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Recherche par propriété

Une liste de toutes les pages qui ont la propriété « Step Content » avec la valeur « If the profile did tip over: If tipped over it is most likely a 'Z' shaped profile - this means it will require an additional support, a small support block that comes out from the backfence to prevent the profile tipping. We have a turret system which allows up to 4 different rebate settings. Bring the Y40 Z turret to position number 1. This is done by turning the output (1) on (red) then off again (green) - this will move the Z turret system one position, use this table below to work out what position you are on: <br/> <table class=""wikitable"Index"> <tr> <th>Position </th><th>X34 Z Index A </th><th>X36 Z Index B </th></tr><tr> <td>1 </td><td>Off </td><td>Off </td></tr><tr> <td>2 </td><td>On </td><td>Off </td></tr><tr> <td>3 </td><td>Off </td><td>On </td></tr><tr> <td>4 </td><td>On </td><td>On </td></tr></table> Use the Y30 Z support output (3) to fire the Z support blocks from the rear. Test your profile on each one in turn, find one that is suitable and note the support number (1-4). If none are suitable - you can adjust an unused one <span class="icon-instructions caution-icon"> <span class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></span> <span class="icon-instructions-text">...Do not try to turn the turret if the Z Support output is On</span> </span><br/> ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 101 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).


    

Liste de résultats

  • Autocut Adding New Profile  + (If the profile did tip over: If tipped oveIf the profile did tip over: If tipped over it is most likely a 'Z' shaped profile - this means it will require an additional support, a small support block that comes out from the backfence to prevent the profile tipping. We have a turret system which allows up to 4 different rebate settings. Bring the Y40 Z turret to position number 1. This is done by turning the output (1) on (red) then off again (green) - this will move the Z turret system one position, use this table below to work out what position you are on:
    Position X34 Z Index A X36 Z Index B
    1 Off Off
    2 On Off
    3 Off On
    4 On On
    Use the Y30 Z support output (3) to fire the Z support blocks from the rear. Test your profile on each one in turn, find one that is suitable and note the support number (1-4). If none are suitable - you can adjust an unused one
    ...Do not try to turn the turret if the Z Support output is On

    . If none are suitable - you can adjust an unused one <div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not try to turn the turret if the Z Support output is On</div> </div><br/>)
  • Setting Arrow Heads on ZX5 or ZX5-E  + ( # Are there any obstructions stopping the centraliser closing up smoothly or to its full extent? # Is the SY datum sensor damaged so the datum point is changing? # Is the SY axis motor and encoder OK? )
  • Correct Adjustment of Saw Anaconda Rotation  + ( # Ensure that the conduit is twisted / biased back # Ensure it misses the guard locking device when manually rotated # Lock off the locknuts in this biassed position )
  • Stuertz Infeed - Check GY Position Parallelism  + ( #Datum the machine and move GY axis to ze #Datum the machine and move GY axis to zero, GZ to 25 #Place the jig against the backfence and offer it up to the Gripper Jaw #If the GY datum is set correctly, the rear outer face of the jig should be just in contact with the rear serrated jaw #If this is not the case, set GY datum correctly his is not the case, set GY datum correctly )
  • Setting Up Email Production Reports  + (Navigate to Settings->Parameters)
  • Installing VNC Server and Viewer  + (<nowiki>From the piggy back PC, connFrom the piggy back PC, connect to
    \\Bnnn\
    or
    \\Bnnn\saw
    [Where Bnnn is the build number - eg M012, F002 etc]
    on the older PC.

