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General Accuracy Guidelines for Engineers - Start Here + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
Important Information - Stuga Machinery + (This maintenance log is designed to be used in conjunction with the Stuga Daily, Weekly and Monthly maintenance procedures. These maintenance procedures are essential to the function of the machine and must be carried out.)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TM017 Setting Cut Length on Saw +
TM003 Flowline Overview + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
Machine Safety Components and Wiring + (This page contains all of the different electrical safety devices used on the Stuga machines and how they are wired. Fore the safety circuit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Master)
WinMulti - Postest + (This page will describe how to generate a Postest (operation position test), and is used to set the distance relationship between the routed holes and the saw blade so that routed pieces line up correctly back to back.)
Safety Circuit Principles + (This page will give you the required infor … This page will give you the required information and understanding of the principles of a safety circuit and generic idea on how to identify faults. For the safety ciruit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Masteriki/Fault_Finding_-_Safety_Circuits_Master)
TB0421 Balluff OBEAM Sensor Information + (This technical bulletin is for the Balluff BOS01FN sensor. Stuga part number is E0001139. Please see pictures below:)
Setting up an Ecoline Barcode Scanner + (This tutorial will teach you how to correctly set up an Ecoline Barcode Scanner. This could either be a handheld device or an 'Orbital' scanner attached to the infeed table.)
Upgrade Options - Windows 7 Beckhoff Front End + (Upgrade Options for Stuga Machine Type TP431)
STU440 Router Manual + (User Guide for Stuga Router)
Setting Up Email Production Reports + (Version 6 of the stuga software has a facility for emailing a daily production report to nominated email addresses)
TB0250 Fault Finding Welding Issues + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)
Pneumax Valve Bank Recycling + (Which components to send back to Stuga for recycling)
ZX5 Clamp and Gripper Height Changes for Tall Profile + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)
TM018B Microline and ZX3 V Notch Blade Setup + (ZX3/Microline/Flowline ZX3 V Notch Blade Setup This module guides the engineer on how to correctly set the V notch blades)

TM017 Setting Cut Length on Saw + (This module guides the engineer on how to correctly set the cut lengths on Stuga saws)

Catégorie:Administration + (Administrative processes for Stuga Colleagues)
ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Alignment process and criteria for module A aligning to module B)
ZX5 Production R0015139 Module B to R0015000B Module C alignment + (Alignment process and criteria for module B to C)
TB0418 Use of Plastic Reinforcing On Stuga Machines + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (Assembly details for Module F cabinet pneumatics)
R0015079 Infeed extension assembly + (Assembly instructions for infeed module A extension section)
R0000699B Bench Assemble Drive chains + (Bench assemble of Drive chains for Module A)
Autocut Daily Maintenance + (Daily maintenance tasks on a Stuga Autocut machine)
Policy - Stock Naming + (Defines the policy for the naming of Stuga Stock Parts and control of the additional fields used)
Waste and trim cut improvements December 2019 + (Describing the changes and enhancements to the trim cut and throwaway chunk cutting on Stuga Sawing)
ZX4 Machine Centre + (Description and architecture of the ZX4 machining module.)
Minable and Maxable - Operations at the ends of the bar + (Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar)
Hazard Rating System + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)
ZX5 Production R0000548E Module G to R0015040 Module F alignment + (Details for alignment of module G to F inclusive of additional safety tray fitting)
R0015336 Pneumatic Output Testing + (Details for manual pneumatic output testing on module)
R0015336 Pneumatic Output Testing Part 2 + (Details for manual pneumatic output testing on module)
Autocut Saw Beckhoff Upgrade + (Details on the Beckhoff upgrade available to Stuga Autocut saws)
Minimum Cut Sizes on Stuga Saws + (Details on the minimum cut sizes on Stuga machinery)
Parameters Dictionary + (Dictionary of parameters in Stuga machines)
TB0331 Idle Time Overrun Message + (Error message appears on screen to operator. “Idle Time Overrun – Contact Stuga”. It is not clear what this message means or what could be the root causes.)
