Recherche par propriété

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Recherche par propriété

Une liste de toutes les pages qui ont la propriété « Introduction » avec la valeur « To replace a broken PLC requires the installation of the original project. This project needs to be made aware of the new hardware, along with the Stuga software ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 101 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).


    

Liste de résultats

  • Commissioning - Off-Cut Laser Sensor  + (21/08/2025 Moved to confluence [https://stuga-ltd.atlassian.net/wiki/external/NWQyMzdiNGUxZjNlNGQ5NzhmZGY2YTQ3YTRiZDMzMDM Click here])
  • WinDelay for Twincat Startup  + (21/08/25 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/external/MjVkNzJhYjMzNzRiNGQ1NjkyNzZhMGI4OGQzZjhkNGI here])
  • Setting Infeed Loading Wheel  + (21/08/25 Moved to confluence [https://stuga-ltd.atlassian.net/wiki/external/ZTIwZTg2MDVmN2Y1NDEyZGE0ZTQxZjJiMGZjODM5NTI Click here])
  • Accessing Raw Production Data from Diagnostic SQLite Database  + (23/07/2025 Moved to Confluence [https://stuga-ltd.atlassian.net/wiki/external/OWFkZjI3ZjIxNDUwNDEyYzhiZDYwMTJhNGJiMzFkMmQ Click here] <br/>)
  • R0000572 Bench Assemble Centralise Assembly  + (25/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MzI5NWVmMTQwMThlNGI0OWJhYWM3NDlhYTYzOWFlMTc Here] <br/>)
  • R0015286B Bench Assemble X axis Energy Chain  + (25/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/Mjg4YTUwMzA4MjgxNDQwZGJiZTE0NzliYzQ2OTk1Mjg Here])
  • R0000713E Bench Assemble R Axis Limit Assembly  + (25/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NGFjMmU0MTI3YzEwNGIxNDk5ZmZlYTVmYjVjZDE0YWU Here] <br/>)
  • R0015119 Mount Assemblies  + (25/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/Yjk0ZjM3NTNmMzNkNGViZThkMjRjZDA5MzFjZDE0Y2E Here] <br/>)
  • Parts Identification Local Setup  + (25/09/2025 Moved to confluence Click [https://stuga-ltd.atlassian.net/wiki/pages/resumedraft.action?draftId=35880964&draftShareId=5d2516ce-f1e4-4d00-9d08-1de52c40e590 here])
  • Setting Up SageHookup Database  + (25/09/2025 Moved to confluence Click [https://stuga-ltd.atlassian.net/wiki/pages/resumedraft.action?draftId=35880964&draftShareId=5d2516ce-f1e4-4d00-9d08-1de52c40e590 here])
  • Determining Zero Pulse position For Beckhoff Axis  + (26/08/25 Moved to Confluence [https://stuga-ltd.atlassian.net/wiki/external/ZDU5YjQwZDc3ZTZmNDEwNjhjNWMyMzM3OWQ4ODljMTU Click Here])
  • R0000571 Fit and Level Cut Tables , Finalise Eject  + (27/08/2025 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/external/MmM3NTNhNjMxMDc2NDJjZDkzNzIyYjE0Y2VhNTg4OGY Here])
  • R0015030B Bench assemble loader wheel  + (27/08/2025 Moved to Confluence. Click [https://stuga-ltd.atlassian.net/wiki/x/EYDE Here])
  • R0015121 Bench assemble Infeed arms  + (27/08/2025 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/external/YzI3NDdiZWMyYWE0NDFiM2JjMzE4NTAxNWMwZDFlY2I Here] <br/>)
  • ZX5 Datum and Grip Pin Setup  + (27/08/25 Moved to confluence [https://stuga-ltd.atlassian.net/wiki/external/YWEyMTA5ODU5NWE2NGY2YjhhMTlmOTI4YTM5OTVlOTI Click Here])
  • R0015078B Module A infeed arm alignment  + (28/08/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NTJhZjc4MDE2MWY4NDNlNTk1NmY4OWViNGIwMTA4ZWU Here])
  • R0015268 Pneumatic module Test  + (28/08/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MDZkMzA2NGQzNjVhNGJjOThkYzI5MjM4ZjlkMTA2M2E Here])
  • R0015007 Bench Assemble Roller Tables Machining Outfeed  + (28/08/2025 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/external/YzgxYThhYmIxM2MzNGQ4Zjg5YTliYmY5NTQ3ZjAxOGU Here])
  • R0015079 Infeed extension assembly  + (28/08/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZDIwZGFjYThlNGUwNDU3ZWEzMTY1OTg3MGU5ZmMyZDI Here])
  • Air Pressure Switch Setup  + (28/08/25 Moved to Confluence [https://stuga-ltd.atlassian.net/wiki/external/Zjk2Nzk0MGU2Mzc3NDRiMmJhZmU4NzQ0YjMyNjkyY2M Click Here])
  • Ecoline Clamp Clamp Reinstatement  + (28/10/2025 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/external/NjgxMjFlMzQ4OGUwNGNlMzlkYTUzYzA0M2YzNzNiNWY here])
  • Recording a Video Clip Using Windows 11 Snip Tool  + (30/10/2025 Moved to Confluence [https://stuga-ltd.atlassian.net/wiki/pages/resumedraft.action?draftId=55803952&draftShareId=34646438-8e8d-4b90-a74a-fc9fb499173f Click here])
  • TB0426 Replacement Zebra Printer Setup  + (<div class="icon-instructions caution-i
    ...This printer is now obsolete. The direct replacement is a ZD620 Click below for instructions on setting the replacement up
    [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions]
    iv> [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions])
  • OBSOLETE Installing SourceTree Version Control Software  + (<div class="icon-instructions caution-i
    ...March 2022 - Sourcetree changed the password specification making this process obsolete as the internal source control on Visual Studio can now be used
    Use this [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio link] From Jan 2020, Sourcetree will be increasingly used to properly maintain changes to the Stuga source code. Each machine with TwinCAT3 will need the Sourcetree program installed, and a change to where and how the source code is stored This tutorial deals with installing the Sourcetree program from Atlassian
    code is stored This tutorial deals with installing the Sourcetree program from Atlassian)
  • OBSOLETE DM - Updating Resources  + (<div class="icon-instructions caution-i
    ...This procedure is now obsolete - it is kept for historical purposes only
    All information provided to the service engineers on Device Magic can all be linked to a single Excel document. This document provides all customer names, machine numbers, emails and employee information. Linking this document with Device Magic provides fields that make it easier for engineers to fill out the form.
    This document must only be used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.