    If using the build number does not work, you may need to use IP addresses
    \\192.168.1.54\saw
    (Look up the IP address using ipconfig from the command prompt, or network settings)

    sing ipconfig from the command prompt, or network settings)</pre></div><br/></nowiki>)
  • Autoflow Power On  + ((minimum 6 bar to machine))
  • Autoflow Maintenance - Outfeed Table  + ( * Clean Stainless Steel Bed of swarf and * Clean Stainless Steel Bed of swarf and remove any tape that may have transferred onto the bed during normal operation * Lightly oil shaft on underside of bed, lightly oil cylinder rods * Lghtly oil Hepco rail, 1 -2 pumps of grease into Linear Bearings * Use a suitable foam cleaner for cleaning off the glue and tape residue left by the profile rolling along the beds * Check Hepco rail, Linear Bearings, Shafts and cylinders for damage or wear gs, Shafts and cylinders for damage or wear )
  • PC Recovery Process  + (- Turn off the PC - Plug in recovery USB. - Turn the PC back on - Keep pressing F12 until the boot selection screen shows. <br/>)
  • TEST JAMIE B  + (<big>This means prepping the changing area so everything is in reach.</big> *(6) Nappies *(2) Baby wipes *(3) Nappy Bag *(4) Change of clothes *(5) A toy (Distraction) <br/>)
  • Commissioning - Off-Cut Laser Sensor  + (Adjust the "'''Light Dark'''" balance on tAdjust the "'''Light Dark'''" balance on the sensor. To do this, using a small flat head screwdriver, turn the light dark dial '''clockwise''' until the orange light goes off. Then slowly turn '''anti-clockwise''' until the orange light turns on again, when this happens re-turn a '''little clockwise''' to turn off the orange light.clockwise''' to turn off the orange light.)
  • ZX4 Infeed Roller Reinforcement  + (Align the infeed roller block so that it is square (check the roller with a straight edge against the other rollers). Fit the bracket using the 2 off M8 x 25 Bolts. Mark through the clearance holes on the bracket onto the roller block.)
  • R0000713E Bench Assemble R Axis Limit Assembly  + (All bolts must have Loctite 243 adhesive applied unless otherwise stated. All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied)
  • R0015335 Mount Electrical Cabinet  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015330 Fit 1st stage Ejector and Level Base  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015066 Bench Assemble Saw Motor Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015085 Mount SR Datum Sensor and Flag  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015064 Bench Assemble Clamp Assembly Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R000560 Bench Assemble Spindle  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015146 Pneumatic pipe Installation Part 3  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015328 Install Base and Turntable  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000558E Bench Assemble Base and Turntable Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R000559 Bench assemble machined parts  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015037 Bench Assemble SY Assembly Part 2  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000574 Fit Motor and Swarf Chute  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015333 Fit Clamp Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0000571 Fit and Level Cut Tables , Finalise Eject  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015087 Pneumatic Connections  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015259 Mount roller beds to mainframe  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015337 Bench Assemble Guarding Components  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015064 Bench Assemble Clamp Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015334 Fit Centralise Front Table  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015326 Bench Assemble Roller Backfences  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015246 Fit Hepco Drive Beam Cylinder  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • R0015267 Assemble Backfences, Fit and Align  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
  • ZX5 Installation Procedure 2023 Pneumatic connections  + (All control pneumatic connections will be All control pneumatic connections will be identified with identification numbers All permanently fed supply lines will be identified by the use of Red pneumatic pipe All Emergency stop switched air feeds will be identified by the use of Blue pneumatic pipeentified by the use of Blue pneumatic pipe)
  • Setting up an Ecoline Barcode Scanner  + (All refurbished Ecolines will now be proviAll refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
  • ZX5 Production R0000548E Module G to R0015040 Module F alignment  + ( # X axis of module is levelled from the t # X axis of module is levelled from the two indicated points . Use a 2 meter straight edge between these points and an engineers level on top # y axis is levelled from these two indicated points . an engineers level rested on this face is sufficient for levelling ed on this face is sufficient for levelling )
  • Maintenance - Tensioning for R Axis on ZX3  + (Measure the deflection of the belt to be 5mm from its relaxed position)
  • Changing saw pusher bearings - Standalone Saw  + (Bring the Saw pusher to the end where the chain tensioner and sprocket are. Remove the pusher arm by taking out 2 bolts below the arm. Remove the face plate by taking out the 4 bolts in the fron of the plate Take off the top roller bearings.)
  • R0015295 Finalise wiring loom for Rotary head  + (Cables must be adjusted between each spindCables must be adjusted between each spindle to ensure the cable lengths are correct . 1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail. 2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable 3 Repeat this process working your way around the spindles to set all ethercat cablesnd the spindles to set all ethercat cables)
  • R0015327 Level Frame and quality Check  + (Clean all threads in frame using standard taps)
  • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Position module F at end of Module E infeed frame Approximately Align Saw roller back fences to Saw infeed back fences Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm)
  • R0015284 Frame ancillaries  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
  • R0015244 Frame ancillaries Fitting  + (Fit 5 off basket support bracket to pre drilled holes at indicated points . Secure using M8 x 20 socket caps and Large M8 washers)
  • Batch Printing Part Drawings  + (Double click on the P.O the drawings are required to be batch printed for.)
