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Liste de résultats

• STU440 Router Manual  + (User Guide for Stuga Router)
• Setting Up Email Production Reports  + (Version 6 of the stuga software has a facility for emailing a daily production report to nominated email addresses)
• TB0250 Fault Finding Welding Issues  + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)
• Pneumax Valve Bank Recycling  + (Which components to send back to Stuga for recycling)
• ZX5 Clamp and Gripper Height Changes for Tall Profile  + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)

• TB0331 Idle Time Overrun Message  + (Error message appears on screen to operator. “Idle Time Overrun – Contact Stuga”. It is not clear what this message means or what could be the root causes.)

• TB0442 Removing Slot Overrun on Beckhoff AX8000 Drives  + (0442 Removing Slot Overrun on Beckhoff AX8000 Drives)
• Sclick file and error codes- Saw  + (A description of the sclick file and error codes)
• Catégorie:Administration  + (Administrative processes for Stuga Colleagues)
• TB0418 Use of Plastic Reinforcing On Stuga Machines  + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
• R0015091 Mount Outfeed Beam Sensor  + (Assembly and fitting details for material clear outfeed sensor assembly)
• TB0257 Fault Finding Gripper Slip  + (Checklist of root causes for gripper slip issues)
• Autocut Daily Maintenance  + (Daily maintenance tasks on a Stuga Autocut machine)
• Policy - Stock Naming  + (Defines the policy for the naming of Stuga Stock Parts and control of the additional fields used)
• Waste and trim cut improvements December 2019  + (Describing the changes and enhancements to the trim cut and throwaway chunk cutting on Stuga Sawing)
• Minable and Maxable - Operations at the ends of the bar  + (Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar)
• Cyclical Control of Outputs to Aid Cylinder Speed Setup  + (Description of built in feature of IO screen to allow a maintenance operative to quickly and accurately adjust speed rates of cylinders)
• Hazard Rating System  + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)
• Autocut Saw Beckhoff Upgrade  + (Details on the Beckhoff upgrade available to Stuga Autocut saws)
• Minimum Cut Sizes on Stuga Saws  + (Details on the minimum cut sizes on Stuga machinery)
• Parameters Dictionary  + (Dictionary of parameters in Stuga machines)
• TB0331 Idle Time Overrun Message  +
• TB0238 Fault Finding 300Hz Spindles  + (Faults on the 300Hz spindle circuit have p … Faults on the 300Hz spindle circuit have proved to be very difficult to trace. There symptoms are quite straight forward, but failing to find the real root cause has created huge costs in revisits and destroyed components. It is vital that all root causes are examined and eliminated, as there is often more than one root cause and very often they are intermittent.ause and very often they are intermittent.)
• RMAUT01 Infeed Light Beam and Additional Guarding  + (Fit safety lightcurtain to reduce operator reach over limitation)
• TB0287 Importance of Outfeed Clear Sensor  + (Following an H&S Incident (0005 – Nova … Following an H&S Incident (0005 – Nova Profile Ejecting), all flowlines and ZXs need to be checked to ensure the “Outfeed Clear” sensor is working. The incident proved that if the sensor fails, the outfeed may not be clear and hence the profile can be pushed back through the machine.rofile can be pushed back through the machine.)
• Reducing Saw Cut Height for Lower Profiles  + (For sawing modules running from winMulti ( … For sawing modules running from winMulti (including flowlines with integrated control), there is an option to reduce the cut height. This is managed through an additional sensor on the saw cut stroke cylinder. This is particularly useful on saws with a 500mm blade (to cut wide or tall profiles) but a reduced cycle time can be gained by reducing the saw cut stoke time by limiting its travel on shorter profilesby limiting its travel on shorter profiles)
• Stuga Batch Cutting List Specification  + (Full specification of the file format used by the entire range of Stuga machinery for cutting lengths and machining operations)
• Coronavirus Guidelines for Stuga Staff  + (Guidelines and best practices for Stuga Employees)
• Back Polish Stuga Saw Blades  + (How to back polish a Stuga saw blade)
• Changing Main Saw Blade  + (How to change the main saw blade on a Stuga machine)
• Autoflow PC Cleanup  + (How to clear up any temporary or historical files that may slow the PC down)
• Autocut Cutting Tall Profiles  + (How to configure a Stuga Autocut saw to cut tall profiles)
• WinMulti Shutdown procedure  + (How to correctly shut down the Stuga Autocut)
• Fortigate VPN Installation  + (How to create a VPN connection to Stuga HQ using Fortigate Client [Used from June 2022])
• Stuga Product Database - Edit Product Data  + (How to edit the product data on the Stuga website Spares Database)
• Parts Identification - Cill Support Blocks  + (How to identify the cill pads used on the Stuga Ancilliaries Saw)
• Ecoline Site Installation Guide  + (How to install a Stuga Ecoline)
• Autocut Open Guard Doors  + (How to open the doors on a Stuga Autocut machine)
• Correcting Screen Display Issues  + (How to overcome common screen issues on Stuga Machines)
• Contacting Stuga Service  + (How to report an issue on Stuga Machinery)
• Reporting Faults On Stuga Machines - Best Practice  + (How to report machine issues to Stuga to enable fast and efficient resolution of a fault)
