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SZ Axis Bottoming Out on Autoflow + (This page describes the diagnostic processes to go through to check if an Autoflow SZ axis is getting jammed with swarf at the bottom of its travel)
ZX5 - Specialised Settings for Eaton DE Drives + (This page lays out the settings needed for each individual Eaton drive on a ZX5 or Autoflow Mk4. It is important to use these settings to stop slim profiles toppling over on the transfer table)
WinMulti - Manual Input Cuts on an Autoflow or Microline + (This page will explain how to add manual cuts on an Autoflow or Microline)
Upgrade ZX Machine to Beckhoff Drives and Control + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
Autoflow Maintenance - Gripper + (Weekly and Monthly Maintenance Procedures for Autoflow Gripper)
Autoflow Maintenance - Infeed + (Weekly and Monthly Maintenance Procedures for Autoflow Infeed Table)
Pneumax Valve Bank Recycling + (Which components to send back to Stuga for recycling)
TB0447 ZX5 Setup - X Axis Beam Calibration + (ZX5 Setup - X Axis Beam Calibration)
R000569E Bench Assemble Head Spindle Posts + (bench assembly instructions for saw cut axis)
R0015296 Bench Assemble Bearing Assemblies + (bench assembly instructions for bearing blocks)
R0015286 Bench Assemble X axis Components and Energy Chain + (instructions for bench assembling x axis components)

Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (Kit R0019199 contains a kit of components for protecting the SR axis bearing system on an Autoflow. This area is prone to collect offcuts which can pull the seal from the SR axis bearing)

Item:M0001046 DLS Lubrication Unit 24V 4 Outlet + (4 port auto-lubrication unit for Autoflow machines)
GE Control Components Changeover + (A step by step process of how to change all of the GE electrical components over to the new Eaton variants. This Dokit will also be a log to keep hold of historic changeovers with the electrical components.)
ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Alignment and mounting procedure for main x axis drive rail)
TB0418 Use of Plastic Reinforcing On Stuga Machines + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
R0015314 Fit Z Axis Drive components + (Assembly and setting details for final Z axis component installation)
R0015286B Bench Assemble X axis Energy Chain + (Assembly details for X axis energy chain)
R0015251B Bench Assemble X Axis Energy chain + (Assembly details for X axis energy chain)
R0015114 Bench Assemble Valve Banks and Regulators + (Assembly details for pneumatic components)
R0015298 Bench Assemble V notch Clamps + (Assembly instructions for Clamp components)
GY GZ axis setup with Jetter Motors + (Autoflow MK4 GY&GZ axis setup with Jetter Motors)
Autoflow Mk1-Mk3 Daily Maintenance + (Autoflow Mk1 - 3 Daily Maintenance Procedures to be carried out by Operators)
TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (Autoflow Saw Head Reinforcement – Additional Enhancements)
R0000713E Bench Assemble R Axis Limit Assembly + (Bench assembly details for R axis limit stop)
R0000572 Bench Assemble Centralise Assembly + (Bench assembly details for centralise components)
R0000570B Bench Assemble 1st stage Ejector + (Bench assembly details for ejector components)
R0015254 Bench Assemble shafts, Bearings and Pinions + (Bench assembly instructions for drive components)
R0000963E Bench Assemble Z axis Components + (Bench assembly instructions for z axis components)
R0015346 Conveyor blower system + (Blower system pipework installation)
Stuertz Infeed - Changes made to Version 1-GB Table + (Changes made on Version 1 GB machine to interface with Autoflow Mk4)
Placing a TwinCAT3 Machine Under Source Control + (Changing the directory structure to allow a PC used for PLC code editing to sync with the source code version control system)
Setting Up C0000422-KIT - Full Hardware 2023 + (Creating the C0000422-KIT from the hardware components ready for stores)
Stuertz Infeed Table Measurements + (Critical measurements and settings for an Autoflow infeed table)
Homing Sequence + (Description of how the homing of an axis works)
Hazard Rating System + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)
R0015294 Fitment of wire basket and feed pipes + (Details for fitting of cable and pipe basket to transfer system)
R0015350 Fit Rigid Ducting + (Details for hard piping of extraction system)
Stuga Flowline Overhaul Particulars + (Details of the components replaced on a Flowline Overhaul)
TB0390 Fitting SR Datum Sensor + (Due to the SR Axis losing its datum position an additional datum sensor is to be fitted.)
TB0238 Fault Finding 300Hz Spindles + (Faults on the 300Hz spindle circuit have p … Faults on the 300Hz spindle circuit have proved to be very difficult to trace. There symptoms are quite straight forward, but failing to find the real root cause has created huge costs in revisits and destroyed components. It is vital that all root causes are examined and eliminated, as there is often more than one root cause and very often they are intermittent.ause and very often they are intermittent.)
