5 Hepco Beam Alignment Module C + (Ensure additional spacer is removed from jigs when using for alignment on module C)
R0015096 (c) Bench Assemble Transfer Drive Assembly + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)
R0015095 Bench Assemble Infeed Support Arms + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0000738 Pneumatic Installation + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015027 Install Pneumatic Connection rail and Air Feeds + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015140 Spindle energy chains and looms + (Use Loctite 243 on all fasteners Pen mark bolts once finalised)
R0000738 Pneumatic Installation Part 3 + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015011 Bench assemble Gripper + (check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar)
R0015060 Bench Assemble Flapper Beam + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
R0015250 Bench Assemble Support Arms + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015346 Conveyor blower system + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015035 Bench Assemble V Notch Components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015096 (e) Bench Assemble Transfer Drive Assembly + (Use Loctite 243 on all fasteners Use Loctite 572 on all pneumatic threaded connections Pen mark all bolts to show finalised)
R0015080 Bench Assemble Sensor Rail + (Use Loctite 243 on all fixings Pen mark fasteners to show finalised)
J0001000H Autoflow Mk4 Mechanical installation-Alignment + (Use footprint drawing to determine machine location for installation)
R0000706 Bench assemble Infeed Datum rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015063 Bench Assemble Roller Tables + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015298 Bench Assemble V notch Clamps + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015310 Install V Notch Subframe + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015090 Bench Assemble Roller Tables + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015331 Mount Centralise Assembly + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0002794E Mount Width sensor + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015317 Install Rotary Ring + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0000572 Bench Assemble Centralise Assembly + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015046 Bench Assemble Infeed Clamps + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015038 Bench Assemble V notch Datum Rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015007 Bench Assemble Roller Tables Machining Outfeed + (13 off Check part D00150001 has been supplied to new specification Check indicated hole, should measure 8.2mm. If not open up with hand drill Drawing change requested 06/06/23 to amend from 8mm to 8.2mm <br/>)
R0000963E Bench Assemble Z axis Components + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015316 V notch Final Assembly Part 2 + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015316 V notch Final Assembly + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
R0015255 Mount Assemblies to Main Frame + (Using the first point used to set the brac … Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .

...If enough adjustment isnt available on remaining positions, first position can be moved up and new measurement taken

sitions, first position can be moved up and new measurement taken</div> </div>)
R0015264 Fit Loader chains to arms + (It is vital to tension the securing grubsc … It is vital to tension the securing grubscrew for the drive sprockets correctly Use a straight ended 4mm hex key and extension bar to apply as much tension as possible to the m8 grubscrew Then add 2 drops of self wicking thread locker to complete the tension processead locker to complete the tension process)
R0015266B mount completed assemblies + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015274 Fit X Axis Gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0015079 Infeed extension assembly + (1 Fit levelling jig to frame extension section as shown 2 Use engineers level to adjust the level with the floor jacking bolts to set the jig level)
R0015324 Install pipe and cable looms + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
R0015030B Bench assemble loader wheel + (Attach cylinder mount block D0010238 to assembly with 4 off M6 x 20 socket caps)
R0015247 Fit X axis gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
Convert TC2 Project to TC3 + ( #Open Visual Studio #Create a new TC3 pro … #Open Visual Studio #Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\ #Make sure "Create Directory..." is Unticked #Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’ #Click Cancel on the two windows asking to convert the PLC project #Ignore or cancel any warnings about libraries (this part will be replaced later)

...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.

f all the devices and boxes in the project with the correct naming.</div> </div><br/> )

R0010309 Ecoline Ultrasonic Material Loaded Upgrade + (Use attached drawing to connect new sensor to terminal rail in connection box)

Setting Arrow Heads on ZX5 or ZX5-E + ( # Are there any obstructions stopping the centraliser closing up smoothly or to its full extent? # Is the SY datum sensor damaged so the datum point is changing? # Is the SY axis motor and encoder OK? )
TB0314 Updating Mint File in Workbench + ( # Contact Stuga service to download latest version to the machine via teamviewer # On the g:\ drive G:\Builds\Latest Software Versions. # From Dropbox service\Machine Software\ )
Ensuring Mapped Drives Connect Every Time on Startup + ( # Go to C:\\Users\Stuga - From here we need to go to 'View' and tick 'hidden items' to show folder 'App Data' # Navigate to C:\\Users\Stuga\App Data\Roaming\Microsoft\Windows\Start Menu\Programs\Start up )
ACE PC Re-Flash + (ctrl alt del)
R0000164 Spindle Disassemble for Required parts + ( #Remove 2 off M6 grubscrew from pulley #R … #Remove 2 off M6 grubscrew from pulley #Remove pulley from shaft

