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Catégorie:Specification + (Specification pages for Stuga Machines)
Saw Y Drive Calculations + (Technical Details of the Saw Y Drive system)
TB0338 Saw 500mm Blade Upgrade Switch Block Relocation +
TB0377 Setting Beckhoff Homing To Zero Pulse + (The homing setup parameters for a Beckhoff system are unclear)
TB0161 Fitting Outfeed Clear Sensor on ZX Machine + (The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.)
Understanding Output Timings Tab + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
Guide to Fitting Eject Push Sensors on ZX Machines + (This Dokit will provide step by step instructions on how to retrofit home and out sensors to the eject push bar on ZX machines.)
ZX5 Improvements and Upgrades + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
TB0452 ZD620 Zebra Printer Setup + (This document outlines the setup of the new ZD620 printers to replace the older Zebra 420d printers that are obsolete. Also Applies to ZD420 and ZD421 printers)
AX8000 Drives - ES Contactor Wiring + (This document will provide the relevant instructions on how to add a safety contactor for the 3 phase power going to the Beckhoff AX8000 series drives on the Stuga Machines.)
TM017 Setting Cut Length on Saw + (This module guides the engineer on how to correctly set the cut lengths on Stuga saws)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TM003 Flowline Overview + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
Machine Safety Components and Wiring + (This page contains all of the different electrical safety devices used on the Stuga machines and how they are wired. Fore the safety circuit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Master)
Fault Finding - Safety Circuits Master + (This page will collate all the relevant documents surrounding safety circuits and fault finding.)
WinMulti - Postest + (This page will describe how to generate a Postest (operation position test), and is used to set the distance relationship between the routed holes and the saw blade so that routed pieces line up correctly back to back.)
WinMulti - Manual Input Cuts on an Autoflow or Microline + (This page will explain how to add manual cuts on an Autoflow or Microline)
Safety Circuit Principles + (This page will give you the required infor … This page will give you the required information and understanding of the principles of a safety circuit and generic idea on how to identify faults. For the safety ciruit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Masteriki/Fault_Finding_-_Safety_Circuits_Master)
WinMulti - Adding Cuts to the Manual Input Piece + (This page will instruct the operator in the correct Procedure to add cuts to the manual input profile.)
Ecoline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Ecoline machine.)
ZX5-S and ZX5-e Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the ZX5-S and ZX5-e machines.)
Autoflow Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Autoflow machine.)
ZX3 and ZX4 Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the ZX3 and ZX4 machines.)
Standalone Saw Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Standalone Saw machine.)
Microline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Microline machine.)
Flowline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Flowline machine.)
Upgrade ZX Machine to Beckhoff Drives and Control + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
SLOADPOS for Flowline,ZX3 and ZX4 + (Understanding What Sloadpos is and what the 3 column values mean on Flowline,ZX3 and ZX4. The ZX5, Autoflow and Microline do not use system in the same manner described here.)
Cutting Incorrect Profile Angle + (What to do if the saw is not cutting the correct "hand" of saw cuts)
TM018B Microline and ZX3 V Notch Blade Setup + (ZX3/Microline/Flowline ZX3 V Notch Blade Setup This module guides the engineer on how to correctly set the V notch blades)
ZX5 Safety Standards And Compliance + (ZX5 Safety Standards And Compliance)

TB0338 Saw 500mm Blade Upgrade Switch Block Relocation + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)

Item:M0001046 DLS Lubrication Unit 24V 4 Outlet + (4 port auto-lubrication unit for Autoflow machines)
500mm Saw Blade Upgrade + (500mm Saw Blade Upgrade)
Troubleshoot - Connecting Initial PLC Data Location + (A couple of methods for fixing the PLC connection issue found on TwinCAT machines.)
