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Recherche par propriété

Une liste de toutes les pages qui ont la propriété « Introduction » avec la valeur « The Autoflow R axis uses a slewing ring which has a seal that is subject to ingress of swarf. Over time, this seal can become dislodged, resulting in a major failure of the machine. ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 101 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).


    

Liste de résultats

  • TwinCat Connection Faults  + (We are quite often faced with multiple AxiWe are quite often faced with multiple Axis/Door Open/ Estop faults all being reported at the same time. More often than not this is caused by a bad connection on the TwinCat system somewhere. If there is any dropout of connection at any point in the system it will result in this error. You could spend some time crawling about on your hands and knees, opening electrical cabinets and trying to find the fault manualy, but by using TwinCat we can save some time and effort, and pinpoint the cause almost immediately.and pinpoint the cause almost immediately.)
  • Filling Out An Online Daily Timesheet Form  + (We are using Monday.com to handle daily tiWe are using Monday.com to handle daily timesheet entries. The layout of the form has been designed to make data input as minimal as possible. We are looking to improve accuracy of time capture, cut down administration time and to make historical data available without the need to store paperwork or take pictures. You will only be able to view and edit your timesheet when logged into your Monday.com account. Other employees are unable to see your data.her employees are unable to see your data.)
  • WinDelay for Twincat Startup  + (When Windows Boots up and WinMulti is starWhen Windows Boots up and WinMulti is started the TwinCat PLC is not in Run mode ready for the application. The Run mode of Twin cat normally takes between 70 to 90 seconds. WinStartDelay is a piece of software which delays Winmulti Starting up until the Amount of Time Delay needed has been run.
    of Time Delay needed has been run. <br/>)
  • Ecoline - Datum and MitreOffset Tests  + (When an Ecoline is commissioned, the positWhen an Ecoline is commissioned, the positional accuracy needs to be set up. These are also useful tests to check if the machine is maintaining positional accuracy
    ...ALWAYS make sure you have consistent, repeatable results before making any parameter changes

    tent, repeatable results before making any parameter changes</div> </div><br/>)
  • R0000299 Stroke assembly rebuild  + (  The following instructions should be fol  The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)
  • Autoflow R Axis Ring Seal Protection  + (The Autoflow R axis uses a slewing ring which has a seal that is subject to ingress of swarf. Over time, this seal can become dislodged, resulting in a major failure of the machine.)
  • Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3  + (<div class="annotatedImageDiv" typeof="
    Beckhoff C6015.jpg
    Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.

    The original PC cannot be used because

    *It is not powerful enough to run v6 front end
    *The operating system cannot be upgraded to Windows 10
    *It cannot be upgraded to TwinCAT3


    The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
    . It has an upgrade to 1.9Ghz 4 core processor.

    Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
    era PC, hence the camera PC can be retired after the upgrade<br/>)
  • R0015316 V notch Final Assembly Part 2  + (<nowiki>'''<u>Tools Required&l'''Tools Required'''


    Standard Hex key set

    Standard Spanner set

    ZX5 Blade tightening tool

    Compressed air connection with regulation (for axis support)


    '''Parts required'''


    A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

    A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

    B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

    B0000173 Blanking plug foc x 28

    B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

    D0015156 Saw Bearing Plate x 2

    D0015161 Saw Plate x 4

    D0015162 Saw Mid Spacer Bar x 1

    D0015163 Saw Bearing Spacer Bar x 1

    D0015168B Balance Cylinder Bracket x 2

    D0015169B Cylinder Rod Bracket x 2

    D0015179 Energy Chain Bracket x 2

    D0015180 Datum Switch Bracket (VZ) x 1

    D0015183 VY Stop x 2

    D0015235 VY Datum Switch Bracket x 1

    D0015236 VY Energy Chain Bracket - Fixed x 1

    D0015237 VY Energy Chain Bracket - Moving x 1

    D0015250 Safe Sensor Block x 1

    D0015251 Safe Sensor Finger x 1

    D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

    D0015452 Scissor Cable Retainer x 1

    D0015541 Energy Chain Deflector x 1

    D0015704 Energy Chain Support Plate x 1

    E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

    E0001185 Elte Saw motor x 4

    M0001087 Rubber Bump Stop M6 Ø20x24 x2

    P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

    P0000023 Fitting: Hex Nipple 1/8 BSP x 1

    P0000026 Silencer 1/4 BSP x 1

    P0000050 Fitting: Silencer 1/8'' BSP x 1

    P0000077 Straight Adaptor 8mm - 1/8BSP x 1

    P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

    P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

    P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

    P0001133 Cylinder: Ø50 x 500 x 2

    P0001134 Floating Joint M18x1.5 x 2

    P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

    P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

    P0001142 Adjustable Damper 150mm stroke (3000N) x 1

    P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

    R0015084 Bench assemble and Drill Off Swarf chutes

    V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4
    BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4</nowiki>)
  • R0015316 V notch Final Assembly  + (<nowiki>'''<u>Tools Required&l'''Tools Required'''


    Standard Hex key set

    Standard Spanner set

    ZX5 Blade tightening tool

    Compressed air connection with regulation (for axis support)



    '''Parts required'''


    A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

    A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

    B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

    B0000173 Blanking plug foc x 28

    B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

    D0015156 Saw Bearing Plate x 2

    D0015161 Saw Plate x 4

    D0015162 Saw Mid Spacer Bar x 1

    D0015163 Saw Bearing Spacer Bar x 1

    D0015168B Balance Cylinder Bracket x 2

    D0015169B Cylinder Rod Bracket x 2

    D0015179 Energy Chain Bracket x 2

    D0015180 Datum Switch Bracket (VZ) x 1

    D0015183 VY Stop x 2

    D0015235 VY Datum Switch Bracket x 1

    D0015236 VY Energy Chain Bracket - Fixed x 1

    D0015237 VY Energy Chain Bracket - Moving x 1

    D0015250 Safe Sensor Block x 1

    D0015251 Safe Sensor Finger x 1

    D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

    D0015452 Scissor Cable Retainer x 1

    D0015541 Energy Chain Deflector x 1

    D0015704 Energy Chain Support Plate x 1

    E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

    E0001185 Elte Saw motor x 4

    M0001087 Rubber Bump Stop M6 Ø20x24 x2

    P0000010 1/8 6mm elbow x 1

    P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

    P0000023 Fitting: Hex Nipple 1/8 BSP x 1

    P0000026 Silencer 1/4 BSP x 1

    P0000050 Fitting: Silencer 1/8'' BSP x 1

    P0000077 Straight Adaptor 8mm - 1/8BSP x 1

    P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

    P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

    P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

    P0001133 Cylinder: Ø50 x 500 x 2

    P0001134 Floating Joint M18x1.5 x 2

    P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

    P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

    P0001142 Adjustable Damper 150mm stroke (3000N) x 1

    P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

    R0015084 Bench assemble and Drill Off Swarf chutes

    V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4


    BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4<br /><br /><br/></nowiki>)
  • Autoflow Maintenance - Gripper  + (<nowiki>The following preventative mThe following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide:

