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Liste de résultats
- Batch Printing Part Drawings + (Double click on the P.O the drawings are required to be batch printed for.)
- ZX5 Installation Procedure 2023 Part 2 + (Check X axis alignment of horiczontal and … Check X axis alignment of horiczontal and vertical rollers using 2 meter straight edge and feeler gauges
Any discrepancy must be reported and rectified if present
Tolerance 0.002" / 0.05mm
[https://stugaltd.monday.com/boards/3628350043/pulses/4665028475][[R0015311 Install and Align Datum rollers]]
[[R0015311 Install and Align Datum rollers]] <br/>) - ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
- R0019207 Upgrade SR Axis Spigot + (Refit bearing housing assembly to main plate)
- Upgrade - Gripper Slider Mechanism + (Remove all existing parts, including the profile lever, slideway and bearings, and the spring. Install new stronger slideway)
- Troubleshoot - Permanent IP Address - Windows 10 + (Go to '''Control Panel > Network and Sh … Go to '''Control Panel > Network and Sharing Centre'''.
the network icon in the bottom right toolbar on the windows desktop.</div> </div><br/>) - Troubleshoot - Permanent IP Address - Windows 8 + (Go to '''Control Panel > Network and Sh … Go to '''Control Panel > Network and Sharing Centre'''.
the bottom right toolbar on the windows desktop (see picture).</div> </div><br/>) - Stuga Product Database - Edit Product Data + (Search box is upper right)
- R0015278 Mount Completed Assemblies + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- R0015382 Top Spindle Blower Upgrade + (Assemble Valve and Y connector as shown)
- R0015245 Module C support arm alignment + (1 Move channel 2 section up or down to co … 1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points
2 Use 2 meter straight edge and level between points indicated
Move channel 2 at the end indicated, to give a level reading
3 Tighten bolts to hold in place
3 Tighten bolts to hold in place <br/>) - R0015273 Module E support arm alignment + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- Upgrade - Ecoline Conveyor Motor + (Slide the shaft into the gearbox, and secure in position with the circlips)
- Setting Gripper Nose + (when it is in this position - Fully bottom … when it is in this position - Fully bottomed make sure the Grip on comes down but doesn't catch the Grip nose. Notice the Dead stop bolt at bottom is hard up then set grip switch bolt so that the dead stop bolt gap is no more than 1mm when grip switch goes off.o more than 1mm when grip switch goes off.)
- R0015259 Mount roller beds to mainframe + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- Replacing Beckhoff PC + (Take care to ensure all cables are replaced in the same relative positions Power on)
- VM Upgrade Software + ( # Install the VM Upgrade hardware [[VM Upgrade Hardware]] # Check that you have at lease 12GB of memory. # Check that the extra disk is present (Should be D) )
- X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (Select Q1)
- Accessing Raw Production Data from Diagnostic SQLite Database + (Use DB Browser - free download at https://download.sqlitebrowser.org/DB.Browser.for.SQLite-3.12.2-win64.msi <br/>)
- Beckhoff AX8000 Flowline Upgrade + (The first step does not involve being on s … The first step does not involve being on site or carrying out any physical tasks. However, trying to gain some familiarisation before carrying out the upgrade can save time and confusion down the line. Please read through this tutorial before upgrading the machine. The attached files and steps will walk you through the upgrade that somebody else has already experienced. This will give you a free look at any issues or learnings that have already been made. or learnings that have already been made.)
- Changing Main Saw Blade + (Make sure you have stopped cutting and nothing on the machine is moving - press an emergency stop button to ensure this.)
- Placing a TwinCAT3 Machine Under Source Control + (See this tutorial for backing up (archiving) a TwinCAT3 project)
- Creating Backup of TwinCAT Mapping + (Select "Export Mapping Infos...")
- Archiving a TwinCAT Project + (Select "Save [buildNo] As Archive")
- TB0422 Commissioning ZX5 Software 2018 + (Follow [https://stuga.dokit.app/wiki/TB0409_Setting_Up_Windows_10_PC_2018 technical bulletin 409] to setup PC with correct naming conventions and TeamViewer.)