    used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.</div> </div><br/>)
  • Setting Up Windows PC C0000422-KIT 2023  + (<div class="icon-instructions idea-icon
    ...This Dokit is for setting up the software on a C0000422-KIT that has already been built. For building the kit see https://stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023
    stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023</div> </div>)
  • TB0444 Renewing CF Card on TwinCAT2 Systems  + (<u>Problem</u> These machinesProblem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1.      Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2.      Boot up with the CX5020 3.      Ensure PLC is set to Enable on start-up (default is config mode) 4.      Rename the PC 5.      Install TeamViewer host v10 or less from a USB stick 6.      If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7.      Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8.      Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
  • TB0449 Ecoline Clearing out Old Archived Data  + (= Problem = Software takes a long period of time to find bar after scanning barcode.)
  • Using Windows to Create a Personal Hotspot  + (=== Requirements: === * The PC must have '''Wi-Fi hardware''' that supports Hosted Network (most do). * You must have an active internet connection to share.)
  • ZX4 Infeed Roller Reinforcement  + (A plate has been designed to strengthen the installation of the first roller.)
  • Setting up TwinCAT Drive Manager for AX8000 Drives  + (AX8000 drives require a Measurement projecAX8000 drives require a Measurement project to be added which gives you a specialised drive manager screen for these drives This needs to be installed separately form a file that can be downloaded from Beckhoff or is in g:\design\TwinCAt3 TE5950-TC3-Drive-Manager-2.zipn\TwinCAt3 TE5950-TC3-Drive-Manager-2.zip)
  • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Alignment criteria and steps for correct machine installation)
  • Upgrading Visual Studio to Beckhoff TCXAEShell  + (Because this upgrade is normally done to include source control directly in the project, you will have to also upgrade the Git Credential manager, as the one installed as party of the TcXAEShell has a bug in it)
  • ZX5 Installation Procedure 2023 Pneumatic connections  + (Connection details for pneumatics on installation)
  • R0000711 Rotary Base Assembly REV2  + (Detailed steps to correctly install rotaryDetailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1iper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1)
  • Downloading AMI Motor Safety Project  + (Downloading the safety project to an AMI Motor If the Safety project is not yet installed, see [[Adding TwinSAFE projects to AMI Motors]] <br/>)
  • Placing a TwinCAT3 Machine Under Source Control  + (<div class="icon-instructions caution-i
    ...Note - This dokit is now obsolete - the sourcetree system has been replaced by the internal one in TcXAEShell
    Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.
    standard uses on all Stuga machines to enable quick, easy and stress free version control.)
  • Upgrading Project File on TwinCAT2 System  + (How to upgrade the .pro file (project) on How to upgrade the .pro file (project) on a Beckhoff TwinCAT2 system
    ...TwinCAT2 was used on Early Autoflows and ZX3/4 machines before the adoption of TwinCAT3. Instead of a Visual Studio interface, it uses a program called "TwinCAT PLC Control" to download the PLC project

    ram called "TwinCAT PLC Control" to download the PLC project</div> </div><br/>)
  • Full Version Upgrade TwinCAT3 WinMulti  + (If a PC fails on a machine in the field anIf a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility
    ...This is a one-way process that cannot be reversed

    ions-text">...This is a one-way process that cannot be reversed</div> </div><br/>)
  • Disabling a Tool Home or Tool Out Sensor  + (If there is a failure of a tool out or tooIf there is a failure of a tool out or tool home sensor on the Stuga spindle ring, it is important to be able to quickly disable the input so the machine can continue production until the problem can be properly resolved. The software has an inbuilt functionality to do this - this tutorial takes you through the necessary stepsrial takes you through the necessary steps)
  • Create a TwinCAT Project from Existing Project  + (If you are confident and proficient in usiIf you are confident and proficient in using the Visual Studio editor to create TwinCAT projects, you can shortcut a lot of the data inputting by copying and modifying an existing project. This will keep the naming conventions and links exactly the same
    ...This should only be attempted if the machine has exactly the same EtherCAT box, drive and module setup

