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Liste de résultats
- PLC Source Control - Working with GIT and TcXaeShell + ( #Select '''Push''' #Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo )
- VM Upgrade Software + ( # Install the VM Upgrade hardware [[VM Upgrade Hardware]] # Check that you have at lease 12GB of memory. # Check that the extra disk is present (Should be D) )
- TB0449 Ecoline Clearing out Old Archived Data + ( # Open the '''Ecoline software''' and press '''login'''. # Select '''Supervisor''' and type password: '''th0mas''' # Now '''login'''. )
- Monday - Putting Customer Machines On Stop + ( # Open the Machines board # In the “Searc … # Open the Machines board # In the “Search / Filter Board” oval box at the top left, Filter by the customer name (just a few letters are needed) # Click on the “Service Contract” column # Type “General” and then select “General On Stop” or “General On Hold” Repeat for each machine this applies to (some machines may be under warranty) es to (some machines may be under warranty) )
- Updating Teamviewer Host + ( # Right click on the teamviewer icon in the taskbar (bottom right of screen) # Select Exit Teamviewer )
- OBSOLETE Installing SourceTree Version Control Software + ( #Download [http://sourcetreeapp.com/download/?v=win here] #Agree to Ts&Cs <br/> )
- R0000164 Spindle Disassemble for Required parts + (
#Remove 2 off M6 grubscrew from pulley
#R …
#Remove 2 off M6 grubscrew from pulley
#Remove pulley from shaft
pulley is tight to remove, use lever bars to prise pulley off</div> </div><br/> ) - Hikvision Camera Setup + (<div class="annotatedImageDiv" typeof=" … On the machine open the “SADPTool” . This is our camera finder and IP address modifier for the cameras)
- PLC Source Control - Git Credential Manager for Windows Install + ( # Keep the destination folder as the default # Select Components , keep as defaults # Start Menu Folder keep as default # Chose the default editor ,keep as default # Select Use Git from the windows Command Prompt # Use the Window secure Channel Library )
- ACEpc Changing IP address using netedit + (This is supplied by customer. IT department <small>''If testing in house it needs to be on the 192.168.16.xxx range.''</small> <small>''e.g 192.168.16.101''</small>)
- Upgrade ZX Machine to Beckhoff Drives and Control + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
*Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''e use drawing packs from Monday.com board.*''''') - ZX5 Alignment Check + ( * Check backfence roller alignment to infeed * Check roller heights to infeed and outfeed )
- Updating the Touchscreen Driver + ( * Go to Control Panel > Programs and F … * Go to Control Panel > Programs and Features > Uninstall a program * Scroll to 'EloMultiTouch' and click uninstall. Touchscreen will still work at this point as the Windows system takes over. However the new one still needs to be installed to allow for calibration. l needs to be installed to allow for calibration. )
- Setting Up C0000422-KIT - Full Hardware 2023 + (Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here))
- PC Recovery Process + (- Turn off the PC - Plug in recovery USB. - Turn the PC back on - Keep pressing F12 until the boot selection screen shows. <br/>)
- ZX5 Clamp and Gripper Height Changes for Tall Profile + (-Remove the gripper pin block by taking ou … -Remove the gripper pin block by taking out the centre bolt between the pins,
-Pull the block piece from the gripper body. to remove
>...These Changes are Required on both MH and Saw side Grippers</div> </div><br/>) - R0000204 Notching gear boxes assembly + (It is vital for correct function that all … It is vital for correct function that all the shown components are thoroughly degreased before assembly .
To do this, wash all parts with FE10 solvent spray and dry with airline.
o lay on your bench to ensure parts remain clean once washed</div> </div><br/>) - Ecoline - Disabling V axis To Swap Faulty Drive + ([[Archiving a TwinCAT Project]])
- Turning Off and Changing Datum Tool + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">Do not alter anything on the 'Tool' Settings' side.</div> </div><br/>)
- Create a TwinCAT Project from Scratch + (<div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div> </div>)
- Viewing Camera Footage from Hikvision Cameras + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
- Importing Picking List from Sage To Monday + (A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible.)