    2-3 Shifts        Weekly
    40 Hrs/Week Bi-Weekly
    20 Hrs/Week Monthly
    i-Weekly<br />20 Hrs/Week Monthly</pre></div></nowiki>)
  • Autoflow Maintenance - Infeed  + (<nowiki>The following preventative mThe following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide:

    2-3 Shifts        Weekly
    40 Hrs/Week Bi-Weekly
    20 Hrs/Week Monthly

    kly<br />20 Hrs/Week Monthly</pre></div><br/></nowiki>)
  • R0002913E Install and Align Rotary head Subframe  + ('''<u>Tools Required</u>''' '''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies
    bolts) x 2 R0015296 Bench Assemble bearings Assemblies <br/>)
  • R0002913E Install and Align Rotary head Subframe PART 2  + ('''<u>Tools Required</u>''' '''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings AssembliesM16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies)
  • R0015028D ZX5 Hepco Beam Alignment Module C part 2  + ('''<u>Tools Required</u>''' '''Tools Required''' Engineers level Hepco flat spanner T0000491 Hepco Box spanner T0000492 Standard hex key set Incremental shim pack '''Parts Required''' B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6 B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x 2 B0000234 Straight Grease Nipple M6 ST/ST x 6 B0001006 Linear rail 25mm x 820mm x 6 B0001102 Double edge spacer slide and beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x 5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120)
  • R0015028D ZX5 Hepco Beam Alignment Module C  + ('''<u>Tools Required</u>''' '''Tools Required''' Engineers level Hepco flat spanner T0000491 Hepco Box spanner T0000492 Standard hex key set Incremental shim pack '''Parts Required''' B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6 B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x 2 B0000234 Straight Grease Nipple M6 ST/ST x 6 B0001006 Linear rail 25mm x 820mm x 6 B0001102 Double edge spacer slide and beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x 5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120)
  • R0000713E Bench Assemble R Axis Limit Assembly  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set 38mm spanner '''Parts Required''' B0000122 Glacier Bush 12 D 14 D 15 Long x 4 D0007454 Stop Sub Base OH (D8377) x 1 D0007455 Stop Damper Housing OH (D8378) x 1 D0008377 Stop Sub Base (D7454) x 1 D0008378 Stop Damper Housing (D7455) x 1 D0008380E Stop Slide Finger ZX4 Mk5 x 1 D0008383 Cross Joiner x 1 D0010756 Proximity Switch Mounting Block Reduced Size x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0008379 Shaft 12mm: 263mm R Axis Limit Stainless x 2 P0000235 MC Series self compensating Damper x 2
    less x 2 P0000235 MC Series self compensating Damper x 2 <br/>)
  • R0000558E Bench Assemble Base and Turntable  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1
    ainless lock washer x 4 D0015663 SR Axis Motor Guard x 1 <br/>)
  • R0000558E Bench Assemble Base and Turntable Part 2  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1)
  • R0015314 Fit Z Axis Drive components  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set Engineers level 300mm 5mm Carbide drill 150m verniers '''Parts Required''' A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2 A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2 B0000344 Circlip 15mm External x 2 B0000400 Circlip 17mm External x 2 D0001249 Z Axis Chain Offset Plate x 1 D0001271 Z Axis Chain Mounting Plate x 1 D0001927 Intermediate Housing (AM3032) x 1 D0006498 Z Housing Cap x 2 D0007453 Double Cylinder Bracket OH (D8106) x 1 D0007610 Chain Slide x 1 D0007795 Nut Housing x 1 D0007796 Nut Housing - Mirror x 1 D0007858 Kit: Z Axis Drive Chain ZX + Micro x 1 D0008106 Double Cylinder Bracket (D7453) x 1 H0007714 Z Spocket 20 teeth x 2 R0000963E Bench Assemble Z axis Components x 1
    teeth x 2 R0000963E Bench Assemble Z axis Components x 1 <br/>)
  • R0015278 Mount Completed Assemblies Section two  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 2 D0015718B Energy Chain Angle Bracket Double Deck x 3 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 2 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 D0015862 Energy Chain Tray Deep Long x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chainsembly R0015286 Bench Assemble X axis components and energy chain)
  • R0015278 Mount Completed Assemblies  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 1 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chain
    R0015286 Bench Assemble X axis components and energy chain <br/>)
  • R0015095 Bench Assemble Infeed Support Arms  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015553 Transfer Support arm R/H (right to left machine ) OR D0015552 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18 M8 x 20 button hex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180ex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180)
  • R0015037 Bench Assemble SY Assembly Part 2  + ('''<u>Tools Required</u>''' S'''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1matec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1)
  • R0015250 Bench Assemble Support Arms  + ('''<u>Tools Required</u>''' S'''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015552 Transfer Support arm R/H (right to left machine ) OR D0015553 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18)
  • R0015038 Bench Assemble V notch Datum Rollers  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set External circlip pliers 1 meter straight edge Feeler gauges '''Parts Required''' B0000062 Circlip 20mm External x 13 B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 26 B0001176 washer : bearing shim x 16 D0010060 Roller Shaft Ø20 x 37.5 x 7 D0010061 Datum Roller Ø40 x 20 x 6 D0010396 Datum Roller Ø40 x 150mm x 7 D0010397 Shaft 20mm: 195mm Autoflow Roller x 7 D0015214 Roller Support Bar - Short x 1 D0015217 Profile Support Pad x 2 D0015218 Roller Support Bar - Long x 1 D0015220 Outfeed Roller Bed Support Frame x 1 D0015221 Outfeed Roller Bed Mounting Plate x 1 D0015348 MC Outfeed Roller Mounting Plate x 1 M0001006 Threaded insert M14/M8 30 long x 8
    ting Plate x 1 M0001006 Threaded insert M14/M8 30 long x 8 <br/>)
  • R0015035 Bench Assemble V Notch Components  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Vernier 150mm 2 meter straight edge 40mm shaft pin jigs Feeler gauge set Internal circlip pliers External circlip pliers 8mm hand reamer '''Parts Required''' B0000041 5 x 5 x 19 key x 1 B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8 B0000427 Leadscrew Ø25x10 435 Long x 1 B0001047 Fixed Bearing Support Block Ø17 x 1 B0001120 Circlip 62mm External x 16 B0001127 ROTEX GS Coupling Ø14/Ø15 Bore & Key (98 Shore Spider) x 1 B0001134 Ball Bearing 15ID 35OD 11 Long x 10 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 D0010132 SZ Drive Mount Plate x 1 D0010563 Y Axis Servo Mount x 1 D0015147 V Notch Upper Support Bar x 1 D0015148 V Notch Lower Support Bar x 1 D0015149 VZ Shaft End Plate x 4 D0015152 V-Notch Upper Moving Bar x 1 D0015153 V-Notch Rear Moving Bar x 1 D0015154 V-Notch Front Moving Barx1 D0015157 Saw Motor Bar x 4 D0015158 Shaft 40mm: 190mm ZX V Notch Saw Motor Slide x 8 D0015159B Saw Motor Adjustment Screwx 4 D0015160 Saw Motor Block x 4 D0015164 VY Leadscrew Block x 1 D0015166 VY Motor Mounting Plate x1 D0015258 Upper Link Mount 1 x 1 D0015259 Upper Link Mount 2 x 1 D0015260 Upper Link x 2 D0015261 Lower Link x 2 D0015262 Lower Link Mount x 2 D0015263 Mid Link Shaft x 2 D0015264 Lower Link Shaft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16
    haft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16 <br/>)
  • R0015255 Mount Assemblies to Main Frame  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0015291 Datum Flag x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 2 D0015722 Energy Chain Tray Shallow Long x 1 D0015861 Energy Chain Cable Support x 1 R0015007 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015251 Bench Assemble X axis components and energy chain R0015004 Bench Assemble Gripperaxis components and energy chain R0015004 Bench Assemble Gripper)
  • R0015037 Bench Assemble SY Assembly  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1
    1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1 <br/>)
  • R0015298 Bench Assemble V notch Clamps  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard Spanner set External circlip pliers '''Parts Required''' B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 8 B0001176 Washer : bearing shim x 9 D0001313 Datum Roller (Radial Bearing) x 2 D0010060 Roller Shaft Ø20 x 37.5 x 3 D0010061 Datum Roller Ø40 x 20 x 3 D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller x 2 D0010066 Infeed Roller Connector x 1 D0010545 Infeed Roller Mount x 2 D0010546 Infeed Roller Attachment x 1 D0015211 Outfeed Clamp Upright x 2 D0015212 Top Clamp Mounting Plate x 1 D0015213 Side Clamp Mounting Block x 1 D0015221 Outfeed Roller Bed Mounting Plate x 1 D0015241 Outfeed Side Clamp Mounting Block x 1 D0015242 Outfeed Front Fence x 1 D0015243 Outfeed Top Clamp Plate x 1 D0015244 Outfeed Top Clamp Mounting Plate x 1 D0015245 Outfeed Top Clamp Leg x 2 D0015246 Centre Side Clamp Roller Block x 1 M00001004 Endcap 40 x 40 black x 2 M0001006 Threaded insert M14-M8 30 long x 4 M0001017 Endcap 80x40 Black x 2 P0000010 6mm elbow x 4 P0001045 Guide cylinder 25 x 150 x 2 P0001132 Cylinder 32x 175 guided x 2 P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4
    P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4 <br/>)
  • R0015343 Waste Guidance Installation  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard tap set '''Parts Required''' D0001967 Conveyor End Plate x 1 D0001970 Swarf Funnel Support x 2 D0005616 Conveyor Swarf Funnel x 1 D0010843 Conveyor Deflector Plate x 1 M0000031 Panel Edging Strip; 9 x 6mm (consumable stock ) R0015344 Bench Assemble Conveyor Parts
    (consumable stock ) R0015344 Bench Assemble Conveyor Parts <br/>)
  • Stuertz Infeed - Freeing Roller under Gripper Arm  + ('''Applies to: A2026-A2030 Autoflow Mk4 wi'''Applies to: A2026-A2030 Autoflow Mk4 with Jetta Locking motors''' In certain circumstances, the forward clamp roller arm has stuck itself under the gripper arm. Freeing from this situation requires a set process because the GZ axis motor is braked and probably in an overload condition
    ...You need to be confident in using TwinCAT on the VM machine to navigate to settings

