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WinMulti - Drives + (This Page describes the drives screen in the winMulti Service Menu)
BeckHoff Startup Parameter Data Transfer + (This describes the order and when startup parameters are applied)
ZX5 Improvements and Upgrades + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
AX8000 Drives - ES Contactor Wiring + (This document will provide the relevant instructions on how to add a safety contactor for the 3 phase power going to the Beckhoff AX8000 series drives on the Stuga Machines.)
R0000164 Spindle Disassemble for Required parts + (This dokit details the method of disassembly and list of parts that can be salvaged from a faulty R0000164 spindle assembly)
TM017 Setting Cut Length on Saw + (This module guides the engineer on how to correctly set the cut lengths on Stuga saws)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
Machine Safety Components and Wiring + (This page contains all of the different electrical safety devices used on the Stuga machines and how they are wired. Fore the safety circuit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Master)
SZ Axis Bottoming Out on Autoflow + (This page describes the diagnostic processes to go through to check if an Autoflow SZ axis is getting jammed with swarf at the bottom of its travel)
WinMulti - Advanced Bar Data + (This page is a more in depth explanation of the Bar Data Tab)
WinMulti - Postest + (This page will describe how to generate a Postest (operation position test), and is used to set the distance relationship between the routed holes and the saw blade so that routed pieces line up correctly back to back.)
Safety Circuit Principles + (This page will give you the required infor … This page will give you the required information and understanding of the principles of a safety circuit and generic idea on how to identify faults. For the safety ciruit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Masteriki/Fault_Finding_-_Safety_Circuits_Master)
ZX3 and ZX4 Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the ZX3 and ZX4 machines.)
ZX5-S and ZX5-e Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the ZX5-S and ZX5-e machines.)
Upgrade ZX Machine to Beckhoff Drives and Control + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
Setting up an Ecoline Barcode Scanner + (This tutorial will teach you how to correctly set up an Ecoline Barcode Scanner. This could either be a handheld device or an 'Orbital' scanner attached to the infeed table.)
Updating the Touchscreen Driver + (This tutorial will walk you through how to update the touchscreen driver on any machine with either one or two touchscreens.)
SLOADPOS for Flowline,ZX3 and ZX4 + (Understanding What Sloadpos is and what the 3 column values mean on Flowline,ZX3 and ZX4. The ZX5, Autoflow and Microline do not use system in the same manner described here.)
TM018B Microline and ZX3 V Notch Blade Setup + (ZX3/Microline/Flowline ZX3 V Notch Blade Setup This module guides the engineer on how to correctly set the V notch blades)

DeviceMagic - Updating Customer Records + (Since Feb 2024, a data link has been made between the Monday.com board system and the data on the Engineers DeviceMagic Form App.. This dokit describes how to correctly update and maintain the customer / machines / contacts data using the Monday boards.)

OBSOLETE DM - Updating Resources + ( *** NOW OBSOLETE *** How to edit and update information in Device Magic )
Item:M0001046 DLS Lubrication Unit 24V 4 Outlet + (4 port auto-lubrication unit for Autoflow machines)
Troubleshoot - Connecting Initial PLC Data Location + (A couple of methods for fixing the PLC connection issue found on TwinCAT machines.)
GE Control Components Changeover + (A step by step process of how to change all of the GE electrical components over to the new Eaton variants. This Dokit will also be a log to keep hold of historic changeovers with the electrical components.)
