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Liste de résultats

Upgrade Flowline Opto Sensors to Ultrasonic + (Upgrading the 3 off opto sensors on a flowline Mk3 infeed table to ultrasonic version)
TM018B Microline and ZX3 V Notch Blade Setup + (ZX3/Microline/Flowline ZX3 V Notch Blade Setup This module guides the engineer on how to correctly set the V notch blades)

Beckhoff AX8000 Flowline Upgrade + (On site upgrade of Flowline Mk3 with Beckhoff AX8000 drives, EtherCAT IO slices and TwinCAT 3 IPC. - Update additional data for a ZX3 or 4)

500mm Saw Blade Upgrade + (500mm Saw Blade Upgrade)
Troubleshoot - Connecting Initial PLC Data Location + (A couple of methods for fixing the PLC connection issue found on TwinCAT machines.)
TwinCat Connection Faults + (A simple way to see where connections are lost on the etherbus/ethercat networks)
Item:C0001216 Peel Off Module for ZD620 + (Additional item for ZD620 printer to allow peel off function. Called Label Dispenser officially.)
Setting up TwinCAT Drive Manager for AX8000 Drives + (Additions to Visual Studio Project to allow AX8000 Drives to work)
TB0416 Fault Finding Saw Blade Not Spinning + (Applies to Saws: S001 – S091 Flowline: All – Excluding Beckhoff Upgrades ZX3/4: Z001-Z034 ZX5: Not Applicable Microline: Not Applicable Autoflow: Not Applicable Ecoline: Not Applicable)
TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (Autoflow Saw Head Reinforcement – Additional Enhancements)
TB0440 Switching Between Different Installed TwinCAT Versions + (CNC PCs are sent out with both TwinCAT 2 and TwinCAT3. Beckhoff have made an easy tool to switch from TwinCAT 2 to TwinCAT 3 and vice versa. This is called “TcSwitchRuntime”)
TB0451 CX5120 Beckhoff PC Setup + (CX5120 Beckhoff PC Setup)
Common Issue - Initialising - Cannot Connect to PLC + (Cannot connect to TwinCAT PLC on switch on)
ZX5-11 Conveyor Pinch Point + (Compliance upgrade to remove hazard of finger trap on conveyor)
TB0299 Gripper Insert Fitment + (Correct procedure for Flowline Gripper Insert fitment)
TB0394 Fitting Ultrasonic Sensor to Flowline OCLEAR + (Currently, the Flowlines have an m12 barre … Currently, the Flowlines have an m12 barrel sensor fitted for the OCLEAR sensor. After research and updates to new machines, we have found that fitting an ultrasonic sensor is much more reliable and effective at picking up different profile colours. For this reason, we have created an upgrade kit to enhance the functionality of the OCLEAR sensor.ce the functionality of the OCLEAR sensor.)
Policy - Stock Naming + (Defines the policy for the naming of Stuga Stock Parts and control of the additional fields used)
Machine References and Naming - Autoflow + (Describes the names used for the Inputs, Outputs and Servo drives)
Minable and Maxable - Operations at the ends of the bar + (Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar)
ZX5 Production R0000548E Module G to R0015040 Module F alignment + (Details for alignment of module G to F inclusive of additional safety tray fitting)
Stuga Flowline Overhaul Particulars + (Details of the components replaced on a Flowline Overhaul)
Autocut Saw Beckhoff Upgrade + (Details on the Beckhoff upgrade available to Stuga Autocut saws)
TB0390 Fitting SR Datum Sensor + (Due to the SR Axis losing its datum position an additional datum sensor is to be fitted.)