- PLC Source Control - Adding a Repository + (Select View From the Drop-down menu select Team Explorer)
- CIM50 - Creating New Shop Floor Data Capture User + (In Sage 50 Accounts you need to set up a user called SFDC2 (you should already have one called SFDC1) and you need to set these up to have no password. You need a user called SFDC# (where # is an incremental number for each of your concurrent licences).)
- X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (Select Q1)
- Programming RS Automation Servo Drive Parameters + (Select Tools->Serial Port Select the Latest Serial Port in the list Click OK)
- Updating winStugaSaw Software to v4 + (If the PC is Windows XP, it has to be replaced. All XP machines are over 5 years old now, so well beyond their expected lifespan and should be replaced anyway. <br/>)
- Device Magic - Adding a Device Email Address + (Select the 3 dots dropdown box)
- TB0442 Removing Slot Overrun on Beckhoff AX8000 Drives + (The control setup for AX8000 drives is no longer in the Drive Manager – A “Measurement Project” is automatically created at the end of the Visual Studio Solution Select the drive in question and then the channel)
- Training Laser on Ecoline + (Sensitivity also needs settings 5 full turns after turning anticlockwise until it goes Sensitivity then turn clockwise until on then the 5 turns.)
- Move SR Datum Sensor to Higher Level R0019217 + (Replace the upper brace plate with D0016338. This has the detection plate for the SR axis added on the top)
- Fitting Zx5 Crank Upgrade + (B0001166)
- TB0390 Fitting SR Datum Sensor + (Fit U Bolt and Sensor Bar to Table Post on infeed side of saw. See Image for height)
- Ecoline Site Installation Guide + (This is what the taper on the roller approach is for - to raise the profile onto the rollers)
- R0015085 Mount SR Datum Sensor and Flag + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015320 Pneumatic Output Test + (Output testing will be carried out under a no-emergency stop situation ensure pcl coupling is used for ability for quick disconnection Ensure all colleagues are aware of testing and ensure good working practise is followed)
- Convert TC2 Project to TC3 + (
#Open Visual Studio
#Create a new TC3 pro …
#Open Visual Studio
#Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\
#Make sure "Create Directory..." is Unticked
#Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’
#Click Cancel on the two windows asking to convert the PLC project
#Ignore or cancel any warnings about libraries (this part will be replaced later)
f all the devices and boxes in the project with the correct naming.</div> </div><br/> ) - R0015319 Fit Guards and Doors + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015317 Install Rotary Ring + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015279 Align Backfences + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015292 Install Cylinder Rails and Align + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015246 Fit Hepco Drive Beam Cylinder + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0000713E Bench Assemble R Axis Limit Assembly + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
- ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
- R0015099 Guard panel drilling + (Drill hinge panel as detailed 1 Clamp p … Drill hinge panel as detailed 1 Clamp panel in position equalising edges to frame 2 Drill vertical face holes onto frame M6 tapped 3 Mark 4 off holes with M6 pointed grubscrew 4 Drill 4 off to 7.5 mm 5 Check correct drilling by fixing panel with M6 socket capslling by fixing panel with M6 socket caps)
- R0015035 Bench Assemble V Notch Components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015334 Fit Centralise Front Table + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015247 Fit X axis gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- R0015274 Fit X Axis Gearbox and Motor + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- R0015358 Conveyor chassis + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015266B mount completed assemblies + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- R0002794E Mount Width sensor + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015318 Fit Swarf Chutes + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- Setting Profile Detection Laser Sensor + (<div class="icon-instructions caution-i … # Turn L/D adjustment clockwise so it is on its maximum "L" # Turn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes offurn anticlockwise until Yellow light comes on # Turn clockwise until Yellow light goes off)
- Guide to Fitting Eject Push Sensors on ZX Machines + (A retrofit kit will be sent with all the p … A retrofit kit will be sent with all the parts needed to carry out this task. The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number. It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job.e nothing missing before starting the job.)