R0015315 Fit Y Axis Drive components + (Fitting instructions for Y Axis drive)
Autoflow Mk4 Greasing Points + (Greasing Point Checklist for Autoflow Mk4)
Diagnosing EtherCAT Issues - Advanced + (Hoe to trace TwinCAT3 EtherCAT issues using the System Manager Advanced features)
A2001 - Adjusting BladeToFence + (How to adjust the blade to fence value on A2001 autoflow. ** Updated 21/01/2020 to use bladeOffsetFor and Bak**)
Changing Version Control to Visual Studio + (How to change the version control software from Sourcetree to the inherent system on Visual Studio)
Stuertz Infeed - Check GY Position Parallelism + (How to check the parallelism of the Stuertz Infeed - GY axis position to backfence)
Convert TC2 Project to TC3 + (How to convert a TwinCAT2 project on an older Autoflow to TwinCAT3. This needs to be done when updating to Windows 10)
Ecoline - Disabling V axis To Swap Faulty Drive + (How to disable the V axis on an Ecoline with Beckhoff control to utilise in place of a faulty drive)
Fitting Y Axis energy chain strengthening plate + (How to fit the strengthening plate to the Y axis Energy Chain.)
Upgrading Project File on TwinCAT2 System + (How to load a new project with a TwinCAT2 System)
Modification of ZX5 SR Axis Spigot to Eliminate Backlash + (How to modify SR axis mechanics to improve backlash characteristic)
Minimum Residual on Autoflow Machines + (How to overcome the minimum residual distance (the minimum square cut portion) of a Y notch on an Autoflow)
Autoflow Power On + (How to power on the Autoflow)
PC Recovery Process + (How to recover P.C following a system failure, using the USB recovery stick.)
Setting Arrow Heads on ZX5 or ZX5-E + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
Cannot set dual TwinCAT route + (How to solve problem when setting two routes to a TwinCAT3 system)
Autoflow SR Axis Energy Chain Issues + (How to solve the long term issues with the SR Axis Energy Chain on an Autoflow)
Commissioning a Beckhoff Axis + (How to test the function of a Beckhoff axis during commissioning)
TB0201 Stuga Unlock Code Generator User Notes + (How to unlock the Flowops Administrator Area)
Beckhoff Servo Drive Error Diagnosis + (How to use the Drive Manager tab on System Manager to view historical drive errors on Beckhoff drives)
TB0189 Narrow Profile Next to Wide on Infeed Table + (If a very narrow section is followed by a very wide section on the Autoflow infeed, there is a collision point resulting in damage to the infeed measuring sensors.)
TB0399 Fitting Spindle Plunge End Stop on ZX + (If the plunge cylinder fails on the spindle, the entire assembly can come off the end of the bearing rail and fall into the centre of the spindle ring, causing more damage)
J0001000H Autoflow Mk4 Mechanical installation-Alignment + (Installation and Alignment criteria for Autoflow Mk4)
Installation Procedure - Autoflow Mk4 + (Installation procedure for Autoflow Mk4)
Full Version Upgrade TwinCAT3 WinMulti + (Installing a full system software upgrade on a TwinCAT3machine)
R0000962E Bench assemble Y axis Components + (Instructions for assembling components)
R0015035 Bench Assemble V Notch Components + (Instructions for bench assembly of v notch components)
R0015080 Bench Assemble Sensor Rail + (Instructions for bench assembly of sensor rail components)
R0015028D ZX5 Hepco Beam Alignment Module C + (Instructions for mounting and aligning hepco x axis beam)
R0015028D ZX5 Hepco Beam Alignment Module C part 2 + (Instructions for mounting and aligning hepco x axis beam)
Stuertz Infeed - Reinforcing Forward Clamp Energy Chain System + (Instructions on reinforcing the energy chain on Stuertz infeed table forward clamp system)
R0015247 Fit X axis gearbox and Motor + (Instructions to mount and set X axis gearbox and motor drive parts)
R0015356 Assemble Pneumatics on to electrical cabinet + (Instructions to mount pneumatic components)
Technical Bulletin - R Axis Motor Swarf Ingress Point + (Issue with Swarf Ingress Point on R Axis on Beckhoff Motor / Wittenstein Gearbox Combination)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit +
Monday - Getting Started For Engineers + (Monday is a task management system that ca … Monday is a task management system that can be configured for anything. It can be used for to-do lists and project planning or that needs to hold a To-Do list of tasks. It allows a history of actions for tasks, along with an upload area for any type of file, photo, etc. Its real strength is in team communication, as everyone has access to all the informationeveryone has access to all the information)
R0015085 Mount SR Datum Sensor and Flag + (Mounting details for SR axis flag and sensor)
Move SR Datum Sensor to Higher Level R0019217 + (Moving the SR axis datum sensor to a higher level to prevent damage and improve reliability Autoflow Mk4 only)
Notes on Setting Eject Servo JX Axis + (Notes on initial setting up of JX servo drive axis for Autoflow Mk4)
Label Applicator Setup Notes + (Notes on installation of the auto label applicator system)
TB0401 Overcoming Backlash Adjustment Limitation + (On the Hepco rack / pinion / journal system, it is possible to get into a situation where no more adjustment is available using the motor mounts.)