    nfident in using TwinCAT on the VM machine to navigate to settings</div> </div><br/>)
  • GY GZ axis setup with Jetter Motors  + ('''WARNING:''' '''The Jetter motor on th'''WARNING:''' '''The Jetter motor on the GZ axis has a brake. Releasing the brake without control could be harmful/dangerous.''' '''Use the Air Counterbalance rig to assist if necessary.''' This assumes that the motors are connected to the Beckhoff drive and are free to move.o the Beckhoff drive and are free to move.)
  • TB0314 Updating Mint File in Workbench  + ( * Updating software can be very complicat * Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again * In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case * Version numbers have always followed a numerical order, so the higher the number, the later the version * Mnt files should always be stored in ** c:\multi on MH side – called Multi X.xxx.mnt ** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt aw side of flowline – called IgSaw X.xx.mnt )
  • Updating winStugaSaw Software to v4  + (<div class="icon-instructions caution-i
    ...This upgrade is only possible on Windows 7 OS and above.
    With the upgrade of the source code editor to Visual Studio 2017, and the associated security changes to Windows, many thing changed with the Windows .net libraries. In order to maintain the code, it needed to be upgraded. This upgrade had major consequential effects: # It was not compatible with windows XP any more due to security issues # A new version of Workbench needs to be installed
    any more due to security issues # A new version of Workbench needs to be installed <br/>)
  • DM - Updating Resources  + (<div class="icon-instructions caution-i
    ...This procedure is now obsolete - it is kept for historical purposes only
    All information provided to the service engineers on Device Magic can all be linked to a single Excel document. This document provides all customer names, machine numbers, emails and employee information. Linking this document with Device Magic provides fields that make it easier for engineers to fill out the form.
    This document must only be used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.