...If pulley is tight to remove, use lever bars to prise pulley off

pulley is tight to remove, use lever bars to prise pulley off</div> </div><br/> )
Upgrade ZX Machine to Beckhoff Drives and Control + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
*Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''e use drawing packs from Monday.com board.*''''')
Installing VNC Server and Viewer + (<nowiki>From the piggy back PC, conn … From the piggy back PC, connect to
\\Bnnn\
or
\\Bnnn\saw
[Where Bnnn is the build number - eg M012, F002 etc]
on the older PC.

If using the build number does not work, you may need to use IP addresses
\\192.168.1.54\saw
(Look up the IP address using ipconfig from the command prompt, or network settings)

sing ipconfig from the command prompt, or network settings)</pre></div><br/></nowiki>)
ZX5 Alignment Check + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
Autoflow Maintenance - Outfeed Table + ( * Clean Stainless Steel Bed of swarf and … * Clean Stainless Steel Bed of swarf and remove any tape that may have transferred onto the bed during normal operation * Lightly oil shaft on underside of bed, lightly oil cylinder rods * Lghtly oil Hepco rail, 1 -2 pumps of grease into Linear Bearings * Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds * Check Hepco rail, Linear Bearings, Shafts and cylinders for damage or wear gs, Shafts and cylinders for damage or wear )
Setting Up Windows PC C0000422-KIT 2023 + ( * Connect Keyboard and mouse * Connect network * Connect monitor )
Autoflow Maintenance - Sawing Centre + ( * Remove any debris from clamp pads and rollers * Visually check the rollers and clamp pads for damage or excessive wear, oil rollers with supplied oil, visually check cylinder rods for damage )
Autoflow Maintenance - Machining Centre + (Check level of grease in Auto lube Part replacement order code is M0001047)
Setting Up C0000422-KIT - Full Hardware 2023 + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
R0000204 Notching gear boxes assembly + (It is vital for correct function that all … It is vital for correct function that all the shown components are thoroughly degreased before assembly . To do this, wash all parts with FE10 solvent spray and dry with airline.

...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed

o lay on your bench to ensure parts remain clean once washed</div> </div><br/>)
R0019207 Upgrade SR Axis Spigot + (Refit bearing housing assembly to main plate)
TB0444 Renewing CF Card on TwinCAT2 Systems + (1. From Camera PC, use System Manager … 1. From Camera PC, use System Manager to activate original configuration 2. From Camera PC, use PLC Editor to login both original projects – PLC_Reset in Port 811, and the other main PLC control project in Port 801.

DO NOT FORGET TO ACTIVATE BOOT PROJECT

instructions-text">DO NOT FORGET TO ACTIVATE BOOT PROJECT</div> </div><br/>)
TEST JAMIE B + (<big>This means prepping the changing area so everything is in reach.</big> *(6) Nappies *(2) Baby wipes *(3) Nappy Bag *(4) Change of clothes *(5) A toy (Distraction) <br/>)
Setting Profile Detection Laser Sensor + (<div class="icon-instructions caution-i …