ZX5 Production R0015139 Module B to R0015000B Module C alignment + (Alignment process and criteria for module B to C)
ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Alignment process and criteria for module A aligning to module B)
TB0418 Use of Plastic Reinforcing On Stuga Machines + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (Assembly details for Module F cabinet pneumatics)
R0015079 Infeed extension assembly + (Assembly instructions for infeed module A extension section)
R0000699B Bench Assemble Drive chains + (Bench assemble of Drive chains for Module A)
R000560 Bench Assemble Spindle + (Bench assembly of saw main blade spindle)
R0015346 Conveyor blower system + (Blower system pipework installation)
TB0440 Switching Between Different Installed TwinCAT Versions + (CNC PCs are sent out with both TwinCAT 2 and TwinCAT3. Beckhoff have made an easy tool to switch from TwinCAT 2 to TwinCAT 3 and vice versa. This is called “TcSwitchRuntime”)
Common Issue - Initialising - Cannot Connect to PLC + (Cannot connect to TwinCAT PLC on switch on)
Placing a TwinCAT3 Machine Under Source Control + (Changing the directory structure to allow a PC used for PLC code editing to sync with the source code version control system)
Commissioning - Z-Block Calibration + (Commonly used during sawing on Z transoms, the Z block operation is used to fasten the profile, making sure it does not move during sawing.)
TB0247 Safety Gate Distances on Autoflow + (Confusion surrounds the parameter values needed to ensure the end of a bar length does not clash with the safety gate)
TB0394 Fitting Ultrasonic Sensor to Flowline OCLEAR + (Currently, the Flowlines have an m12 barre … Currently, the Flowlines have an m12 barrel sensor fitted for the OCLEAR sensor. After research and updates to new machines, we have found that fitting an ultrasonic sensor is much more reliable and effective at picking up different profile colours. For this reason, we have created an upgrade kit to enhance the functionality of the OCLEAR sensor.ce the functionality of the OCLEAR sensor.)
Waste and trim cut improvements December 2019 + (Describing the changes and enhancements to the trim cut and throwaway chunk cutting on Stuga Sawing)
ZX4 Machine Centre + (Description and architecture of the ZX4 machining module.)
Minable and Maxable - Operations at the ends of the bar + (Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar)
Hazard Rating System + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)
ZX5 Production R0000548E Module G to R0015040 Module F alignment + (Details for alignment of module G to F inclusive of additional safety tray fitting)
R0015294 Fitment of wire basket and feed pipes + (Details for fitting of cable and pipe basket to transfer system)
R0015350 Fit Rigid Ducting + (Details for hard piping of extraction system)
R0015336 Pneumatic Output Testing + (Details for manual pneumatic output testing on module)
R0015336 Pneumatic Output Testing Part 2 + (Details for manual pneumatic output testing on module)
Legacy Issue with Reverse Loading on Opposite Hand Machines + (Details of the legacy software problem with machining reverse loaded profiles on left to right feed (OH) machines.)
Parameters Dictionary + (Dictionary of parameters in Stuga machines)
RMAUT01 Infeed Light Beam and Additional Guarding + (Fit safety lightcurtain to reduce operator reach over limitation)
Reducing Saw Cut Height for Lower Profiles + (For sawing modules running from winMulti ( … For sawing modules running from winMulti (including flowlines with integrated control), there is an option to reduce the cut height. This is managed through an additional sensor on the saw cut stroke cylinder. This is particularly useful on saws with a 500mm blade (to cut wide or tall profiles) but a reduced cycle time can be gained by reducing the saw cut stoke time by limiting its travel on shorter profilesby limiting its travel on shorter profiles)
SR Axis Torque Adjustment + (For the Sawing Modules that have a servo motor rather than a piston to rotate the Saw the Torque needs to be reduced significantly)
ZX5 MH Infeed Basic IO Test and Setup + (Guide for basic Input and Output testing / setup on the ZX5 MH Infeed Module)
B0000025 B0001175 Belt Identification + (Guide to correct identification of appropriate Saw blade motor drive belts)
Diagnosing EtherCAT Issues - Advanced + (Hoe to trace TwinCAT3 EtherCAT issues using the System Manager Advanced features)
Adding TwinSAFE projects to AMI Motors + (How to add the twinSAFE Internal Safety Projects to GY and GZ axis)
A2001 - Adjusting BladeToFence + (How to adjust the blade to fence value on A2001 autoflow. ** Updated 21/01/2020 to use bladeOffsetFor and Bak**)
Back Polish Stuga Saw Blades + (How to back polish a Stuga saw blade)
Changing Main Saw Blade + (How to change the main saw blade on a Stuga machine)
