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Hazard Rating System + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)

Sclick file and error codes- Saw + (A description of the sclick file and error codes)
Catégorie:Administration + (Administrative processes for Stuga Colleagues)
TB0418 Use of Plastic Reinforcing On Stuga Machines + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
R0015346 Conveyor blower system + (Blower system pipework installation)
Placing a TwinCAT3 Machine Under Source Control + (Changing the directory structure to allow a PC used for PLC code editing to sync with the source code version control system)
ZX5-11 Conveyor Pinch Point + (Compliance upgrade to remove hazard of finger trap on conveyor)
Autocut Daily Maintenance + (Daily maintenance tasks on a Stuga Autocut machine)
Policy - Stock Naming + (Defines the policy for the naming of Stuga Stock Parts and control of the additional fields used)
Waste and trim cut improvements December 2019 + (Describing the changes and enhancements to the trim cut and throwaway chunk cutting on Stuga Sawing)
ZX4 Machine Centre + (Description and architecture of the ZX4 machining module.)
Minable and Maxable - Operations at the ends of the bar + (Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar)
Cyclical Control of Outputs to Aid Cylinder Speed Setup + (Description of built in feature of IO screen to allow a maintenance operative to quickly and accurately adjust speed rates of cylinders)
Homing Sequence + (Description of how the homing of an axis works)
Masterdir File + (Description of masterdir.saw file)
Hazard Rating System +
R0015294 Fitment of wire basket and feed pipes + (Details for fitting of cable and pipe basket to transfer system)
R0015350 Fit Rigid Ducting + (Details for hard piping of extraction system)
Autocut Saw Beckhoff Upgrade + (Details on the Beckhoff upgrade available to Stuga Autocut saws)
Parameters Dictionary + (Dictionary of parameters in Stuga machines)
TB0331 Idle Time Overrun Message + (Error message appears on screen to operator. “Idle Time Overrun – Contact Stuga”. It is not clear what this message means or what could be the root causes.)
Stuga Batch Cutting List Specification + (Full specification of the file format used by the entire range of Stuga machinery for cutting lengths and machining operations)
Coronavirus Guidelines for Stuga Staff + (Guidelines and best practices for Stuga Employees)
Diagnosing EtherCAT Issues - Advanced + (Hoe to trace TwinCAT3 EtherCAT issues using the System Manager Advanced features)
Back Polish Stuga Saw Blades + (How to back polish a Stuga saw blade using emery cloth)
Changing Main Saw Blade + (How to change the main saw blade on a Stuga machine)
Changing Version Control to Visual Studio + (How to change the version control software from Sourcetree to the inherent system on Visual Studio)
Autocut Cutting Tall Profiles + (How to configure a Stuga Autocut saw to cut tall profiles)
WinMulti Shutdown procedure + (How to correctly shut down the Stuga Autocut)
Fortigate VPN Installation + (How to create a VPN connection to Stuga HQ using Fortigate Client [Used from June 2022])
Stuga Product Database - Edit Product Data + (How to edit the product data on the Stuga website Spares Database)
Parts Identification - Cill Support Blocks + (How to identify the cill pads used on the Stuga Ancilliaries Saw)
Ecoline Site Installation Guide + (How to install a Stuga Ecoline)
Upgrading Project File on TwinCAT2 System + (How to load a new project with a TwinCAT2 System)
Autocut Open Guard Doors + (How to open the doors on a Stuga Autocut machine)
Correcting Screen Display Issues + (How to overcome common screen issues on Stuga Machines)
PC Recovery Process + (How to recover P.C following a system failure, using the USB recovery stick.)
Contacting Stuga Service + (How to report an issue on Stuga Machinery)
Autocut Startup Procedure + (How to safely switch on and startup a Stuga Autocut Machine)
Setting Arrow Heads on ZX5 or ZX5-E + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
Cannot set dual TwinCAT route + (How to solve problem when setting two routes to a TwinCAT3 system)
Beckhoff Servo Drive Error Diagnosis + (How to use the Drive Manager tab on System Manager to view historical drive errors on Beckhoff drives)
Viewing Camera Footage from Hikvision Cameras + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
Stuga Gripper Insert Identification + (Identification aid for Stuga Machine Grippers)
Energy Chain Installation - 2500 Series + (Installation of the Igus 2500 Energy chain on Stuga machines)
Full Version Upgrade TwinCAT3 WinMulti + (Installing a full system software upgrade on a TwinCAT3machine)
Stuertz Infeed - Reinforcing Forward Clamp Energy Chain System + (Instructions on reinforcing the energy chain on Stuertz infeed table forward clamp system)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (Kit R0019199 contains a kit of components for protecting the SR axis bearing system on an Autoflow. This area is prone to collect offcuts which can pull the seal from the SR axis bearing)
Factory Settings Menu + (Link page to guide to Factory Settings for Stuga Machinery)
Stuga Machine IO Dictionary - Inputs + (List of input references used on Stuga Machines)
Stuga Machine IO Dictionary - Outputs + (List of output references used on Stuga Machines)
Recommended Lubricants + (Lubrication is essential for reliability and extended life of your Stuga machine)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
90mm Z Profile Modifications + (Modification necessary to allow 90mm tall profile Z sections to be handles by Stuga Machines Liniar LCW9022)
Monday - Getting Started For Engineers + (Monday is a task management system that ca … Monday is a task management system that can be configured for anything. It can be used for to-do lists and project planning or that needs to hold a To-Do list of tasks. It allows a history of actions for tasks, along with an upload area for any type of file, photo, etc. Its real strength is in team communication, as everyone has access to all the informationeveryone has access to all the information)
Label Applicator Setup Notes + (Notes on installation of the auto label applicator system)
TB0401 Overcoming Backlash Adjustment Limitation + (On the Hepco rack / pinion / journal system, it is possible to get into a situation where no more adjustment is available using the motor mounts.)
