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SZ Axis Bottoming Out on Autoflow + (This page describes the diagnostic processes to go through to check if an Autoflow SZ axis is getting jammed with swarf at the bottom of its travel)

Item:M0001046 DLS Lubrication Unit 24V 4 Outlet + (4 port auto-lubrication unit for Autoflow machines)
Autoflow Hepco Slewing Ring - Journal Adjustment + (A2024 and A2025 both have Hepco slewing rings in their Machining Rings. This document describes how to access the journals for adjustment)
Accuracy - Check Gripper Datum Hole Position Variance + (Accuracy Check Procecedure for Gripper Datum Hole Position)
Catégorie:Administration + (Administrative processes for Stuga Colleagues)
ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Alignment and mounting procedure for main x axis drive rail)
R0015314 Fit Z Axis Drive components + (Assembly and setting details for final Z axis component installation)
R0015286B Bench Assemble X axis Energy Chain + (Assembly details for X axis energy chain)
R0015251B Bench Assemble X Axis Energy chain + (Assembly details for X axis energy chain)
GY GZ axis setup with Jetter Motors + (Autoflow MK4 GY&GZ axis setup with Jetter Motors)
Autoflow Mk1-Mk3 Daily Maintenance + (Autoflow Mk1 - 3 Daily Maintenance Procedures to be carried out by Operators)
TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (Autoflow Saw Head Reinforcement – Additional Enhancements)
R0000713E Bench Assemble R Axis Limit Assembly + (Bench assembly details for R axis limit stop)
R0000963E Bench Assemble Z axis Components + (Bench assembly instructions for z axis components)
Stuertz Infeed - Changes made to Version 1-GB Table + (Changes made on Version 1 GB machine to interface with Autoflow Mk4)
Stuertz Infeed Table Measurements + (Critical measurements and settings for an Autoflow infeed table)
Machine References and Naming - Autoflow + (Describes the names used for the Inputs, Outputs and Servo drives)
Homing Sequence + (Description of how the homing of an axis works)
R0000574 Fit Motor and Swarf Chute + (Details for fitting motor and swarf chute)
R0015084 Bench assemble and Drill Off Swarf chutes + (Drilling and assembly details for swarf chutes)
TB0390 Fitting SR Datum Sensor + (Due to the SR Axis losing its datum position an additional datum sensor is to be fitted.)
R0015315 Fit Y Axis Drive components + (Fitting instructions for Y Axis drive)
Reducing Saw Cut Height for Lower Profiles + (For sawing modules running from winMulti ( … For sawing modules running from winMulti (including flowlines with integrated control), there is an option to reduce the cut height. This is managed through an additional sensor on the saw cut stroke cylinder. This is particularly useful on saws with a 500mm blade (to cut wide or tall profiles) but a reduced cycle time can be gained by reducing the saw cut stoke time by limiting its travel on shorter profilesby limiting its travel on shorter profiles)
Autoflow Mk4 Greasing Points + (Greasing Point Checklist for Autoflow Mk4)
Autocut IO Definitions + (How to access the IO page and IO channel function)
A2001 - Adjusting BladeToFence + (How to adjust the blade to fence value on A2001 autoflow. ** Updated 21/01/2020 to use bladeOffsetFor and Bak**)
ZX5 Alignment Check + (How to check and correct the alignment of a ZX5 machine)
Stuertz Infeed - Check GY Position Parallelism + (How to check the parallelism of the Stuertz Infeed - GY axis position to backfence)
Convert TC2 Project to TC3 + (How to convert a TwinCAT2 project on an older Autoflow to TwinCAT3. This needs to be done when updating to Windows 10)
Ecoline - Disabling V axis To Swap Faulty Drive + (How to disable the V axis on an Ecoline with Beckhoff control to utilise in place of a faulty drive)
Fitting Y Axis energy chain strengthening plate + (How to fit the strengthening plate to the Y axis Energy Chain.)
