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Refurb Saw Cabinet Valuable Parts + (Which Electrical parts to keep from a saw cabinet)
ZX5 Clamp and Gripper Height Changes for Tall Profile + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)
Catégorie:Production + (Work Instructions for Machine Assembly)
R0015275 Fit shafts and pinions + (instructions for installing main drive shafts to support arm assembly)

Installation Guide - ZX5 Electrical + (This guide is to be used for all of the electrical connections when installing a ZX5 machine.)

TB0436 Creating a Backup Through WinMulti + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
Allocations + issuing received parts + (A guide to Allocations and Issuing from booking goods in.)
TwinCat Connection Faults + (A simple way to see where connections are lost on the etherbus/ethercat networks)
GE Control Components Changeover + (A step by step process of how to change all of the GE electrical components over to the new Eaton variants. This Dokit will also be a log to keep hold of historic changeovers with the electrical components.)
Stuertz Infeed - Changes made to Version 1-GB Table + (Changes made on Version 1 GB machine to interface with Autoflow Mk4)
RMZX503 ZX5 Guard To Floor Height + (Closing the guard to floor height on a ZX5 machine to prevent users crawling under guard)
Adding a new machine on Monday + (Correct procedure to add a new machine on Monday and creating the associated Contract for the warranty)
Autocut Daily Maintenance + (Daily maintenance tasks on a Stuga Autocut machine)
TB0315 Fitting Autoflow Dark Profile Sensor + (Dark windows profiles were sometimes not picked up by the photoelectric sensors, resulting in incorrect length measurements, and errors on the machine.)
R0015323 Mount Electrical Cabinet + (Details for final mounting of electrical cabinet)
R0015335 Mount Electrical Cabinet + (Details for mounting of electrical control panel)
R0015146 Pneumatic pipe Installation + (Details to install pneumatic and electrical loom)
R0015146 Pneumatic pipe Installation Part 2 + (Details to install pneumatic and electrical loom)
R0015146 Pneumatic pipe Installation Part 3 + (Details to install pneumatic and electrical loom)
R0015297 Mount V Notch Datum Rollers + (Fitment guide for Datum rollers)
R0015299 Install Spindle control pipework and fittings + (Fitting of control pipes and connections)
R0015303 Fit backplates and covers + (Fitting of final parts to rotary ring after electrical installation and function testing)
Fitting ZX5 Saw Infeed Guide + (Fitting the infeed guide for the ZX5 saw)
TB0287 Importance of Outfeed Clear Sensor + (Following an H&S Incident (0005 – Nova … Following an H&S Incident (0005 – Nova Profile Ejecting), all flowlines and ZXs need to be checked to ensure the “Outfeed Clear” sensor is working. The incident proved that if the sensor fails, the outfeed may not be clear and hence the profile can be pushed back through the machine.rofile can be pushed back through the machine.)
RMZX502 Infeed Protection + (Guard panel modifications to prevent access to dangerous areas of machine)
ZX5 MH Infeed Basic IO Test and Setup + (Guide for basic Input and Output testing / setup on the ZX5 MH Infeed Module)
B0000025 B0001175 Belt Identification + (Guide to correct identification of appropriate Saw blade motor drive belts)
VM Upgrade Hardware + (Hardware Upgrade for Virtual Machine)
Adding Machine Build Number to Label + (How to add the machine build number to a label created by 3rd Party Software company)
Troubleshoot - Permanent IP Address - Windows 8 + (How to change or create a permanent IP address on a Windows 8 machine.)
ZX5 Adjusting V Notch Depth and Position + (How to change the depth and position of the V notch on a ZX5 machine)
Changing Main Saw Blade + (How to change the main saw blade on a Stuga machine)
ZX5 Alignment Check + (How to check and correct the alignment of a ZX5 machine)
Create a TwinCAT Project from Existing Project + (How to create a TwinCAT project from an existing project on a similar machine)
Accessing Machine Location from a job + (How to find a machine / customer location from an assigned job)
Autocut Open Guard Doors + (How to open the doors on a Stuga Autocut machine)
Reporting Faults On Stuga Machines - Best Practice + (How to report machine issues to Stuga to enable fast and efficient resolution of a fault)
Common Issue - Critical Saw File AQS is corrupt + (How to restart machine after "Critical Saw Queue File ..... is Corrupt. Please check the saw queue carefully")
Decommissioning - Autoflow Mk4 1 + (How to safely decommission and load a Stuga Autoflow Mk4.1 machine)
Autocut Startup Procedure + (How to safely switch on and startup a Stuga Autocut Machine)
Setting Fast Registration Scanning on ZX5 + (How to set the electrical and software settings to allow fast registration scanning on a ZX5 to detect motor slippage issues)
Flush Sash Compatibility additions + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
Upgrading To Version 5 Software 64 bit + (How to upgrade a Nextmove / TwinCAT 3 machine to the latest Version 5 software (64 bit))
Viewing Camera Footage from Hikvision Cameras + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
Stuga Gripper Insert Identification + (Identification aid for Stuga Machine Grippers)
R0015034B ZX5 Module B Wiring Loom installation Part 2 + (Installation steps for Electrical looms installation into Module B)
R0015034B ZX5 Module B Wiring Loom installation Part 3 + (Installation steps for Electrical looms installation into Module B)
R0015034B ZX5 Module B Wiring Loom installation + (Installation steps for Electrical looms installation into Module B)
Full Version Upgrade TwinCAT3 WinMulti + (Installing a full system software upgrade on a TwinCAT3machine)
R0015082B fencing and guards + (Instruction for assembly and mounting of machine guarding)
R0015094 Fit shafts and Pinions + (Instructions for installing main drive shafts to support arm assembly)
R0015256 Pneumatic Connections + (Instructions to instal Pneumatic connections onto module)
R0015087 Pneumatic Connections + (Instructions to install pneumatic connections to main frame)
TB0387 Windows 10 to Windows 8 Connection Issues + (Issue connecting to the Windows XP machine on F060.)