    ne has exactly the same EtherCAT box, drive and module setup</div> </div><br/>)
  • Changing Version Control to Visual Studio  + (In March 2022 the password policy of the sIn March 2022 the password policy of the system behind SourceTree / Bitbucket and Atlassian changed - [https://community.atlassian.com/t5/Bitbucket-articles/Announcement-Bitbucket-Cloud-account-password-usage-for-Git-over/ba-p/1948231 link]. This meant all machine would need a complex password login change for the SourceTree program used for version control of the PLC code. This was not straight-forward to resolve, so the decision was made to change the version control system to the one that is packaged with the Visual Studio system by default. This is a better method anyway, but it needs the "TcXaeShell" installed.
    ...The TcXaeShell is simply a newer version of Visual Studio that includes Source control, rebadged for TwinCAT3
    Visual Studio that includes Source control, rebadged for TwinCAT3</div> </div>)
  • J0001000H Autoflow Mk4 Mechanical installation-Alignment  + (Information to clarify correct process for installation of J0001000H Autoflow Mk4 Levelling tolerance of 0.004" /0.1mm over 300mm (1 division on engineers level) must be adhered to)
  • Ecoline Site Installation Guide  + (Installation of an Ecoline is quite straigInstallation of an Ecoline is quite straight-forward as all of the main levelling and alignment is taken care of inside the main module housing. Installation involves 3 steps # Levelling main module # Attaching and Levelling Infeed Frame # Refitting Infeed coverling Infeed Frame # Refitting Infeed cover)
  • TB450 - CMOS Battery replacement  + (Internal CMOS batteries are used in PCs toInternal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
  • Stuertz Infeed - Check GY Position Parallelism  + (It is important that the parallelism of thIt is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment '''General Procedure''' #Find range of adjustment required #Zero GY axis to ensure range adjustment can be met #Move to straight edge resting points, Adjust rollers at these points #Use straight edge between resting points to adjust the other rollers to a fixed datum '''Potential Symptoms of a problem''' *Gripper cannot pick up offcuts *Gripper /profile end forced away from backfence *Accuracy problems *Gripper wobbles after it has released profile Use the laptop to enable you to control the Service screen whilst inside the infeed table
    ...You will be inside the danger area of the machine - ensure operators are aware of your situation
    The gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work
    the gripper jaw to. Any piece of aluminium reinforcing box section will also work <br/>)
  • ZX5 Installation Procedure 2023 Part 3 Guarding Conformity checks  + (Key data for installation of ZX5 Dokit to generate consistency of installation Quality checks for installation Manufacturing data supply)
  • ZX5 Installation Procedure 2023 Part 2  + (Key data for installation of ZX5 Dokit to generate consistency of installation Quality checks for installation Manufacturing data supply)
  • ZX5 Installation Procedure 2023  + (Key data for installation of ZX5 Dokit to generate consistency of installation Quality checks for installation Manufacturing data supply)
  • Monday - Emails to Updates  + (Mondays has changed the way it deals with Mondays has changed the way it deals with the way it writes updates via email, in a very useful way for us. This will save a lot of time cutting and pasting information from emails. Simply put, * when you send an email, cc: the unique email address for the item in your email you are sending. This is standard practice to get your email into Mondays. * When your contact replies (with reply all) * their reply will now magically appear in the Monday update for the item. * It even strips out the email trail, leaving just the important reply It used to be the case that only members of Stuga.co.uk could send an email directly to an update, but this has now changed…ly to an update, but this has now changed…)
  • Setting Arrow Heads on ZX5 or ZX5-E  + (Moved to Confluence 11/12/2025 <br/>[https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/82706473/ACC017+-+Arrow+Head+Adjustment+on+Saw+with+SY+Axis Setting Arrowheads])
  • TM017 Setting Cut Length on Saw  + (Moved to Confluence 11/12/2025 [https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/82542638/ACC018+-+Adjusting+Saw+Cut+Lengths+on+ZX5-S+and+ZX5-E Setting saw Cut Lengths])
  • Recovery of Bar Queue following winMulti Crash  + (Moved to Confluence 11/12/2025 [https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/84607023/Recovery+of+Bar+Queue+following+winMulti+Crash Recovery of Bar Que] <br/>)
  • TB0447 ZX5 Setup - X Axis Beam Calibration  + (Moved to Confluence 17/12/2025 [https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/89423875/TB0447+ZX5+Setup+-+X+Axis+Beam+Calibration ZX5 Setup - X Axis Beam Calibration] <br/>)
  • TM016 Arrow Head Adjustment on Saw  + (Moved to Confluence 27/11/2025 [https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/75268141/TM016+Arrow+Head+Adjustment+on+Saw Here]<br/>)
  • Setting Ultrasonic Sensor - Horizontal  + (Moved to Conlfuence 15/12/2025 [https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/85524503/Setting+Ultrasonic+Sensor+-+Horizontal Setting Ultrasonic Sensor - Horizontal])
  • StuertzCloud - Creating Local SQL Database  + (See [[StuertzCloud - Setup Overview]]See [[StuertzCloud - Setup Overview]] for an overview of the setup. This tutorial covers the setup of the Local SQL Express database instance and creating a "ProOpt" database structure on it.
    *This database installed on the 'Location' local network. *The 'Machines' write their production data to it *The 'Gateway' software uploads this data to the StuertzCloud server See Also [https://stuga.dokit.app/wiki/StuertzCloud_-_Installing_Gateway StuertzCloud - Installing Gateway] [https://stuga.dokit.app/wiki/StuertzCloud_-_Setting_up_Stuga_Machine_to_Write_Production_Data StuertzCloud - Setting up Stuga Machine to Write Production Data] [https://stuga.dokit.app/wiki/StuertzCloud_-_Creating_a_Customer_Location StuertzCloud - Creating a Customer Location]
    ...You must have SQL Server Management Studio (SSMS) installed to manage the databases

    SQL Server Management Studio (SSMS) installed to manage the databases</div> </div> <br/>)
  • 500mm Saw Blade Upgrade  + (Step by step guide of how to carry out theStep by step guide of how to carry out the 400mm to 500mm saw blade upgrade including long reach clamps. Time to complete is very dependant on condition of the machine, ie rusted or rounded off bolts which may need to be drilled out and holes re-tapped. Replace all screws with Loctite except grub screws on taper lock pulleys, grub screws for shafts on clamp pads and slit strip retaining screws or where a locking nut is used on cylinder rods.re a locking nut is used on cylinder rods.)
  • Changing Main Saw Blade  + (Stuga recommends this blade be changed aftStuga recommends this blade be changed after 1-2 weeks of cutting - symptoms to determine if the blade needs changing: * Awful cutting sound / smell * Profile dragging (sizes too short) * Brown burnt swarf * Smoke coming out of profile end while cutting
    ...The 500mm blade is sharp and can be awkward to manouver out of the saw, please be careful

    p and can be awkward to manouver out of the saw, please be careful</div> </div><br/>)
  • Adding TwinSAFE projects to AMI Motors  + (The AMI8xxx-3100 motor series is a TwinSAFThe AMI8xxx-3100 motor series is a TwinSAFE enabled motor. To enable this motor to work with a non-TwinSAFE system, a TWINSAFE project needs to be placed into the Safety Logic circuit on board the motor. This dokit describes this process.
    ...The process of DOWNLOADING the TwinSAFE project will need to be done if the motor is replaced