Reducing Saw Cut Height for Lower Profiles + (For sawing modules running from winMulti ( … For sawing modules running from winMulti (including flowlines with integrated control), there is an option to reduce the cut height. This is managed through an additional sensor on the saw cut stroke cylinder. This is particularly useful on saws with a 500mm blade (to cut wide or tall profiles) but a reduced cycle time can be gained by reducing the saw cut stoke time by limiting its travel on shorter profilesby limiting its travel on shorter profiles)
Stuga Batch Cutting List Specification + (Full specification of the file format used by the entire range of Stuga machinery for cutting lengths and machining operations)
Creating Parts Pictures for Stuga Reports + (Guidance for creating part pictures correctly)
ZX5 MH Infeed Basic IO Test and Setup + (Guide for basic Input and Output testing / setup on the ZX5 MH Infeed Module)
Coronavirus Guidelines for Stuga Staff + (Guidelines and best practices for Stuga Employees)
Back Polish Stuga Saw Blades + (How to back polish a Stuga saw blade)
Changing Main Saw Blade + (How to change the main saw blade on a Stuga machine)
Autocut Cutting Tall Profiles + (How to configure a Stuga Autocut saw to cut tall profiles)
Correct Adjustment of Saw Anaconda Rotation + (How to correctly Adjust the Saw conduit to prevent it hitting the guard locking device)
Stuertz Infeed Mk4p1- Setting GY and GZ Datum + (How to correctly configure the datum points on the Stuertz Mk4.1 Infeed)
ZX5 Transfer Table Setup + (How to correctly set mesh between racks/pinions, V rail and delrin rollers)
Setting Gripper Nose + (How to correctly set the gripper nose mechanics)
Setting Infeed Loading Wheel + (How to correctly set the pressure and clutch settings on the infeed loading wheel)
WinMulti Shutdown procedure + (How to correctly shut down the Stuga Autocut)
Fortigate VPN Installation + (How to create a VPN connection to Stuga HQ using Fortigate Client [Used from June 2022])
Stuga Product Database - Edit Product Data + (How to edit the product data on the Stuga website Spares Database)
Device Magic - Adding a Device Email Address + (How to ensure an email address is in place for an engineer's device)
Parts Identification - Cill Support Blocks + (How to identify the cill pads used on the Stuga Ancilliaries Saw)
Ecoline Site Installation Guide + (How to install a Stuga Ecoline)
Autocut Open Guard Doors + (How to open the doors on a Stuga Autocut machine)
Correcting Screen Display Issues + (How to overcome common screen issues on Stuga Machines)
Contacting Stuga Service + (How to report an issue on Stuga Machinery)
Reporting Faults On Stuga Machines - Best Practice + (How to report machine issues to Stuga to enable fast and efficient resolution of a fault)
Decommissioning - Autoflow Mk4 1 + (How to safely decommission and load a Stuga Autoflow Mk4.1 machine)
Autocut Startup Procedure + (How to safely switch on and startup a Stuga Autocut Machine)
Setting Arrow Heads on ZX5 or ZX5-E + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
Setting Up SageHookup Database + (How to set up a PC in Stuga to read the SageHookup database)
Flush Sash Compatibility additions + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
Viewing Camera Footage from Hikvision Cameras + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
Stuga Gripper Insert Identification + (Identification aid for Stuga Machine Grippers)
Energy Chain Installation - 2500 Series + (Installation of the Igus 2500 Energy chain on Stuga machines)
R0015034B ZX5 Module B Wiring Loom installation Part 2 + (Installation steps for Electrical looms installation into Module B)
R0015034B ZX5 Module B Wiring Loom installation Part 3 + (Installation steps for Electrical looms installation into Module B)
R0015034B ZX5 Module B Wiring Loom installation + (Installation steps for Electrical looms installation into Module B)
R0015268 Pneumatic module Test + (Instructions for performing pneumatic test on completed module)
R0015280 Module E Pneumatic Tests + (Instructions to complete a full pneumatics test on completed module)
R0015029D Hepco Beam Alignment + (Instructions to correctly align and mount hepco drive beam)
R0015029D Hepco Beam Alignment Part 2 + (Instructions to correctly align and mount hepco drive beam)
R0015274 Fit X Axis Gearbox and Motor + (Instructions to correctly mesh and set gearbox and servo motor)
R0015277 Set Drive pinions in position + (Instructions to correctly set drive pinions into positions on shafts)
R0015249 Set drive pinions in position + (Instructions to correctly set drive pinions into positions on shafts)
R0015256 Pneumatic Connections + (Instructions to instal Pneumatic connections onto module)
R0015257 Module C Pneumatic Tests + (Instructions to pneumatically test build module)
Spindle Terminal Arcing + (Issue Found on ZX4 spindle ring connection box - constantly producing module alarms on spindles)
TB0269 Proving Accuracy Variation due to Ambient Temperature + (It has long been known that profile lengths grow and shrink with thermal expansion. This bulletin explains a method used to visually prove that this is a root cause of accuracy issues)
Factory Settings Menu + (Link page to guide to Factory Settings for Stuga Machinery)
Stuga Machine IO Dictionary - Inputs + (List of input references used on Stuga Machines)
Stuga Machine IO Dictionary - Outputs + (List of output references used on Stuga Machines)
Recommended Lubricants + (Lubrication is essential for reliability and extended life of your Stuga machine)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
Accuracy Diagnosis - Mechanical Factors + (Mechanical issues that can affect accuracy on Stuga machines)
90mm Z Profile Modifications + (Modification necessary to allow 90mm tall profile Z sections to be handles by Stuga Machines Liniar LCW9022)
TB0403 Issues Arising from Bloated Saw Bar Queue + (On a flowline / ZX with separate winSaw pr … On a flowline / ZX with separate winSaw program on saw side, the software works by continually increasing the Bar Queue with every bar cut. An issue has been found that if the operator rarely resets the program, it can build up in size and get “bloated” to the point where it does not perform correctly with the following symptoms: • Missing / delayed labels • Slow updates / performance • Long time to start cutting a bar after loading • Reprinting label delaysar after loading • Reprinting label delays)
Ensuring Mapped Drives Connect Every Time on Startup + (Once a drive is mapped manually the first Time, it appears to me on all Saws that the Saw PC will never reconnect automatically without having to double click the Drive first. Also happens on Batch Folders.)