ZX4 Saw Centre + (Operation of the ZX4 Saw centre, conveyor and extraction system.)
PC Configuration - Flowline D + (PC network configuration of the Flowline following using a Beckhoff TwinCAT3 system which controls both the saw and windows side.)
PC Configuration - ZX E + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT2 system running the back end on machining centre side. Windows PC with Nextmove ESB on Saw side)
PC Configuration - ZX D + (PC network configuration of the ZX3 / 4 following using a Beckhoff TwinCAT2 system on machining centre side and Nextmove ESB on Saw side)
PC Configuration - ZX F + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
Naming Convention for Axis Drives + (Policy for naming axes on Stuga Machines)
Naming Convention for Machine Modules + (Policy for naming modules on Stuga Machines)
Catégorie:Maintenance + (Procedures for Set up and maintenance of Stuga Machines)
Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (Process for upgrading an Autoflow from the original TwinCAT2 system to a new PC with Windows 10 and TwinCAT3)
TB0406 Procedure to replace drive on TwinSAFE systems + (Replacing a Beckhoff Ax5000 drive on 2016 onwards systems has complications due to the TwinSAFE system)
Stuga Machinery Operator Responsibilities + (Responsibilities for the operators and maintenance operatives when using Stuga machinery)
Stuga Machinery Safety Labels and Signs + (Safety Signs and Labels Used on Stuga Machinery)
TB0393 Case Study M005 Microline Saw Blade Cutting Into Gripper + (Saw blade has cut into gripper, despite the protection system with the sensors being fitted to prevent the saw valve output operating.)
Hikvision Camera Setup + (Setting up the Hikvision cameras and recording system)
Catégorie:Specification + (Specification pages for Stuga Machines)
Saw Variable Angle Cutting Specification + (Specification used for variable angle cutting on Stuga Saws)
ZX5 Specification + (Specifications for Stuga ZX5)
Consumables List + (Stuga Machinery Consumables List)
TB0425 Lenovo Tablet Setup + (Stuga Service Engineer Tablet Setup)
Stuga LEV Statement + (Stuga policy on LEV regulations)
Saw Y Drive Calculations + (Technical Details of the Saw Y Drive system)
TB165 C0001 Stepper Motor Obsolescence + (The C0001 stepper motor used on the G axis of flowlines and on all motors on the router has become obsolete. A replacement will be available using the same Stuga part number)
TB0338 Saw 500mm Blade Upgrade Switch Block Relocation + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)
TB0377 Setting Beckhoff Homing To Zero Pulse + (The homing setup parameters for a Beckhoff system are unclear)
Stuga Zebra Label Batch File Specification + (The requirement is for a separate file to … The requirement is for a separate file to directly print labels from the Stuga machinery, driven by the third party software company. To maintain backwards compatibility, a third saw link file will be generated – a Zebra print file written in the zebra printer language. This allows graphic and font information to be transferred to create a more visually appealing label.to create a more visually appealing label.)
Understanding Output Timings Tab + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
ZX5 Improvements and Upgrades + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
TB0408 Stuga PCB Design Normalisation + (This document records the result of the process carried out today to “normalise” the design and part notation for the PCBs that Stuga outsource. This follows confusion of poor naming and a lack of part numbers.)
AX8000 Drives - ES Contactor Wiring + (This document will provide the relevant instructions on how to add a safety contactor for the 3 phase power going to the Beckhoff AX8000 series drives on the Stuga Machines.)
General Accuracy Guidelines for Engineers - Start Here + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
Important Information - Stuga Machinery + (This maintenance log is designed to be used in conjunction with the Stuga Daily, Weekly and Monthly maintenance procedures. These maintenance procedures are essential to the function of the machine and must be carried out.)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TB0421 Balluff OBEAM Sensor Information + (This technical bulletin is for the Balluff BOS01FN sensor. Stuga part number is E0001139. Please see pictures below:)
Upgrade ZX Machine to Beckhoff Drives and Control + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
STU440 Router Manual + (User Guide for Stuga Router)
Setting Up Email Production Reports + (Version 6 of the stuga software has a facility for emailing a daily production report to nominated email addresses)
TB0250 Fault Finding Welding Issues + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)
Pneumax Valve Bank Recycling + (Which components to send back to Stuga for recycling)