- Setting up NAS Server - MyCloud EX2 + (Use IPScan to find the address)
- Programming Eaton DE Drive + (Set these references P-20 to P-23 to 50Hz so it will not matter what input 3 or 4 is set to - it will always be 50Hz)
- R0015312 Finalise V Notch Subframe + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015273 Module E support arm alignment + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015245 Module C support arm alignment + (1 Move channel 2 section up or down to co … 1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points
2 Use 2 meter straight edge and level between points indicated
Move channel 2 at the end indicated, to give a level reading
3 Tighten bolts to hold in place
3 Tighten bolts to hold in place <br/>) - R0015029D Hepco Beam Alignment Part 2 + (Always Use Loctite 243 on all fasteners Always use Loctite 570 on all threaded pneumatic connections Pen mark all fasteners to show finalised)
- R0015028D ZX5 Hepco Beam Alignment Module C + (Ensure additional spacer is removed from jigs when using for alignment on module C)
- R0015028D ZX5 Hepco Beam Alignment Module C part 2 + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts once finalised)
- R0015011 Bench assemble Gripper + (check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar)
- R0015004 Bench Assemble Gripper + (1 Fit bushes B0001106 (20 off) to 8 off D0015095 link bars 2 off D0015096 link bars 2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly)
- Commissioning a Beckhoff Axis + (Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project Second number in axes.mul file)
- R0015272 1st Stage fitting Saw Outfeed + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
- Setting Up SageHookup Database + (https://www.microsoft.com/en-gb/download/details.aspx?id=39358)
- Replacing Beckhoff PC + (Take care to ensure all cables are replaced in the same relative positions Power on)
- Client Installation of Sage and Cim50 + (Navigate to \\mainserver\Cim50\Updates)
- R0015078B Module A infeed arm alignment + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- R0015267 Assemble Backfences, Fit and Align + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015347 Bench Assemble Duplex extraction unit + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0002913E Install and Align Rotary head Subframe PART 2 + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- R0015064 Bench Assemble Clamp Assembly Part 2 + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- R0015315 Fit Y Axis Drive components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised <br/>)
- R0015046 Bench Assemble Infeed Clamps + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015314 Fit Z Axis Drive components + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015253 Fit Slider units + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- Changing saw pusher bearings - Standalone Saw + (Bring the Saw pusher to the end where the chain tensioner and sprocket are. Remove the pusher arm by taking out 2 bolts below the arm. Remove the face plate by taking out the 4 bolts in the fron of the plate Take off the top roller bearings.)
- Upgrade - Ecoline Conveyor Motor + (Slide the shaft into the gearbox, and secure in position with the circlips)
- OBSOLETE Installing SourceTree Version Control Software + ( #Download [http://sourcetreeapp.com/download/?v=win here] #Agree to Ts&Cs <br/> )
- Hikvision Camera Setup + (<div class="annotatedImageDiv" typeof=" … On the machine open the “SADPTool” . This is our camera finder and IP address modifier for the cameras)
- Troubleshoot - Permanent IP Address - Windows 7 Embedded - Beckhoff + (Sometimes there is no possible way of conn … Sometimes there is no possible way of connecting to a Beckhoff PC due to an IP address conflict. In this case there are two options: # The '''customer''' must find a monitor with DVI port, DVI cable, USB keyboard, USB mouse and complete the next steps. # Connect to the PLC via '''Remote Desktop''' from the front end PC using the PLC name (i.e F050B)ront end PC using the PLC name (i.e F050B))
- J0001000H Autoflow Mk4 Mechanical installation-Alignment + (Use footprint drawing to determine machine location for installation)
- R0015311 Install and Align Datum rollers + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015293 Install Flap Sensor Beam + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015270 Bench assemble Shafts, bearings and sprockets + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- R0000738 Pneumatic Installation Part 3 + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- Allocations + issuing received parts + (Populate the allocate column for each part … Populate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
- R0015346 Conveyor blower system + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015296 Bench Assemble Bearing Assemblies + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
- R0015324 Install pipe and cable looms + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- Dokit - Editing Work Instructions + (The dokit references for work instructions … The dokit references for work instructions are tracked and stored on the monday board [https://stugaltd.monday.com/boards/3628350043 Work Instruction Dokit Tracker] Check to see if the instruction is already there using the search, there should be a link for it in the link column which will take you straight to the page. If it does not exist, it needs to be created first with this tutorial [[Dokit - Creating A Work Instruction]][[Dokit - Creating A Work Instruction]])
- R0015095 Bench Assemble Infeed Support Arms + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
- Viewing Camera Footage from Hikvision Cameras + (If this is the first time that this has been attempted on your PC, a Hikvision plugin will be needed. Follow the process to install it)
- Saje uPVC Unloading Process + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
- ACEpc Network Software - IP + (Volume label [enter] This will format the hard drive and then copy all necessary network software as a ZIP file to the hard drive and then inflate it.)