...Incorrect L/D setting will make the sensor read back to front

# Turn L/D adjustment clockwise so it is on its maximum "L" # Turn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes offurn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes off)
Ecoline - Disabling V axis To Swap Faulty Drive + ([[Archiving a TwinCAT Project]])
Ecoline Site Installation Guide + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
Create a TwinCAT Project from Scratch + (<div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div> </div>)
Viewing Camera Footage from Hikvision Cameras + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
Disabling a Tool Home or Tool Out Sensor + (A change has to be made to one of the setup files, so you need to exit to the desktop)
Guide to Fitting Eject Push Sensors on ZX Machines + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
Commissioning - Off-Cut Laser Sensor + (Adjust the "'''Light Dark'''" balance on t … Adjust the "'''Light Dark'''" balance on the sensor. To do this, using a small flat head screwdriver, turn the light dark dial '''clockwise''' until the orange light goes off. Then slowly turn '''anti-clockwise''' until the orange light turns on again, when this happens re-turn a '''little clockwise''' to turn off the orange light.clockwise''' to turn off the orange light.)
R0000712E Rotary Trunking + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
R0000713E Bench Assemble R Axis Limit Assembly + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
R0015259 Mount roller beds to mainframe + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015267 Assemble Backfences, Fit and Align + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015034B ZX5 Module B Wiring Loom installation + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000569E Bench Assemble Head Spindle Posts + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015064 Bench Assemble Clamp Assembly Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015034B ZX5 Module B Wiring Loom installation Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015066 Bench Assemble Saw Motor Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015085 Mount SR Datum Sensor and Flag + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015034B ZX5 Module B Wiring Loom installation Part 3 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R000560 Bench Assemble Spindle + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015041 Bench Assemble Top Hood Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015087 Pneumatic Connections + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015037 Bench Assemble SY Assembly Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015305 Install Wiring loom for Rotary loom + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All bolts to be pen marked once adhesive applied and correct tension added)
R0015246 Fit Hepco Drive Beam Cylinder + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015100 Fit Guarding + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015146 Pneumatic pipe Installation Part 3 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015335 Mount Electrical Cabinet + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
R0015037 Bench Assemble SY Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
ZX5 Installation Procedure 2023 Pneumatic connections + (All control pneumatic connections will be … All control pneumatic connections will be identified with identification numbers All permanently fed supply lines will be identified by the use of Red pneumatic pipe All Emergency stop switched air feeds will be identified by the use of Blue pneumatic pipeentified by the use of Blue pneumatic pipe)
R0015300 Rotary Ring pneumatic test + (When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify)
Setting up an Ecoline Barcode Scanner + (All refurbished Ecolines will now be provi … All refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
R0015029D Hepco Beam Alignment Part 2 + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
R0015029D Hepco Beam Alignment + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
ZX5 Production R0000548E Module G to R0015040 Module F alignment + ( # X axis of module is levelled from the t … # X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top # y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling ed on this face is sufficient for levelling )
Upgrading Visual Studio to Beckhoff TCXAEShell + (Ask one of the IT team to connect and down … Ask one of the IT team to connect and download it

...It is over 1Gb long!

G:\Design\TwinCAT3\TC31-FULL-Setup.3.1.4024.22.exe
er 1Gb long!</div> </div> G:\Design\TwinCAT3\TC31-FULL-Setup.3.1.4024.22.exe <br/>)
ZX5 Production R0015139 Module B to R0015000B Module C alignment + (Before installing module B, module C rolle … Before installing module B, module C roller tables should be double checked for correct positioning 1 To do this inspect tables 1, 2,3 and 4 for level as shown. 2 Also inspect alignment with 2 meter straight edge. All rollers should be on the same height and no bump up should be present when moving the straight edge over the table. 3 Ensure fixed table is at same height as rollers Report any discrepancies to supervisor for correct remedial action to supervisor for correct remedial action)
Updating Zebra Firmware on ZD620 model + (Both the zip files for the install of the Zdownloader and the ZPL version file can be located in G:\Builds\Install Files\Zebra Firmware. there is a manual for using the Zdonloader in with the zip file containing the ZPL version file .)
R0015295 Finalise wiring loom for Rotary head + (Cables must be adjusted between each spind … Cables must be adjusted between each spindle to ensure the cable lengths are correct . 1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail. 2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable 3 Repeat this process working your way around the spindles to set all ethercat cablesnd the spindles to set all ethercat cables)
ZX5 Installation Procedure 2023 Part 2 + (Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges Any discrepancy must be reported and rectified if present Tolerance 0.002" / 0.05mm [https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
[[R0015311 Install and Align Datum rollers]] <br/>)
Removing or changing a Beckhoff AX8000 series servo drive + (Circuit breaker will be labelled 'Servo Drives')
R0015033B ZX5 Module F Wiring Loom + (Connect ethercat power cables)
TB0409 Setting Up Windows 10 PC 2018 + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
TB0428 Connecting To Yaskawa with Silex USB + (Connect the Silex to mains, onto the network via RJ45 and via USB to the Yaskawa)
PLC Source Control - Working with GIT and TcXaeShell + ( #Select '''Push''' #Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo )
R0015268 Pneumatic module Test + (Ensure area is clear and free from personnel)
GY GZ axis setup with Jetter Motors + (Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm.)
ZX5 Transfer Table Setup + (The rollers on top are mounted on eccentri … The rollers on top are mounted on eccentric bushes. We only need these just tight enough to not allow any slop or vertical play. Slacken the cams off completelely, you will need an 8mm spanner with the faces ground down to fit in the space. Slide the plate onto the rail and tighten the eccentric bushes until any vertical play is removed. Lightly try to move the assembly on the X axis, if there is any slop then it needs to be a little tighter but probably no more than an 1/8th of a turn. Once set you should still be able to spin the rollers by hand, but still feel a fair bit of resistance. Once set slide the assembly over the full length of the V rails to check fo any tight spots. If there are then you need to check that the two halves of the fail are fully mated!!! two halves of the fail are fully mated!!!)
AX8000 Drives - ES Contactor Wiring + (Find a spare section of DIN rail that the contactor can be placed in. The contactor clips onto the din rail without the need for fixings.)
TB0390 Fitting SR Datum Sensor + (Fit U Bolt and Sensor Bar to Table Post on infeed side of saw. See Image for height)
ZX5 Transfer Table Crank set up + (Follow the instructions in [[Programming Eaton DE Drive|this]] … Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.