Factory Settings Menu + (Link page to guide to Factory Settings for Stuga Machinery)
Recommended Lubricants + (Lubrication is essential for reliability and extended life of your Stuga machine)
ZX4 Machine Centre Outfeed + (Machine centre outfeed operation)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
PC Configuration - ZX F + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
R0015324 Install pipe and cable looms + (Pneumatic connections and cable information)
Naming Conventions for Electrical Components + (Policy for naming Electrical Components)
Saje uPVC Unloading Process + (Process for unloading and locating Autoflow Mk4 machine in Saje upvc)
Relay Replacement + (Relay Replacement guide)
CX5120 Replacement + (Replacement of a CX5120 on a customers machine.)
Ring Support under Pressure Loss + (Report of a near miss on an Autoflow machine when servicing)
IP Camera Viewer exe Setup + (Setting up the freeware 4 camera viewer system IP Camera Viewer.exe for simple multiple camera views on a machine)
Changing Office 365 Password + (Short guide on how to change your office 365 password)
ZX4 Sensors + (Showing all major sensors on the ZX4 Machine)
Stuertz VSM 30.20-P Welder Installation + (Step by step guide for installing Sturtz Welder)
Hotswap Beckhoff PLC with Licence Slice Installed + (Swapping a Beckhoff PC on an machine with EL6070 Licence Slice installed)
TB0161 Fitting Outfeed Clear Sensor on ZX Machine + (The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.)
Throwaway Chutewidth and SmallestGrip + (The parameters work together to define the … The parameters work together to define the process that happens with the final offcut at the end of a bar when it is too small to be ejected onto the outfeed table. It is surprisingly complicated, particularly on an Autoflow machine where the final piece is gripped. machine where the final piece is gripped.)
TB0428 Phase Detection Relay + (The phase detection relay shuts the power down to the machine if one phase is missing, or if the voltage drops or exceeds a set threshold.)
Understanding Output Timings Tab + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
Specialised Settings for Beckhoff Drives + (There are a number of specialised settings that need to take place on the Beckhoff setup for a new machine.)
TB0411 Spindle Home Sensor Position + (There have been instances where the cylind … There have been instances where the cylinder rod on a spindle has sheared, dropping the spindle down into the path of the gripper. Because the cylinder is still sensed in the home position the machine head will continue to operate causing damage to the gripper. to operate causing damage to the gripper.)
Fitting M8 Plug for EtherCAT Boxes + (This Dokit sets out be a guide on fitting m8 field attachable plugs to cable assemblies.)
Filling Out An Online Daily Timesheet Form + (This Dokit will give a step by step guide on how to use the Monday.com form to fill out a daily timesheet.)
Maintenance - Tensioning for R Axis on ZX3 + (This guide explains how to accurately tension the R Axis belt on the ZX3)
Installation Guide - ZX5 Electrical +
Setting Up New Printer - GX420d + (This guide will take you through installing a new printer (GX420d) step-by-step:)
General Accuracy Guidelines for Engineers - Start Here + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
Removing or changing a Beckhoff AX8000 series servo drive + (This is the process of removing or changin … This is the process of removing or changing a Beckhoff AX8000 series servo drive. Unlike the AX5000 series, these drives are all supplied by one power unit containing the 3-phase and 24v connections (underneath) as well as the EtherCAT connections (on the front). All the drives in the unit are then connected together by design.nit are then connected together by design.)
Important Information - Stuga Machinery + (This maintenance log is designed to be used in conjunction with the Stuga Daily, Weekly and Monthly maintenance procedures. These maintenance procedures are essential to the function of the machine and must be carried out.)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TM003 Flowline Overview + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
Machine Safety Components and Wiring + (This page contains all of the different electrical safety devices used on the Stuga machines and how they are wired. Fore the safety circuit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Master)
Ecoline Clamp Clamp Reinstatement + (This page will take you through a step by step guide on how to reinstate the Clamp Clamp functionality on an Ecoline.)
Stuga Machinery Environmental Considerations + (This section of the manual addresses the environmental considerations relevant to the use of the machine)
Flowline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Flowline machine.)
Microline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Microline machine.)
Standalone Saw Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Standalone Saw machine.)
ZX3 and ZX4 Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the ZX3 and ZX4 machines.)
Autoflow Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Autoflow machine.)
ZX5-S and ZX5-e Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the ZX5-S and ZX5-e machines.)
Ecoline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Ecoline machine.)
Upgrade ZX Machine to Beckhoff Drives and Control + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
Updating the Touchscreen Driver + (This tutorial will walk you through how to update the touchscreen driver on any machine with either one or two touchscreens.)
ZX5 Datum and Grip Pin Setup + (This will guide you through the machanical setup of the grip pins, along with datum and loadPos calibration.)
Catégorie:Operation + (Tutorials on Machine Operation)
Upgrade Options - Windows 7 Beckhoff Front End + (Upgrade Options for Stuga Machine Type TP431)
WinMulti Software Upgrade - Skip Initialise + (Upgrade to machine control software to allow restart from Emergency Stop without reinitialise)
STU440 Router Manual + (User Guide for Stuga Router)
TB0250 Fault Finding Welding Issues + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)
Autocut Piece Jammed + (What to do if a small offcut is trapped int he machine leading to errors)