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General Accuracy Guidelines for Engineers - Start Here + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
Important Information - Stuga Machinery + (This maintenance log is designed to be used in conjunction with the Stuga Daily, Weekly and Monthly maintenance procedures. These maintenance procedures are essential to the function of the machine and must be carried out.)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TM003 Flowline Overview + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
Stuga Machinery Environmental Considerations + (This section of the manual addresses the environmental considerations relevant to the use of the machine)
Flowline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Flowline machine.)
Ecoline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Ecoline machine.)
Autoflow Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Autoflow machine.)
Standalone Saw Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Standalone Saw machine.)
Microline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Microline machine.)
Upgrade ZX Machine to Beckhoff Drives and Control + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
Updating the Touchscreen Driver + (This tutorial will walk you through how to update the touchscreen driver on any machine with either one or two touchscreens.)
WinMulti - Remakes + (This will inform the operator how to remake pieces in winMulti. Setting up A password for Remakes on Winmulti Version MK6 software - Added 2022)
Catégorie:Operation + (Tutorials on Machine Operation)
SLOADPOS for Flowline,ZX3 and ZX4 + (Understanding What Sloadpos is and what the 3 column values mean on Flowline,ZX3 and ZX4. The ZX5, Autoflow and Microline do not use system in the same manner described here.)
Upgrade Options - Windows 7 Beckhoff Front End + (Upgrade Options for Stuga Machine Type TP431)
WinMulti Software Upgrade - Skip Initialise + (Upgrade to machine control software to allow restart from Emergency Stop without reinitialise)
TB0250 Fault Finding Welding Issues + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)
Autocut Piece Jammed + (What to do if a small offcut is trapped int he machine leading to errors)
ZX5 Clamp and Gripper Height Changes for Tall Profile + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)
Catégorie:Production + (Work Instructions for Machine Assembly)

IP Camera Viewer exe Setup + (Setting up the freeware 4 camera viewer system IP Camera Viewer.exe for simple multiple camera views on a machine)

TB0436 Creating a Backup Through WinMulti + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
TwinCat Connection Faults + (A simple way to see where connections are lost on the etherbus/ethercat networks)
TB0418 Use of Plastic Reinforcing On Stuga Machines + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
R0015314 Fit Z Axis Drive components + (Assembly and setting details for final Z axis component installation)
R0015346 Conveyor blower system + (Blower system pipework installation)
Stuertz Infeed - Changes made to Version 1-GB Table + (Changes made on Version 1 GB machine to interface with Autoflow Mk4)
Placing a TwinCAT3 Machine Under Source Control + (Changing the directory structure to allow a PC used for PLC code editing to sync with the source code version control system)
RMZX503 ZX5 Guard To Floor Height + (Closing the guard to floor height on a ZX5 machine to prevent users crawling under guard)
R0015293 Install Flap Sensor Beam + (Correct installation , setting and quality checks for installation of material sensor beam)
Adding a new machine on Monday + (Correct procedure to add a new machine on Monday and creating the associated Contract for the warranty)
Autocut Daily Maintenance + (Daily maintenance tasks on a Stuga Autocut machine)
TB0315 Fitting Autoflow Dark Profile Sensor + (Dark windows profiles were sometimes not picked up by the photoelectric sensors, resulting in incorrect length measurements, and errors on the machine.)
Training Ultrasonic Sensor + (Describing a common problem with setting the ultrasonic sensor where the minimum range is set less than 30mm - the sensor will not work)
Hazard Rating System + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)
R0015242 Level and Adjust Roller beds module C and E + (Details for correct setting of roller bed assemblies)
R0015294 Fitment of wire basket and feed pipes + (Details for fitting of cable and pipe basket to transfer system)
R0015350 Fit Rigid Ducting + (Details for hard piping of extraction system)
R0015332 Mount Backfences and Align + (Fitting and setting details for back fences)
R0015334 Fit Centralise Front Table + (Fitting and setting details for Sy assembly and centralise top table)
TB0287 Importance of Outfeed Clear Sensor + (Following an H&S Incident (0005 – Nova … Following an H&S Incident (0005 – Nova Profile Ejecting), all flowlines and ZXs need to be checked to ensure the “Outfeed Clear” sensor is working. The incident proved that if the sensor fails, the outfeed may not be clear and hence the profile can be pushed back through the machine.rofile can be pushed back through the machine.)
RMZX502 Infeed Protection + (Guard panel modifications to prevent access to dangerous areas of machine)
VM Upgrade Hardware + (Hardware Upgrade for Virtual Machine)
Diagnosing EtherCAT Issues - Advanced + (Hoe to trace TwinCAT3 EtherCAT issues using the System Manager Advanced features)
Adding Machine Build Number to Label + (How to add the machine build number to a label created by 3rd Party Software company)
Troubleshoot - Permanent IP Address - Windows 8 + (How to change or create a permanent IP address on a Windows 8 machine.)
