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Liste de résultats

Ecoline Clamp Clamp Reinstatement + (This page will take you through a step by step guide on how to reinstate the Clamp Clamp functionality on an Ecoline.)
TB0421 Balluff OBEAM Sensor Information + (This technical bulletin is for the Balluff BOS01FN sensor. Stuga part number is E0001139. Please see pictures below:)
Easily resizable forms for any screen resolution in Visual Studio + (This tutorial takes the developer through a way to create resizable forms in Visual Studio with NO CODING Required.)
A2001 - Light Curtain Timer + (This tutorial will explain how to fit a timer into the light curtain and ES circuit.)
Setting Motor Overload Relays + (This tutorial will walk you through how to read a motor plate and set the Motor Overload Relays to the information you gain from the motor plate.)
TB0426 Replacement Zebra Printer Setup + (This will describe the setup of a replacement Zebra printer after a fault with one on site.)
Test Page + (Thois is a test page)
SLOADPOS for Flowline,ZX3 and ZX4 + (Understanding What Sloadpos is and what the 3 column values mean on Flowline,ZX3 and ZX4. The ZX5, Autoflow and Microline do not use system in the same manner described here.)
Upgrade Options - Windows 7 Beckhoff Front End + (Upgrade Options for Stuga Machine Type TP431)
STU440 Router Manual + (User Guide for Stuga Router)
Setting Up Email Production Reports + (Version 6 of the stuga software has a facility for emailing a daily production report to nominated email addresses)
TB0250 Fault Finding Welding Issues + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)
Pneumax Valve Bank Recycling + (Which components to send back to Stuga for recycling)
ZX5 Clamp and Gripper Height Changes for Tall Profile + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)

Safety Circuit Principles + (This page will give you the required infor … This page will give you the required information and understanding of the principles of a safety circuit and generic idea on how to identify faults. For the safety ciruit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Masteriki/Fault_Finding_-_Safety_Circuits_Master)

OBSOLETE DM - Updating Resources + ( *** NOW OBSOLETE *** How to edit and update information in Device Magic )
GE Control Components Changeover + (A step by step process of how to change all of the GE electrical components over to the new Eaton variants. This Dokit will also be a log to keep hold of historic changeovers with the electrical components.)
Autoflow Hepco Slewing Ring - Journal Adjustment + (A2024 and A2025 both have Hepco slewing rings in their Machining Rings. This document describes how to access the journals for adjustment)
Catégorie:Administration + (Administrative processes for Stuga Colleagues)
TB0418 Use of Plastic Reinforcing On Stuga Machines + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
ZX5 Installation Procedure 2023 Pneumatic connections + (Connection details for interconnecting pneumatic circuits between ZX5 modules)
Autocut Daily Maintenance + (Daily maintenance tasks on a Stuga Autocut machine)
Policy - Stock Naming + (Defines the policy for the naming of Stuga Stock Parts and control of the additional fields used)
Waste and trim cut improvements December 2019 + (Describing the changes and enhancements to the trim cut and throwaway chunk cutting on Stuga Sawing)
Minable and Maxable - Operations at the ends of the bar + (Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar)
Hazard Rating System + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)
Autocut Saw Beckhoff Upgrade + (Details on the Beckhoff upgrade available to Stuga Autocut saws)
Minimum Cut Sizes on Stuga Saws + (Details on the minimum cut sizes on Stuga machinery)
Parameters Dictionary + (Dictionary of parameters in Stuga machines)
Dokit - Editing Work Instructions + (Editing the content n a Dokit Work Instruction)
TB0331 Idle Time Overrun Message + (Error message appears on screen to operator. “Idle Time Overrun – Contact Stuga”. It is not clear what this message means or what could be the root causes.)
TB0251 Fault finding servo drives + (Fault finding checklist for servo problems)
TB0238 Fault Finding 300Hz Spindles + (Faults on the 300Hz spindle circuit have p … Faults on the 300Hz spindle circuit have proved to be very difficult to trace. There symptoms are quite straight forward, but failing to find the real root cause has created huge costs in revisits and destroyed components. It is vital that all root causes are examined and eliminated, as there is often more than one root cause and very often they are intermittent.ause and very often they are intermittent.)