• Decommissioning - Autoflow Mk4 1  + (How to safely decommission and load a Stuga Autoflow Mk4.1 machine)
• Autocut Startup Procedure  + (How to safely switch on and startup a Stuga Autocut Machine)
• Setting Arrow Heads on ZX5 or ZX5-E  + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
• Setting Up SageHookup Database  + (How to set up a PC in Stuga to read the SageHookup database)
• Flush Sash Compatibility additions  + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
• Uninstalling Stubborn TwinCAT system  + (How to uninstall Beckhoff TwinCAT when "Specified Account Already Exists" error is seen)
• OBSOLETE Device Magic - Updating Customer Machine Build and Contact Details  + (How to update the details for customers, build numbers and email contact details on the Device Magic forms)
• Viewing Camera Footage from Hikvision Cameras  + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
• Stuga Gripper Insert Identification  + (Identification aid for Stuga Machine Grippers)
• Energy Chain Installation - 2500 Series  + (Installation of the Igus 2500 Energy chain on Stuga machines)
• TB0269 Proving Accuracy Variation due to Ambient Temperature  + (It has long been known that profile lengths grow and shrink with thermal expansion. This bulletin explains a method used to visually prove that this is a root cause of accuracy issues)
• Factory Settings Menu  + (Link page to guide to Factory Settings for Stuga Machinery)
• Stuga Machine IO Dictionary - Inputs  + (List of input references used on Stuga Machines)
• Stuga Machine IO Dictionary - Outputs  + (List of output references used on Stuga Machines)
• Recommended Lubricants  + (Lubrication is essential for reliability and extended life of your Stuga machine)
• Common Problem - Screen Alignment  + (MH Screen is about 50mm away from the top after F10 reset)
• Install markings and measurements ZX5  + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
• Maximum Recipe Size Exceeded Error  + (Maximum Recipe Size error. What it is and what to do about it)
• Accuracy Diagnosis - Mechanical Factors  + (Mechanical issues that can affect accuracy on Stuga machines)
• 90mm Z Profile Modifications  + (Modification necessary to allow 90mm tall profile Z sections to be handles by Stuga Machines Liniar LCW9022)
• TB0403 Issues Arising from Bloated Saw Bar Queue  + (On a flowline / ZX with separate winSaw pr … On a flowline / ZX with separate winSaw program on saw side, the software works by continually increasing the Bar Queue with every bar cut. An issue has been found that if the operator rarely resets the program, it can build up in size and get “bloated” to the point where it does not perform correctly with the following symptoms: • Missing / delayed labels • Slow updates / performance • Long time to start cutting a bar after loading • Reprinting label delaysar after loading • Reprinting label delays)
• Ensuring Mapped Drives Connect Every Time on Startup  + (Once a drive is mapped manually the first Time, it appears to me on all Saws that the Saw PC will never reconnect automatically without having to double click the Drive first. Also happens on Batch Folders.)
• TB0395 How To Test T transom Symmetry  + (Operator Checks for Transom Symmetry)
• Naming Convention for Axis Drives  + (Policy for naming axes on Stuga Machines)
• Naming Convention for Machine Modules  + (Policy for naming modules on Stuga Machines)
• Common Issue - SY Axis Errors  + (Potential root causes of SY axis problems)
• Catégorie:Maintenance  + (Procedures for Set up and maintenance of Stuga Machines)
• TB0455 Mint Workbench Upgrade Issues  + (Ran into problems on Armstrong F044 after … Ran into problems on Armstrong F044 after attempting a Workbench upgrade to the latest version. The symptom was Error 2333 when the workbench was started and the program would not run – just display “Stopped”. From the front end, there was no “Start To Initialise” and the drives would not enablenitialise” and the drives would not enable)
• Production Reports and Backups TLS Error  + (Resolution to TLS 1.0 and 1.1 error on sending production reports and backups)
• Stuga Machinery Operator Responsibilities  + (Responsibilities for the operators and maintenance operatives when using Stuga machinery)
• Root Cause Analysis - Tool break when spindle not starting at beginning of bar  + (Root cause analysis of drainage tool breakage at the start of a bar)
• Stuga Machinery Safety Labels and Signs  + (Safety Signs and Labels Used on Stuga Machinery)
• Catégorie:Specification  + (Specification pages for Stuga Machines)
• Saw Variable Angle Cutting Specification  + (Specification used for variable angle cutting on Stuga Saws)
• ZX5 Specification  + (Specifications for Stuga ZX5)
• Recording a Video Clip Using Windows 11 Snip Tool  + (Step-by-step instructions for taking a video screen grab using the built-in Snipping Tool with screen recording capability in Windows 11, specifically to capture a video stream (e.g., from an IP camera viewed in Microsoft Edge):)
• Consumables List  + (Stuga Machinery Consumables List)
• TB0425 Lenovo Tablet Setup  + (Stuga Service Engineer Tablet Setup)
• Stuga LEV Statement  + (Stuga policy on LEV regulations)
• TB165 C0001 Stepper Motor Obsolescence  + (The C0001 stepper motor used on the G axis of flowlines and on all motors on the router has become obsolete. A replacement will be available using the same Stuga part number)
• TB0075 Oil pots for Hepco ring lubrication  + (The expected life of the ring slideway has decreased due to the lack of oil being present in the felt wipers which are in contact with the ring.)
