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Autocut Piece Jammed + (What to do if a small offcut is trapped int he machine leading to errors)
ZX5 Clamp and Gripper Height Changes for Tall Profile + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)
Catégorie:Production + (Work Instructions for Machine Assembly)

Adding Machine Build Number to Label + (How to add the machine build number to a label created by 3rd Party Software company)

OBSOLETE Installing SourceTree Version Control Software + ( *** OBSOLETE *** How to install and log in to Sourcetree version control software )
TB0422 Commissioning ZX5 Software 2018 + (0422 Commissioning ZX5 Software 2018)
TB0436 Creating a Backup Through WinMulti + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
Item:C0001216 Peel Off Module for ZD620 + (Additional item for ZD620 printer to allow peel off function. Called Label Dispenser officially.)
R0000088E Stage 1 Spindle assemble + (Build instructions for stage one assembly of spindle heads)
Stuertz Infeed - Changes made to Version 1-GB Table + (Changes made on Version 1 GB machine to interface with Autoflow Mk4)
Label Applicator Changes May 2023 + (Changes to Saje Label Applicator)
RMZX503 ZX5 Guard To Floor Height + (Closing the guard to floor height on a ZX5 machine to prevent users crawling under guard)
R0000706 Bench assemble Infeed Datum rollers + (Correct build checks for assembly of R0000706 datum rollers)
Adding a new machine on Monday + (Correct procedure to add a new machine on Monday and creating the associated Contract for the warranty)
TB0394 Fitting Ultrasonic Sensor to Flowline OCLEAR + (Currently, the Flowlines have an m12 barre … Currently, the Flowlines have an m12 barrel sensor fitted for the OCLEAR sensor. After research and updates to new machines, we have found that fitting an ultrasonic sensor is much more reliable and effective at picking up different profile colours. For this reason, we have created an upgrade kit to enhance the functionality of the OCLEAR sensor.ce the functionality of the OCLEAR sensor.)
Autocut Daily Maintenance + (Daily maintenance tasks on a Stuga Autocut machine)
TB0315 Fitting Autoflow Dark Profile Sensor + (Dark windows profiles were sometimes not picked up by the photoelectric sensors, resulting in incorrect length measurements, and errors on the machine.)
Legacy Issue with Reverse Loading on Opposite Hand Machines + (Details of the legacy software problem with machining reverse loaded profiles on left to right feed (OH) machines.)
TB0238 Fault Finding 300Hz Spindles + (Faults on the 300Hz spindle circuit have p … Faults on the 300Hz spindle circuit have proved to be very difficult to trace. There symptoms are quite straight forward, but failing to find the real root cause has created huge costs in revisits and destroyed components. It is vital that all root causes are examined and eliminated, as there is often more than one root cause and very often they are intermittent.ause and very often they are intermittent.)
TB0287 Importance of Outfeed Clear Sensor + (Following an H&S Incident (0005 – Nova … Following an H&S Incident (0005 – Nova Profile Ejecting), all flowlines and ZXs need to be checked to ensure the “Outfeed Clear” sensor is working. The incident proved that if the sensor fails, the outfeed may not be clear and hence the profile can be pushed back through the machine.rofile can be pushed back through the machine.)
RMZX502 Infeed Protection + (Guard panel modifications to prevent access to dangerous areas of machine)
VM Upgrade Hardware + (Hardware Upgrade for Virtual Machine)
WinDelay for Twincat Startup + (How To install WinStartDelay software for Twincat)
Adding Machine Build Number to Label +
Troubleshoot - Permanent IP Address - Windows 8 + (How to change or create a permanent IP address on a Windows 8 machine.)