    used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.</div> </div><br/>)
  • OBSOLETE Installing SourceTree Version Control Software  + (<div class="icon-instructions caution-i
    ...March 2022 - Sourcetree changed the password specification making this process obsolete as the internal source control on Visual Studio can now be used
    Use this [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio link] From Jan 2020, Sourcetree will be increasingly used to properly maintain changes to the Stuga source code. Each machine with TwinCAT3 will need the Sourcetree program installed, and a change to where and how the source code is stored This tutorial deals with installing the Sourcetree program from Atlassian
    code is stored This tutorial deals with installing the Sourcetree program from Atlassian)
  • R0015029D Hepco Beam Alignment Part 2  + (<u>'''Tools Required'''</u> '''Tools Required''' Engineers level Hepco flat spanner Hepco Box spanner Standard hex key set Incremental shim pack Torque wrench '''Parts Required''' B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x2 B0001102 Double Edge Spacer Slide and Beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 F0000529 T-Nut M6 (slot 10) x 3 F0000530 T-nut M8 (slot 10) x12 F0000529 T-Nut M6 (slot 10) x 3 F0000530 T-nut M8 (slot 10) x1)
  • R0015029D Hepco Beam Alignment  + (<u>'''Tools Required'''</u> '''Tools Required''' Engineers level Hepco flat spanner Hepco Box spanner Standard hex key set Incremental shim pack Torque wrench '''Parts Required''' B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x2 B0001102 Double Edge Spacer Slide and Beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 1 F0000529 T-Nut M6 (slot 10) x 3 F0000530 T-nut M8 (slot 10) x11 F0000529 T-Nut M6 (slot 10) x 3 F0000530 T-nut M8 (slot 10) x1)
  • R0015338 Bench Assemble Serial Plate  + (<u>'''Tools Required'''</u> Serial plate stamping jig Large Alphabetic and Numerical stamps Correct machine build data <u>'''Parts Required'''</u> D0000086B Universal Serial Number Plate (UKCA) x 1 <br/>)
  • R0015315 Fit Y Axis Drive components  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard hex key set External circlip pliers '''Parts Required''' B0000344 Circlip 15mm External x 1 D0001927 Intermediate Housing (AM3032) x 1 D0006487 Y Stepper Housing x 1 R0000962E Bench assemble Y axis Components
    per Housing x 1 R0000962E Bench assemble Y axis Components <br/>)
  • R000560 Bench Assemble Spindle  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard hex key set Heat gun Copper/Hide hammer 240 grit disc Fe10 solvent '''Parts Required''' B0000027 Ball Bearing 30 I/D 62 O/D 16 Long + seals (Branded) x 3 B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0000060 Double Angular Bearing 30 I/D 62 O/D 23.8 Long + seals x 1 D0004026 Bearing Housing x 1 D0004027 Saw Spindle x 1 D0004030 Lock Ring x 1 D0004031 Saw Washer x 1 D0004271 Front Saw Flange x 1 D0004272 Backing Saw Flange x 1 D0004771 Inner Bearing Spacerx 1 D0004772 Outer Bearing Spacer x 1 D0004852 Key for D4027x 1
    0004772 Outer Bearing Spacer x 1 D0004852 Key for D4027x 1 <br/>)
  • R0015317 Install Rotary Ring  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard Hex Key set Standard spanner set Lifting Strop Overhead crane operation Torque wrench Soft hammer Ring lubrication oil '''Parts Required''' A0000309 Domed Blanking Plug 19mm x 3 C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1 D0000263 Stop Y Central x 1 D0002990E Strike Post ZX4 Mk5 x 1 D0002991 Switch carrier x 1 D0006061 Timing Belt cap x 1 D0007861 Y axis hard stop x 2 D0010756 Proximity Switch Mounting Block Reduced Size x 2 D0010894 Ethercat Cover ZX3/ZX4 x 1 D0015542 R Axis Motor Connector Cover x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 H0007995 Rotary base cover plate x 2 M0000451 Plug and Elbow x 2 R0000971E Bench Assemble R Axis Gearbox R0010260 Bench Assemble Tool Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge)
    Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge) <br/>)
  • TB0444 Renewing CF Card on TwinCAT2 Systems  + (<u>Problem</u> These machinesProblem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1.      Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2.      Boot up with the CX5020 3.      Ensure PLC is set to Enable on start-up (default is config mode) 4.      Rename the PC 5.      Install TeamViewer host v10 or less from a USB stick 6.      If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7.      Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8.      Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
  • TB0449 Ecoline Clearing out Old Archived Data  + (= Problem = Software takes a long period of time to find bar after scanning barcode.)
  • Monday - Getting Started For Engineers  + (==Why Change?== *mHelpdesk limitations **==Why Change?== *mHelpdesk limitations **Cludgy to use **Slow response **Cannot connect to other apps or emails *Monday advantages **Easier and more elegant to use **More configurable **easy to email into **Better searching **Expandable to whole business **Cheaper ==Similarities to mHELPDESK== *Monday consists of a set of user definable “Boards” that contain a list of “Pulses”. *The “pulses” can be configured however we like. *I have created a “Board” called “Service Jobs” *On the Service Jobs Board, I have designed the “Pulses” to mimic the service jobs, so this will include the machine, the status, the type classification, etc *Any pulse has associated “Updates”. These are just like the “items” on an mHelpDesk job, but is much more flexible than the plain text of mHelpdesk *The service team will assign jobs as before *The job should be updated by yourself during your visit *The database of jobs is searchable so you can find the machine history
    so you can find the machine history <br/>)
  • TB0436 Creating a Backup Through WinMulti  + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
  • Saje uPVC Unloading Process  + (Access for machinery is limited at the SajAccess for machinery is limited at the Saje factory. The machine will be delivered in the following modules, that should be unloaded from the lorry in this order #Electrical Cabinet #Machining centre base module (1.8 x 2.2m) #Infeed module (2.4 x 9.0m)
    x 2.2m) #Infeed module (2.4 x 9.0m) <br/>)
  • Correcting Linearity with Rack Offset File  + (Accuracy problem on A2001 was traced to a Accuracy problem on A2001 was traced to a non-linear rack. This tutorial demonstrates how to test the linearity of a rack and the systems in place to correct the linearity.
    Modifying the linearity of a rack is a very complex and sensitive issue. You must be absolutely certain that there is a case for linearity with REPEATED tests that produce the same result. It is far more likely that accuracy problems are cause by other mechanical issues. This is the only machine in the 20 year history that has needed these alterations
    machine in the 20 year history that has needed these alterations</div> </div>)
  • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Alignment criteria and steps for correct machine installation)
  • VM Upgrade Software  + (As an alternative to having a separate camera PC. Adding a VM (Virtual Machine) to the Front end allows access to the BE and cameras without interrupting the operator.)
  • R0000728 R0000729 Stroke Assembly Dismantling  + (Assemblies fitted to MK1 ZX4 will require Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle. The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools Required''' Standard hex key set Standard spanner set Double pin saw flange spanner Drifts and punches Ballpein hammer Soft hammer Degreasing bath
    pein hammer Soft hammer Degreasing bath <br/>)
  • Autocut Taking A Backup  + (Backing up is vital to ensure your data is safe in case there is a failure of the PC or Hard Disk Drive)
  • R0000711 Rotary Base Assembly REV2  + (Detailed steps to correctly install rotaryDetailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1iper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1)
  • ZX5 Production R0015122 Module A to R0015139 Module B alignment  + (Details and steps for correct alignment of Module A to Module B '''<u>Tools Required</u>''' Laser Level 300mm rule 1 meter yellow level 24mm spanner Permanent marker Pipe cutters Ring main connection equipment)
  • Placing a TwinCAT3 Machine Under Source Control  + (<div class="icon-instructions caution-i
    ...Note - This dokit is now obsolete - the sourcetree system has been replaced by the internal one in TcXAEShell
    Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.
    standard uses on all Stuga machines to enable quick, easy and stress free version control.)
  • Full Version Upgrade TwinCAT3 WinMulti  + (If a PC fails on a machine in the field anIf a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility
    ...This is a one-way process that cannot be reversed