Autoflow Hepco Slewing Ring - Journal Adjustment + (A2024 and A2025 both have Hepco slewing rings in their Machining Rings. This document describes how to access the journals for adjustment)
TB0418 Use of Plastic Reinforcing On Stuga Machines + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
R0015346 Conveyor blower system + (Blower system pipework installation)
TB0440 Switching Between Different Installed TwinCAT Versions + (CNC PCs are sent out with both TwinCAT 2 and TwinCAT3. Beckhoff have made an easy tool to switch from TwinCAT 2 to TwinCAT 3 and vice versa. This is called “TcSwitchRuntime”)
Stuertz Infeed - Changes made to Version 1-GB Table + (Changes made on Version 1 GB machine to interface with Autoflow Mk4)
Autoflow Mk4o1 Changes + (Changes made on the Autoflow Mk4.1 A2032->)
D0002943 Infeed Runner Strip BOM Changes + (Changes made to the BOM for runner strip M0000395 / M0000396 / D0002943 / D0002944)
Placing a TwinCAT3 Machine Under Source Control + (Changing the directory structure to allow a PC used for PLC code editing to sync with the source code version control system)
Adding a new machine on Monday + (Correct procedure to add a new machine on Monday and creating the associated Contract for the warranty)
Monday - Putting Customer Machines On Stop + (Correct process for placing a customer on /off stop)
TB0394 Fitting Ultrasonic Sensor to Flowline OCLEAR + (Currently, the Flowlines have an m12 barre … Currently, the Flowlines have an m12 barrel sensor fitted for the OCLEAR sensor. After research and updates to new machines, we have found that fitting an ultrasonic sensor is much more reliable and effective at picking up different profile colours. For this reason, we have created an upgrade kit to enhance the functionality of the OCLEAR sensor.ce the functionality of the OCLEAR sensor.)
Machine References and Naming - Autoflow + (Describes the names used for the Inputs, Outputs and Servo drives)
Hazard Rating System + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)
R0015294 Fitment of wire basket and feed pipes + (Details for fitting of cable and pipe basket to transfer system)
R0015350 Fit Rigid Ducting + (Details for hard piping of extraction system)
Legacy Issue with Reverse Loading on Opposite Hand Machines + (Details of the legacy software problem with machining reverse loaded profiles on left to right feed (OH) machines.)
Device Magic to Monday Synchronisation Updates + (Details of updates to Device Magic and Monday Synchronisation)
Parameters Dictionary + (Dictionary of parameters in Stuga machines)
Dokit - Editing Work Instructions + (Editing the content n a Dokit Work Instruction)
Creating Parts Pictures for Stuga Reports + (Guidance for creating part pictures correctly)
Windows Authentication Failure - AllowInsecureGuestAuth + (Hack to allow guest authentications to server following Windows 11 Update)
Diagnosing EtherCAT Issues - Advanced + (Hoe to trace TwinCAT3 EtherCAT issues using the System Manager Advanced features)
Autocut Taking A Backup + (How to backup the data on your Autocut)
Changing Version Control to Visual Studio + (How to change the version control software from Sourcetree to the inherent system on Visual Studio)
Correct Adjustment of Saw Anaconda Rotation + (How to correctly Adjust the Saw conduit to prevent it hitting the guard locking device)
Stuertz Infeed Mk4p1- Setting GY and GZ Datum + (How to correctly configure the datum points on the Stuertz Mk4.1 Infeed)
ZX5 Transfer Table Setup + (How to correctly set mesh between racks/pinions, V rail and delrin rollers)
Setting Gripper Nose + (How to correctly set the gripper nose mechanics)
Setting Infeed Loading Wheel + (How to correctly set the pressure and clutch settings on the infeed loading wheel)
WinMulti Shutdown procedure + (How to correctly shut down the Stuga Autocut)
StuertzCloud - Creating Local SQL Database + (How to create a SQL Database instance on the local network to enable factory machines to communicate with StuertzCloud)
Dokit - Creating A Work Instruction + (How to create aInstruction in Dokit)
Stuga Product Database - Edit Product Data + (How to edit the product data on the Stuga website Spares Database)
Monday - Emails to Updates + (How to ensure supplier / customer emails are automatically recorded on Monday Jobs / Items)
Accessing Machine Location from a job + (How to find a machine / customer location from an assigned job)
TB0449 Ecoline Clearing out Old Archived Data + (How to free up space on an Ecoline by archiving the old data)
Importing Picking List from Sage To Monday + (How to import a picking list created in Sage to a Monday board)
Upgrading Project File on TwinCAT2 System + (How to load a new project with a TwinCAT2 System)
Monday - Searching for Jobs at a Customer on Mobile App + (How to look ahead or search for outstanding jobs at a particular customer or build number)
Correcting Screen Display Issues + (How to overcome common screen issues on Stuga Machines)
PC Recovery Process + (How to recover P.C following a system failure, using the USB recovery stick.)