    ====Prerequisites==== *TwinCAT machine project connected, scanned and debugged *Drive Manager 2 Project installed *AMI motors connected and powered up *Latest Device Description (ESI) updates - see Updating Device Description Tables *AMI Motor TwinSAFE Project from [https://stugaltd.monday.com/boards/4881973586 Software Versions Board] For instructions on how to create the AMI Motor twinSAFE project from scratch, see [[AMI TwinSAFE Workaround - Safety Project Creation]]
    [[AMI TwinSAFE Workaround - Safety Project Creation]]<br/>)
  • Convert TC2 Project to TC3  + (The Beckhoff system provides a system for upgrading to TC3 from a TC2 project. This tutorial goes through the steps required to ensure the links and setup of the original TC2 project are copied through to TC3.)
  • Guide to Fitting Eject Push Sensors on ZX Machines  + (The Eject Push bar on the Saw Outfeed on tThe Eject Push bar on the Saw Outfeed on the ZX machines does not have sensors fitted to monitor the position of the cylinders. This causes an issue when the bar is obstructed and either does not fully extend or not fully extract. The cycle is not aware of the position of the cylinders and the machine will continue to run, often resulting in a collision. Not having sensors fitted also means that the Eject Push cycle is run via a timer. However, using a timer means that the system does not know the actual position of the cylinders. Having sensors fitted to the cylinders will allow us to have a cycle that monitors the position of the cylinders and we can determine the cycle has finished before allowing another operation to proceed. We can also use the sensors as feedback to stop the machine if the cycle fails. This will result in fewer collisions and damage to parts or products.
    s and damage to parts or products. <br/>)
  • Beckhoff AX8000 Flowline Upgrade  + (The Flowline range (Mk3, ZX3, ZX4) are StuThe Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
  • ZX5 MH Infeed Basic IO Test and Setup  + (The MH infeed on a ZX5 is a module which cThe MH infeed on a ZX5 is a module which can be tested individually away from the fully installed machine. Once build stage is complete, to be able to test individually, the Infeed Module needs: - To be connected to mains power & be powered on - An air supply to the main blue line - Network connection (Network Cube) - HDMI & Keyboard dongle to be plugged into the Beckhoff PLC inside the cabinet. Input and output activation when testing the sole module is done through the Twincat project rather than through WinMulti The above is only required If the Machine is not fully installed and connected with power air and network already. The below guide is specifically for a fully installed and connected infeed.ically for a fully installed and connected infeed.)
  • Stuga Product Database - Edit Product Data  + (The Stuga website has a parts database, much like a shop front for helping identify Stuga Machine parts. Keeping the data updated and logging nuggets of useful information is invaluable in helping identify parts on machines)
  • Upgrade ZX Machine to Beckhoff Drives and Control  + (The ZX3 and ZX4 machines that have controlThe ZX3 and ZX4 machines that have control systems that pre-date the Beckhoff hardware now have an upgrade available. The upgrade will bring up-to-date hardware to the machines control system and drives. The control system and drives will be changed to Beckhoff. TwinCAT 3 PLC and AX8000 series drives.f. TwinCAT 3 PLC and AX8000 series drives.)
  • TB0422 Commissioning ZX5 Software 2018  + (The first step in commissioning a new machThe first step in commissioning a new machine is to get the basic software setup correctly installed. Because the software is designed to be very flexible across many machine types, the simplest way to do this is to copy from a recently built similar machine.opy from a recently built similar machine.)
  • ZX5 Gripper Energy Chain & Tray Setup  + (<div class="icon-instructions caution-i
    ...August 2023 - The energy chain and method used in this dokit has been superseded by https://stuga.dokit.app/wiki/Energy_Chain_Installation_-_2500_Series
    The main problems we’ve had during commissioning with these energy chains is that if they are not positioned well enough , the chain will clip the button heads that hold the trays to the L brackets To get over this the brackets sometimes need adjusting on the slots along with possibly bending into a better shape or by adjusting the chain bracket position on the slots in the ‘finger’ bracket Things to look out for: *There should be three links which are reversed at the bracket end of the energy chain. *Servo cable and the pipes and cables from the energy chain are fixed with cable ties to the fingers on the bracket to minimise possible movement and twisting which changes where the energy chain sits in the trays, meaning it could start clipping the button heads. *Tray heights and energy chain length, there should be a consistent gap all the way along between the energy chain and the top tray (viewed from inside the tray) and when at the full travel either end the chain shouldn’t be tight hitting the fence too much at the end. *It is also worth checking if all of the links fitted are the same radius type, as we have had occasions where some have been a smaller radius meaning at certain points down the rack the radius of the bend becomes smaller and falls out from the support of the top tray, especially when the gripper is at either end of the rack. There is a code on the side of each link in the energy chain. *A last thing to be weary of is is the end corners of the trays may require bending out, there have been occasions where one chain tray has been slightly more bent in than the other meaning when the chain moves from one tray to the next it clips the corner of the next tray We normally get the gripper on a reversing cycle movement to test this through the twincat project at different speeds, starting slow and working up to higher speeds.
    gh the twincat project at different speeds, starting slow and working up to higher speeds.)
  • Upgrade - R0000173 Conveyor Motor  + (The original style of conveyor is used on many machines, but the motor that powers it is no longer available. This guide will allow a different motor/gearbox to be used.)
  • WinMulti - Changing The Colour Identification Box  + (The version 6 software has a feature to idThe version 6 software has a feature to identify the colour of the profile and also to help operators load foiled profile in the correct orientation. Updating the colours is a very simple job that can be done in 2 ways
    # Via the Machine Settings->Colours Tab # From Bar Queue whenever a new colour is encountered.
    Queue whenever a new colour is encountered. <br/>)
  • PLC Source Control - Adding a Repository  + (These instructions give details of how to These instructions give details of how to set up a repository so that any changes made to the core project will be tracked. For the git source control to work it is important that GIT has been chosen as the source control program. see Prerequisits. The instructions start from : The project has been created and PLC code has been loaded in to the TwinCAT Xae Shell program.oaded in to the TwinCAT Xae Shell program.)
  • Flowline 6 to 6o5m Extension  + (This procedure describes how to upgrade a This procedure describes how to upgrade a flowline to increase the standard capacity from 6.0m to 6.5m. The procedure involves extending the machining centre outfeed travel and saw infeed travel base to 6.0m to cope with a longer rail on each side. These are generally supplied as a new part. It is also 2 People 3 days. Requires the 4 x G clamps Other ancillary parts that will need extending *Cables *Energy Chainsill need extending *Cables *Energy Chains)
  • Setting Up C0000422-KIT - Full Hardware 2023  + (This process takes the components to creatThis process takes the components to create a standard "C000422-KIT". This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]] =Notes= *There are two PCs running on the same hardware, The Host PC and the Virtual machine. **'''Host PC''' (For support) ***The base Windows install running directly on the hardware installed to Dell NVME drive. ***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware) ***Imaged by Macrium reflect. **'''Virtual PC – Stuga VM''' ***Used for Stuga software -  the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V. ***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM. ***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license. ***Copied to host and setup manually during install. There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host.'P_Stuga_P… '''on the desktop of the host.)
  • Setting Up New Printer - GX420d  + (This tutorial requires a basic knowledge oThis tutorial requires a basic knowledge of IP addresses - what are they and what are they for
    ...You will need to find out the IP address that the printer needs to be set to and the Default Gateway of the network. This is contained in the Saw Parameters - printerIPAddress.
    ork. This is contained in the Saw Parameters - printerIPAddress. </div> </div>)
  • Safety Circuit Principles  + (Moved to Confluence 13/12/2025 [https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/86442039/Safety+Circuit+Principles Safety Circuit Principles])
  • Fitting Zx5 Crank Upgrade  + (This upgrade replaces the crank arm assembThis upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes
    ...The drives must be programmed before parts sent out
    ...Motors must be rewired for Delta and NOT Star