  • R0015268 Pneumatic module Test  + (Ensure area is clear and free from personnel)
  • AX8000 Drives - ES Contactor Wiring  + (Find a spare section of DIN rail that the contactor can be placed in. The contactor clips onto the din rail without the need for fixings.)
  • VSM 20-30-P VertiQuad Heater Plate Setting  + (First, make sure the heater plates are cooFirst, make sure the heater plates are cool enough to work on. If not then gloves will be required to protect your hands from the heat Put the machine into input/output mode. This will then allow us to move the heater plates into a position to be worked on. Ensure the items highlighted in GREEN are on.ure the items highlighted in GREEN are on.)
  • TB0390 Fitting SR Datum Sensor  + (Fit U Bolt and Sensor Bar to Table Post on infeed side of saw. See Image for height)
  • Setting Ultrasonic Sensor - Vertical  + (This sets the longest range of the sensor. Hold until flashing stops)
  • Setting Motor Overload Relays  + (In order to read the motor plate we need tIn order to read the motor plate we need to know 3 pieces of information *Whether the motor is wired in star or delta *The frequency at which the motor is running *The voltage at which the motor is running Whether the motor is wired in star or delta depends on the application. Refer to the electrical diagrams to find out which it is. For example, the saw blade motor is wired in star, whereas most extractor motors are wired in delta. The UK standard for a three phase electrical supply is 415v at 50Hz. Unless the supply to a motor runs through an inverter (i.e the spindles) this is also the standard for our machines. Using the picture on the right as an example, we know the motor will be running at 50Hz (1) so we can disregard the information on the right of the plate as this provides figures for a 60Hz supply. Looking at the box numbered (2) we can work out that this motor would be wired in delta if it were running on a single phase 230v supply. However, we know that this is a three phase supply and will be wired in star. So when we move on to the box numbered (3) we will be looking at the number on the right hand side of the slash. Therefore, this particular motor would need an Overload Relay set to 3.00A.would need an Overload Relay set to 3.00A.)
  • R0015257 Module C Pneumatic Tests  + (In this process pneumatic outputs will be In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed
    * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testing
    assemblies are at a sufficient stage for testing)
  • R0015280 Module E Pneumatic Tests  + (In this process pneumatic outputs will be In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testinglies are at a sufficient stage for testing)
  • Flowline 6 to 6o5m Extension  + (Clean and remove any dirt/grease/imperfections on the box section ready the the new rails. If any of the tapped holes are compromised, re-tap 6mm.)
  • PC Bios Power settings  + (Keep pressing the “DELETE “button on the kKeep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above. The Menu Will look something similar to thise Menu Will look something similar to this)
  • Updating Baldor ESB Firmware 2022  + (Located in the dropbox folder D:\Dropbox (Stuga Machinery Ltd)\service\3rd Party Manuals\Servos\Baldor)
  • ZX5 MH Infeed Basic IO Test and Setup  + (Make sure the reset of the Estop circuit wMake sure the reset of the Estop circuit works. Be aware when resetting this will reset the air to home all pneumatics. Test each emergency stop button individually (Button box, infeed rear middle and end) making sure this breaks the circuit when pressed and the air is dumped. The Infeed beam sensor should be tested, when broken should also break the circuit and dump the air. Check on Service menu - IO tab that each input works correctly for each Estop unit.input works correctly for each Estop unit.)
  • C0001005MM Micromech Stepper Motor Assembly  + (Mark the motor face as the picture to giveMark the motor face as the picture to give the correct mounting position A 3mm hole must be drilled in this position at a depth of 5mm . Caution, damage can be caused to motor if this depth is not adhered to. Increase drill sizes incrementally when drilling, to ensure a good sized 3mm hole Use masking tape to stop swarf entering the stepper motor housing Use a drop of Loctite 270 to ensure dowel remains in place when fitted ensure dowel remains in place when fitted)
  • Install markings and measurements ZX5  + (Measure and mark up the distance between tMeasure and mark up the distance between two points (one on each) of the two modules. Mark up the points in a place where it is easy to read the markings and simply practical to get the two modules in a similar position (gap between the two) on installation - preferably on the front and the back of the modules. This makes it easier and closer to adjusting the loadpos and datum on the x-axis once setting up accuracy.um on the x-axis once setting up accuracy.)