ZX5 Adjusting V Notch Depth and Position + (How to change the depth and position of the V notch on a ZX5 machine)
Changing Main Saw Blade + (How to change the main saw blade on a Stuga machine)
Changing Version Control to Visual Studio + (How to change the version control software from Sourcetree to the inherent system on Visual Studio)
ZX5 Alignment Check + (How to check and correct the alignment of a ZX5 machine)
Create a TwinCAT Project from Existing Project + (How to create a TwinCAT project from an existing project on a similar machine)
Accessing Machine Location from a job + (How to find a machine / customer location from an assigned job)
Importing Picking List from Sage To Monday + (How to import a picking list created in Sage to a Monday board)
Monday - Searching for Jobs at a Customer on Mobile App + (How to look ahead or search for outstanding jobs at a particular customer or build number)
Autocut Open Guard Doors + (How to open the doors on a Stuga Autocut machine)
Reporting Faults On Stuga Machines - Best Practice + (How to report machine issues to Stuga to enable fast and efficient resolution of a fault)
Common Issue - Critical Saw File AQS is corrupt + (How to restart machine after "Critical Saw Queue File ..... is Corrupt. Please check the saw queue carefully")
Decommissioning - Autoflow Mk4 1 + (How to safely decommission and load a Stuga Autoflow Mk4.1 machine)
Autocut Startup Procedure + (How to safely switch on and startup a Stuga Autocut Machine)
Setting Fast Registration Scanning on ZX5 + (How to set the electrical and software settings to allow fast registration scanning on a ZX5 to detect motor slippage issues)
Flush Sash Compatibility additions + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
Disabling a Tool Home or Tool Out Sensor + (How to temporarily disable a tool out or tool home sensor in the winMulti control software)
OBSOLETE Device Magic - Updating Customer Machine Build and Contact Details + (How to update the details for customers, build numbers and email contact details on the Device Magic forms)
Upgrading To Version 5 Software 64 bit + (How to upgrade a Nextmove / TwinCAT 3 machine to the latest Version 5 software (64 bit))
Using Reoptimising Feature to Improve Yield On Doors + (How to utilise the additional controls in the winMulti software v6 to improve optimising on Doors and Door frames)
Viewing Camera Footage from Hikvision Cameras + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
Specification for Software Install Locations + (Ideal locations of the diagnostic software on the various hardware setups)
Stuga Gripper Insert Identification + (Identification aid for Stuga Machine Grippers)
Full Version Upgrade TwinCAT3 WinMulti + (Installing a full system software upgrade on a TwinCAT3machine)
R0015082B fencing and guards + (Instruction for assembly and mounting of machine guarding)
R0015257 Module C Pneumatic Tests + (Instructions to pneumatically test build module)
TB0387 Windows 10 to Windows 8 Connection Issues + (Issue connecting to the Windows XP machine on F060.)
Recommended Lubricants + (Lubrication is essential for reliability and extended life of your Stuga machine)
ZX4 Machine Centre Outfeed + (Machine centre outfeed operation)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
Label Applicator Setup Notes + (Notes on installation of the auto label applicator system)
TB0403 Issues Arising from Bloated Saw Bar Queue + (On a flowline / ZX with separate winSaw pr … On a flowline / ZX with separate winSaw program on saw side, the software works by continually increasing the Bar Queue with every bar cut. An issue has been found that if the operator rarely resets the program, it can build up in size and get “bloated” to the point where it does not perform correctly with the following symptoms: • Missing / delayed labels • Slow updates / performance • Long time to start cutting a bar after loading • Reprinting label delaysar after loading • Reprinting label delays)
PC Configuration - ZX F + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
Saje uPVC Unloading Process + (Process for unloading and locating Autoflow Mk4 machine in Saje upvc)
Recovery of Bar Queue following winMulti Crash + (Recovering the bar queue to match the number of bars on transfer table following a crash on winMulti)
RMZX511 Conveyor Pinch Point + (Removal of the pinch point created between the conveyor belt and the extractor swarf hood)
CX5120 Replacement + (Replacement of a CX5120 on a customers machine.)
Ring Support under Pressure Loss + (Report of a near miss on an Autoflow machine when servicing)
Ecoline - Setting V Notches on winMulti Software + (Setting V notch blade offsets on Ecoline winMulti Software)
ACEpc Network Software - IP + (Setting up a ACEpc with the NETSETGO software to interface with an IP address to a Windows XP or earlier computer.)
Setting Up Windows PC C0000422-KIT 2023 + (Setting up a windows 11 Dell PC created with C0000422-KIT with Dionisys preconfigured setup)
IP Camera Viewer exe Setup + (Setting up the freeware 4 camera viewer system IP Camera Viewer.exe for simple multiple camera views on a machine)
ZX4 Sensors + (Showing all major sensors on the ZX4 Machine)
VM Upgrade Software + (Software Upgrade adding a VM to a CNC FE PC.)
Label Applicator Stop Settings + (Stop Settings for the Auto Label Applicator)
Hotswap Beckhoff PLC with Licence Slice Installed + (Swapping a Beckhoff PC on an machine with EL6070 Licence Slice installed)
TB165 C0001 Stepper Motor Obsolescence + (The C0001 stepper motor used on the G axis of flowlines and on all motors on the router has become obsolete. A replacement will be available using the same Stuga part number)
TB0448 Ecoline using winMulti setup notes + (The Climatec Ecoline is the first to use winMulti as the control software. This document is to record the issues raised by the transfer of the parameters and functions from one to another.)