    ></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> <br/>)
  • B0000082b Motor replacement For Obsolete part B0000082  + (To rectify the obsoletion of B0000082 drivTo rectify the obsoletion of B0000082 drive motor, the following replacement kit has been designed to enable continued support of older assemblies within stuga machines . The kit consists of a new motor and appropriate gearbox, adapter plate and new fasteners . Also details are included here for a small modification to enable the upgrade to function correctly Following parts are required for this upgrade B0000082b load motor and gearbox 1 off D0008225b adapter plate F0000189 M6 x 25 set bolts 4 off F0000058 A form washer 4 off F0000190 M8 x 40 set bolts 2 off F0000007 M5 x 16 cap head bolt 4 off off F0000007 M5 x 16 cap head bolt 4 off)
  • Replacing Beckhoff PC  +
  • Upgrade Autoflow to Windows 11  + ('''Update 2024''' - Upgrades now consist o'''Update 2024''' - Upgrades now consist of a new Windows 11 PC with VM for the front end and a C6017 PC for the back end. Upgrading an Autoflow to Windows 11 involves upgrading two PCS #The Beckhoff control PC - replaced with a C0001225-KIT #The Camera PC - replaced with a C0000422-KIT with a VM setup. this now becomes the front end PC
    ===For Historical reference, these are the pre-2024 notes: === ''Upgrading an Autoflow to Windows 10 on site involves upgrading two PCS'' #''The Beckhoff control PC'' #''The Camera PC'' ''
    '' The Beckhoff PC is not upgradable so needs to be completely replaced. We use the miniature [https://www.beckhoff.com/english.asp?industrial_pc/c6017.htm Beckhoff C6017] for this ''It is not cost effective to upgrade and old camera PC, so a new one is supplied'' ===''Notes''=== *''The Beckhoff PC is now powerful enough to run the front end and back end.'' *''The camera PC is there to replace the camera PC on site and contains the storage for the machine cameras'' *''Because the Beckhoff PC has limited hard drive space, the DDRIVE will be on the cameraPC''
    hard drive space, the DDRIVE will be on the cameraPC'')
  • Removing TwinCAT3 Interpolation Licence  + (Wen creating a new project on conversion fWen creating a new project on conversion from a TwinCAT2 to TwinCAT3 system, there may be a reference to a an unrequired NCi licence (interpolation)
    ...Interpolation is the term used for the maths required to run two or more axes together and variable speeds to create a shape, like a diagonal line or circle

    variable speeds to create a shape, like a diagonal line or circle</div> </div><br/>)
  • Upgrade Flowline Opto Sensors to Ultrasonic  + (With the development of full colour ranges for profiles, the older flowline opto sensors often have trouble "seeing" the darker profiles. An upgrade kit is available (R0019014) to replace the optical sensors with an ultrasonic version <br/>)
  • Replacing Beckhoff PC  + (To replace a broken PLC requires the installation of the original project. This project needs to be made aware of the new hardware, along with the Stuga software)
  • Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3  + (<div class="annotatedImageDiv" typeof="
    Beckhoff C6015.jpg
    Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.

    The original PC cannot be used because

    *It is not powerful enough to run v6 front end
    *The operating system cannot be upgraded to Windows 10
    *It cannot be upgraded to TwinCAT3


    The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
    . It has an upgrade to 1.9Ghz 4 core processor.

    Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
    era PC, hence the camera PC can be retired after the upgrade<br/>)
  • Omron E5CVS PV Shift  + (<div class="annotatedImageDiv" typeof="
    Omron E5CVS PV Shift E5CSVJPG.JPG

    )
  • R0015337 Bench Assemble Guarding Components  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Acoustic mat cutting board and straight edge Utility blade '''Parts Required''' D0000770 Door Hinge (M0016) x 2 D0001886 Front Door Saw Mk 4 x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 M0000031 panel edging ( consumable stock ) M0000150 Stuga sticker clear x 1 M0000154 Stuga service sticker x 1
    uga sticker clear x 1 M0000154 Stuga service sticker x 1 <br/>)
  • Stuertz Infeed - Freeing Roller under Gripper Arm  + ('''Applies to: A2026-A2030 Autoflow Mk4 wi'''Applies to: A2026-A2030 Autoflow Mk4 with Jetta Locking motors''' In certain circumstances, the forward clamp roller arm has stuck itself under the gripper arm. Freeing from this situation requires a set process because the GZ axis motor is braked and probably in an overload condition
    ...You need to be confident in using TwinCAT on the VM machine to navigate to settings