    ions-text">...This is a one-way process that cannot be reversed</div> </div><br/>)
  • Ecoline - Disabling V axis To Swap Faulty Drive  + (If a drive fails on an Ecoline, the V axisIf a drive fails on an Ecoline, the V axis can be utilised to enable the Ecoline to still run as a machining centre, albeit with V notching now disabled. This is a better situation than no machining at all, as all factories have V notching capability in addition to an Ecolineching capability in addition to an Ecoline)
  • Hotswap Beckhoff PLC with Licence Slice Installed  + (If a machine is set up with an EL6070 Licence Slice, the PLC can be swapped freely and the TwinCAT licence remains on the slice in the machine)
  • Disabling a Tool Home or Tool Out Sensor  + (If there is a failure of a tool out or tooIf there is a failure of a tool out or tool home sensor on the Stuga spindle ring, it is important to be able to quickly disable the input so the machine can continue production until the problem can be properly resolved. The software has an inbuilt functionality to do this - this tutorial takes you through the necessary stepsrial takes you through the necessary steps)
  • Create a TwinCAT Project from Existing Project  + (If you are confident and proficient in usiIf you are confident and proficient in using the Visual Studio editor to create TwinCAT projects, you can shortcut a lot of the data inputting by copying and modifying an existing project. This will keep the naming conventions and links exactly the same
    ...This should only be attempted if the machine has exactly the same EtherCAT box, drive and module setup

    ne has exactly the same EtherCAT box, drive and module setup</div> </div><br/>)
  • Changing Version Control to Visual Studio  + (In March 2022 the password policy of the sIn March 2022 the password policy of the system behind SourceTree / Bitbucket and Atlassian changed - [https://community.atlassian.com/t5/Bitbucket-articles/Announcement-Bitbucket-Cloud-account-password-usage-for-Git-over/ba-p/1948231 link]. This meant all machine would need a complex password login change for the SourceTree program used for version control of the PLC code. This was not straight-forward to resolve, so the decision was made to change the version control system to the one that is packaged with the Visual Studio system by default. This is a better method anyway, but it needs the "TcXaeShell" installed.
    ...The TcXaeShell is simply a newer version of Visual Studio that includes Source control, rebadged for TwinCAT3
    Visual Studio that includes Source control, rebadged for TwinCAT3</div> </div>)
  • J0001000H Autoflow Mk4 Mechanical installation-Alignment  + (Information to clarify correct process for installation of J0001000H Autoflow Mk4 Levelling tolerance of 0.004" /0.1mm over 300mm (1 division on engineers level) must be adhered to)
  • TB450 - CMOS Battery replacement  + (Internal CMOS batteries are used in PCs toInternal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
  • Monday - Putting Customer Machines On Stop  + (It is important that everyone does this thIt is important that everyone does this the same way or confusion and frustration will follow. It is also important to understand how the relationship between a Machine and it’s contract works * Each machine on the “Machine” board needs to link to a “Contract” on the “Service Contracts” board * This allows multiple Machines to have the same “Contract” – eg Customade group contract * The “Contract” is the electronic version or equivalent to the bit of paper that the customer has signed, and contains the start and end dates, etc * For machines that have no contract, I have set up some other “General” contract types. These General Types are not machine specific – ** PAYG – General Pay as you go ** OnStop – Customer is on stop and nothing should be supplied ** AskFirst – Ask KG or management first before supplying goods and services ** Proforma – Payment required before supply of goods and services ** PreDelivery – Before warranty startses ** PreDelivery – Before warranty starts)
  • Stuertz Infeed - Check GY Position Parallelism  + (It is important that the parallelism of thIt is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment Potential Symptoms of a problem *Gripper cannot pick up offcuts *Gripper /profile end forced away from backfence *Accuracy problems *Gripper wobbles after it has released profile Use the laptop to enable you to control the Service screen whilst inside the infeed table
    ...You will be inside the danger area of the machine - ensure operators are aware of your situation
    Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work Create a spreadsheet or a table to log your results,.
    ng box section will also work Create a spreadsheet or a table to log your results,. <br/>)
  • Setting Gripper Nose  + (It is very important to ensure the gripper nose and heel is correctly set up. This assembly is subject to a lot of wear and tear and maintenance is very important. Incorrect setting or play in this assembly is a major cause of accuracy issues)
  • Autocut Piece Jammed  + (Let's say a small piece has become wedged Let's say a small piece has become wedged between the eject table and the outfeed table frame.
    ...Do not try to reach into the machine until it is safe to do so - Press ESTOP