...It is vital that the Eaton drives are programmed correctly as the distance the cranks travel and the time they take to stop depend on the acceleration and deceleration of the drive.

...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.

xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>)
Setting Ultrasonic Sensor - Vertical + (This sets the longest range of the sensor. Hold until flashing stops)
ZX5 Installation Procedure 2023 + (Identify if either saw infeed or multi head outfeed is the logical frame to place first . Consider access to machine when installing 1st frame Consider handing of machine)
R0015257 Module C Pneumatic Tests + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed
* Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testingassemblies are at a sufficient stage for testing)
R0015280 Module E Pneumatic Tests + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testinglies are at a sufficient stage for testing)
Fitting M8 Plug for EtherCAT Boxes + (Inside the packet of the plug will be 5 co … Inside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommets

...The 'white' grommet and numbered insert may be stuck in the metal shell. Please check!

Make sure you check that you have all of these parts before disposing of the packaging.gt;Make sure you check that you have all of these parts before disposing of the packaging.)
Flowline 6 to 6o5m Extension + (Clean and remove any dirt/grease/imperfections on the box section ready the the new rails. If any of the tapped holes are compromised, re-tap 6mm.)
Stuertz VSM 30.20-P Welder Installation + (Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side)
R0015307 Bench assembly spindle drive cylinders + (8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/>)
Installation Procedure - Autoflow Mk4 + (Machining centre distance to infeed between frames =)
ZX5 MH Infeed Basic IO Test and Setup + (Make sure the reset of the Estop circuit w … Make sure the reset of the Estop circuit works. Be aware when resetting this will reset the air to home all pneumatics. Test each emergency stop button individually (Button box, infeed rear middle and end) making sure this breaks the circuit when pressed and the air is dumped. The Infeed beam sensor should be tested, when broken should also break the circuit and dump the air. Check on Service menu - IO tab that each input works correctly for each Estop unit.input works correctly for each Estop unit.)
Install markings and measurements ZX5 + (Measure and mark up the distance between t … Measure and mark up the distance between two points (one on each) of the two modules. Mark up the points in a place where it is easy to read the markings and simply practical to get the two modules in a similar position (gap between the two) on installation - preferably on the front and the back of the modules. This makes it easier and closer to adjusting the loadpos and datum on the x-axis once setting up accuracy.um on the x-axis once setting up accuracy.)
R0015248 Line up slider units and mesh racks + (Mesh requires setting between slider unit … Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown)
R0015276 Line up slider units and mesh racks + (Mesh requires setting between slider unit … Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown)
R0015256 Pneumatic Connections + (6mm black air pipe Pipe identified as 12 … 6mm black air pipe Pipe identified as 1259 9 off pop up C cylinders to be connected (1) Ensure enough slack is left on pipe between basket and cylinder to allow full range of movement
*(1) 6mm tee feeds cylinder above and to the left *(2) 6mm tee feeds cylinder above and ring main left and right *(3) 6mm tee feeds cylinder above and ring main left and right *(4) 6mm tee feeds cylinder above and ring main left and right *(5) 6mm tee feeds valve below and ring main left and right *(6) 6mm tee feeds cylinder above and ring main left and right *(7) 6mm tee feeds cylinder above and ring main left and right *(8) 6mm tee feeds cylinder above and cylinder to the righte feeds cylinder above and cylinder to the right)
OBSOLETE Upgrade - ZX5 Energy Chain - Both Sides + (IMPORTANT Check brackets visually to ensure they correct '''A0001074''' Horizontal Mount bracket required to allow pivoting)