    nfident in using TwinCAT on the VM machine to navigate to settings</div> </div><br/>)
  • TB0314 Updating Mint File in Workbench  + ( * Updating software can be very complicat * Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again * In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case * Version numbers have always followed a numerical order, so the higher the number, the later the version * Mnt files should always be stored in ** c:\multi on MH side – called Multi X.xxx.mnt ** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt aw side of flowline – called IgSaw X.xx.mnt )
  • R0015263 Mount drive motor for load shaft  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZDVlZjFhN2Y4NmM1NGRkNGJiMmUwNDY5ZmYxN2JkZWI Here])
  • R0015081 Bench Assemble Single Roller Table  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZmJiZjg2OTVmZmY4NDNhZTk3MWUxNjFkODkwOGE2MTU Here])
  • R0015264 Fit Loader chains to arms  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OTM0MjJkMmRiMmM4NDQxYjgzMzRmZTQ2NmJlMTI0ZDA Here])
  • R0015266B mount completed assemblies  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZmVjY2VjZTA2ZGM0NDAwYjgyNjU5NzU4YzZhNzExNWU Here])
  • R0015356 Assemble Pneumatics on to electrical cabinet  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NjZiNGYxNzJhMTgzNDU1OTllZDBhMTY5NTMxMzY2NjI Here]<br/>)
  • R0015265 Mount Infeed arm covers and End guards  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZmU3ZjE0NzY1MWFiNGNkMGE1OWM2ZDA1OTIwMmYzMjg Here])
  • R0015351 Mount monitor to Frame  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NzkzNzUzZWIyZjk4NGRlMWIzYTI0NDZlMDdmZWYzNDU Here])
  • R0015270 Bench assemble Shafts, bearings and sprockets  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MTgxYmRhYTZmN2NhNGMyMGJjM2JkOTBiZTMyZWRhZjI Here])
  • R0015086 Pneumatic connections  + (01/09/2025 Moved to Confluance Cleck [https://stuga-ltd.atlassian.net/wiki/external/ZGRiZGYzYTJlNDI1NDVlNGI3N2MyM2NiNzIwN2U4YWM Here])
  • R0015267 Assemble Backfences, Fit and Align  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NjA2NjcxYjc1ZDk1NDYyY2FmMTFkZGYyMzBlYTNkOGM Here]<br/>)
  • R0015269 Fit Frame ancillaries  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MGFkOGQ2ZWFkODU4NDdhOWFhMDUxYzc5YTk2YjlmODU Here])
  • R0015262 Drive shaft fitting  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZGNjNDNmZTNmNjc2NDU1ZDhlNjAxMGI5Y2NmMzVmMWE Here]<br/>)
  • R0015259 Mount roller beds to mainframe  + (01/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MTY2ZWNjZWUzOTIwNDRlODlkZGNlODI4MDUxMTEzY2Y Here])
  • R0000738 Pneumatic Installation Part 3  + (02/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OTliMTMwZmVmMDViNGJiMjlhNzgzYjJiNmViMDBhYTc Here])
  • R0000699B Bench Assemble Drive chains  + (02/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/N2YyYmU0ODg2OTI4NDM1YjkzZjU3NTNlMTBmZDRjN2U Here])
  • R0000738 Pneumatic Installation  + (02/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OTliMTMwZmVmMDViNGJiMjlhNzgzYjJiNmViMDBhYTc Here]<br/>)
  • R0000706 Bench assemble Infeed Datum rollers  + (02/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZWEwNjliYjNlYTBiNDgxMTkwMWQ3NGFmNDIxMTYyMmI Here])
  • R0000738 Pneumatic Installation Part 2  + (02/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OTliMTMwZmVmMDViNGJiMjlhNzgzYjJiNmViMDBhYTc Here<br/>])
  • R0002794E Mount Width sensor  + (03/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NDJiNTI4ZTJiYmU1NDU5MGE2MmZkMDM4MGM0NWU0Mzc Here])
  • R0002913E Install and Align Rotary head Subframe  + (04/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/YmUzNjU5YzI3NzdmNDE2YmE0MTdjN2M3ZmNhZGY4NzY Here]<br/>)
  • R0010260 Bench Assemble Tool Break Sensor  + (04/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NjNlNDFmN2YyNGU3NDhlZTk1OWYzMTMwYjMxZjJjZmI Here])
  • R0015034B ZX5 Module B Wiring Loom installation  + (04/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZDlmNDI0ZTA1ODg0NDViNDk4MDg4ZTgxMzEyZWMwZjQ Here])
  • R0015034B ZX5 Module B Wiring Loom installation Part 2  + (04/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZDlmNDI0ZTA1ODg0NDViNDk4MDg4ZTgxMzEyZWMwZjQ Here])
  • R0015035 Bench Assemble V Notch Components  + (04/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NmFjMzQxNTBmODgxNDllY2EzODE5ZTNjOTU4ODRlMjA Here])
  • TB0428 Connecting To Yaskawa with Silex USB  + (04/12/2025 Moved to confluence [https://stuga-ltd.atlassian.net/wiki/external/Mzk5NGY2Y2NiY2VjNGJkODkyMjVkZDIzMGIzYzFmNzY Click here])
  • Create a TwinCAT Project from Scratch  + (05/08/25 Converted to confluence See [https://stuga-ltd.atlassian.net/wiki/external/N2E0YjlkNzUyNzc5NDY1NThiOTY1NzcxYmNmNmJkNTU COM01-04 Create TwinCAT Project from Scratch on Virtual Machine])
  • R0015334 Fit Centralise Front Table  + (07/08/2025 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/external/MzdmYjYzYTM2NTE0NGI5ZmJlNzg1MmU2MDAxMGE5NmY Here])
  • Commissioning a Beckhoff Axis  + (07/08/25 Moved to [https://stuga-ltd.atlas07/08/25 Moved to [https://stuga-ltd.atlassian.net/wiki/external/MDUwNjIyY2UyZDcxNGRjMjk1NTI3ZDFkMDE4NjRmMmY Confluence]
    ...Any stepper motor drives will need the EP7041 drive to be programmed first
    er motor drives will need the EP7041 drive to be programmed first</div> </div>)
  • R0015298 Bench Assemble V notch Clamps  + (09/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZGEyYjE5MTFmMjczNDI0MGIwYTgwMjExOTE0M2M4ODI Here] <br/>)