Modification of ZX5 SR Axis Spigot to Eliminate Backlash + (How to modify SR axis mechanics to improve backlash characteristic)
Minimum Residual on Autoflow Machines + (How to overcome the minimum residual distance (the minimum square cut portion) of a Y notch on an Autoflow)
Autoflow Power On + (How to power on the Autoflow)
Common Issue - Critical Saw File AQS is corrupt + (How to restart machine after "Critical Saw Queue File ..... is Corrupt. Please check the saw queue carefully")
Setting Arrow Heads on ZX5 or ZX5-E + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
Autoflow SR Axis Energy Chain Issues + (How to solve the long term issues with the SR Axis Energy Chain on an Autoflow)
Commissioning a Beckhoff Axis + (How to test the function of a Beckhoff axis during commissioning)
Specification for Software Install Locations + (Ideal locations of the diagnostic software on the various hardware setups)
TB0189 Narrow Profile Next to Wide on Infeed Table + (If a very narrow section is followed by a very wide section on the Autoflow infeed, there is a collision point resulting in damage to the infeed measuring sensors.)
J0001000H Autoflow Mk4 Mechanical installation-Alignment + (Installation and Alignment criteria for Autoflow Mk4)
Installation Procedure - Autoflow Mk4 + (Installation procedure for Autoflow Mk4)
R0015028D ZX5 Hepco Beam Alignment Module C part 2 + (Instructions for mounting and aligning hepco x axis beam)
R0015028D ZX5 Hepco Beam Alignment Module C + (Instructions for mounting and aligning hepco x axis beam)
R0015247 Fit X axis gearbox and Motor + (Instructions to mount and set X axis gearbox and motor drive parts)
Technical Bulletin - R Axis Motor Swarf Ingress Point + (Issue with Swarf Ingress Point on R Axis on Beckhoff Motor / Wittenstein Gearbox Combination)
Saw machining centre alignment and level check points + (Key points for alignment check)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (Kit R0019199 contains a kit of components for protecting the SR axis bearing system on an Autoflow. This area is prone to collect offcuts which can pull the seal from the SR axis bearing)
Factory Settings Menu + (Link page to guide to Factory Settings for Stuga Machinery)
R0015085 Mount SR Datum Sensor and Flag + (Mounting details for SR axis flag and sensor)
Move SR Datum Sensor to Higher Level R0019217 + (Moving the SR axis datum sensor to a higher level to prevent damage and improve reliability Autoflow Mk4 only)
Notes on Setting Eject Servo JX Axis + (Notes on initial setting up of JX servo drive axis for Autoflow Mk4)
Autoflow Maintenance - Sawing Centre + (Procedures for Daily, Weekly and Monthly Maintenance on Autoflow Sawing Centre Module)
Autoflow Maintenance - Outfeed Table + (Procedures for Daily, Weekly and monthly maintenance on Autoflow Outfeed Table)
Autoflow Maintenance - Machining Centre + (Procedures for Maintenance of the Autoflow Machining Centre Module)
Saje uPVC Unloading Process + (Process for unloading and locating Autoflow Mk4 machine in Saje upvc)
Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (Process for upgrading an Autoflow from the original TwinCAT2 system to a new PC with Windows 10 and TwinCAT3)
R0015028D MC Outfeed X-axis Assembly ZX5 - 2021 + (R0015028D MC Outfeed X-axis Assembly ZX5 (2021))
RMZX511 Conveyor Pinch Point + (Removal of the pinch point created between the conveyor belt and the extractor swarf hood)
Ring Support under Pressure Loss + (Report of a near miss on an Autoflow machine when servicing)
TB0266 Grip released Sensor Upgrade + (Retrofitting Grip Released sensor on Autoflow)
SR Axis Autoflow Mk4 Upgrades + (SR Axis Autoflow Mk4 Upgrades)
R0015278 Mount Completed Assemblies Section two + (Second page of instructions To complete R0015278 assembly mounting)
Setting Profile Detection Laser Sensor + (Setting the laser sensor used on Flowline / ZX offcut sensors and Autoflow measurement sensors)
Upgrade Autoflow to Windows 10 + (Steps to upgrading an Autoflow to Windows 10, replacing both the front end and back end PCs)
TB165 C0001 Stepper Motor Obsolescence + (The C0001 stepper motor used on the G axis of flowlines and on all motors on the router has become obsolete. A replacement will be available using the same Stuga part number)
Autoflow Saw Motor End Swap + (The main saw motor for an autoflow D0004079 (made from E0000002) has to be rebuilt due to supplier changing the location of the terminal box.)