Changing Version Control to Visual Studio + (How to change the version control software from Sourcetree to the inherent system on Visual Studio)
Convert TC2 Project to TC3 + (How to convert a TwinCAT2 project on an older Autoflow to TwinCAT3. This needs to be done when updating to Windows 10)
StuertzCloud - Creating Local SQL Database + (How to create a SQL Database instance on the local network to enable factory machines to communicate with StuertzCloud)
AMI TwinSAFE Workaround - Safety Project Creation + (How to create an AMI safety project to make a TwinSAFE AMI drive / motor compatible with a non-twinSAFE environment)
Downloading AMI Motor Safety Project + (How to download TwinSAFE AMI motor Safety Project)
Upgrading Project File on TwinCAT2 System + (How to load a new project with a TwinCAT2 System)
Determining Zero Pulse position For Beckhoff Axis + (How to measure the Zero pulse position relative to home switch position to determine if a motor needs mechanically rotating)
Correcting Screen Display Issues + (How to overcome common screen issues on Stuga Machines)
PC Recovery Process + (How to recover P.C following a system failure, using the USB recovery stick.)
Autocut Startup Procedure + (How to safely switch on and startup a Stuga Autocut Machine)
Setting Arrow Heads on ZX5 or ZX5-E + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
Setting up NAS Server - MyCloud EX2 + (How to set up a MyCloud EX2 server box to allow file sharing bridge for older operating systems)
Cannot set dual TwinCAT route + (How to solve problem when setting two routes to a TwinCAT3 system)
Saw Chute Blade Nut Clash + (How to temporarily prevent the saw blade nut from clashing with the chute)
Upgrading Visual Studio to Beckhoff TCXAEShell + (How to upgrade older Visual Studio TiwinCAT editors to Beckhoff badged TcXAEShell)
Beckhoff Servo Drive Error Diagnosis + (How to use the Drive Manager tab on System Manager to view historical drive errors on Beckhoff drives)
Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting + (Information for procedure to remove and refit cutting blade on saw head.)
Energy Chain Installation - 2500 Series + (Installation of the Igus 2500 Energy chain on Stuga machines)
R0015034B ZX5 Module B Wiring Loom installation + (Installation steps for Electrical looms installation into Module B)
R0015034B ZX5 Module B Wiring Loom installation Part 2 + (Installation steps for Electrical looms installation into Module B)
R0015034B ZX5 Module B Wiring Loom installation Part 3 + (Installation steps for Electrical looms installation into Module B)
Full Version Upgrade TwinCAT3 WinMulti + (Installing a full system software upgrade on a TwinCAT3machine)
R0015268 Pneumatic module Test + (Instructions for performing pneumatic test on completed module)
Stuertz Infeed - Reinforcing Forward Clamp Energy Chain System + (Instructions on reinforcing the energy chain on Stuertz infeed table forward clamp system)
R0015280 Module E Pneumatic Tests + (Instructions to complete a full pneumatics test on completed module)
R0015265 Mount Infeed arm covers and End guards + (Instructions to fit safety covers to arms)
R0015256 Pneumatic Connections + (Instructions to instal Pneumatic connections onto module)
R0015257 Module C Pneumatic Tests + (Instructions to pneumatically test build module)
Spindle Terminal Arcing + (Issue Found on ZX4 spindle ring connection box - constantly producing module alarms on spindles)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (Kit R0019199 contains a kit of components for protecting the SR axis bearing system on an Autoflow. This area is prone to collect offcuts which can pull the seal from the SR axis bearing)
Stuga Machine IO Dictionary - Inputs + (List of input references used on Stuga Machines)
Stuga Machine IO Dictionary - Outputs + (List of output references used on Stuga Machines)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
Accuracy Diagnosis - Mechanical Factors + (Mechanical issues that can affect accuracy on Stuga machines)
TB0415 Method to Prevent Loosening of Saw Blade + (Method to Prevent Loosening of Saw Blade)
Monday - Getting Started For Engineers + (Monday is a task management system that ca … Monday is a task management system that can be configured for anything. It can be used for to-do lists and project planning or that needs to hold a To-Do list of tasks. It allows a history of actions for tasks, along with an upload area for any type of file, photo, etc. Its real strength is in team communication, as everyone has access to all the informationeveryone has access to all the information)
Label Applicator Setup Notes + (Notes on installation of the auto label applicator system)
TB0401 Overcoming Backlash Adjustment Limitation + (On the Hepco rack / pinion / journal system, it is possible to get into a situation where no more adjustment is available using the motor mounts.)