Monday - Obtaining Customer or Machine Address from a Job + (Finding a Job address from an assigned job)
Stuga Batch Cutting List Specification + (Full specification of the file format used by the entire range of Stuga machinery for cutting lengths and machining operations)
Coronavirus Guidelines for Stuga Staff + (Guidelines and best practices for Stuga Employees)
Autocut IO Definitions + (How to access the IO page and IO channel function)
Back Polish Stuga Saw Blades + (How to back polish a Stuga saw blade)
Changing Main Saw Blade + (How to change the main saw blade on a Stuga machine)
Autocut Cutting Tall Profiles + (How to configure a Stuga Autocut saw to cut tall profiles)
WinMulti Shutdown procedure + (How to correctly shut down the Stuga Autocut)
Fortigate VPN Installation + (How to create a VPN connection to Stuga HQ using Fortigate Client [Used from June 2022])
Dokit - Creating A Work Instruction + (How to create aInstruction in Dokit)
Stuga Product Database - Edit Product Data + (How to edit the product data on the Stuga website Spares Database)
Parts Identification - Cill Support Blocks + (How to identify the cill pads used on the Stuga Ancilliaries Saw)
Ecoline Site Installation Guide + (How to install a Stuga Ecoline)
Autocut Open Guard Doors + (How to open the doors on a Stuga Autocut machine)
Correcting Screen Display Issues + (How to overcome common screen issues on Stuga Machines)
Contacting Stuga Service + (How to report an issue on Stuga Machinery)
Reporting Faults On Stuga Machines - Best Practice + (How to report machine issues to Stuga to enable fast and efficient resolution of a fault)
Decommissioning - Autoflow Mk4 1 + (How to safely decommission and load a Stuga Autoflow Mk4.1 machine)
Autocut Startup Procedure + (How to safely switch on and startup a Stuga Autocut Machine)
Setting Arrow Heads on ZX5 or ZX5-E + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
Setting Up SageHookup Database + (How to set up a PC in Stuga to read the SageHookup database)
Flush Sash Compatibility additions + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
Viewing Camera Footage from Hikvision Cameras + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
Stuga Gripper Insert Identification + (Identification aid for Stuga Machine Grippers)
Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting + (Information for procedure to remove and refit cutting blade on saw head.)
R0019264 Autoflow Mk 4,1 Infeed Table Safe moving equipment guide + (Information for use of R0019264 kit for safe moving of Autoflow Mk4.1 Infeed Table)
R0015033B ZX5 Module F Wiring Loom + (Information to install cable looms)
Energy Chain Installation - 2500 Series + (Installation of the Igus 2500 Energy chain on Stuga machines)
R0015086 Pneumatic connections + (Instructions for adding pneumatic circuits to main frame)
Use of Network Access Server Box to Connect Legacy Systems + (Justification for the use of a Network Access Server box to link later Microsoft operating systems (8, 10) with earlier systems (Xp, 95, DOS))
Factory Settings Menu + (Link page to guide to Factory Settings for Stuga Machinery)
Stuga Machine IO Dictionary - Inputs + (List of input references used on Stuga Machines)
Stuga Machine IO Dictionary - Outputs + (List of output references used on Stuga Machines)
Recommended Lubricants + (Lubrication is essential for reliability and extended life of your Stuga machine)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
Fault Finding Master Directory + (Master Document for Fault Finding.)
Accuracy Diagnosis - Mechanical Factors + (Mechanical issues that can affect accuracy on Stuga machines)
90mm Z Profile Modifications + (Modification necessary to allow 90mm tall profile Z sections to be handles by Stuga Machines Liniar LCW9022)
Monday - Getting Started For Engineers + (Monday is a task management system that ca … Monday is a task management system that can be configured for anything. It can be used for to-do lists and project planning or that needs to hold a To-Do list of tasks. It allows a history of actions for tasks, along with an upload area for any type of file, photo, etc. Its real strength is in team communication, as everyone has access to all the informationeveryone has access to all the information)
R0015324 Install pipe and cable looms + (Pneumatic connections and cable information)
Naming Convention for Axis Drives + (Policy for naming axes on Stuga Machines)
Naming Convention for Machine Modules + (Policy for naming modules on Stuga Machines)
Catégorie:Maintenance + (Procedures for Set up and maintenance of Stuga Machines)
Stuga Machinery Operator Responsibilities + (Responsibilities for the operators and maintenance operatives when using Stuga machinery)
R0015278 Mount Completed Assemblies Section two + (Second page of instructions To complete R0015278 assembly mounting)
DeviceMagic - Updating Customer Records + (Since Feb 2024, a data link has been made between the Monday.com board system and the data on the Engineers DeviceMagic Form App.. This dokit describes how to correctly update and maintain the customer / machines / contacts data using the Monday boards.)
Catégorie:Specification + (Specification pages for Stuga Machines)
Saw Variable Angle Cutting Specification + (Specification used for variable angle cutting on Stuga Saws)
ZX5 Specification + (Specifications for Stuga ZX5)
Consumables List + (Stuga Machinery Consumables List)
TB0425 Lenovo Tablet Setup + (Stuga Service Engineer Tablet Setup)
Stuga LEV Statement + (Stuga policy on LEV regulations)
Teamviewer Technical Information + (Technical information about Teamviewer)
TB165 C0001 Stepper Motor Obsolescence + (The C0001 stepper motor used on the G axis of flowlines and on all motors on the router has become obsolete. A replacement will be available using the same Stuga part number)
TB0452 Ecoline using RSAutomation EtherCAT setup notes + (The Climatec Ecoline is the first to use RS Automation EtherCAT drives. This document is to record the issues raised by the transfer of the parameters and functions from one to another.)