  • R0015042 Install Infeed Datum Rollers  + (09/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/YTRiMDU5MTdmMDVhNDA3NGExODAwNzVhOTg5ZjQyYzg Here])
  • R0015038 Bench Assemble V notch Datum Rollers  + (09/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NGRhNzQ4MTViOGU3NGNmOGFmYWY3MGZhM2ZiMWMxOGE Here] <br/>)
  • R0015046 Bench Assemble Infeed Clamps  + (09/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/YTEzZTdkZmZjMjc0NGE2NDkxNDNlOTk5MzA5MmNhODM Here] <br/>)
  • R0015084 Bench assemble and Drill Off Swarf chutes  + (09/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MjJmN2I4N2VhNWE0NGI3ZWE5NzFkN2RlZmJmN2NjNzg Here])
  • R0015343 Waste Guidance Installation  + (10/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/M2I0ZmNhMjRhZDcyNDkwOWI5MzJmOTNmZTQ5MDQ3MDk Here]<br/>)
  • R0015346 Conveyor blower system  + (10/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/YzRhMjQ5YTQ5OTRiNDU0Njg0YjAwYmYzMzBkNTUxYjc Here] <br/>)
  • R0015358 Conveyor chassis  + (10/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/YzI4OWNiOWM2ZWMwNDU0YWFiNzY5ZDJhODg4YTFhZDg Here])
  • R0015345 Conveyor Mounting Brackets  + (10/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OWVjMjQwYWM2NDc5NGFiZjhjZTc4YTM2Yzk0ODg0YzY Here])
  • R0015310 Install V Notch Subframe  + (11/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MDQ1OWQzZTNlNGE2NDExYTgzMTE5MjdhMTc3MTQzMzY Here])
  • R0015028D ZX5 Hepco Beam Alignment Module C part 2  + (11/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/Mzc1ZTdlODZiYjFiNGE5MGFjYzlmNjlmYWQyOWRiODU Here])
  • R0015347 Bench Assemble Duplex extraction unit  + (11/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MWNmY2NkOTYyMDFmNDU3ZmI2OTUzOGE2OTExZWMwZjI Here]<br/>)
  • R0015029D Hepco Beam Alignment Part 2  + (11/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZGFlNmNhNDc3YTJlNDRiMzk1NDMxMGRhYWZkODFkMTE Here])
  • R0015029D Hepco Beam Alignment  + (11/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZGFlNmNhNDc3YTJlNDRiMzk1NDMxMGRhYWZkODFkMTE Here])
  • R0015028D ZX5 Hepco Beam Alignment Module C  + (11/09/2025 Moved to Conluance Click [https://stuga-ltd.atlassian.net/wiki/external/Mzc1ZTdlODZiYjFiNGE5MGFjYzlmNjlmYWQyOWRiODU Here])
  • Diagnosing EtherCAT Issues - Advanced  + (11/11/2025 Moved to Confluence [https://stuga-ltd.atlassian.net/wiki/external/OTE4YTQ5MzQyYzViNDJjZTg4MjVkNDYzYTgxNGI5Y2Q Click here])
  • SR Axis Torque Adjustment  + (14/08/25 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/external/YzFiODc3ODY3NjVlNDZmZjg1ODJhOGJkZTQzZWU1MjA here])
  • R0015322 Remove Electrical Control Cabinet Assembly  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OTc4ZmEyZmZlZmFjNDhlNTk0Y2NhYjFmNDAwYTE5Mjk Here])
  • R0015315 Fit Y Axis Drive components  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZDU5ZWQ2ODgyOGE3NDcyZDljNTRlZWJjMzI2NjZhZTY Here]<br/>)
  • R0015311 Install and Align Datum rollers  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OTg5YmU5YTczZTM1NGU1NTliNDQyZDdjMzIwZTE5YmY Here])
  • R0015114 Bench Assemble Valve Banks and Regulators  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OGM5MzI3NDQ3NDM0NGQxZThiMTEwNGExNTFlZGEzNzI Here])
  • R0015319 Fit Guards and Doors  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OTc1M2UzNWE1ZWY0NGZkNWFkZTA4ZDgyZTEwYWE5NjU Here])
  • R0015317 Install Rotary Ring  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NjEwOWI1NDZhZWQwNDcxNmFmYTdkZjA5YzBiOGNjYjc Here] <br/>)
  • R0015313 Material Clamp Alignment  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ODYzMTQ2ODRlNzc2NDdmMWI3MDVkZDcwNTk1NDY3Mjg Here])
  • R0015320 Pneumatic Output Test  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/YTRmMjYyZjA3MGVmNDYzMDk1ZDdlNTM0Y2VlMzk0Y2Q Here])
  • R0015316 V notch Final Assembly  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NTcwZDVkYWY1NWI0NGQwM2IyZTQ0ZTQ4NjQ3OWYzMDE Here] <br/>)
  • R0015321 Bench Assemble Guards and Doors  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/Njk2YmQ5ZjRlNmYwNGJlYjk4YmZkMjNhNDc3YzlkYWY Here] <br/>)
  • R0015340 Drill, Assemble and Mount Electrical Cabinet  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OTFlYWE1OGE4ZGJhNDE0MWI4ZDkwODlhMjBmNmJhMTE Here]<br/>)
  • R0015325 Mount Infeed Clamp  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OTZmMWM0OTU2ZmVlNDMxNTgzNDliZWFlNWI2Yzk4Y2Y Here])
  • R0015323 Mount Electrical Cabinet  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MGNmYWQ3NTZiMzY4NGJkNWJiYWNjNjY1ZDBkNzU4ZGE Here] <br/>)
  • R0015314 Fit Z Axis Drive components  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NTJiNzE1OThmZWVjNDRhNmIzZDQyNDE1MjU3ZDUwOWY Here])
  • R0015318 Fit Swarf Chutes  + (15/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/M2FlZTMxNDdkODdkNGYyOWIzNmY2MGMxOTM5OTE4MTM Here])
  • R0015312 Finalise V Notch Subframe  + (15/09/29025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OGFkMjk1YThiNjQwNGNhZjgxOTc0ZmIxMzUzNzJjYzU Here])
  • TB0442 Removing Slot Overrun on Beckhoff AX8000 Drives  + (15/10/2025 Moved to [https://stuga-ltd.atl15/10/2025 Moved to [https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/7373002/COM01-06+Specialised+Settings+for+Beckhoff+Drives?atlOrigin=eyJpIjoiM2ZmM2ExNTFiYzBkNDU4MzgxMTliOGNjYjA1ZGFmMmMiLCJwIjoiYyJ9 Confluence] Click [https://stuga-ltd.atlassian.net/wiki/external/MGFhZTU3Njg1MTEzNDQ0YzkxNzQzNTczZDdlYzJlODI here]3Njg1MTEzNDQ0YzkxNzQzNTczZDdlYzJlODI here])