Setting Arrow Heads on ZX5 or ZX5-E + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
Cannot set dual TwinCAT route + (How to solve problem when setting two routes to a TwinCAT3 system)
Updating Beckhoff TwinCAT3 Backend Version + (How to update Beckhoff TwinCAT3 on beckhoff PC)
Stores - Updating Location + (How to update a Stock Location in CIM50)
OBSOLETE Device Magic - Updating Customer Machine Build and Contact Details + (How to update the details for customers, build numbers and email contact details on the Device Magic forms)
Beckhoff Servo Drive Error Diagnosis + (How to use the Drive Manager tab on System Manager to view historical drive errors on Beckhoff drives)
Updating Zebra Firmware on ZD620 model + (How to use the ZDownloader to update the Firmware on Zebra ZD620 printers.)
Viewing Camera Footage from Hikvision Cameras + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
Energy Chain Installation - 2500 Series + (Installation of the Igus 2500 Energy chain on Stuga machines)
Full Version Upgrade TwinCAT3 WinMulti + (Installing a full system software upgrade on a TwinCAT3machine)
RAG Report Mk2 Instructions + (Instructions on how to use the RAG Report Mk2 Monday board)
Stuertz Infeed - Reinforcing Forward Clamp Energy Chain System + (Instructions on reinforcing the energy chain on Stuertz infeed table forward clamp system)
R0015029D Hepco Beam Alignment Part 2 + (Instructions to correctly align and mount hepco drive beam)
R0015029D Hepco Beam Alignment + (Instructions to correctly align and mount hepco drive beam)
R0015274 Fit X Axis Gearbox and Motor + (Instructions to correctly mesh and set gearbox and servo motor)
R0015249 Set drive pinions in position + (Instructions to correctly set drive pinions into positions on shafts)
R0015277 Set Drive pinions in position + (Instructions to correctly set drive pinions into positions on shafts)
Use of Network Access Server Box to Connect Legacy Systems + (Justification for the use of a Network Access Server box to link later Microsoft operating systems (8, 10) with earlier systems (Xp, 95, DOS))
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (Kit R0019199 contains a kit of components for protecting the SR axis bearing system on an Autoflow. This area is prone to collect offcuts which can pull the seal from the SR axis bearing)
Factory Settings Menu + (Link page to guide to Factory Settings for Stuga Machinery)
Stuga Machine IO Dictionary - Inputs + (List of input references used on Stuga Machines)
Stuga Machine IO Dictionary - Outputs + (List of output references used on Stuga Machines)
Accuracy Diagnosis - Mechanical Factors + (Mechanical issues that can affect accuracy on Stuga machines)
Monday - Getting Started For Engineers + (Monday is a task management system that ca … Monday is a task management system that can be configured for anything. It can be used for to-do lists and project planning or that needs to hold a To-Do list of tasks. It allows a history of actions for tasks, along with an upload area for any type of file, photo, etc. Its real strength is in team communication, as everyone has access to all the informationeveryone has access to all the information)
Label Applicator Setup Notes + (Notes on installation of the auto label applicator system)
TB0403 Issues Arising from Bloated Saw Bar Queue + (On a flowline / ZX with separate winSaw pr … On a flowline / ZX with separate winSaw program on saw side, the software works by continually increasing the Bar Queue with every bar cut. An issue has been found that if the operator rarely resets the program, it can build up in size and get “bloated” to the point where it does not perform correctly with the following symptoms: • Missing / delayed labels • Slow updates / performance • Long time to start cutting a bar after loading • Reprinting label delaysar after loading • Reprinting label delays)
TB0401 Overcoming Backlash Adjustment Limitation + (On the Hepco rack / pinion / journal system, it is possible to get into a situation where no more adjustment is available using the motor mounts.)