L0099901 Emergency Kit Samsung Nextmove Drive Repair + (Operating procedures and instructions for the emergency repair kit for Samsung / Nextmove machines)
ZX4 Saw Centre + (Operation of the ZX4 Saw centre, conveyor and extraction system.)
PC Configuration - Flowline D + (PC network configuration of the Flowline following using a Beckhoff TwinCAT3 system which controls both the saw and windows side.)
PC Configuration - ZX E + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT2 system running the back end on machining centre side. Windows PC with Nextmove ESB on Saw side)
PC Configuration - ZX D + (PC network configuration of the ZX3 / 4 following using a Beckhoff TwinCAT2 system on machining centre side and Nextmove ESB on Saw side)
PC Configuration - ZX F + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
R0000738 Pneumatic Installation Part 2 + (Pneumatic installation details for ZX5 module B)
R0000738 Pneumatic Installation + (Pneumatic installation details for ZX5 module B)
R0000738 Pneumatic Installation Part 3 + (Pneumatic installation details for ZX5 module B)
Naming Convention for Axis Drives + (Policy for naming axes on Stuga Machines)
Naming Convention for Machine Modules + (Policy for naming modules on Stuga Machines)
R0015279 Align Backfences + (Procedure for correct alignment of module E back fences and channel bar)
Autoflow Maintenance - Sawing Centre + (Procedures for Daily, Weekly and Monthly Maintenance on Autoflow Sawing Centre Module)
Autoflow Maintenance - Machining Centre + (Procedures for Maintenance of the Autoflow Machining Centre Module)
Catégorie:Maintenance + (Procedures for Set up and maintenance of Stuga Machines)
Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (Process for upgrading an Autoflow from the original TwinCAT2 system to a new PC with Windows 10 and TwinCAT3)
TB0406 Procedure to replace drive on TwinSAFE systems + (Replacing a Beckhoff Ax5000 drive on 2016 onwards systems has complications due to the TwinSAFE system)
Stuga Machinery Safety Labels and Signs + (Safety Signs and Labels Used on Stuga Machinery)
ZX4 Safety Standards and Compliance + (Safety Standards and Compliance)
TB0393 Case Study M005 Microline Saw Blade Cutting Into Gripper + (Saw blade has cut into gripper, despite the protection system with the sensors being fitted to prevent the saw valve output operating.)
Ecoline - Setting V Notches on winMulti Software + (Setting V notch blade offsets on Ecoline winMulti Software)
Air Pressure Switch Setup + (Setting up the Air Pressure Switch. Phots are from ZX5.)
IP Camera Viewer exe Setup + (Setting up the freeware 4 camera viewer system IP Camera Viewer.exe for simple multiple camera views on a machine)
DeviceMagic - Updating Customer Records + (Since Feb 2024, a data link has been made between the Monday.com board system and the data on the Engineers DeviceMagic Form App.. This dokit describes how to correctly update and maintain the customer / machines / contacts data using the Monday boards.)