  • R0015096 (c) Bench Assemble Transfer Drive Assembly  + (16/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/YjQ2YTYyOTkxYzNhNGY5OTgxNjI0YTJlYWNlMWNjNjY Here])
  • R0015244 Frame ancillaries Fitting  + (16/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NGYzMGFhNGExYTkxNGE0OThmNmU3N2YzYmFhNDk0ZWM Here])
  • R0015251B Bench Assemble X Axis Energy chain  + (16/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NTg5NzFiMjUxOWVjNDg2YTkxMjI3NTI0MDA5MTJhNGM Here]<br/>)
  • R0015094 Fit shafts and Pinions  + (16/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NTNiNjVjNGU1YjU3NDI3N2JjZDQzOTAzM2EzZmRmYjI Here])
  • R0015071 Bench Assemble Pneumatics Rail  + (16/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MjMzNmUxNDU1NWRhNDEzMjhjMDUzNzBiMjgyODdhNDk Here])
  • R0015245 Module C support arm alignment  + (16/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MzUyYmEzOTU0YWNiNDY4Njk0Yjc4NzcxMmY1ZmI3MjY Here]<br/>)
  • R0015247 Fit X axis gearbox and Motor  + (16/09/2025 Moved to confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZmM5OWU4NDM1YTZiNDY4MWI0MDBlYzU1MWMzN2FmYzA Here])
  • R0015246 Fit Hepco Drive Beam Cylinder  + (16/09/2025 Moved to confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MDdlYTdjMTM3NjIyNDI5Zjg4ODVmMGM0OTViNGQyNzQ Here])
  • R0015248 Line up slider units and mesh racks  + (16/09/2025 Moved to confluance Click [https://stuga-ltd.atlassian.net/wiki/external/YzU4Njg5ODQ4NmQyNGQ1ZDgwM2E1ZDhiNjFjMTVlOTI Here] <br/>)
  • R0015254 Bench Assemble shafts, Bearings and Pinions  + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MDlkOTdkODljYThlNGM2ZDg2ZWY1NWRmNGUxN2E1ZDY Here] <br/>)
  • R0015060 Bench Assemble Flapper Beam  + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NGUzYjA1NWQ5Y2UxNDUwM2E2YjYxNzNjMjEwMDZmMzU Here])
  • R0015250 Bench Assemble Support Arms  + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MGQ4ODQyMGU5Y2YwNDViN2FjOThlOWFhOTAwODQzZjI Here]<br/>)
  • R0015093 Bench Assemble Transfer Beam  + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MTY4NWZhNWRlZDRjNDBiNTg2NGVhMzQ2YjFkMDA2Nzc Here] <br/>)
  • R0015257 Module C Pneumatic Tests  + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MjUyZDc0MGM1MzExNGU2NjgyNTk1NDc0NDg2ZDYwNDg Here])
  • R0015252 Bench Assemble Slider units  + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NWQ1ODlmMDlkYWIxNGI2ZDg4M2Y1ZGVmMjY0ZDE4ZTE Here])
  • R0015249 Set drive pinions in position  + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/Y2JmMjcyODZiYzVmNGI2N2IzYmVjMjNjMmE2NWFlMWI Here])
  • R0015256 Pneumatic Connections  + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MGY1YjdjNjhjNmZlNDNmYWI2NjhhM2QxNjE2MmI0Mzg Here])
  • R0015288 Bench Assemble Transfer slider units and Cylinder Rails  + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MGQ1ZWMxY2I2ZjFkNDVlMTkyNzk4Yzc1NDA1ODU1M2E Here])
  • R0015279 Align Backfences  + (17/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/YTM4MDMyYWE3YjM3NDZiODg4ZGI0MDE4MzZkNTQ0MGE Here])
  • Autoflow Hepco Slewing Ring - Journal Adjustment  + (17/11/2025 Moved To Confluence [https://stuga-ltd.atlassian.net/wiki/external/YjQxZjBjYzg1N2QzNGYxN2E3ZjUyOTQ2M2I5NDhiYTg Click Here])
  • R0019207 Upgrade SR Axis Spigot  + (18/08/25 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/external/NjhhNjdiYTAwZTQzNDI4Y2E4OTkxODUxMmNkYmRjMDI Here])
  • TB0390 Fitting SR Datum Sensor  + (18/08/25 Moved to confluence Click [https://stuga-ltd.atlassian.net/wiki/external/ZTBjZDc3MDE5OTZmNGUxN2IwMjlhZjg2YjkzNzhlNGQ here])
  • R0015289 Bench Assemble Pipe Connection Rail  + (18/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OGZjNGZmZTYyNjU3NDMzNTg3YzFkMmQ4ZmY5MmU2NmI Here])
  • ZX5 Clamp and Gripper Height Changes for Tall Profile  + (18/11/2025 Moved to Confluence [https://stuga-ltd.atlassian.net/wiki/external/ZTAwYjJjMGQ3NGM3NGFjNjhjMWZiYzI2MDlkZTg0YzI Click here])
  • R0015080 Bench Assemble Sensor Rail  + (18/8/2025 Moved to confluence Click [https://stuga-ltd.atlassian.net/wiki/external/YjFlYzk5ZTIwODM3NGE5ZDliZmJiNDcxZWQ2YzkxOTg here])
  • TB0445 ZX5 Setup - Infeed Measure Sensor Calibration  + (19/08 Moved to confluence click [https://stuga-ltd.atlassian.net/wiki/external/MzkwNGI2NDYzNzMwNDdhMjhhZDQxYWI1MDNkNjg5ODY here])
  • R0015292 Install Cylinder Rails and Align  + (19/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MjM0NmI0YzNjOGFhNGVlNGJmMmVjODc0MjIzODFmZTY Here])
  • R0015291 Install Transfer Beams To Module C and E  + (19/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NDI3MTVlZjJlMmQyNGEzYTk1MzI5YmI4YjFkZDI2ZjY Here])
  • R0015293 Install Flap Sensor Beam  + (19/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NjIyN2Y3MDJlN2JhNDliNWIwMjgwMjE3ZjQ0NTFjZTI Here])
  • R0015242 Level and Adjust Roller beds module C and E  + (19/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/OWQ1OWJjOTcyMGVhNGUyYmJlYzM3MjY1ZTA1YTVmM2M Here])
  • R0015027 Install Pneumatic Connection rail and Air Feeds  + (19/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/NWRmM2M4OGViYzg4NDU2MWE0ZGVhYWI0YTM3M2RiZWQ Here] <br/>)
  • ZX5 V Notch Blade Mechanical Setup  + (19/11/2025 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/external/ZDY2YWRmZmUyNTY5NDY4NDg2YTA0NTQ3MzA3MDUzOTY here])
  • ZX5 Adjusting V Notch Depth and Position  + (19/11/2025 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/spaces/~5570585b7bb5d1bc31430e886883cbc774c182/pages/69927040/ACC016+ZX5+Adjusting+V+Notch+Depth+and+Position here] <br/>)