L0099901 Emergency Kit Samsung Nextmove Drive Repair + (Operating procedures and instructions for the emergency repair kit for Samsung / Nextmove machines)
ZX4 Saw Centre + (Operation of the ZX4 Saw centre, conveyor and extraction system.)
PC Configuration - Flowline D + (PC network configuration of the Flowline following using a Beckhoff TwinCAT3 system which controls both the saw and windows side.)
PC Configuration - ZX E + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT2 system running the back end on machining centre side. Windows PC with Nextmove ESB on Saw side)
PC Configuration - ZX D + (PC network configuration of the ZX3 / 4 following using a Beckhoff TwinCAT2 system on machining centre side and Nextmove ESB on Saw side)
PC Configuration - ZX F + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
Naming Convention for Axis Drives + (Policy for naming axes on Stuga Machines)
Naming Convention for Machine Modules + (Policy for naming modules on Stuga Machines)
Catégorie:Maintenance + (Procedures for Set up and maintenance of Stuga Machines)
Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (Process for upgrading an Autoflow from the original TwinCAT2 system to a new PC with Windows 10 and TwinCAT3)
TB0406 Procedure to replace drive on TwinSAFE systems + (Replacing a Beckhoff Ax5000 drive on 2016 onwards systems has complications due to the TwinSAFE system)
TB0393 Case Study M005 Microline Saw Blade Cutting Into Gripper + (Saw blade has cut into gripper, despite the protection system with the sensors being fitted to prevent the saw valve output operating.)
R0015338 Bench Assemble Serial Plate + (Serial plate data and stamping)
TB0323 Stuga On-Site Private Networking Net116 + (Setting up external router for customer network isolation)
IP Camera Viewer exe Setup + (Setting up the freeware 4 camera viewer system IP Camera Viewer.exe for simple multiple camera views on a machine)
DeviceMagic - Updating Customer Records +
Catégorie:Specification + (Specification pages for Stuga Machines)
Saw Y Drive Calculations + (Technical Details of the Saw Y Drive system)
TB0338 Saw 500mm Blade Upgrade Switch Block Relocation + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)
TB0377 Setting Beckhoff Homing To Zero Pulse + (The homing setup parameters for a Beckhoff system are unclear)
Autoflow Saw Motor End Swap + (The main saw motor for an autoflow D0004079 (made from E0000002) has to be rebuilt due to supplier changing the location of the terminal box.)
TB0161 Fitting Outfeed Clear Sensor on ZX Machine + (The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.)
Stuga Zebra Label Batch File Specification + (The requirement is for a separate file to … The requirement is for a separate file to directly print labels from the Stuga machinery, driven by the third party software company. To maintain backwards compatibility, a third saw link file will be generated – a Zebra print file written in the zebra printer language. This allows graphic and font information to be transferred to create a more visually appealing label.to create a more visually appealing label.)
Understanding Output Timings Tab + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
TB0409 Setting Up Windows 10 PC 2018 + (These instructions allow the computer to be set up correctly ready for delivery to customer’s site. The customer can plug it in to a network connection and we can then connect to update backups, etc.)
Fitting M8 Plug for EtherCAT Boxes + (This Dokit sets out be a guide on fitting m8 field attachable plugs to cable assemblies.)
Filling Out An Online Daily Timesheet Form + (This Dokit will give a step by step guide on how to use the Monday.com form to fill out a daily timesheet.)
Guide to Fitting Eject Push Sensors on ZX Machines + (This Dokit will provide step by step instructions on how to retrofit home and out sensors to the eject push bar on ZX machines.)