    ach into the machine until it is safe to do so - Press ESTOP</div> </div><br/>)
  • Monday - Emails to Updates  + (Mondays has changed the way it deals with Mondays has changed the way it deals with the way it writes updates via email, in a very useful way for us. This will save a lot of time cutting and pasting information from emails. Simply put, * when you send an email, cc: the unique email address for the item in your email you are sending. This is standard practice to get your email into Mondays. * When your contact replies (with reply all) * their reply will now magically appear in the Monday update for the item. * It even strips out the email trail, leaving just the important reply It used to be the case that only members of Stuga.co.uk could send an email directly to an update, but this has now changed…ly to an update, but this has now changed…)
  • Updating Teamviewer Host  + (Older versions of Teamviewer are being phaOlder versions of Teamviewer are being phased out by the Teamviewer company from September 15th 2021. The advice on the website suggests you need to upgrade to version 15. However, v15 is not compatible with the older Windows XP machines in the field. The latest XP compatible downloadable version of the Host program is 13.2 and is available [https://download.teamviewer.com/download/version_13x/TeamViewer_Host_Setup.exe here] Regrettably, the update process on older versions is not simple, and frustratingly cannot be done remotely. It needs intervention from an operator at the machine with a small amount of technical know-how with a small amount of technical know-how)
  • TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements  + (On Autoflow 2 Sawing Centres following 5 yOn Autoflow 2 Sawing Centres following 5 years of use., it has been found that the internal saw centre framework can lose its rigidity. this is probably due to "bruising" or denting of the aluminium joints introducing a slight amount of play. This is exacerbated by the design where it is attached and driven on from the base up A retrofit kit of parts has previously been created to allow additional reinforcement to be introduced within the structural framework. This kit builds upon the first kit to provide further accuracy enhancements by #Adding left right stability with additional slide rails at the top of the subframe #Adding front / back stability by moving the SY axis leadscrew to the same height as the saw table ====Parts required: ==== R0010272 Kit: Saw Frame Rigidity Pt 2 This kit consists of 2 carriage assemblies, specifically designed to provide further rigidity to the top of the Saw Head Assembly. In addition, 2 mounting blocks required to relocate the Saw Y Axis Assembly are also included. This allows the Saw Y Axis Assembly to continue to operate accurately, but improves the life of associated components. See also [[TB0259 Autoflow Saw Head Reinforcement]][[TB0259 Autoflow Saw Head Reinforcement]])
  • Move SR Datum Sensor to Higher Level R0019217  + (On a Mk4 Autoflow, The SR axis daum sensorOn a Mk4 Autoflow, The SR axis daum sensor is originally located at the rear and to the base of the SR axis. This area is prone to offcuts, so a new location has been designed at the top, with the following design parameters *Easy to retrofit *Sensor is protected in a case *Short distance to connection box *Uses existing mounting holes *Easy to adjust and maintain *Sensing end location should be vertical onto a plate, not horizontal on to a radiused surface *Can use E0000336 2mm range sensor reliably *Incorporate a front fence to help deflect offcuts down the chute and to protect the sensor The parts are supplied in Kit R0019217B
    ...In November 23, a second iteration of the design was released using metal parts and a side fence to improve robustness (R0019217B)

    ...The pictures and models illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine

    illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine</div> </div><br/>)
  • ZX5 V Notch Blade Mechanical Setup  + (On previous models the V notch separation On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct. On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)
    ...As you WILL have to stand inside the machining centre I would advise the use of a bump cap and gloves as you will be in close proximity to the V notch blades and tooling.
    you will be in close proximity to the V notch blades and tooling.</div> </div>)
  • ZX5 Transfer Table Setup  + (Sometimes the mesh between all the parts iSometimes the mesh between all the parts is too tight and left with no adjustment. This causes too much pressure on the moving parts, especially the delrin rollers which are not designed to take heavy loads. Any excess force on them leads to excessive wear and premature failure.s to excessive wear and premature failure.)
  • 500mm Saw Blade Upgrade  + (Step by step guide of how to carry out theStep by step guide of how to carry out the 400mm to 500mm saw blade upgrade including long reach clamps. Time to complete is very dependant on condition of the machine, ie rusted or rounded off bolts which may need to be drilled out and holes re-tapped. Replace all screws with Loctite except grub screws on taper lock pulleys, grub screws for shafts on clamp pads and slit strip retaining screws or where a locking nut is used on cylinder rods.re a locking nut is used on cylinder rods.)
  • Changing Main Saw Blade  + (Stuga recommends this blade be changed aftStuga recommends this blade be changed after 1-2 weeks of cutting - symptoms to determine if the blade needs changing: * Awful cutting sound / smell * Profile dragging (sizes too short) * Brown burnt swarf * Smoke coming out of profile end while cutting
    ...The 500mm blade is sharp and can be awkward to manouver out of the saw, please be careful