R0000738 Pneumatic Installation Part 3 + (Pneumatic installation details for ZX5 module B)
R0000738 Pneumatic Installation + (Pneumatic installation details for ZX5 module B)
R0000738 Pneumatic Installation Part 2 + (Pneumatic installation details for ZX5 module B)
Naming Convention for Axis Drives + (Policy for naming axes on Stuga Machines)
Naming Convention for Machine Modules + (Policy for naming modules on Stuga Machines)
R0015279 Align Backfences + (Procedure for correct alignment of module E back fences and channel bar)
Autoflow Maintenance - Sawing Centre + (Procedures for Daily, Weekly and Monthly Maintenance on Autoflow Sawing Centre Module)
Autoflow Maintenance - Machining Centre + (Procedures for Maintenance of the Autoflow Machining Centre Module)
Catégorie:Maintenance + (Procedures for Set up and maintenance of Stuga Machines)
Stuga Machinery Operator Responsibilities + (Responsibilities for the operators and maintenance operatives when using Stuga machinery)
Stuga Machinery Safety Labels and Signs + (Safety Signs and Labels Used on Stuga Machinery)
DeviceMagic - Updating Customer Records + (Since Feb 2024, a data link has been made between the Monday.com board system and the data on the Engineers DeviceMagic Form App.. This dokit describes how to correctly update and maintain the customer / machines / contacts data using the Monday boards.)
Ancil Saw Setup Guidance + (Special guidance for setting up Ancil Saws)
Catégorie:Specification + (Specification pages for Stuga Machines)
Saw Variable Angle Cutting Specification + (Specification used for variable angle cutting on Stuga Saws)
ZX5 Specification + (Specifications for Stuga ZX5)
Consumables List + (Stuga Machinery Consumables List)
TB0425 Lenovo Tablet Setup + (Stuga Service Engineer Tablet Setup)
Stuga LEV Statement + (Stuga policy on LEV regulations)
TB165 C0001 Stepper Motor Obsolescence + (The C0001 stepper motor used on the G axis of flowlines and on all motors on the router has become obsolete. A replacement will be available using the same Stuga part number)
TB0338 Saw 500mm Blade Upgrade Switch Block Relocation + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)
Stuga Zebra Label Batch File Specification + (The requirement is for a separate file to … The requirement is for a separate file to directly print labels from the Stuga machinery, driven by the third party software company. To maintain backwards compatibility, a third saw link file will be generated – a Zebra print file written in the zebra printer language. This allows graphic and font information to be transferred to create a more visually appealing label.to create a more visually appealing label.)
TB0409 Setting Up Windows 10 PC 2018 + (These instructions allow the computer to be set up correctly ready for delivery to customer’s site. The customer can plug it in to a network connection and we can then connect to update backups, etc.)
ZX5 Improvements and Upgrades + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
TB0408 Stuga PCB Design Normalisation + (This document records the result of the process carried out today to “normalise” the design and part notation for the PCBs that Stuga outsource. This follows confusion of poor naming and a lack of part numbers.)
AX8000 Drives - ES Contactor Wiring + (This document will provide the relevant instructions on how to add a safety contactor for the 3 phase power going to the Beckhoff AX8000 series drives on the Stuga Machines.)