- Guide to Fitting Eject Push Sensors on ZX Machines + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
- R0015326 Bench Assemble Roller Backfences + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015037 Bench Assemble SY Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- Setting up an Ecoline Barcode Scanner + (All refurbished Ecolines will now be provi … All refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
- R0015029D Hepco Beam Alignment + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- Commissioning a Beckhoff Axis + (Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project Second number in axes.mul file)
- ZX5 Production R0000548E Module G to R0015040 Module F alignment + ( # X axis of module is levelled from the t … # X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top # y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling ed on this face is sufficient for levelling )
- Updating Zebra Firmware on ZD620 model + (Both the zip files for the install of the Zdownloader and the ZPL version file can be located in G:\Builds\Install Files\Zebra Firmware. there is a manual for using the Zdonloader in with the zip file containing the ZPL version file .)
- ZX5 Installation Procedure 2023 Part 2 + (Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges
Any discrepancy must be reported and rectified if present
Tolerance 0.002" / 0.05mm
[https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
[[R0015311 Install and Align Datum rollers]] <br/>) - TB0409 Setting Up Windows 10 PC 2018 + (Connect monitor, network cable, keyboard, mouse/touchpad, and switch on PC.)
- PLC Source Control - Working with GIT and TcXaeShell +
- GY GZ axis setup with Jetter Motors + (Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm.)
- Autocut Adding New Profile + (Firstly, we need to make sure that the pro … Firstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
- TB0390 Fitting SR Datum Sensor + (Fit U Bolt and Sensor Bar to Table Post on infeed side of saw. See Image for height)
- TB0422 Commissioning ZX5 Software 2018 + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
- TB0425 Lenovo Tablet Setup + (Go to the PlayStore and download the e-Drawings app. This will cost (currently £1.25) therefore ask appropriate member for a company card.)
- Troubleshoot - Permanent IP Address - Windows 8 + (Go to '''Control Panel > Network and Sh … Go to '''Control Panel > Network and Sharing Centre'''.
the bottom right toolbar on the windows desktop (see picture).</div> </div><br/>) - Troubleshoot - Permanent IP Address - Windows 10 + (Go to '''Control Panel > Network and Sh … Go to '''Control Panel > Network and Sharing Centre'''.
the network icon in the bottom right toolbar on the windows desktop.</div> </div><br/>) - Updating winStugaSaw Software to v4 + (If the PC is Windows XP, it has to be replaced. All XP machines are over 5 years old now, so well beyond their expected lifespan and should be replaced anyway. <br/>)
- Stuertz Welder - Setting Barcode Reader + (If this is a Zebra scanner, the Zebra CDC scanner program will be installed already. For other manufacturers, this may need to be downloaded from the internet <br/>)
- R0015257 Module C Pneumatic Tests + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment
Ensure safe working practice is followed
* Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testingassemblies are at a sufficient stage for testing) - R0015280 Module E Pneumatic Tests + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testinglies are at a sufficient stage for testing)
- Fitting M8 Plug for EtherCAT Boxes + (Inside the packet of the plug will be 5 co … Inside the packet of the plug will be 5 components: 1- Metal outer shell 2- Numbered insert 3- m8 IDC connector 4- Individual 'white' grommet 5- Additional 3 grommetsMake sure you check that you have all of these parts before disposing of the packaging.gt;Make sure you check that you have all of these parts before disposing of the packaging.)
- Updating Baldor ESB Firmware 2022 + (Located in the dropbox folder D:\Dropbox (Stuga Machinery Ltd)\service\3rd Party Manuals\Servos\Baldor)
- Changing Main Saw Blade + (Make sure you have stopped cutting and nothing on the machine is moving - press an emergency stop button to ensure this.)
- ZX5 Datum and Grip Pin Setup + (In SETTINGS > PARAMETERS > MEASUREMENT > loadingPos=11 If set at a different figure, update to 11 and SAVE)
- Monday - Getting Started For Engineers + (Notifications come from emails, and can also be seen in the 'notifications' area of the app <br/>)
- Monday - Obtaining Customer or Machine Address from a Job + (On Apple - Select View Item On Android - A subform opens with the Machine at the bottom, click on the Machine here to open the next subform)
- Updating Beckhoff TwinCAT3 Backend Version + (On the desktop of the Beckhoff PC, right c … On the desktop of the Beckhoff PC, right click the Twincat Icon in the taskbar and select "About Twincat..."