    p and can be awkward to manouver out of the saw, please be careful</div> </div><br/>)
  • Replacing Baldor Microflex Drive with RS Automation  + (The Baldor Microflex drive with Beckhoff mThe Baldor Microflex drive with Beckhoff motor was a drive system combination that has now been superseded with a better performance system using an RS Automation Drive and motor combination The Part number for the upgrade is R0019052X Kit: X Axis Replacement using RS Automationit: X Axis Replacement using RS Automation)
  • Guide to Fitting Eject Push Sensors on ZX Machines  + (The Eject Push bar on the Saw Outfeed on tThe Eject Push bar on the Saw Outfeed on the ZX machines does not have sensors fitted to monitor the position of the cylinders. This causes an issue when the bar is obstructed and either does not fully extend or not fully extract. The cycle is not aware of the position of the cylinders and the machine will continue to run, often resulting in a collision. Not having sensors fitted also means that the Eject Push cycle is run via a timer. However, using a timer means that the system does not know the actual position of the cylinders. Having sensors fitted to the cylinders will allow us to have a cycle that monitors the position of the cylinders and we can determine the cycle has finished before allowing another operation to proceed. We can also use the sensors as feedback to stop the machine if the cycle fails. This will result in fewer collisions and damage to parts or products.
    s and damage to parts or products. <br/>)
  • Beckhoff AX8000 Flowline Upgrade  + (The Flowline range (Mk3, ZX3, ZX4) are StuThe Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
  • ZX5 MH Infeed Basic IO Test and Setup  + (The MH infeed on a ZX5 is a module which cThe MH infeed on a ZX5 is a module which can be tested individually away from the fully installed machine. Once build stage is complete, to be able to test individually, the Infeed Module needs: - To be connected to mains power & be powered on - An air supply to the main blue line - Network connection (Network Cube) - HDMI & Keyboard dongle to be plugged into the Beckhoff PLC inside the cabinet. Input and output activation when testing the sole module is done through the Twincat project rather than through WinMulti The above is only required If the Machine is not fully installed and connected with power air and network already. The below guide is specifically for a fully installed and connected infeed.ically for a fully installed and connected infeed.)
  • Autoflow Maintenance - Machining Centre  + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention:)
  • Autoflow Maintenance - Sawing Centre  + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention)
  • Autoflow Maintenance - Outfeed Table  + (The Machine has many moving parts, all which need regular maintenance. Below outlines what items need particular attention)
  • Stuga Product Database - Edit Product Data  + (The Stuga website has a parts database, much like a shop front for helping identify Stuga Machine parts. Keeping the data updated and logging nuggets of useful information is invaluable in helping identify parts on machines)
  • Updating Beckhoff TwinCAT3 Backend Version  + (The TwinCAT3 beckhoff systems have a speciThe TwinCAT3 beckhoff systems have a special version of TwinCAT installed - the "Runtime" version XAR (eXtended Automation Runtime). This differs from the full "Engineering version XAE that is installed in the front end and camera PCs in that it is the bare bones of TwinCAT for machine running purposes. '''It does not have the Visual Studio editor in it.''' The runtime version may need updating to 3.4024.xx to allow the latest front end and PLC code to work the latest front end and PLC code to work)
  • ZX5 Datum and Grip Pin Setup  + (The ZX5 has a different and much improved The ZX5 has a different and much improved grip system where we use the 10mm cutter to put holes in the end of the profile. The profile is then gripped by the grip pins to give a more accurate and reliable grip. Along with better machining accuracy, this also allows the X axis to be run at higher speeds and virtually eliminates gripper slip. For it to work accurately and reliably the system first needs to be set up mechanically on both the X and SX axis. And crucially, if the datum is changed the loading position also has to be changed, and vice versa. This is extremely important for the operator, and any on-site maintenance staff to be aware of as changing either one without compensating the other can lead to accuracy issues and miss grips.an lead to accuracy issues and miss grips.)
  • TB0447 ZX5 Setup - X Axis Beam Calibration  + (The ZX5 has a moveable Beam on the Z axis.The ZX5 has a moveable Beam on the Z axis. The design reason behind this is to keep the gripper arm short for reliability and stiffness, yet enable it to move out of the way for rear V notching During the calculations for the machining bar recipe, the software has to work out if and when the beam needs to be moved: ·        If there are no v notches on the bar, then machine all the operations without moving the beam. Beam moves at the very end when ejecting ·        If there is a V notch, move the bar during the first X axis position where position > beamStrokeLength Therefore, it is very important for the software to know how far the beam moves physically to offset all the positions to allow for it. The distance is measured and entered into parameter beamStrokeLength. It should be around 700mm. beamStrokeLength. It should be around 700mm.)
  • TB0445 ZX5 Setup - Infeed Measure Sensor Calibration  + (The ZX5 has two bar measuring systems – thThe ZX5 has two bar measuring systems – the side laser and the sensor array. The side laser scans the bar as it moves into the final loading location, which gives the software a “heads-up” for the length of the bar. If the length is different to expected, the software will then use the sensor array to measure the bar length. There are 2 measurement methods because the side laser is not 100% reliable, especially on shorter lengths below 3000mm. However, it does mean the system does not have to grip and measure / reoptimize each bar length, so improves the cycle time. The sequence is as follows 1.      During the conveyor loading, measure the length using the side laser 2.      Once loaded to backfence, check the backfence sensor array. 3.      If the sensor array rough measurement does not match the laser – a.      If the laser measured length < infeedLaserRemeasure, continue and measure with rear sensors b.      If the laser measured length < infeedLaserRemeasure, flag an error that laser has not measured correctly. c.       If it does match, use the laser value to reoptimize the bar if it is different than expected 4.      Load and Grip bar, if necessary, measure accurately with rear sensor arrayssary, measure accurately with rear sensor array)
  • ZX5 Alignment Check  + (The ZX5 machine can be tricky to align as there are many adjustments designed into the table to offset manufacturing tolerances. This step by step guide follows the correct protocol to ensure the starting point and sequence of alignment is correct)
  • Repairing R axis datum pin  + (The datum pin on the old ZX4 at Sidey was The datum pin on the old ZX4 at Sidey was recommended to be changed at my last service visit. Unfortunately there are quite a few different datum spindle plates and we were having problems tracking down the correct one so it was decided that I would be sent out the new replaceable datum pin carrier as Sidey have a small machine shop I could use to modify the existing plate to make it fit. Unfortunately the mounting holes of the new carrier interfered with the mounting holes of the pneumatic cylinder so it couldn't be used. After taking dimensions of the existing plate for identification I realised there was actually a very small and quick repair that could be carried out until the correct parts were identified. All you need is a cordless drill, a 2.5 and a 3.1mm drill, M3 tap and an M3 x 15mm cap head screw.l, M3 tap and an M3 x 15mm cap head screw.)
  • TM018B Microline and ZX3 V Notch Blade Setup  + (The engineer will need a reasonable mechanThe engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine. You will need callipers (+/-0.05mm) and an accurate rule The setting of the V notch blades on a ZX3 Ring revolves around the setting of two groups of parameters: *V and W axis positions *Blade offsets for each blade The rough position of V and W axes is set first, then the individual blade offsets are set, and finally a test is run to tweak the accuracy to gain perfection. There are two “tweaking” parameters for each blade. The two parameters are: *Depth offset – how deep into the bar *X axis offset – position of point of blade relative to the spindle centrelinef blade relative to the spindle centreline)
  • TB0422 Commissioning ZX5 Software 2018  + (The first step in commissioning a new machThe first step in commissioning a new machine is to get the basic software setup correctly installed. Because the software is designed to be very flexible across many machine types, the simplest way to do this is to copy from a recently built similar machine.opy from a recently built similar machine.)
  • R0000299 Stroke assembly rebuild Part 2  + (The following instructions should be folloThe following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)
  • VM Upgrade Hardware  + (The upgrade is to prep the machine ready for adding a Virtual Mahine (VM) to the setup.)
  • Diagnosing EtherCAT Issues - Advanced  + (There are many tools available to help traThere are many tools available to help trace EtherCAT faults. This document describes some more advanced features that can help pinpoint an intermittent or hard to find issue. You will need a good working knowledge of the machine and the basis of EtherCAT networking See Also [[TwinCat Connection Faults]][[TwinCat Connection Faults]])
  • Recovery of Bar Queue following winMulti Crash  + (There have been cases of software crashingThere have been cases of software crashing on the Stuga front end software, but the machine will continue to cut the holes and slots on the bar and eject it to the transfer table. This creates the situation that the bar is physically finished, but the software has not registered it as finished. This can lead to confusion for the operator and put the bar queue out of sync, which can lead to wasted profile of sync, which can lead to wasted profile)
  • Gripper Push Speed on Flowline and ZX  + (There is a cylinder called Grip push, whenThere is a cylinder called Grip push, when bar is moved to its unload position the Gripper Comes OFF then Grip push is activated to push the profile of the gripper to clear ready for the Eject push onto transfer Table. The video shows what happens if the grip push is set too fast. The speed of the cylinder is Far too Fast and is Throwing/punching back down machine. -- This needs to be slowed Down. machine. -- This needs to be slowed Down.)
  • PLC Source Control - Working with GIT and TcXaeShell  + (These steps outline typical actions that make up a development cycle for changing code on a machine, saving changes locally and saving to the cloud repository using Git as the Source control tool.)
  • Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit  + (This area is prone to collect sharp - cornered offcuts which can pull the seal from the SR axis bearing. The kit will help prevent damage. Use Kit R0019199 Upgrade: Autoflow Slewing Ring Guard Kit <br/>)
  • Autocut Regular Maintenance  + (This checklist needs to be carried out at This checklist needs to be carried out at regular intervals, in conjunction with the daily maintenance.
    Use Profile Regularity
    2-3 Shifts per day Weekly
    Single Shift Full Time Bi-Weekly
    Up to 50% utilisation Monthly
    gt; <td>Single Shift Full Time </td><td>Bi-Weekly </td></tr><tr> <td>Up to 50% utilisation </td><td>Monthly </td></tr></table>)
  • ZX3 Counterweight Installation  + (This guide explains how to install the counterweight assembly on the current ZX3 ring)
  • Ecoline - Setting V Notches on winMulti Software  + (This is the full setup procedure for V notThis is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example - - Blade Change - Blade buckled
    ...If there is no direct reason to change the blade shape or position, there is a different root cause to the problem that changing parameters WILL NOT SOLVE
    ...If the results of your tests do not make sense, or the position seems to vary by the wrong amount or wrong direction after making a change, then a serious mechanical problem exists elsewhere. There is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable

    here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> <br/>)
  • Importing Picking List from Sage To Monday  + (This procedure demonstrates how to use theThis procedure demonstrates how to use the "Sage Hooks" MS Access database to grab the data created in Sage and exort to a spreadsheet. The spreadsheet is then imported into a new Monday board, then copied across to the correct Picking List for the machine build.
    Picking List for the machine build. <br/>)
  • Setting Up C0000422-KIT - Full Hardware 2023  + (This process takes the components to creatThis process takes the components to create a standard "C000422-KIT". This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]] =Notes= *There are two PCs running on the same hardware, The Host PC and the Virtual machine. **'''Host PC''' (For support) ***The base Windows install running directly on the hardware installed to Dell NVME drive. ***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware) ***Imaged by Macrium reflect. **'''Virtual PC – Stuga VM''' ***Used for Stuga software -  the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V. ***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM. ***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license. ***Copied to host and setup manually during install. There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host.'P_Stuga_P… '''on the desktop of the host.)
  • A2001 - Light Curtain Timer  + (This step by step guide will explain how to wire a timer relay into the light curtain and estop circuit on the A2001 Autoflow.)
  • R0019207 Upgrade SR Axis Spigot  + (This upgrade utilises upgraded parts to enThis upgrade utilises upgraded parts to ensure a mechanical fix is maintained between the SR axis gearbox and main drive pin , whilst also giving the ability once upgraded for the gearbox to be removed with minimal mechanical time. three main parts will be replaced in this upgrade, obsoleting the removed parts Main components of upgrade D00004019E Turntable Mk5 D0004033E Alignment disc Mk5 D0004147E Turntable shaft Mk5nt disc Mk5 D0004147E Turntable shaft Mk5)
  • Upgrade Autoflow to Windows 10  + (Update 2024 - Upgrades now consist of a neUpdate 2024 - Upgrades now consist of a new Windows 11 PC with VM for the front end and a C6017 PC for the back end. Upgrading an Autoflow to Windows 10 involves upgrading two PCS #The Beckhoff control PC - replaced with a C0001225-KIT #The Camera PC - replaced with a C0000422-KIT with a VM setup. this now becomes the front end PC
    === For Historical reference, these are the pre-2024 notes: === ''Upgrading an Autoflow to Windows 10 on site involves upgrading two PCS'' #''The Beckhoff control PC'' #''The Camera PC'' ''
    The Beckhoff PC is not upgradable so needs to be completely replaced. We use the miniature [https://www.beckhoff.com/english.asp?industrial_pc/c6017.htm Beckhoff C6017] for this'' ''It is not cost effective to upgrade and old camera PC, so a new one is supplied'' ===''Notes''=== *''The Beckhoff PC is now powerful enough to run the front end and back end.'' *''The camera PC is there to replace the camera PC on site and contains the storage for the machine cameras'' *''Because the Beckhoff PC has limited hard drive space, the DDRIVE will be on the cameraPC''
    hard drive space, the DDRIVE will be on the cameraPC'')