Troubleshoot - Permanent IP Addresses - UVision Cameras + (How to change the IP address on the obsolete UVision camera systems.)
ZX5 Adjusting V Notch Depth and Position + (How to change the depth and position of the V notch on a ZX5 machine)
Changing Main Saw Blade + (How to change the main saw blade on a Stuga machine)
Changing Version Control to Visual Studio + (How to change the version control software from Sourcetree to the inherent system on Visual Studio)
ZX5 Alignment Check + (How to check and correct the alignment of a ZX5 machine)
Create a TwinCAT Project from Existing Project + (How to create a TwinCAT project from an existing project on a similar machine)
Accessing Machine Location from a job + (How to find a machine / customer location from an assigned job)
Installing VNC Server and Viewer + (How to install VNC Server and viewer to connect to pre-XP Windows operating systems)
Upgrading Project File on TwinCAT2 System + (How to load a new project with a TwinCAT2 System)
Autocut Open Guard Doors + (How to open the doors on a Stuga Autocut machine)
PC Recovery Process + (How to recover P.C following a system failure, using the USB recovery stick.)
Reporting Faults On Stuga Machines - Best Practice + (How to report machine issues to Stuga to enable fast and efficient resolution of a fault)
Common Issue - Critical Saw File AQS is corrupt + (How to restart machine after "Critical Saw Queue File ..... is Corrupt. Please check the saw queue carefully")
Decommissioning - Autoflow Mk4 1 + (How to safely decommission and load a Stuga Autoflow Mk4.1 machine)
Autocut Startup Procedure + (How to safely switch on and startup a Stuga Autocut Machine)
Flush Sash Compatibility additions + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
Cannot set dual TwinCAT route + (How to solve problem when setting two routes to a TwinCAT3 system)
Upgrading To Version 5 Software 64 bit + (How to upgrade a Nextmove / TwinCAT 3 machine to the latest Version 5 software (64 bit))
Beckhoff Servo Drive Error Diagnosis + (How to use the Drive Manager tab on System Manager to view historical drive errors on Beckhoff drives)
Viewing Camera Footage from Hikvision Cameras + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
Stuga Gripper Insert Identification + (Identification aid for Stuga Machine Grippers)
Full Version Upgrade TwinCAT3 WinMulti + (Installing a full system software upgrade on a TwinCAT3machine)
R0015082B fencing and guards + (Instruction for assembly and mounting of machine guarding)
R0000299 Stroke assembly rebuild + (Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729)
R0000299 Stroke assembly rebuild Part 2 + (Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729)
Stuertz Infeed - Reinforcing Forward Clamp Energy Chain System + (Instructions on reinforcing the energy chain on Stuertz infeed table forward clamp system)
TB0387 Windows 10 to Windows 8 Connection Issues + (Issue connecting to the Windows XP machine on F060.)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (Kit R0019199 contains a kit of components for protecting the SR axis bearing system on an Autoflow. This area is prone to collect offcuts which can pull the seal from the SR axis bearing)
Recommended Lubricants + (Lubrication is essential for reliability and extended life of your Stuga machine)
ZX4 Machine Centre Outfeed + (Machine centre outfeed operation)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
Monday - Getting Started For Engineers + (Monday is a task management system that ca … Monday is a task management system that can be configured for anything. It can be used for to-do lists and project planning or that needs to hold a To-Do list of tasks. It allows a history of actions for tasks, along with an upload area for any type of file, photo, etc. Its real strength is in team communication, as everyone has access to all the informationeveryone has access to all the information)
Notes on Setting Eject Servo JX Axis + (Notes on initial setting up of JX servo drive axis for Autoflow Mk4)
Label Applicator Setup Notes + (Notes on installation of the auto label applicator system)
TB0401 Overcoming Backlash Adjustment Limitation + (On the Hepco rack / pinion / journal system, it is possible to get into a situation where no more adjustment is available using the motor mounts.)
ZX4 Saw Centre + (Operation of the ZX4 Saw centre, conveyor and extraction system.)
PC Configuration - ZX D + (PC network configuration of the ZX3 / 4 following using a Beckhoff TwinCAT2 system on machining centre side and Nextmove ESB on Saw side)
PC Configuration - ZX F + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
PC Configuration - Flowline D + (PC network configuration of the Flowline following using a Beckhoff TwinCAT3 system which controls both the saw and windows side.)