TwinCAT version is displayed. 3.4024.xx is needed
change the main version number when it becomes incompatible</div> </div><br/>) - Easily resizable forms for any screen resolution in Visual Studio + (On the start screen in Visual Studio, click on the "Create a New Project" button.)
- Booking in + (Once this is entered press the 'Tab' on the keyboard)
- Stuertz Infeed - Freeing Roller under Gripper Arm + (OuA_VorDn = On then Off)
- Changing Pneumax Valve slice + (Please ensure screwdriver is a good fit to avoid wearing the head of the screw.)
- TB0451 CX5120 Beckhoff PC Setup + (Go to Control Panel then ‘Region and Language’ and select ’English (United Kingdom)’.)
- Setting Up New Printer - GX420d + (Plug in the power cable and ethernet cable to the back of printer, then turn the printer on with the switch at the back.)
- TB0436 Creating a Backup Through WinMulti + (Press on the “Backup” button on WinMulti)
- Runing MRP + (Press the Planning Tab > Read demand > ok The demand will then read with a load screen. Once this has finished move on to the next step)
- R0010309 Ecoline Ultrasonic Material Loaded Upgrade + (Remove old material load assembly from mac … Remove old material load assembly from machine. Held on by 2 off M6 socket caps indicated 2 Disconnect switch/sensor. Depending on variant fitted either Unscrew M8 plug connection to disconnect for sensor style Or Disconnect 2 off fork connections onto rear on switch 3 Disconnect bloweronto rear on switch 3 Disconnect blower)
- X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (Select Q1)
- Placing a TwinCAT3 Machine Under Source Control + (See this tutorial for backing up (archiving) a TwinCAT3 project)
- PLC Source Control - Adding a Repository + (Select View From the Drop-down menu select Team Explorer)
- Device Magic - Adding a Device Email Address + (Select the 3 dots dropdown box)
- Client Installation of Sage and Cim50 + (Navigate to \\mainserver\Cim50\Updates)
- Troubleshoot - Permanent IP Address - Windows 7 Embedded - Beckhoff + (Sometimes there is no possible way of conn … Sometimes there is no possible way of connecting to a Beckhoff PC due to an IP address conflict. In this case there are two options: # The '''customer''' must find a monitor with DVI port, DVI cable, USB keyboard, USB mouse and complete the next steps. # Connect to the PLC via '''Remote Desktop''' from the front end PC using the PLC name (i.e F050B)ront end PC using the PLC name (i.e F050B))
- Autocut Cutting Tall Profiles + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)
- Replacing Beckhoff PC + (Take care to ensure all cables are replaced in the same relative positions Power on)
- Saje uPVC Unloading Process + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
- Create a TwinCAT Project from Existing Project + (The build needs to be the same machine typ … The build needs to be the same machine type and have an identical EtherCAT box and drive setup You can create a backup in three ways # Create an archive of an open project (you need to run Visual Studio on the desktop of the machine in question) # Copy the contents of the c:\TwinCAT\Stuga\[BuildNo] folder from the "donor" to your new machine setup # Use VPN to connect to the back end of the machine and upload the project from the target, then save it locally. this needs a good internet connection and Teamviewer remote VPN installed on the remote Beckhoff PCte VPN installed on the remote Beckhoff PC)
- Setting Infeed Loading Wheel + (Use the heaviest profile you can find - a … Use the heaviest profile you can find - a full bar of door T or transom
Place it under the wheel so it can be fed into the machine
ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>) - Dokit - Editing Work Instructions + (The dokit references for work instructions … The dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
- Dokit - Creating A Work Instruction + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
- Beckhoff AX8000 Flowline Upgrade + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
- Toshiba - B-EX4T1 Printer Setup + (To gain access turn the green knob to FREE. You can then pull the front plate down and lift the printer head up.)