Throwaway Chutewidth and SmallestGrip + (The parameters work together to define the … The parameters work together to define the process that happens with the final offcut at the end of a bar when it is too small to be ejected onto the outfeed table. It is surprisingly complicated, particularly on an Autoflow machine where the final piece is gripped. machine where the final piece is gripped.)
TB0434 Setting Up Deep Y notches on ZX5 + (The saw “Y drive” on a ZX5 is limited in i … The saw “Y drive” on a ZX5 is limited in its depth range to +/- 20mm from the centreline of the profile, and 20mm from the backfence. This is fine for most normal Y notching, but there are combinations when a particularly deep Y notch is required. This process is also useful on an Autoflow where the SY axis distance is limited by the backfence / top clamp interference by the backfence / top clamp interference)
TB0402 Modification to Autoflow Concertina Door Slide Pin + (There are regular reports of the concertin … There are regular reports of the concertina doors coming out of their slideways on the Autoflow. The moving end of the door is meant to be contained using a kit which has a plate bolted to the underside of the door, and which has a downwards facing plastic top hat bush. This bush is located using a dowel which is press fitted into the plate. Over time, the dowel works loose and falls out, resulting in the top hat bush falling away. Part number M0001024at bush falling away. Part number M0001024)
ZX5 Gripper Energy Chain & Tray Setup + (Things to look out for and check when setting up ZX5 energy chains on the ZX5 MH Outfeed or Saw Infeed)
WinMulti - Drives + (This Page describes the drives screen in the winMulti Service Menu)
BeckHoff Startup Parameter Data Transfer + (This describes the order and when startup parameters are applied)
Maintenance - Tensioning for R Axis on ZX3 + (This guide explains how to accurately tension the R Axis belt on the ZX3)
General Accuracy Guidelines for Engineers - Start Here + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
SZ Axis Bottoming Out on Autoflow +
WinMulti - Advanced Bar Data + (This page is a more in depth explanation of the Bar Data Tab)
ZX5 - Specialised Settings for Eaton DE Drives + (This page lays out the settings needed for each individual Eaton drive on a ZX5 or Autoflow Mk4. It is important to use these settings to stop slim profiles toppling over on the transfer table)
WinMulti - Postest + (This page will describe how to generate a Postest (operation position test), and is used to set the distance relationship between the routed holes and the saw blade so that routed pieces line up correctly back to back.)
WinMulti - Manual Input Cuts on an Autoflow or Microline + (This page will explain how to add manual cuts on an Autoflow or Microline)
WinMulti - Offcuts + (This page will inform the operator how to add/Remove an Offcut)
WinMulti - Load a Batch + (This page will inform the operator how to load a Batch in winMulti)
WinMulti - Performing a Manual Input + (This page will instruct the operator how to add a manual input piece to the bar queue.)
WinMulti - Adding Cuts to the Manual Input Piece + (This page will instruct the operator in the correct Procedure to add cuts to the manual input profile.)
Test Page + (Thois is a test page)
Autoflow Maintenance - Gripper + (Weekly and Monthly Maintenance Procedures for Autoflow Gripper)
Autoflow Maintenance - Infeed + (Weekly and Monthly Maintenance Procedures for Autoflow Infeed Table)
TB0447 ZX5 Setup - X Axis Beam Calibration + (ZX5 Setup - X Axis Beam Calibration)
R000569E Bench Assemble Head Spindle Posts + (bench assembly instructions for saw cut axis)
R0015286 Bench Assemble X axis Components and Energy Chain + (instructions for bench assembling x axis components)
R0015270 Bench assemble Shafts, bearings and sprockets + (instructions to check parts and prepare for fitting)