  • R0015256 Pneumatic Connections  + (6mm black air pipe Pipe identified as 126mm black air pipe Pipe identified as 1259 9 off pop up C cylinders to be connected (1) Ensure enough slack is left on pipe between basket and cylinder to allow full range of movement
    *(1) 6mm tee feeds cylinder above and to the left *(2) 6mm tee feeds cylinder above and ring main left and right *(3) 6mm tee feeds cylinder above and ring main left and right *(4) 6mm tee feeds cylinder above and ring main left and right *(5) 6mm tee feeds valve below and ring main left and right *(6) 6mm tee feeds cylinder above and ring main left and right *(7) 6mm tee feeds cylinder above and ring main left and right *(8) 6mm tee feeds cylinder above and cylinder to the right
    e feeds cylinder above and cylinder to the right)
  • OBSOLETE Upgrade - ZX5 Energy Chain - Both Sides  + (IMPORTANT Check brackets visually to ensure they correct '''A0001074''' Horizontal Mount bracket required to allow pivoting)
  • Commissioning - Z-Block Calibration  + (On the '''Service > IO''' tab use output '''Y214''' to turn the infeed turret. <br/>)
  • Stuertz Infeed - Align and dowel GX rack  + (Using the T0001090 alignment tool, check each 1m section of the rack is aligned to its neighbour <br/>)
  • TB0426 Replacement Zebra Printer Setup  + (Open box, unwrap printer, plug in power and plug Ethernet connected to network to the printer. As the printer boots up there will be a red light displayed on the front. After around 30 seconds this will turn green as the printer completes boot up.)
  • Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3  + (infeedZeroToX=605 stopZeroToX=595 measureSensorPos1=1554)
  • Stuertz Infeed - Freeing Roller under Gripper Arm  + (OuA_VorDn = On then Off)
  • R0015320 Pneumatic Output Test  + (Output testing will be carried out under a no-emergency stop situation ensure pcl coupling is used for ability for quick disconnection Ensure all colleagues are aware of testing and ensure good working practise is followed)
  • R0015336 Pneumatic Output Testing Part 2  + (Output testing will require valve operatioOutput testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered tocy Testing procedure is fully adhered to)
  • R0015336 Pneumatic Output Testing  + (Output testing will require valve operatioOutput testing will require valve operation with no e/s circuit Ensure the following Work area is clear from all components not required for testing All colleagues are aware of the procedure being undertaken No additional colleagues are working on the module PCL coupling is accessible to release pressure in case of emergency Testing procedure is fully adhered toy Testing procedure is fully adhered to)
  • Training Laser on Ecoline  + (Sensitivity also needs settings 5 full turns after turning anticlockwise until it goes Sensitivity then turn clockwise until on then the 5 turns.)
  • Allocations + issuing received parts  + (Populate the allocate column for each partPopulate the allocate column for each part in accordance to the pick bins that are available. The general rule is to prioritize allocation to the range of Bins of the Build numnber which is next to in line to be Built according to the production schedule. If there is no bin physically available for the Job car number shown it must be zero'd in the allocation quantity column and put into stock normally.antity column and put into stock normally.)
  • TB0415 Method to Prevent Loosening of Saw Blade  + (Position on shaft not important.)
  • Runing MRP  + (Press the Planning Tab > Read demand > ok The demand will then read with a load screen. Once this has finished move on to the next step)
  • Programming Eaton DE Drive  + (Set these references P-20 to P-23 to 50Hz so it will not matter what input 3 or 4 is set to - it will always be 50Hz)
  • Upgrade - Gripper Slider Mechanism  + (Remove all existing parts, including the profile lever, slideway and bearings, and the spring. Install new stronger slideway)
  • Flowline Turret Upgrade - Somatec  + (Remove all parts from the existing turret, to leave just the mounting plate and the cylinder and fittings etc, as shown)
  • R0010309 Ecoline Ultrasonic Material Loaded Upgrade  + (Remove old material load assembly from macRemove old material load assembly from machine. Held on by 2 off M6 socket caps indicated 2 Disconnect switch/sensor. Depending on variant fitted either Unscrew M8 plug connection to disconnect for sensor style Or Disconnect 2 off fork connections onto rear on switch 3 Disconnect bloweronto rear on switch 3 Disconnect blower)
  • Move SR Datum Sensor to Higher Level R0019217  + (Replace the upper brace plate with D0016338. This has the detection plate for the SR axis added on the top)
  • Autocut Cutting Tall Profiles  + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)
  • Replacing Beckhoff PC  + (Take care to ensure all cables are replaced in the same relative positions Power on)
  • Laser Setup on Flowline/ZX3 for Laser Holes  + (The laser sender needs to have a clear patThe laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
  • TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements  + (The 2 carriage assemblies are as shown. FiThe 2 carriage assemblies are as shown. First, the rails need to be loosely installed onto the horizontal Maytec extrusion, allowing for lateral adjustment. Parts D0010710, D00010711 and B0000046 are to be assembled, as shown. Two of these sub-assemblies are required. Two of these sub-assemblies are required.)