VSM Welder After Welding Options + (The Sturtz VSM welder has a number of options on how to present the finished frame after welding)
ZFT File Format + (The file format (ZFT file) is completely open and flexible and allows any Zebra label command to be used)
TB0161 Fitting Outfeed Clear Sensor on ZX Machine + (The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.)
Throwaway Chutewidth and SmallestGrip + (The parameters work together to define the … The parameters work together to define the process that happens with the final offcut at the end of a bar when it is too small to be ejected onto the outfeed table. It is surprisingly complicated, particularly on an Autoflow machine where the final piece is gripped. machine where the final piece is gripped.)
TB0428 Phase Detection Relay + (The phase detection relay shuts the power down to the machine if one phase is missing, or if the voltage drops or exceeds a set threshold.)
Stuga Zebra Label Batch File Specification + (The requirement is for a separate file to … The requirement is for a separate file to directly print labels from the Stuga machinery, driven by the third party software company. To maintain backwards compatibility, a third saw link file will be generated – a Zebra print file written in the zebra printer language. This allows graphic and font information to be transferred to create a more visually appealing label.to create a more visually appealing label.)
Understanding Output Timings Tab + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
Specialised Settings for Beckhoff Drives + (There are a number of specialised settings that need to take place on the Beckhoff setup for a new machine.)
TB0402 Modification to Autoflow Concertina Door Slide Pin + (There are regular reports of the concertin … There are regular reports of the concertina doors coming out of their slideways on the Autoflow. The moving end of the door is meant to be contained using a kit which has a plate bolted to the underside of the door, and which has a downwards facing plastic top hat bush. This bush is located using a dowel which is press fitted into the plate. Over time, the dowel works loose and falls out, resulting in the top hat bush falling away. Part number M0001024at bush falling away. Part number M0001024)
TB0411 Spindle Home Sensor Position + (There have been instances where the cylind … There have been instances where the cylinder rod on a spindle has sheared, dropping the spindle down into the path of the gripper. Because the cylinder is still sensed in the home position the machine head will continue to operate causing damage to the gripper. to operate causing damage to the gripper.)
Installation Guide - ZX5 Electrical + (This guide is to be used for all of the electrical connections when installing a ZX5 machine.)
General Accuracy Guidelines for Engineers - Start Here + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
Important Information - Stuga Machinery + (This maintenance log is designed to be used in conjunction with the Stuga Daily, Weekly and Monthly maintenance procedures. These maintenance procedures are essential to the function of the machine and must be carried out.)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TM003 Flowline Overview + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
Stuga Machinery Environmental Considerations + (This section of the manual addresses the environmental considerations relevant to the use of the machine)
TB0421 Balluff OBEAM Sensor Information + (This technical bulletin is for the Balluff BOS01FN sensor. Stuga part number is E0001139. Please see pictures below:)
Autoflow Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Autoflow machine.)
Ecoline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Ecoline machine.)
Flowline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Flowline machine.)
Microline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Microline machine.)
Standalone Saw Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Standalone Saw machine.)
Upgrade ZX Machine to Beckhoff Drives and Control + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
Updating the Touchscreen Driver + (This tutorial will walk you through how to update the touchscreen driver on any machine with either one or two touchscreens.)
WinMulti - Remakes + (This will inform the operator how to remake pieces in winMulti. Setting up A password for Remakes on Winmulti Version MK6 software - Added 2022)
Catégorie:Operation + (Tutorials on Machine Operation)
Upgrade Options - Windows 7 Beckhoff Front End + (Upgrade Options for Stuga Machine Type TP431)
WinMulti Software Upgrade - Skip Initialise + (Upgrade to machine control software to allow restart from Emergency Stop without reinitialise)
ACEpc Installing netedit with NetSetGo disk + (Using a NetSetGo disk to reformat an ACEpc hard drive and install all the correct software to enable IP address networking)
ACEpc Changing IP address using netedit + (Using the netedit program to change the IP address of an ACEpc running DOS software)
Setting Up Email Production Reports + (Version 6 of the stuga software has a facility for emailing a daily production report to nominated email addresses)
TB0250 Fault Finding Welding Issues + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)