- Diagnosing EtherCAT Issues - Advanced + ( #Choose the device network to interrogate … #Choose the device network to interrogate and press the Advanced button #Expand to the Diagnostics-Online View and select the CRC checks 0300-0304 and Link Lost 0310-0312. Click ok to exit #On the online view, the system now records more detail about the CRC errors or link lost problems. In the case in the pictures, FB015B has recorded 69 errors on issue 0310 , which is "Link Lost A/B". There are CRC errors on the output of FB016B and the input of FB015B. This tells me that the link between FB016B and FB015B is not reliable. Could be a loose connection on the etherCAT and / or power cable ection on the etherCAT and / or power cable )
- TB0385 Upgrading to winMulti v6 + ( (Defaults to Config mode after the TwinCAT update))
- Setting up NAS Server - MyCloud EX2 + (Use IPScan to find the address)
- R0015342 Bench Assemble Outfeed Parts + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
- R0000971E Bench Assemble R Axis Gearbox + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015299 Install Spindle control pipework and fittings + (Use Loctite 243 on all fasteners Pen mark all fasteners to show finalised)
- R0015119 Mount Assemblies + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
- R0015028D ZX5 Hepco Beam Alignment Module C + (Ensure additional spacer is removed from jigs when using for alignment on module C)
- R0015035 Bench Assemble V Notch Components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015046 Bench Assemble Infeed Clamps + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015324 Install pipe and cable looms + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- R0015030B Bench assemble loader wheel + (Attach cylinder mount block D0010238 to assembly with 4 off M6 x 20 socket caps)
- R0015247 Fit X axis gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- R0015274 Fit X Axis Gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- R0019228 Autoflow R Axis Ring Seal Protection + (Using an air line and brush, clean away an … Using an air line and brush, clean away any and all swarf and other debris from the slewing ring. Next, using the rags and the FE10 solvent, wipe down the mating faces on the inside radius of the rear plate Once clean, scuff the surface with the scotchbrite pad. Wipe down the surface again with the solvent and rag.he surface again with the solvent and rag.)
- Troubleshoot - Permanent IP Addresses - UVision Cameras + (Using any Stuga PC on the same network as the target machines, search for the program '''CameraSetup.exe'''.)
- ACEpc Network Software - IP + (Volume label [enter] This will format the hard drive and then copy all necessary network software as a ZIP file to the hard drive and then inflate it.)
- PLC Source Control - Selecting GIT as the source control Plug-in + (When the error message : "Git is not the current Source Control plug-in" appears # Select the link to change the Plug-in)
- Gripper Push Speed on Flowline and ZX + (You can adjust the Flow control and Slow d … You can adjust the Flow control and Slow down the cylinder speed.
The one you need to wind IN (clockwise) to slow down is the one nearest to the MH side - Not the Extractor side.
feed machine, the video is from a Left to Right feed machine</div> </div><br/>) - Removing TwinCAT3 Interpolation Licence + (You will get an error message saying a licence has expired. In the project view under licences, you will see TF5100 (TC NC I) expired)
- Convert TC2 Project to TC3 + (
#Open Visual Studio
#Create a new TC3 pro …
#Open Visual Studio
#Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\
#Make sure "Create Directory..." is Unticked
#Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’
#Click Cancel on the two windows asking to convert the PLC project
#Ignore or cancel any warnings about libraries (this part will be replaced later)
f all the devices and boxes in the project with the correct naming.</div> </div><br/> ) - Filling Out An Online Daily Timesheet Form + (You will receive a link via email that wil … You will receive a link via email that will open up your timesheet. Copy the link from the email and paste it into a new shortcut on the desktop of the device you are using. The shortcut should be labelled 'Timesheet' for clarity. To create the shortcut, right-click on a spare area on your desktop and hover over 'New'. This will open a selection panel. Select 'Shortcut'. A text box will appear and this is where you need to paste the link from the email. Once you have pasted the link, select 'Next'. A prompt will will then ask you to name the shortcut. I would suggest that it is named 'Timesheet'. After naming the shortcut, click 'Finish' and the shortcut will appear on your desktop. Double-click on the shortcut to open up your timesheet form.e shortcut to open up your timesheet form.)
- Changing Version Control to Visual Studio + (Delete the versionControl folder completel … Delete the versionControl folder completely
prevents confusion in the future of where the project exists</div> </div><br/>) - Autocut Monthly Maintenance + ([[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]])
- Stuga Product Database - Edit Product Data + (Search box is upper right)
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