• TB0161 Fitting Outfeed Clear Sensor on ZX Machine  + (The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.)
• TB0398 Assembly of ZX4 Screen Cover  + (The previous design of screen cover was susceptible to cracking and failing.)
• Stuga Zebra Label Batch File Specification  + (The requirement is for a separate file to … The requirement is for a separate file to directly print labels from the Stuga machinery, driven by the third party software company. To maintain backwards compatibility, a third saw link file will be generated – a Zebra print file written in the zebra printer language. This allows graphic and font information to be transferred to create a more visually appealing label.to create a more visually appealing label.)
• Understanding Output Timings Tab  + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
• TB0402 Modification to Autoflow Concertina Door Slide Pin  + (There are regular reports of the concertin … There are regular reports of the concertina doors coming out of their slideways on the Autoflow. The moving end of the door is meant to be contained using a kit which has a plate bolted to the underside of the door, and which has a downwards facing plastic top hat bush. This bush is located using a dowel which is press fitted into the plate. Over time, the dowel works loose and falls out, resulting in the top hat bush falling away. Part number M0001024at bush falling away. Part number M0001024)
• WinMulti - Drives  + (This Page describes the drives screen in the winMulti Service Menu)
• ZX5 Improvements and Upgrades  + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
• TB0408 Stuga PCB Design Normalisation  + (This document records the result of the process carried out today to “normalise” the design and part notation for the PCBs that Stuga outsource. This follows confusion of poor naming and a lack of part numbers.)
• AX8000 Drives - ES Contactor Wiring  + (This document will provide the relevant instructions on how to add a safety contactor for the 3 phase power going to the Beckhoff AX8000 series drives on the Stuga Machines.)
• General Accuracy Guidelines for Engineers - Start Here  + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
• Important Information - Stuga Machinery  + (This maintenance log is designed to be used in conjunction with the Stuga Daily, Weekly and Monthly maintenance procedures. These maintenance procedures are essential to the function of the machine and must be carried out.)
• TM017 Setting Cut Length on Saw  + (This module guides the engineer on how to correctly set the cut lengths on Stuga saws)
• TM016 Arrow Head Adjustment on Saw  + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
• TM003 Flowline Overview  + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
• Machine Safety Components and Wiring  + (This page contains all of the different electrical safety devices used on the Stuga machines and how they are wired. Fore the safety circuit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Master)
• Safety Circuit Principles  + (This page will give you the required infor … This page will give you the required information and understanding of the principles of a safety circuit and generic idea on how to identify faults. For the safety ciruit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Masteriki/Fault_Finding_-_Safety_Circuits_Master)
• WinMulti - Offcuts  + (This page will inform the operator how to add/Remove an Offcut)
• WinMulti - Load a Batch  + (This page will inform the operator how to load a Batch in winMulti)
• WinMulti - Performing a Manual Input  + (This page will instruct the operator how to add a manual input piece to the bar queue.)
• WinMulti - Adding Cuts to the Manual Input Piece  + (This page will instruct the operator in the correct Procedure to add cuts to the manual input profile.)
• TB0421 Balluff OBEAM Sensor Information  + (This technical bulletin is for the Balluff BOS01FN sensor. Stuga part number is E0001139. Please see pictures below:)
• Changing the Flowline Ops Password  + (This tutorial will instruct the operator in the correct procedure to change the password in Flowline Ops)
• WinMulti - Remakes  + (This will inform the operator how to remake pieces in winMulti. Setting up A password for Remakes on Winmulti Version MK6 software - Added 2022)
• Upgrade Options - Windows 7 Beckhoff Front End  + (Upgrade Options for Stuga Machine Type TP431)