PC Configuration - ZX E + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT2 system running the back end on machining centre side. Windows PC with Nextmove ESB on Saw side)
Saje uPVC Unloading Process + (Process for unloading and locating Autoflow Mk4 machine in Saje upvc)
Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (Process for upgrading an Autoflow from the original TwinCAT2 system to a new PC with Windows 10 and TwinCAT3)
Register Mapping SE-4AS-CNC + (Register Mapping SE-4AS-CNC Find and Setting Register values.)
CX5120 Replacement + (Replacement of a CX5120 on a customers machine.)
TB0406 Procedure to replace drive on TwinSAFE systems + (Replacing a Beckhoff Ax5000 drive on 2016 onwards systems has complications due to the TwinSAFE system)
Ring Support under Pressure Loss + (Report of a near miss on an Autoflow machine when servicing)
TB0393 Case Study M005 Microline Saw Blade Cutting Into Gripper + (Saw blade has cut into gripper, despite the protection system with the sensors being fitted to prevent the saw valve output operating.)
Ecoline - Setting V Notches on winMulti Software + (Setting V notch blade offsets on Ecoline winMulti Software)
Setting Ultrasonic Sensor - Horizontal + (Setting an ultrasonic sensor mounted horizontally)
X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (Setting the laser distance sensor for the forward clamp out input (Vorlaufwagen))
Setting Profile Detection Laser Sensor + (Setting the laser sensor used on Flowline / ZX offcut sensors and Autoflow measurement sensors)
ACEpc Network Software - IP + (Setting up a ACEpc with the NETSETGO software to interface with an IP address to a Windows XP or earlier computer.)
Stuertz Welder - Setting Barcode Reader + (Setting up a VSM barcode reader)
Setting Up Windows PC C0000422-KIT 2023 + (Setting up a windows 11 Dell PC created with C0000422-KIT with Dionisys preconfigured setup)
TB0323 Stuga On-Site Private Networking Net116 + (Setting up external router for customer network isolation)
Air Pressure Switch Setup + (Setting up the Air Pressure Switch. Phots are from ZX5.)
IP Camera Viewer exe Setup +
Commissioning - Off-Cut Laser Sensor + (Setting up the laser sensors on the infeed of a Flowline, ZX4 and ZX5.)
ZX4 Sensors + (Showing all major sensors on the ZX4 Machine)
DeviceMagic - Updating Customer Records + (Since Feb 2024, a data link has been made between the Monday.com board system and the data on the Engineers DeviceMagic Form App.. This dokit describes how to correctly update and maintain the customer / machines / contacts data using the Monday boards.)
Ancil Saw Setup Guidance + (Special guidance for setting up Ancil Saws)
Recording a Video Clip Using Windows 11 Snip Tool + (Step-by-step instructions for taking a video screen grab using the built-in Snipping Tool with screen recording capability in Windows 11, specifically to capture a video stream (e.g., from an IP camera viewed in Microsoft Edge):)
Hotswap Beckhoff PLC with Licence Slice Installed + (Swapping a Beckhoff PC on an machine with EL6070 Licence Slice installed)
Saw Y Drive Calculations + (Technical Details of the Saw Y Drive system)
TB0338 Saw 500mm Blade Upgrade Switch Block Relocation + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)
TB0377 Setting Beckhoff Homing To Zero Pulse + (The homing setup parameters for a Beckhoff system are unclear)
TB0433 Incorrect Configuration of Air Service Unit + (The main picture is correct- dial setting is visible)
TB0161 Fitting Outfeed Clear Sensor on ZX Machine + (The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.)
Throwaway Chutewidth and SmallestGrip + (The parameters work together to define the … The parameters work together to define the process that happens with the final offcut at the end of a bar when it is too small to be ejected onto the outfeed table. It is surprisingly complicated, particularly on an Autoflow machine where the final piece is gripped. machine where the final piece is gripped.)
TB0428 Phase Detection Relay + (The phase detection relay shuts the power down to the machine if one phase is missing, or if the voltage drops or exceeds a set threshold.)
Understanding Output Timings Tab + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
Specialised Settings for Beckhoff Drives + (There are a number of specialised settings that need to take place on the Beckhoff setup for a new machine.)
TB0411 Spindle Home Sensor Position + (There have been instances where the cylind … There have been instances where the cylinder rod on a spindle has sheared, dropping the spindle down into the path of the gripper. Because the cylinder is still sensed in the home position the machine head will continue to operate causing damage to the gripper. to operate causing damage to the gripper.)
ZX5 Gripper Energy Chain & Tray Setup + (Things to look out for and check when setting up ZX5 energy chains on the ZX5 MH Outfeed or Saw Infeed)
Installation Guide - ZX5 Electrical + (This guide is to be used for all of the electrical connections when installing a ZX5 machine.)