ZX5 Datum and Grip Pin Setup + (In SETTINGS > PARAMETERS > MEASUREMENT > loadingPos=11 If set at a different figure, update to 11 and SAVE)
500mm Saw Blade Upgrade + (Remove the two grub screws from the taper … Remove the two grub screws from the taper lock pulleys and insert one into the hole that was initially empty. Screw in tight to break seal of taperlock and split the two parts. If siezed the outer part can be tapped back with a hammer. These parts are usually very brittle and can shatter with a heavy hammer blow. It can also be useful to have the belts on at this point to stop the pulley from turning.his point to stop the pulley from turning.)
TB0452 ZD620 Zebra Printer Setup + (One difference between the GX420d and the … One difference between the GX420d and the ZD620d is the lack of a dedicated power switch. The newer ZD620d opts for a power button that must be pressed in order to turn on the printer after power is supplied. As our machines are fully un-powered after a machine is closed down it causes the operator to intervene and manually turn on the printer after power up. Ideally the Zebra ZD620d has an '''Power Recovery Mode''' that acts as a permanent switch in case of power failure. We can use this on the machines to allow the printer to turn on upon power up. 1. Disconnect from power. 2. Remove module door and use Ethernet cable to remove (plug in and pull). 3. Move the switch that is annotated AUTO to the ON position. 4. Reinstall the module. 5. Reconnect power, this should now turn on. Reconnect power, this should now turn on.)
R0015320 Pneumatic Output Test + (Output testing will be carried out under a no-emergency stop situation ensure pcl coupling is used for ability for quick disconnection Ensure all colleagues are aware of testing and ensure good working practise is followed)
R0015336 Pneumatic Output Testing + (Output testing will require valve operatio … Output testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered toy Testing procedure is fully adhered to)
TB0451 CX5120 Beckhoff PC Setup + (Go to Control Panel then ‘Region and Language’ and select ’English (United Kingdom)’.)
R0010309 Ecoline Ultrasonic Material Loaded Upgrade + (Remove old material load assembly from mac … Remove old material load assembly from machine. Held on by 2 off M6 socket caps indicated 2 Disconnect switch/sensor. Depending on variant fitted either Unscrew M8 plug connection to disconnect for sensor style Or Disconnect 2 off fork connections onto rear on switch 3 Disconnect bloweronto rear on switch 3 Disconnect blower)
Move SR Datum Sensor to Higher Level R0019217 + (Replace the upper brace plate with D0016338. This has the detection plate for the SR axis added on the top)
Fitting Zx5 Crank Upgrade + (B0001166)
X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (Select Q1)
Troubleshoot - Permanent IP Address - Windows 7 Embedded - Beckhoff + (Sometimes there is no possible way of conn … Sometimes there is no possible way of connecting to a Beckhoff PC due to an IP address conflict. In this case there are two options: # The '''customer''' must find a monitor with DVI port, DVI cable, USB keyboard, USB mouse and complete the next steps. # Connect to the PLC via '''Remote Desktop''' from the front end PC using the PLC name (i.e F050B)ront end PC using the PLC name (i.e F050B))
Replacing Beckhoff PC + (Take care to ensure all cables are replaced in the same relative positions Power on)
Create a TwinCAT Project from Existing Project + (The build needs to be the same machine typ … The build needs to be the same machine type and have an identical EtherCAT box and drive setup You can create a backup in three ways # Create an archive of an open project (you need to run Visual Studio on the desktop of the machine in question) # Copy the contents of the c:\TwinCAT\Stuga\[BuildNo] folder from the "donor" to your new machine setup # Use VPN to connect to the back end of the machine and upload the project from the target, then save it locally. this needs a good internet connection and Teamviewer remote VPN installed on the remote Beckhoff PCte VPN installed on the remote Beckhoff PC)