Samsung Drive Parameter Settings + (Factory Settings for Samsung Drives)
Fitting Zx5 Crank Upgrade + (Fitting the crank upgrade to Z065, Z066, Z067)
Flowline Turret Upgrade - Somatec + (Flowline Turret Upgrade)
Reducing Saw Cut Height for Lower Profiles + (For sawing modules running from winMulti ( … For sawing modules running from winMulti (including flowlines with integrated control), there is an option to reduce the cut height. This is managed through an additional sensor on the saw cut stroke cylinder. This is particularly useful on saws with a 500mm blade (to cut wide or tall profiles) but a reduced cycle time can be gained by reducing the saw cut stoke time by limiting its travel on shorter profilesby limiting its travel on shorter profiles)
VM Upgrade Hardware + (Hardware Upgrade for Virtual Machine)
Diagnosing EtherCAT Issues - Advanced + (Hoe to trace TwinCAT3 EtherCAT issues using the System Manager Advanced features)
WinDelay for Twincat Startup + (How To install WinStartDelay software for Twincat)
TwinCAT3 Licensing + (How to License a Beckhoff PC for running TwinCAT3)
Gripper Push Speed on Flowline and ZX + (How to adjust the Grip Push speed on a flowline and the consequences if it is too fast)
Autocut Taking A Backup + (How to backup the data on your Autocut)
C0001005MM Micromech Stepper Motor Assembly + (How to convert a C0001292 Motor into a replacement for a Beckhoff C0001005 replacement)
Convert TC2 Project to TC3 + (How to convert a TwinCAT2 project on an older Autoflow to TwinCAT3. This needs to be done when updating to Windows 10)
PLC Source Control - Adding a Repository + (How to create a Development Branch within the TwinCAT3 source control)
Create a TwinCAT Project from Existing Project + (How to create a TwinCAT project from an existing project on a similar machine)
Create a TwinCAT Project from Scratch + (How to create a new TwinCAT3 Project from scratch)
Ecoline - Disabling V axis To Swap Faulty Drive + (How to disable the V axis on an Ecoline with Beckhoff control to utilise in place of a faulty drive)
Stuga Product Database - Edit Product Data + (How to edit the product data on the Stuga website Spares Database)
TB0449 Ecoline Clearing out Old Archived Data + (How to free up space on an Ecoline by archiving the old data)
Upgrading Project File on TwinCAT2 System + (How to load a new project with a TwinCAT2 System)
TwinCAT Issue - EtherCAT Network Protocol Missing + (How to reinstall the EtherCAT network protocol if it is missing on a port)
Removing TwinCAT3 Interpolation Licence + (How to remove a TwinCAT3 reference to an interpolatiomn or NCi licence)
Replacing Beckhoff PC + (How to replace a beckhoff PC and install the original project)
PLC Source Control - Selecting GIT as the source control Plug-in + (How to select GIT as the source control plug-in for Beckhoff TwinCAT3)
Gripper Mechanical Setup - Flowline Mk3 Toothed Gripper + (How to set up a gripper on a Flowline Mk3 with a Toothed Gripper)
Troubleshoot - Permanent IP Address - Windows 7 Embedded - Beckhoff + (How to setup or change the IP address on a Beckhoff CX5120/CX5020 running on Windows 7 Embedded.)
Cannot set dual TwinCAT route + (How to solve problem when setting two routes to a TwinCAT3 system)
Commissioning a Beckhoff Axis + (How to test the function of a Beckhoff axis during commissioning)
Uninstalling Stubborn TwinCAT system + (How to uninstall Beckhoff TwinCAT when "Specified Account Already Exists" error is seen)
Upgrading To Version 5 Software 64 bit + (How to upgrade a Nextmove / TwinCAT 3 machine to the latest Version 5 software (64 bit))
Upgrading Visual Studio to Beckhoff TCXAEShell + (How to upgrade older Visual Studio TiwinCAT editors to Beckhoff badged TcXAEShell)
Beckhoff Servo Drive Error Diagnosis + (How to use the Drive Manager tab on System Manager to view historical drive errors on Beckhoff drives)
Using Reoptimising Feature to Improve Yield On Doors + (How to utilise the additional controls in the winMulti software v6 to improve optimising on Doors and Door frames)
Viewing Camera Footage from Hikvision Cameras + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
Full Version Upgrade TwinCAT3 WinMulti + (Installing a full system software upgrade on a TwinCAT3machine)
R0015096 (c) Bench Assemble Transfer Drive Assembly + (Instructions for bench assembly of transfer drives)
R0010309 Ecoline Ultrasonic Material Loaded Upgrade + (Instructions for upgrade to material loaded assembly on Ecoline load rollers)
Technical Bulletin - R Axis Motor Swarf Ingress Point + (Issue with Swarf Ingress Point on R Axis on Beckhoff Motor / Wittenstein Gearbox Combination)
Item:R0019014 + (Kit for replacing Flowline Opto infeed sensors with ultrasonic)
Laser Setup on Flowline/ZX3 for Laser Holes + (Laser Setup on Flowline/ZX3 for Laser Holes)
Notes on Upgrading Saw from pre-v6 to v6 + (Lots of complex problems bringing a pre v6 saw (with beckhoff pre-v6 also) Notes to follow if this is needed again)
TB0403 Issues Arising from Bloated Saw Bar Queue + (On a flowline / ZX with separate winSaw pr … On a flowline / ZX with separate winSaw program on saw side, the software works by continually increasing the Bar Queue with every bar cut. An issue has been found that if the operator rarely resets the program, it can build up in size and get “bloated” to the point where it does not perform correctly with the following symptoms: • Missing / delayed labels • Slow updates / performance • Long time to start cutting a bar after loading • Reprinting label delaysar after loading • Reprinting label delays)
Beckhoff AX8000 Flowline Upgrade +
PC Configuration - ZX F + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
PC Configuration - Flowline D + (PC network configuration of the Flowline following using a Beckhoff TwinCAT3 system which controls both the saw and windows side.)
PC Configuration - ZX B + (PC network configuration of the ZX3/4 following a Nextmove PC upgrade to Nextmove E100. This was a popular upgrade to overcome Nextmove PC obsolescence)
PC Configuration - ZX C + (PC network configuration of the ZX3 or ZX4 following a "full windows upgrade". This replaces both the MH side PC, as in Flowline B plus the saw side PC.)