  • R0015338 Bench Assemble Serial Plate  + (The Correct Stamping and information is vital on the machine serial plate. Please double check with supervisor to confirm data before applied to serial plate !)
  • TB0445 ZX5 Setup - Infeed Measure Sensor Calibration  + (The laser should be aligned to ensure the The laser should be aligned to ensure the beam is level up / down and parallel to the backfence. The path should follow the Yellow edge of the lift rollers on the infeed table. Length feedback from the measurement system is visible all the time on the service form.
    # Measure and mark the infeed table at fixed positions from the loading fence at MH end – (3m, 4m, 5m, 6m) # Use a short offcut of profile with a label on the end to act a a fixed reflector at the marked positions – check against the feedback on the screen. # Adjust the lengthMeasureOffset parameter to get the screen measurements to match reality (+/-10mm)
    e screen measurements to match reality (+/-10mm))
  • Setting Ultrasonic Sensor - Horizontal  + (The sensor will not work unless there is 30mm clearance to minimum position)
  • GE Control Components Changeover  + (The supplier that we use for the supply ofThe supplier that we use for the supply of our control components advised us of the need to changeover. The components that have been made unavailable are all of the GE components. This includes, all MCB's, all contactors (24Vdc, 24Vac, 230Vac), all motor overloads and any auxiliary components to go with these devices. See pictures for reference.these devices. See pictures for reference.)
  • Hotswap Beckhoff PLC with Licence Slice Installed  + (There are a row of retaining clips on bot the top and bottom of the PC that hold it to the Din rail. Pop them open with a flathead screwdriver)
  • WinDelay for Twincat Startup  + (This can be downloaded from Dropbox (Stuga Machinery Ltd)\Service\WinStartDelay\winstartdelay.zip)
  • Air Pressure Switch Setup  + (This is usually called 'AIR'. From this point you will either need to have somebody watch the input on the screen or have means (eg dialled in on a laptop) to be able to watch the output while carrying out he next step.)
  • Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit  + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
  • Diagnosing EtherCAT Issues - Advanced  + ( #Choose the device network to interrogate #Choose the device network to interrogate and press the Advanced button #Expand to the Diagnostics-Online View and select the CRC checks 0300-0304 and Link Lost 0310-0312. Click ok to exit #On the online view, the system now records more detail about the CRC errors or link lost problems. In the case in the pictures, FB015B has recorded 69 errors on issue 0310 , which is "Link Lost A/B". There are CRC errors on the output of FB016B and the input of FB015B. This tells me that the link between FB016B and FB015B is not reliable. Could be a loose connection on the etherCAT and / or power cable ection on the etherCAT and / or power cable )
  • R0015251B Bench Assemble X Axis Energy chain  + (1 Assemble 111 links together , ensure all links are orientated the same way . 2 Identify the female end of the assembled links 3 Fit 2 more links of A0001113, but fit in a reversed orientation)
  • R0015286B Bench Assemble X axis Energy Chain  + (Total links of for A0001113 Energy Chain is 95 Double check correct quantity)
  • Setting up NAS Server - MyCloud EX2  + (Use IPScan to find the address)
  • R0015346 Conveyor blower system  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
  • R0015093 Bench Assemble Transfer Beam  + (Use Loctite 243 on all fasteners Use Loctite 570 on all threaded pneumatic connections Pen mark all bolts when finalised)
  • R0015294 Fitment of wire basket and feed pipes  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)