TB0448 Ecoline using winMulti setup notes + (The Climatec Ecoline is the first to use winMulti as the control software. This document is to record the issues raised by the transfer of the parameters and functions from one to another.)
TB0407 Replacing Infeed Belt with Joined Belt + (The infeed belts on Flowlines and Ecolines require the disassembly of the infeed tables to replace the belts. Jointed belts will now be supplied when replacement required. These belts are cut and use threaded pins to join the ends into a continuous belt.)
Stuga Zebra Label Batch File Specification + (The requirement is for a separate file to … The requirement is for a separate file to directly print labels from the Stuga machinery, driven by the third party software company. To maintain backwards compatibility, a third saw link file will be generated – a Zebra print file written in the zebra printer language. This allows graphic and font information to be transferred to create a more visually appealing label.to create a more visually appealing label.)
TB0434 Setting Up Deep Y notches on ZX5 + (The saw “Y drive” on a ZX5 is limited in i … The saw “Y drive” on a ZX5 is limited in its depth range to +/- 20mm from the centreline of the profile, and 20mm from the backfence. This is fine for most normal Y notching, but there are combinations when a particularly deep Y notch is required. This process is also useful on an Autoflow where the SY axis distance is limited by the backfence / top clamp interference by the backfence / top clamp interference)
Fitting M8 Plug for EtherCAT Boxes + (This Dokit sets out be a guide on fitting m8 field attachable plugs to cable assemblies.)
Filling Out An Online Daily Timesheet Form + (This Dokit will give a step by step guide on how to use the Monday.com form to fill out a daily timesheet.)
Guide to Fitting Eject Push Sensors on ZX Machines + (This Dokit will provide step by step instructions on how to retrofit home and out sensors to the eject push bar on ZX machines.)
WinMulti - Drives + (This Page describes the drives screen in the winMulti Service Menu)
ZX5 Improvements and Upgrades + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
TB0452 ZD620 Zebra Printer Setup + (This document outlines the setup of the new ZD620 printers to replace the older Zebra 420d printers that are obsolete. Also Applies to ZD420 and ZD421 printers)
TB0408 Stuga PCB Design Normalisation + (This document records the result of the process carried out today to “normalise” the design and part notation for the PCBs that Stuga outsource. This follows confusion of poor naming and a lack of part numbers.)
R0000164 Spindle Disassemble for Required parts + (This dokit details the method of disassembly and list of parts that can be salvaged from a faulty R0000164 spindle assembly)
General Accuracy Guidelines for Engineers - Start Here + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
Important Information - Stuga Machinery + (This maintenance log is designed to be used in conjunction with the Stuga Daily, Weekly and Monthly maintenance procedures. These maintenance procedures are essential to the function of the machine and must be carried out.)
TM017 Setting Cut Length on Saw + (This module guides the engineer on how to correctly set the cut lengths on Stuga saws)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TM003 Flowline Overview + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
Yaskawa Inverter - Fault and Alarm Output Functionality + (This page contains a PDF which details the reasons why and how to change the wiring and parameters for a Yaskawa Inverter to output a Fault and an Alarm signal.)
SZ Axis Bottoming Out on Autoflow + (This page describes the diagnostic processes to go through to check if an Autoflow SZ axis is getting jammed with swarf at the bottom of its travel)
WinMulti - Advanced Bar Data + (This page is a more in depth explanation of the Bar Data Tab)
ZX5 - Specialised Settings for Eaton DE Drives + (This page lays out the settings needed for each individual Eaton drive on a ZX5 or Autoflow Mk4. It is important to use these settings to stop slim profiles toppling over on the transfer table)
WinMulti - Postest + (This page will describe how to generate a Postest (operation position test), and is used to set the distance relationship between the routed holes and the saw blade so that routed pieces line up correctly back to back.)
WinMulti - Manual Input Cuts on an Autoflow or Microline + (This page will explain how to add manual cuts on an Autoflow or Microline)
WinMulti - Load a Batch + (This page will inform the operator how to load a Batch in winMulti)
WinMulti - Offcuts + (This page will inform the operator how to add/Remove an Offcut)
WinMulti - Performing a Manual Input + (This page will instruct the operator how to add a manual input piece to the bar queue.)
WinMulti - Adding Cuts to the Manual Input Piece + (This page will instruct the operator in the correct Procedure to add cuts to the manual input profile.)