PC Configuration - Flowline A + (PC network configuration of the original Flowline)
PC Configuration - ZX E + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT2 system running the back end on machining centre side. Windows PC with Nextmove ESB on Saw side)
PC Configuration - Flowline B + (PC network configuration of the Flowline following a Nextmove PC upgrade to Nextmove E100. This was a popular upgrade to overcome Nextmove PC obsolescence)
PC Configuration - ZX D + (PC network configuration of the ZX3 / 4 following using a Beckhoff TwinCAT2 system on machining centre side and Nextmove ESB on Saw side)
PC Configuration - Flowline C + (PC network configuration of the Flowline following a "full windows upgrade". This replaces both the MH side PC, as in Flowline B plus the saw side PC.)
Outfeed Support Roller - Flowline + (Part code R0010276 - Extra support roller upgrade added to replace single roller on outfeed rear clamp.)
Flowline 6 to 6o5m Extension + (Procedure for increasing flowline capacity from 6 to 6.5m)
Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (Process for upgrading an Autoflow from the original TwinCAT2 system to a new PC with Windows 10 and TwinCAT3)
TB0455 Mint Workbench Upgrade Issues + (Ran into problems on Armstrong F044 after … Ran into problems on Armstrong F044 after attempting a Workbench upgrade to the latest version. The symptom was Error 2333 when the workbench was started and the program would not run – just display “Stopped”. From the front end, there was no “Start To Initialise” and the drives would not enablenitialise” and the drives would not enable)
TB0406 Procedure to replace drive on TwinSAFE systems + (Replacing a Beckhoff Ax5000 drive on 2016 onwards systems has complications due to the TwinSAFE system)
R0015338 Bench Assemble Serial Plate + (Serial plate data and stamping)
Setting Profile Detection Laser Sensor + (Setting the laser sensor used on Flowline / ZX offcut sensors and Autoflow measurement sensors)
Commissioning - Off-Cut Laser Sensor + (Setting up the laser sensors on the infeed of a Flowline, ZX4 and ZX5.)
VM Upgrade Software + (Software Upgrade adding a VM to a CNC FE PC.)
Updating winStugaSaw Software to v4 + (Steps to take to upgrade winStugaSaw to version 4)
Hotswap Beckhoff PLC with Licence Slice Installed + (Swapping a Beckhoff PC on an machine with EL6070 Licence Slice installed)
TB0444 Renewing CF Card on TwinCAT2 Systems + (TB0444 Renewing CF Card on TwinCAT2 Systems)
TB0452 Ecoline using RSAutomation EtherCAT setup notes + (The Climatec Ecoline is the first to use RS Automation EtherCAT drives. This document is to record the issues raised by the transfer of the parameters and functions from one to another.)
TB0377 Setting Beckhoff Homing To Zero Pulse + (The homing setup parameters for a Beckhoff system are unclear)
Specialised Settings for Beckhoff Drives + (There are a number of specialised settings that need to take place on the Beckhoff setup for a new machine.)
WinMulti - Drives + (This Page describes the drives screen in the winMulti Service Menu)
ZX5 Improvements and Upgrades + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
AX8000 Drives - ES Contactor Wiring + (This document will provide the relevant instructions on how to add a safety contactor for the 3 phase power going to the Beckhoff AX8000 series drives on the Stuga Machines.)
Removing or changing a Beckhoff AX8000 series servo drive + (This is the process of removing or changin … This is the process of removing or changing a Beckhoff AX8000 series servo drive. Unlike the AX5000 series, these drives are all supplied by one power unit containing the 3-phase and 24v connections (underneath) as well as the EtherCAT connections (on the front). All the drives in the unit are then connected together by design.nit are then connected together by design.)
TM003 Flowline Overview + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
WinMulti - Advanced Bar Data + (This page is a more in depth explanation of the Bar Data Tab)
Changing the Flowline Ops Password + (This tutorial will instruct the operator in the correct procedure to change the password in Flowline Ops)
Upgrade ZX Machine to Beckhoff Drives and Control + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
TB0426 Replacement Zebra Printer Setup + (This will describe the setup of a replacement Zebra printer after a fault with one on site.)
TB0371 Setup of Beckoff EP7041 Stepper Controller + (Tuning of EP7041 box is tricky, but following a step through telephone call with Etienne at Beckhoff, it was successful with the following steps)
B0000082b Motor replacement For Obsolete part B0000082 + (Upgrade parts and procedure to replace obsolete load roller motor B0000082)
R0019207 Upgrade SR Axis Spigot + (Upgrade to enhance mechanical connection between drive spigot and SR gearbox. Upgrade to allow removal of SR gearbox efficiently)
Upgrade - Gripper Slider Mechanism + (Upgrade to fit new gripper slide mechanism)
WinMulti Software Upgrade - Skip Initialise + (Upgrade to machine control software to allow restart from Emergency Stop without reinitialise)