ZX4 Saw Centre + (Operation of the ZX4 Saw centre, conveyor and extraction system.)
PC Configuration - ZX E + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT2 system running the back end on machining centre side. Windows PC with Nextmove ESB on Saw side)
PC Configuration - ZX D + (PC network configuration of the ZX3 / 4 following using a Beckhoff TwinCAT2 system on machining centre side and Nextmove ESB on Saw side)
PC Configuration - ZX F + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
PC Configuration - Flowline D + (PC network configuration of the Flowline following using a Beckhoff TwinCAT3 system which controls both the saw and windows side.)
Naming Conventions for Electrical Components + (Policy for naming Electrical Components)
Autoflow Maintenance - Sawing Centre + (Procedures for Daily, Weekly and Monthly Maintenance on Autoflow Sawing Centre Module)
Autoflow Maintenance - Outfeed Table + (Procedures for Daily, Weekly and monthly maintenance on Autoflow Outfeed Table)
Autoflow Maintenance - Machining Centre + (Procedures for Maintenance of the Autoflow Machining Centre Module)
Saje uPVC Unloading Process + (Process for unloading and locating Autoflow Mk4 machine in Saje upvc)
Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (Process for upgrading an Autoflow from the original TwinCAT2 system to a new PC with Windows 10 and TwinCAT3)
R0015028D MC Outfeed X-axis Assembly ZX5 - 2021 + (R0015028D MC Outfeed X-axis Assembly ZX5 (2021))
TB0406 Procedure to replace drive on TwinSAFE systems + (Replacing a Beckhoff Ax5000 drive on 2016 onwards systems has complications due to the TwinSAFE system)
Ring Support under Pressure Loss + (Report of a near miss on an Autoflow machine when servicing)
TB0266 Grip released Sensor Upgrade + (Retrofitting Grip Released sensor on Autoflow)
SR Axis Autoflow Mk4 Upgrades + (SR Axis Autoflow Mk4 Upgrades)
TB0393 Case Study M005 Microline Saw Blade Cutting Into Gripper + (Saw blade has cut into gripper, despite the protection system with the sensors being fitted to prevent the saw valve output operating.)
Setting Profile Detection Laser Sensor + (Setting the laser sensor used on Flowline / ZX offcut sensors and Autoflow measurement sensors)
Hikvision Camera Setup + (Setting up the Hikvision cameras and recording system)
Upgrade Autoflow to Windows 10 + (Steps to upgrading an Autoflow to Windows 10, replacing both the front end and back end PCs)
Saw Y Drive Calculations + (Technical Details of the Saw Y Drive system)
TB165 C0001 Stepper Motor Obsolescence + (The C0001 stepper motor used on the G axis of flowlines and on all motors on the router has become obsolete. A replacement will be available using the same Stuga part number)
TB0338 Saw 500mm Blade Upgrade Switch Block Relocation + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)
TB0377 Setting Beckhoff Homing To Zero Pulse + (The homing setup parameters for a Beckhoff system are unclear)
Autoflow Saw Motor End Swap + (The main saw motor for an autoflow D0004079 (made from E0000002) has to be rebuilt due to supplier changing the location of the terminal box.)
Throwaway Chutewidth and SmallestGrip + (The parameters work together to define the … The parameters work together to define the process that happens with the final offcut at the end of a bar when it is too small to be ejected onto the outfeed table. It is surprisingly complicated, particularly on an Autoflow machine where the final piece is gripped. machine where the final piece is gripped.)
TB0434 Setting Up Deep Y notches on ZX5 + (The saw “Y drive” on a ZX5 is limited in i … The saw “Y drive” on a ZX5 is limited in its depth range to +/- 20mm from the centreline of the profile, and 20mm from the backfence. This is fine for most normal Y notching, but there are combinations when a particularly deep Y notch is required. This process is also useful on an Autoflow where the SY axis distance is limited by the backfence / top clamp interference by the backfence / top clamp interference)
Understanding Output Timings Tab + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
TB0402 Modification to Autoflow Concertina Door Slide Pin + (There are regular reports of the concertin … There are regular reports of the concertina doors coming out of their slideways on the Autoflow. The moving end of the door is meant to be contained using a kit which has a plate bolted to the underside of the door, and which has a downwards facing plastic top hat bush. This bush is located using a dowel which is press fitted into the plate. Over time, the dowel works loose and falls out, resulting in the top hat bush falling away. Part number M0001024at bush falling away. Part number M0001024)
Maintenance - Tensioning for R Axis on ZX3 + (This guide explains how to accurately tension the R Axis belt on the ZX3)