- R0015248 Line up slider units and mesh racks + (1 Slide drive pinion into position 1 unde … 1 Slide drive pinion into position 1 under drive rack 2 Use M4 adjuster screws to adjust height of rack and M6 to secure 3 Slide out drive pinion and move rack to position 2. Refit drive pinion 4 Use M4 adjuster screws to adjust height of rack and M6 to secure 5 Repeat steps until correct meshing is present at all points indicated to check Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stagement as this will be done at a later stage)
- R0015030B Bench assemble loader wheel + (Attach cylinder mount block D0010238 to assembly with 4 off M6 x 20 socket caps)
- ZX5 Installation Procedure 2023 Part 3 Guarding Conformity checks + (Supplied fencing kit is fitted to module A under loader arms)
- ACEpc Installing netedit with NetSetGo disk + (Switching on with the floppy disk in will boot from the floppy drive instead of the hard drive)
- Autocut Cutting Tall Profiles + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)
- Ecoline - Disabling V axis To Swap Faulty Drive + ([[Archiving a TwinCAT Project]])
- TB0383 Mint and RS Automation Drive Setup + (Our actual Stepper motors are 400 steps per revolution which is equivalent to an encoder quadrature count of 400/4 = 100.)
- Fitting Y Axis energy chain strengthening plate + (Take out the 2 bolts holding the energy chain end bracket to the Aluminium bracket.)
- R0015243 ZX5 module A-C-E Frame levelling + (Tap all holes to remove debris from coatin … Tap all holes to remove debris from coating process
Ensure all holes cleaned after tapping with compressed air
ext">...Ensure eye protection is worn when using compressed air</div> </div><br/>) - Stuertz VSM 30.20-P Welder Installation + (Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side)
- Ensuring Mapped Drives Connect Every Time on Startup + ( # Go to C:\\Users\Stuga - From here we need to go to 'View' and tick 'hidden items' to show folder 'App Data' # Navigate to C:\\Users\Stuga\App Data\Roaming\Microsoft\Windows\Start Menu\Programs\Start up )
- R0015064 Bench Assemble Clamp Assembly + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
- Upgrade - R0000173 Conveyor Motor + (Remove the existing motor-g/box, shaft and spider coupling)
- Setting Up Email Production Reports + (Navigate to Settings->Parameters)
- ZX5 Gripper Energy Chain & Tray Setup + (Make sure the cables and piped are fixed with cable ties to the fingers of the bracket to avoid movement or twisting inside the energy chain.)
- R0015287 Bench Assemble Shafts, Bearings and Pinions + (Ensure shafts D0015556 and D0015555 are … Ensure shafts D0015556 and D0015555 are clean before trial fitting . 1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present 2 Use compressed air to clean debris from all keyways on shafts . 3 Use Fe10 solvent to remove contaminants on shafts solvent to remove contaminants on shafts)
- Laser Setup on Flowline/ZX3 for Laser Holes + (The laser sender needs to have a clear pat … The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
- OBSOLETE DM - Updating Resources + (To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0)
- TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (The 2 carriage assemblies are as shown. Fi … The 2 carriage assemblies are as shown. First, the rails need to be loosely installed onto the horizontal Maytec extrusion, allowing for lateral adjustment. Parts D0010710, D00010711 and B0000046 are to be assembled, as shown. Two of these sub-assemblies are required. Two of these sub-assemblies are required.)
- VM Upgrade Software + ( # Install the VM Upgrade hardware [[VM Upgrade Hardware]] # Check that you have at lease 12GB of memory. # Check that the extra disk is present (Should be D) )
- TM017 Setting Cut Length on Saw + (If this process is to be carried out on a flowline, it is very important for the full scaling procedure to be followed, to ensure accuracy across both machines)
- R0015338 Bench Assemble Serial Plate + (The Correct Stamping and information is vital on the machine serial plate. Please double check with supervisor to confirm data before applied to serial plate !)
- Dokit - Creating A Work Instruction + (To create a new Dokit, you need to login as a editor The Username is Gareth Green Password is available from the IT department <br/>)
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